CN115837730A - Intelligent forming device and method for large outdoor bathtub - Google Patents
Intelligent forming device and method for large outdoor bathtub Download PDFInfo
- Publication number
- CN115837730A CN115837730A CN202211443454.7A CN202211443454A CN115837730A CN 115837730 A CN115837730 A CN 115837730A CN 202211443454 A CN202211443454 A CN 202211443454A CN 115837730 A CN115837730 A CN 115837730A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- handle
- piece
- front side
- shaping device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an intelligent forming device of a large outdoor bathtub, which belongs to the technical field of bathtub manufacturing devices and comprises a shaping device, wherein the upper end of the front side of the shaping device is fixedly connected with a transfer assembly for conveying materials, the lower end of the transfer assembly is connected to the lower side of the shaping device in a penetrating manner, the rear end of the shaping device is fixedly connected to the rear side of the shaping device, the lower end of the front side of the transfer assembly is fixedly connected with a plurality of positioning and clamping assemblies for positioning materials, the upper side of a front side mold of the shaping device is provided with a plurality of pressing assemblies for pressing the materials, the lower end of each pressing assembly is fixedly connected with a control assembly for controlling air suction, the middle end of each control assembly is fixedly connected to the lower end of the front side mold of the shaping device, and the transfer assembly drives the materials to heat and move, so that the heated materials can be prevented from being heated due to high temperature, and workers can not scald arms or can not aim the materials at the upper part of the molds slowly due to high temperature when conveying the materials.
Description
Technical Field
The invention relates to the technical field of bathtub manufacturing devices, in particular to an intelligent forming device and method for a large outdoor bathtub.
Background
The bathtub body uses the preparation of ya keli board, places the hot box with the ya keli board material in the manufacturing process and heats, then arranges in the accent department of the die cavity of the good mould of prefabricating, and at this moment, the die cavity and the vacuum environment intercommunication of mould for the ya keli board then further warp to the die cavity face of mould and closes on until both attached shaping together.
The inferior gram force board that has now places the clamping process on the mould at the workman, can appear that the uneven condition of just pressing from both sides is carried out directly over the mould of laying of inferior gram force board, at this moment start-up vacuum apparatus moulding can make the inferior gram force board when adsorbing downwards, because the border does not press from both sides tightly or the edge that presss from both sides is short excessively, can make the inferior gram force board when the downwardly stretching, thereby the leak appears in the border makes moulding go wrong.
Based on the above, the invention designs an intelligent forming device and method for a large outdoor bathtub, and aims to solve the problem that when an acrylic plate is placed on a mold, the edge of the clamped acrylic plate is different in length due to the fact that the acrylic plate is not uniformly laid, vacuum forming is carried out, and gaps are generated due to the fact that the clamped edge is different in length or the clamped edge is not in place in the stretching process of the acrylic plate.
Disclosure of Invention
The invention aims to provide an intelligent forming device and method for a large outdoor bathtub, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the intelligent forming device for the large outdoor bathtub comprises a shaping device, wherein a transfer assembly for conveying materials is fixedly connected to the upper end of the front side of the shaping device, the lower end of the transfer assembly is connected to the lower side of the shaping device in a penetrating manner, the rear end of the shaping device is fixedly connected to the rear side of the shaping device, the lower end of the front side of the transfer assembly is fixedly connected with a plurality of positioning and clamping assemblies for positioning the materials, a plurality of pressing assemblies for pressing the materials are arranged on the upper side of a front side mold of the shaping device, the lower end of each pressing assembly is fixedly connected with a control assembly for controlling air suction, and the middle end of each control assembly is fixedly connected to the lower end of the front side mold of the shaping device;
the transfer assembly includes: the plastic molding device comprises a connecting handle, a rotating claw, a hinge rod, a short-connection handle, a double-end handle and a rotating limiting part, wherein the lower end of the connecting handle is fixedly connected to the output end of a rear-side motor of the molding device, the upper end of the connecting handle is rotatably connected to the upper end of the hinge rod, the lower end of the hinge rod is rotatably connected to the rear end of the short-connection handle, the front end of the short-connection handle is fixedly connected to the right end of the double-end handle, the left side and the right side of the double-end handle are respectively connected to the bottom of the molding device in a penetrating and rotating mode, the front end of the double-end handle is rotatably connected to the left end and the right end of the rotating claw, the upper end of the rotating limiting part is slidably connected to the middle end of the rotating limiting part, the left end and the right end of the rotating limiting part are respectively fixed to the upper end of the front side of the molding device, and the lower end of the rotating claw is fixedly connected to the end of a positioning and clamping assembly;
the positioning and clamping assembly comprises: the end part of the fixed shifting block is fixedly connected to the lower end of the rotating claw, the upper end and the lower end of the fixed shifting block are respectively and rotatably connected to the front end of the V-shaped rod, the middle end of the V-shaped rod is rotatably connected to the middle part of the fixed shifting block, the rear end of the V-shaped rod is rotatably connected to the middle part of the sliding chuck, and the end part of the V-shaped rod is slidably connected to the rear end of the fixed shifting block;
the pressing component further comprises: the front end and the rear end of the front side mould of the shaping device are respectively and fixedly connected with one end of the transverse pressing piece, and the other end of the transverse pressing piece is fixedly connected with the upper end of the control assembly;
the left end and the right end of the front side mould of the shaping device are respectively and fixedly connected with one end of a longitudinal pressing piece, and the other end of the longitudinal pressing piece is fixedly connected with the upper end of a control assembly;
the lateral compression element further includes: the device comprises a first fixing part, a first elastic part, a first short handle and a first pressure bearing rod, wherein the end part of the first transverse pressing part is connected with the upper end of the first fixing part in a rotating mode, the lower end of the first fixing part is fixedly connected to the upper end of a front side mold of a shaping device, the middle part of the first transverse pressing part is connected to the upper end of the first short handle in a rotating mode, the lower end of the first short handle is connected to the upper end of the first elastic part in a rotating mode, the upper portion of the first elastic part is connected to one end of the first pressure bearing rod in a rotating mode, the middle end of the first pressure bearing rod is fixedly connected to the upper end of the front side mold of the shaping device, and the other end of the first pressure bearing rod is fixedly connected to the upper end of a control assembly.
