CN115783361A - Full-automatic part film wrapping and packaging equipment and method - Google Patents
Full-automatic part film wrapping and packaging equipment and method Download PDFInfo
- Publication number
- CN115783361A CN115783361A CN202211654129.5A CN202211654129A CN115783361A CN 115783361 A CN115783361 A CN 115783361A CN 202211654129 A CN202211654129 A CN 202211654129A CN 115783361 A CN115783361 A CN 115783361A
- Authority
- CN
- China
- Prior art keywords
- film
- suction head
- stepping motor
- drives
- carrier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Basic Packing Technique (AREA)
Abstract
The invention discloses a full-automatic part film wrapping and packaging device and method, and relates to the technical field of part film wrapping and packaging, the device comprises a workbench (4), wherein an indexing mechanism (5) is arranged on the table top of the workbench (4), the indexing mechanism (5) comprises a stepping motor (6) fixedly arranged on the table top of the workbench (4), a turntable (7) is arranged on an output shaft of the stepping motor (6), a plurality of carriers (8) are fixedly arranged on the outer edge of the turntable (7) at intervals in the circumferential direction of the turntable, and a groove (9) is formed in the outer end part of each carrier (8); a part feeding device (11), an SMT film sticking machine (12), a film wrapping mechanism (13), a film position detection mechanism (14) and a packaging mechanism (15) are sequentially arranged in the circumferential direction of the rotating disc (7) on the table top of the workbench (4). The invention has the beneficial effects that: compact structure, greatly improve the part and wrap up in membrane efficiency, greatly improve product packaging efficiency, degree of automation is high.
Description
Technical Field
The invention relates to the technical field of part film wrapping and packaging, in particular to full-automatic part film wrapping and packaging equipment and a method.
Background
The structure of a certain strip-shaped part is shown in 1~2, and comprises a strip-shaped plate, and through holes 1 are formed in two ends of the strip-shaped plate. The process requires that one end of the strip-shaped part is wrapped with a layer of adhesive film 2, the structure of a product obtained after wrapping is shown as 3~4, and after a batch of products are obtained, workers place the products on a carrying tray to package the products, so that the products can be conveniently conveyed to customers.
The workshop is mainly used for completing the wrapping of parts and the packaging of products through manual operation, and the specific operation mode is as follows: firstly, a worker flatly places a part on a carrier, and ensures that the end to be wrapped of the part extends to the outside of the carrier; then the worker sticks one end of the adhesive film 2 on the top surface of the part 3 and secures the other end of the adhesive film 2 outside the part 3 as shown in fig. 5; then, a worker turns over the extending part of the adhesive film 2, and after the extending part is turned over, the turning end part of the worker is bonded on the bottom surface of the part 3, so that the film wrapping of one part is realized, and the operation is repeated, so that the film wrapping of multiple batches of parts can be continuously realized; after the film is wrapped, the workers place the products into the cavities of the carrying trays one by one to achieve packaging of the products, and finally the carrying trays are conveyed to the hands of customers together.
However, although the operation method in the workshop can realize the wrapping of the parts and the packaging of the products, in the actual operation, the following technical defects exist:
I. in the whole film wrapping operation, manual film wrapping operations are needed one by one, so that the film wrapping time is undoubtedly increased, and the film wrapping efficiency of parts is greatly reduced.
II. After a batch of products are produced and formed, the products are manually placed into the cavities of the carrying disc one by one, and then the products can be packaged, so that the film wrapping time is further increased, and the packaging efficiency of the products is further reduced. Therefore, a film wrapping and packaging device and method which greatly improve the film wrapping efficiency of parts and the product packaging efficiency are needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the full-automatic part film wrapping and packaging equipment and the full-automatic part film wrapping and packaging method which are compact in structure, high in part film wrapping efficiency and product packaging efficiency and high in automation degree.
The purpose of the invention is realized by the following technical scheme: a full-automatic part film wrapping packaging device comprises a workbench, wherein an indexing mechanism is arranged on the table top of the workbench and comprises a stepping motor fixedly arranged on the table top of the workbench, a rotating disc is mounted on an output shaft of the stepping motor, a plurality of carriers are fixedly arranged on the outer edge of the rotating disc at intervals in the circumferential direction of the rotating disc, grooves are formed in the outer end portions of the carriers, and positioning pins are fixedly arranged on the top surfaces of the carriers and on two sides of the grooves;
be provided with part loading attachment, SMT sticking film machine, wrap