The longitudinal compression element further includes: the end part of the longitudinal pressing piece is rotatably connected and rotatably connected to the upper end of the fixing piece II, the lower end of the fixing piece II is fixedly connected to the upper end of a front side mold of the shaping device, the middle part of the longitudinal pressing piece is rotatably connected to the upper end of the short handle II, the lower end of the short handle II is rotatably connected to the upper end of the elastic piece II, the upper part of the elastic piece II is rotatably connected to one end of a bearing rod II, the middle end of the bearing rod II is fixedly connected to the upper end of the front side mold of the shaping device, and the other end of the bearing rod II is fixedly connected to the upper end of the control assembly;
the control assembly further comprises: the limiting piece, the closing piece and the sliding plug are fixedly connected, the upper end of the limiting piece is fixedly connected to the lower end of the longitudinal pressing piece, the lower end of the limiting piece is connected to the inner wall of the control assembly in a sliding mode, the upper end of the closing piece is fixedly connected to the lower end of the transverse pressing piece, the middle end of the closing piece is fixedly connected to the lower end of the sliding plug, and the upper end of the sliding plug is connected to the inner wall of the control assembly in a sliding mode;
the restraint further includes: the end part of the bottom side of the limiting part is rotatably connected to the lower end of the rotating handle, the middle of the rotating handle is fixedly connected to one end of the supporting frame, the other end of the supporting frame is fixedly connected to the bottom of the shaping device, the middle of the rotating handle is fixedly connected to the bottom of the shaping device, the upper end of the rotating handle is rotatably connected to one end of the sliding pin, and the other end of the sliding pin is slidably connected to a hole formed in the upper end of the control assembly.
In the intelligent forming method of the large outdoor bathtub, the specific steps of the forming are,
the method comprises the following steps: pulling the positioning and clamping assembly to place four corners of the material on the positioning and clamping assembly for clamping, and then driving the transfer assembly to drive the clamped material to move to a heat source of the shaping device for heating;
step two: after the material is heated, the material is conveyed to the upper part of a front side mold of the shaping device by the transfer assembly, so that the positioning clamping assembly is propped against the pressing assembly to act, and four edges of the material are completely pressed;
step three: the action of compressing tightly the material at the pressing component can drive the control component action to make the insurance of control component open the pipeline and be in the through state, make the vacuum machine action in the moulding device, take out the air between mould and the material and carry out the moulding.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the material is driven by the transfer component to be heated and moved, so that the problem of subsequent processing caused by the fact that the heated material is heated due to temperature rise and the condition that the worker scalds an arm when transporting the material or the material cannot be slowly aligned above the mold due to high temperature and is shifted when placing the material can be avoided;
2. the positioning and clamping assembly abuts against the pressing assembly to act, so that the pressing assembly presses four edges of the acrylic plate placed on the mold tightly, a closed space is formed between the acrylic plate and the mold, if the position of the positioning and clamping assembly deviates during pressing, the pressing assembly cannot be driven to press the acrylic plate tightly, the positioning and clamping assembly can press the acrylic plate tightly only when the downward moving position of the positioning and clamping assembly is accurate, workers can quickly observe whether the acrylic plate is pressed or not, and the acrylic plate is in a pressed state during next processing;
3. according to the invention, the action of the control assembly is driven by the action of the pressing assembly, so that the control assembly is switched from a closed state to a smooth state, and the vacuum machine in the shaping device is enabled to work normally, thereby shaping the acrylic plate.
Drawings
FIG. 1 is a schematic front perspective view of the present invention;
FIG. 2 is an enlarged view of the part A of FIG. 1;
FIG. 3 is a right side perspective view of the present invention;
FIG. 4 is an enlarged view of the portion B of FIG. 3;
FIG. 5 is a schematic top perspective view of the present invention;
FIG. 6 is an enlarged view of the portion C of FIG. 5;
FIG. 7 is a schematic bottom perspective view of the present invention;
FIG. 8 is an enlarged view of the portion D of FIG. 7;
FIG. 9 is an enlarged view of section E of FIG. 7;
FIG. 10 is a schematic left side perspective view of the present invention;
FIG. 11 is an enlarged view of the portion F of FIG. 10;
FIG. 12 is a flow chart of shaping in bathtub processing.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a shaping device; 2. a transfer assembly; 21. a connecting handle; 22. a rotating claw; 23. a hinged lever; 24. a short connection handle; 25. a double-ended handle; 26. rotating the limiting piece; 3. positioning the clamping assembly; 31. fixing the shifting block; 311. shifting blocks; 312. an elastic pin; 313. fixing a track; 32. a V-shaped rod; 33. a sliding chuck; 4. pressing the components; 41. a longitudinal pressing member; 411. a first fixing part; 412. a first elastic part; 413. a short handle I; 414. a first bearing rod; 42. a transverse pressing member; 421. a second fixing part; 422. a second elastic piece; 423. a second short handle; 424. a second bearing rod; 5. a control component; 51. a limiting member; 511. a support frame; 512. a handle is rotated; 513. a slide pin; 52. a closure member; 524. a sliding plug.
Detailed Description
Referring to fig. 1 to 12, the present invention provides a technical solution: the intelligent forming device for the large outdoor bathtub comprises a forming device 1, wherein a transfer assembly 2 for conveying materials is fixedly connected to the upper end of the front side of the forming device 1, the lower end of the transfer assembly 2 is connected to the lower side of the forming device 1 in a penetrating manner, the rear end of the forming device 1 is fixedly connected to the rear side of the forming device 1, the lower end of the front side of the transfer assembly 2 is fixedly connected with a plurality of positioning and clamping assemblies 3 for positioning the materials, a plurality of pressing assemblies 4 for pressing the materials are arranged on the upper side of a front side mold of the forming device 1, the lower end of each pressing assembly 4 is fixedly connected with a control assembly 5 for controlling air suction, and the middle end of each control assembly 5 is fixedly connected to the lower end of the front side mold of the forming device 1;
when processing acrylic material, need to with the pulling of positioning and clamping subassembly 3, make positioning and clamping subassembly 3 move, thereby put into positioning and clamping subassembly 3 with four angles of acrylic board, positioning and clamping subassembly 3 can press from both sides the acrylic board tightly, then moulding device 1 starts to drive transfer assembly 2, thereby make transfer assembly 2 transport the acrylic board by the horizontality to the heat source department of moulding device 1 and keep heating, when heating to predetermined time, moulding device 1 continues to start, will transfer assembly 2 resets, transfer assembly 2 drives the acrylic board and removes to directly over the mould of moulding device 1 front side this moment, then the action that moves down of a short distance can make positioning and clamping subassembly 3 support pressing components 4, pressing components 4 can act thereby compress tightly the four sides of acrylic board this moment, thereby make acrylic board and mould form sealed cavity, and when pressing components 4 all act and compress tightly the acrylic board, can drive control assembly 5 to act, thereby make the pipeline that is closed by control assembly 5 convert to the state of expert, at this moment, moulding device is the vacuum machine in 1, with the air pressure between the acrylic board and the acrylic board, thereby make the acrylic board discharge under the tensile mould big pressure of acrylic board.
As a further aspect of the present invention, the transfer unit 2 includes: the plastic shaping device comprises a connecting handle 21, a rotating claw 22, a hinge rod 23, a short connecting handle 24, a double-head handle 25 and a rotating limiting part 26, wherein the lower end of the connecting handle 21 is fixedly connected to the output end of a motor at the rear side of the shaping device 1, the upper end of the connecting handle 21 is rotatably connected to the upper end of the hinge rod 23, the lower end of the hinge rod 23 is rotatably connected to the rear end of the short connecting handle 24, the front end of the short connecting handle 24 is fixedly connected to the right end of the double-head handle 25, the left side and the right side of the double-head handle 25 are respectively connected to the bottom of the shaping device 1 in a penetrating and rotating mode, the front end of the double-head handle 25 is rotatably connected to the left end and the right end of the rotating claw 22, the upper end of the rotating claw 22 is slidably connected to the middle end of the rotating limiting part 26, the left end and the right end of the rotating limiting part 26 are respectively fixed to the upper end of the front side of the shaping device 1, and the lower end of the rotating claw 22 is fixedly connected to the end of a positioning and clamping assembly 3;
when the positioning and clamping assembly 3 clamps the material, the motor at the upper end of the rear side of the shaping device 1 drives the connecting rod 21 to rotate, the rotation of the connecting rod 21 drives the hinge rod 23 to move downwards, the hinge rod 23 moves downwards while abutting against the short connecting rod 24, because the short connecting rod 24 is fixedly connected with the double-headed rod 25, the double-headed rod 25 rotates along with the connecting rod, the connecting end of the double-headed rod 25 and the rotating claw 22 rotates towards the heat source of the shaping device 1, when the rotating claw 22 moves towards the heat source of the shaping device 1, the upper end of the rotating claw 22 slides downwards under the limit of the rotation limiting part 26, so that the rotation of the rotating claw 22 is kept stable, the lower end of the rotating claw 22 rotates 90 degrees and is parallel to the heat source of the shaping device 1, so that the acrylic plate clamped by the positioning and clamping assembly 3 is heated, and after heating, the connecting rod 21 drives the rod 23 to move upwards, so that the hinge rod 23 drives the short connecting rod 24 with the hinge rod 23 to rotate upwards, the double-headed rod 24 drives the double-headed rod 25 to rotate together, so that the double-headed rod 25 resets the rotating claw 22.
Drive the material through transferring subassembly 2 and heat and remove, can avoid the material after being heated because the temperature uprises for the workman scalds the arm when transporting the material or because high temperature can't aim at the top of mould with the material slowly, and leads to the material to take place the skew when placing, makes subsequent processing go wrong.
As a further aspect of the present invention, the positioning and clamping assembly 3 comprises: the end part of the fixed shifting block 31 is fixedly connected to the lower end of the rotating claw 22, the upper end and the lower end of the fixed shifting block 31 are respectively and rotatably connected to the front end of the V-shaped rod 32, the middle end of the V-shaped rod 32 is rotatably connected to the middle part of the fixed shifting block 31, the rear end of the V-shaped rod 32 is rotatably connected to the middle part of the sliding chuck 33, and the end part of the V-shaped rod 32 is slidably connected to the rear end of the fixed shifting block 31;
when the acrylic plate fixing device works, (by taking fig. 4 as a reference), when a worker fixes an acrylic plate, the shifting block 311 is pulled towards the rear end of the fixing shifting block 31, so that a spring on the elastic pin 312 is compressed and a pin on the elastic pin 312 slides backwards, at this time, the shifting block 311 drives the V-shaped rod 32 to rotate, so that the V-shaped rod 32 moves at the connecting end of the sliding chuck 33, the sliding chuck 33 slides in the fixing track 313, so that a gap is generated between the sliding chuck 33, at this time, the corner of the acrylic plate is aligned with the corner clamped on the sliding chuck 33 to be attached, the shifting block 311 is released, so that the spring on the elastic pin 312 is reset, the shifting block 311 is reset, so that the V-shaped rod 32 rotates, the sliding chuck 33 sliding in the fixing track 313 is reset and closed, so that the acrylic plate is clamped and positioned by the right-angle chuck on the sliding chuck 33, and the problem that the acrylic plate rotates when the acrylic plate moves is avoided, so that the acrylic plate is uniformly laid on a mold in the molding device 1, and the acrylic plate is not uniformly stretched and molded.
As a further aspect of the present invention, the pressing component 4 further includes: the front end and the rear end of the front side mould of the shaping device 1 are respectively and fixedly connected with one end of the transverse pressing piece 41, and the other end of the transverse pressing piece 41 is fixedly connected with the upper end of the control component 5;
the left end and the right end of a front side mould of the shaping device 1 are respectively and fixedly connected with one end of a longitudinal pressing piece 42, and the other end of the longitudinal pressing piece 42 is fixedly connected with the upper end of a control component 5;
the lateral pressing member 41 further includes: the end part of the transverse pressing part 41 is rotatably connected and rotatably connected to the upper end of the first fixing part 411, the lower end of the first fixing part 411 is fixedly connected to the upper end of a front side mould of the shaping device 1, the middle part of the transverse pressing part 41 is rotatably connected to the upper end of the first short handle 413, the lower end of the first short handle 413 is rotatably connected to the upper end of the first elastic part 412, the upper part of the first elastic part 412 is rotatably connected to one end of a first bearing rod 414, the middle end of the first bearing rod 414 is fixedly connected to the upper end of the front side mould of the shaping device 1, and the other end of the first bearing rod 414 is fixedly connected to the upper end of the control component 5.
The longitudinal pressing member 42 further includes: the end part of the longitudinal pressing piece 42 is rotatably connected and rotatably connected to the upper end of the fixing piece II 421, the lower end of the fixing piece II 421 is fixedly connected to the upper end of a front side mould of the shaping device 1, the middle part of the longitudinal pressing piece 42 is rotatably connected to the upper end of the short handle II 423, the lower end of the short handle II 423 is rotatably connected to the upper end of the elastic piece II 422, the upper part of the elastic piece II 422 is rotatably connected to one end of a bearing rod II 424, the middle end of the bearing rod II 424 is fixedly connected to the upper end of the front side mould of the shaping device 1, and the other end of the bearing rod II 424 is fixedly connected to the upper end of the control component 5;
when the bottom of the right-angle chuck on the sliding chuck 33 is pressed against one end of the second bearing rod 424 and pressed downwards, the other end of the second bearing rod 424 moves upwards, so that the second bearing rod 424 and the sliding block on the second elastic piece 422 move upwards together, the spring on the second elastic piece 422 of the second elastic piece is stretched to store force, the sliding block on the second elastic piece 422 moves upwards to drive the second short handle 423 to rotate upwards, so that the second short handle 423 drives the joint with the longitudinal pressing piece 42 to rotate upwards, and the U-shaped pressing plate on the longitudinal pressing piece 42 presses the longitudinal edge of the acrylic plate on the mold in an arc-shaped motion track;
the bottom of the right-angle chuck on the sliding chuck 33 also pushes against one end of the first pressure-bearing rod 414 to move downwards, so that the first pressure-bearing rod 414 moves upwards together with the joint of the first elastic part 412, when the sliding block on the first elastic part 412 is driven to move upwards, the first short handle 413 is driven to rotate upwards, and the first short handle 413 drives the joint of the transverse pressing part 41 to rotate upwards, so that the transverse edge of the acrylic plate on the die is pressed tightly by the straight plate on the transverse pressing part 41 through an arc-shaped movement track;
support pressing components 4 through positioning and clamping components 3 and move, thereby make pressing components 4 compress tightly the four sides of the acrylic plate of placing on the mould, make form confined space between acrylic plate and the mould, if the position of positioning and clamping components 3 just can't drive pressing components 4 and compress tightly the acrylic plate in the skew appears when pushing down, such cooperation mode can guarantee that positioning and clamping components 3 move down when the position is accurate, just can make positioning and clamping components 3 compress tightly the acrylic plate, can make the quick observation department acrylic plate of workman have or not compressed tightly, ensure that the acrylic plate is in the state of being compressed tightly when processing man-hour next step.
As a further aspect of the present invention, the control assembly 5 further includes: a limiting piece 51, a closing piece 52 and a sliding plug 524, wherein the upper end of the limiting piece 51 is fixedly connected with the lower end of the longitudinal pressing piece 42, the lower end of the limiting piece 51 is slidably connected with the inner wall of the control assembly 5, the upper end of the closing piece 52 is fixedly connected with the lower end of the transverse pressing piece 41, the middle end of the closing piece 52 is fixedly connected with the lower end of the sliding plug 524, and the upper end of the sliding plug 524 is slidably connected with the inner wall of the control assembly 5;
the restricting member 51 further includes: the plastic injection molding device comprises a supporting frame 511, a rotating handle 512 and a sliding pin 513, wherein the end part of the bottom side of the limiting part 51 is rotatably connected to the lower end of the rotating handle 512, the middle part of the rotating handle 512 is fixedly connected to one end of the supporting frame 511, the other end of the supporting frame 511 is fixedly connected to the bottom of the molding device 1, the middle end of the rotating handle 512 is fixedly connected to the bottom of the molding device 1, the upper end of the rotating handle 512 is rotatably connected to one end of the sliding pin 513, and the other end of the sliding pin 513 is slidably connected to a hole formed in the upper end of the control component 5;
when the longitudinal pressing piece 42 presses the acrylic plate, the limiting piece 51 is driven to move downwards, the limiting piece 51 abuts against the connecting end of the rotating handle 512 to move downwards, so that the rotating handle 512 rotates downwards, the rotating handle 512 rotates under the limiting effect of the connecting end of the rotating handle 512 and the shaping device 1 to ensure that the rotation of the rotating handle 512 is kept stable, at the moment, the rotation of the rotating handle 512 compresses the spring on the supporting frame 511, the spring on the supporting frame 511 can apply a pushing force to the rotating handle 512 when the rotating handle 512 returns, the upper end of the rotating handle 512 pulls the sliding pin 513 outwards from the opening at the upper end of the control component 5, so that the sliding pin 513 cannot be continuously inserted into the opening of the sliding plug 524, the state of limiting the movement of the sliding plug 524 is cancelled, the closing piece 52 also moves downwards due to the action of the transverse pressing piece 41, the downward movement of the closing piece 52 drives the sliding plug 524 to slide from the upper end of the control component 5 to the lower end of the control component 5, so that the control component 5 is smoothly switched to a passage, at the vacuum machine in the shaping device 1, and air pressure between the acrylic plate and the shaping device 1 presses the acrylic plate downwards.
Action through pressing components 4 drives control assembly 5's action, thereby make control assembly 5 convert unobstructed state into from the closed state, make the vacuum machine in moulding device 1 normally work, thereby it is moulding with the ya keli board, such a mode, can make pressing components 4 when pressing tightly the four sides of ya keli board completely, could drive control assembly 5 and move, avoided because do not compress tightly, and in time observe out, just start vacuum machine, make the ya keli board cause moulding appearance problem because the space appears when moulding.
In the intelligent forming method of the large outdoor bathtub, the specific steps of the forming are,
the method comprises the following steps: pulling the positioning and clamping assembly 3 open to place four corners of the material on the positioning and clamping assembly 3 for clamping, and then driving the transfer assembly 2 to drive the clamped material to move to a heat source of the shaping device 1 for heating;
step two: after the material is heated, the transfer component 2 conveys the material to the upper part of a front side mold of the shaping device 1, so that the positioning and clamping component 3 is propped against the pressing component 4 to act, and four sides of the material are completely pressed;
step three: the action of pressing the material on the pressing component 4 can drive the control component 5 to act, so that the safety opening pipeline of the control component 5 is in a through state, the vacuum machine in the shaping device 1 acts, and air between the mold and the material is pumped out for shaping.
Claims (9)
1. Large-scale outdoor bathtub intelligence forming device, including moulding device (1), its characterized in that: the upper end fixedly connected with of moulding device (1) front side is used for transporting transfer subassembly (2) of material, the lower extreme through connection of transfer subassembly (2) is in the downside of moulding device (1), the rear end fixed connection of moulding device (1) is in the rear side of moulding device (1), a plurality of positioning and clamping subassembly (3) that are used for the material location of lower extreme fixedly connected with of transfer subassembly (2) front side, the upside of moulding device (1) front side mould is provided with a plurality of pressfitting subassemblies (4) that are used for compressing tightly the material, the lower extreme fixedly connected with of pressfitting subassembly (4) is used for controlling the control assembly (5) of bleeding, the middle-end fixed connection of control assembly (5) is in the lower extreme of moulding device (1) front side mould.
2. A large outdoor bathtub intelligent forming apparatus as defined in claim 1, wherein: the transfer assembly (2) comprises: connect handle (21), rotation claw (22), hinge bar (23), short circuit handle (24), double-end handle (25), rotation locating part (26), the lower extreme fixed connection of connect handle (21) is in the output of moulding device (1) rear side motor, the upper end of connect handle (21) is rotated and is connected in the upper end of hinge bar (23), the lower extreme of hinge bar (23) is rotated and is connected in the rear end of short circuit handle (24), the front end fixed connection of short circuit handle (24) is in the right-hand member of double-end handle (25), the left and right sides of double-end handle (25) runs through the rotation respectively and connects in the bottom of moulding device (1), the front end of double-end handle (25) is rotated and is connected in the left and right sides both ends of rotating claw (22), the upper end sliding connection of rotating claw (22) rotates the middle-end of locating part (26), the left and right sides both ends of rotating locating part (26) are fixed in the upper end of moulding device (1) front side respectively, the lower extreme fixed connection of rotating claw (22) is in the tip of location clamping component (3).
3. A large outdoor bathtub intelligent forming apparatus as defined in claim 2, wherein: the positioning and clamping assembly (3) comprises: fixed shifting block (31), V-arrangement pole (32), slip dop (33), the tip fixed connection of fixed shifting block (31) is in the lower extreme that rotates claw (22), both ends rotate respectively to be connected in the front end of V-arrangement pole (32) about fixed shifting block (31), the middle-end of V-arrangement pole (32) is rotated and is connected in the middle part of fixed shifting block (31), the rear end of V-arrangement pole (32) is rotated and is connected in the middle part of slip dop (33), the tip sliding connection of V-arrangement pole (32) is in the rear end of fixed shifting block (31).
4. A large outdoor bathtub intelligent forming apparatus as defined in claim 3, wherein: the fixed shifting block (31) further comprises: shifting block (311), elastic pin (312), fixed track (313), the groove sliding connection that fixed shifting block (31) middle part was seted up is in the rear end of shifting block (311), the upper and lower both ends of shifting block (311) rotate respectively and connect in the front end of V-arrangement pole (32), the rear end fixed connection in the front end of elastic pin (312) of shifting block (311), the rear end of elastic pin (312) runs through sliding connection in the middle part of fixed shifting block (31), the upper and lower both ends difference fixed connection fixed track (313) of fixed shifting block (31) rear side, the inner wall sliding connection in the middle part of slip dop (33) of fixed track (313).
5. A large outdoor bathtub intelligent forming apparatus as defined in claim 1, wherein: the pressing component (4) further comprises: the front end and the rear end of a front side mould of the shaping device (1) are respectively and fixedly connected with one end of the transverse pressing piece (41), and the other end of the transverse pressing piece (41) is fixedly connected with the upper end of the control component (5);
the left end and the right end of the front side mould of the shaping device (1) are respectively and fixedly connected with one end of a longitudinal pressing piece (42), and the other end of the longitudinal pressing piece (42) is fixedly connected with the upper end of a control assembly (5).
6. A large outdoor bathtub intelligent forming apparatus as defined in claim 5, wherein: the lateral pressing member (41) further includes: the device comprises a first fixing piece (411), a first elastic piece (412), a first short handle (413) and a first pressure bearing rod (414), wherein the end part of a transverse pressing piece (41) is rotatably connected with the upper end rotatably connected with the first fixing piece (411), the lower end of the first fixing piece (411) is fixedly connected with the upper end of a front side mold of the shaping device (1), the middle part of the transverse pressing piece (41) is rotatably connected with the upper end of the first short handle (413), the lower end of the first short handle (413) is rotatably connected with the upper end of the first elastic piece (412), the upper part of the first elastic piece (412) is rotatably connected with one end of the first pressure bearing rod (414), the middle end of the first pressure bearing rod (414) is fixedly connected with the upper end of the front side mold of the shaping device (1), and the other end of the first pressure bearing rod (414) is fixedly connected with the upper end of a control assembly (5).
The longitudinal pressing member (42) further includes: the end part of the longitudinal pressing piece (42) is rotatably connected with the upper end of the second fixing piece (421), the lower end of the second fixing piece (421) is fixedly connected with the upper end of a front side mold of the shaping device (1), the middle part of the longitudinal pressing piece (42) is rotatably connected with the upper end of the second short handle (423), the lower end of the second short handle (423) is rotatably connected with the upper end of the second elastic piece (422), the upper part of the second elastic piece (422) is rotatably connected with one end of the second bearing rod (424), the middle end of the second bearing rod (424) is fixedly connected with the upper end of the front side mold of the shaping device (1), and the other end of the second bearing rod (424) is fixedly connected with the upper end of the control component (5).
7. A large outdoor bathtub intelligent forming apparatus as defined in claim 6, wherein: the control assembly (5) further comprises: the limiting piece (51), the closing piece (52) and the sliding plug (524), wherein the upper end of the limiting piece (51) is fixedly connected to the lower end of the longitudinal pressing piece (42), the lower end of the limiting piece (51) is slidably connected to the inner wall of the control assembly (5), the upper end of the closing piece (52) is fixedly connected to the lower end of the transverse pressing piece (41), the middle end of the closing piece (52) is fixedly connected to the lower end of the sliding plug (524), and the upper end of the sliding plug (524) is slidably connected to the inner wall of the control assembly (5).
8. A large outdoor bathtub intelligent forming apparatus as defined in claim 7, wherein: the restricting member (51) further includes: support frame (511), turning handle (512), sliding pin (513), the tip of restriction spare (51) bottom side is rotated and is connected in the lower extreme of turning handle (512), the middle part fixed connection of turning handle (512) is in the one end of support frame (511), the other end fixed connection of support frame (511) is in the bottom of moulding device (1), the middle-end fixed connection of turning handle (512) is in the bottom of moulding device (1), the upper end of turning handle (512) is rotated and is connected in the one end of sliding pin (513), the other end sliding connection of sliding pin (513) is in the hole of seting up in control assembly (5) upper end.
9. An intelligent forming method of a large outdoor bathtub, which is suitable for the intelligent forming device of the large outdoor bathtub in any one of claims 1 to 8, and is characterized in that: the specific steps of the shaping are as follows,
the method comprises the following steps: pulling the positioning and clamping assembly (3) open to place four corners of the material on the positioning and clamping assembly (3) for clamping, and then driving the transfer assembly (2) to drive the clamped material to move to a heat source of the shaping device (1) for heating;
step two: after the material is heated, the transferring component (2) conveys the material to the upper part of a front side mold of the shaping device (1), so that the positioning clamping component (3) props against the pressing component (4) to act, and four sides of the material are completely pressed;
step three: the action of pressing the materials by the pressing component (4) can drive the control component (5) to act, so that the safety opening pipeline of the control component (5) is in a through state, a vacuum machine in the shaping device (1) acts, and air between the mold and the materials is pumped out for shaping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211443454.7A CN115837730B (en) | 2022-11-18 | 2022-11-18 | Intelligent molding device and method for large outdoor bathtub |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211443454.7A CN115837730B (en) | 2022-11-18 | 2022-11-18 | Intelligent molding device and method for large outdoor bathtub |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115837730A true CN115837730A (en) | 2023-03-24 |
| CN115837730B CN115837730B (en) | 2023-08-18 |
Family
ID=85575713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211443454.7A Active CN115837730B (en) | 2022-11-18 | 2022-11-18 | Intelligent molding device and method for large outdoor bathtub |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115837730B (en) |
Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3600746A (en) * | 1969-02-14 | 1971-08-24 | Comet Ind | Apparatus for molding articles |
| US20050236744A1 (en) * | 2004-04-27 | 2005-10-27 | Tilio Camodeca | Method and apparatus for forming bathliners |
| US20090104300A1 (en) * | 2007-10-23 | 2009-04-23 | Abeta Hiroshi | Method of clamping material and a material-clamping unit used therefor |
| CN101531065A (en) * | 2009-03-27 | 2009-09-16 | 上海双鹿电器有限公司 | Method for manufacturing bin-protecting plate of refrigerator compressor by vacuum forming technology |
| CN102069461A (en) * | 2010-10-13 | 2011-05-25 | 宁波亚德客自动化工业有限公司 | Pneumatic clamping-jaw device |
| CN103073177A (en) * | 2012-12-31 | 2013-05-01 | 江苏大学机电总厂有限公司 | Workpiece fixture for foot bending machine of helical energy-saving lamp tube |
| CN108381899A (en) * | 2018-02-08 | 2018-08-10 | 埃飞灵卫浴科技有限公司 | The acrylic bathtub formation system efficiently produced |
| CN108995187A (en) * | 2018-09-10 | 2018-12-14 | 中山市达伊姆设备科技有限公司 | A kind of bathtub manufacturing line |
| CN208827109U (en) * | 2018-09-28 | 2019-05-07 | 佛山市南海区德尚卫浴有限公司 | Bathtub mould with clamping piece structure |
| CN109895358A (en) * | 2019-03-13 | 2019-06-18 | 陈冲锋 | A kind of automation plastic uptake equipment |
| CN209599826U (en) * | 2019-01-19 | 2019-11-08 | 埃飞灵卫浴科技集团有限公司 | A kind of acrylic bathtub formation system |
| CN209813049U (en) * | 2019-03-13 | 2019-12-20 | 陈冲锋 | A plastic uptake forming device for bathtub inner bag |
| CN111438922A (en) * | 2020-04-26 | 2020-07-24 | 中山市精镀机电设备有限公司 | Plastic suction forming mold and plastic suction forming method |
| CN213227494U (en) * | 2020-08-28 | 2021-05-18 | 嘉兴市圣路易斯洁具有限公司 | Acrylic bathtub forming device |
| CN213382942U (en) * | 2020-09-23 | 2021-06-08 | 嘉兴市圣路易斯洁具有限公司 | Automatic plastic uptake forming device of inferior gram force panel |
| CN214082797U (en) * | 2020-12-03 | 2021-08-31 | 河源市宏瑞实业有限公司 | Positioning device for plastic suction mold |
| CN214239149U (en) * | 2021-01-06 | 2021-09-21 | 深圳市乙方吸塑包装有限公司 | Quick high toughness thermoplastic plastic uptake goods forming die manufacture equipment |
| CN215704000U (en) * | 2021-04-28 | 2022-02-01 | 佛山市南海区德尚卫浴有限公司 | Inferior gram force bathtub body forming device |
| CN217258331U (en) * | 2022-07-12 | 2022-08-23 | 苏州隆义塑胶有限公司 | Plastic pellet processing is with high-efficient plastic uptake device |
-
2022
- 2022-11-18 CN CN202211443454.7A patent/CN115837730B/en active Active
Patent Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3600746A (en) * | 1969-02-14 | 1971-08-24 | Comet Ind | Apparatus for molding articles |
| US20050236744A1 (en) * | 2004-04-27 | 2005-10-27 | Tilio Camodeca | Method and apparatus for forming bathliners |
| US20090104300A1 (en) * | 2007-10-23 | 2009-04-23 | Abeta Hiroshi | Method of clamping material and a material-clamping unit used therefor |
| CN101531065A (en) * | 2009-03-27 | 2009-09-16 | 上海双鹿电器有限公司 | Method for manufacturing bin-protecting plate of refrigerator compressor by vacuum forming technology |
| CN102069461A (en) * | 2010-10-13 | 2011-05-25 | 宁波亚德客自动化工业有限公司 | Pneumatic clamping-jaw device |
| CN103073177A (en) * | 2012-12-31 | 2013-05-01 | 江苏大学机电总厂有限公司 | Workpiece fixture for foot bending machine of helical energy-saving lamp tube |
| CN108381899A (en) * | 2018-02-08 | 2018-08-10 | 埃飞灵卫浴科技有限公司 | The acrylic bathtub formation system efficiently produced |
| CN108995187A (en) * | 2018-09-10 | 2018-12-14 | 中山市达伊姆设备科技有限公司 | A kind of bathtub manufacturing line |
| CN208827109U (en) * | 2018-09-28 | 2019-05-07 | 佛山市南海区德尚卫浴有限公司 | Bathtub mould with clamping piece structure |
| CN209599826U (en) * | 2019-01-19 | 2019-11-08 | 埃飞灵卫浴科技集团有限公司 | A kind of acrylic bathtub formation system |
| CN109895358A (en) * | 2019-03-13 | 2019-06-18 | 陈冲锋 | A kind of automation plastic uptake equipment |
| CN209813049U (en) * | 2019-03-13 | 2019-12-20 | 陈冲锋 | A plastic uptake forming device for bathtub inner bag |
| CN111438922A (en) * | 2020-04-26 | 2020-07-24 | 中山市精镀机电设备有限公司 | Plastic suction forming mold and plastic suction forming method |
| CN213227494U (en) * | 2020-08-28 | 2021-05-18 | 嘉兴市圣路易斯洁具有限公司 | Acrylic bathtub forming device |
| CN213382942U (en) * | 2020-09-23 | 2021-06-08 | 嘉兴市圣路易斯洁具有限公司 | Automatic plastic uptake forming device of inferior gram force panel |
| CN214082797U (en) * | 2020-12-03 | 2021-08-31 | 河源市宏瑞实业有限公司 | Positioning device for plastic suction mold |
| CN214239149U (en) * | 2021-01-06 | 2021-09-21 | 深圳市乙方吸塑包装有限公司 | Quick high toughness thermoplastic plastic uptake goods forming die manufacture equipment |
| CN215704000U (en) * | 2021-04-28 | 2022-02-01 | 佛山市南海区德尚卫浴有限公司 | Inferior gram force bathtub body forming device |
| CN217258331U (en) * | 2022-07-12 | 2022-08-23 | 苏州隆义塑胶有限公司 | Plastic pellet processing is with high-efficient plastic uptake device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115837730B (en) | 2023-08-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6893247B2 (en) | Device for making a part made of a reinforced material by overmolding | |
| KR100632957B1 (en) | Articulated robot for insert injection molding | |
| US20060267246A1 (en) | Method and Apparatus for Forming Large Articles | |
| US6454557B1 (en) | Thermoforming machine with linear recirculation of sheet holding frames | |
| KR101999990B1 (en) | Automation equipment for enveloping interior trim | |
| CN115837730A (en) | Intelligent forming device and method for large outdoor bathtub | |
| CN209851456U (en) | Special-shaped piece injection moulding is with getting automatically to bury underground and be equipped with | |
| CN108851354B (en) | Automatic feeding and discharging device for cold and hot mould treatment of shoe blanks | |
| JPH10113933A (en) | Skin material retaining method in laminate molding thereof, mold for skin material fitting and laminate molding, molding method for molded product with skin material, molding device, and skin material feed device used combinedly as molded product take-out machine | |
| TWM578234U (en) | Mold exchange mechanism for linear multi-station type shaping machine | |
| CN112736622B (en) | Terminal pin inserting device | |
| CN215882317U (en) | Integrative foaming production line of headrest | |
| CN210353457U (en) | Multi-station sole forming machine | |
| CN209365344U (en) | A kind of automobile-used diaphragm plastic uptake forming system | |
| CN218084120U (en) | Automatic feeding and discharging mould press | |
| US2463560A (en) | Vulcanizing or like article-forming equipment | |
| CN211993797U (en) | Rubber joint vulcanizing device | |
| CN219427386U (en) | Catheter vulcanization needle removing system | |
| CN213891108U (en) | Automatic mold-discharging clamp for injection molding part | |
| CN211194978U (en) | Pin inserting device for plastic parts | |
| CN215970182U (en) | Rubber product jointing device | |
| CN221271819U (en) | Foaming clamp for water heater | |
| CN216578908U (en) | Mechanism and manipulator for taking and embedding parts | |
| CN221136591U (en) | Vulcanizing mechanism of vulcanizing machine | |
| CN218909015U (en) | Transfer device for automatic fiber umbrella rib encapsulation equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |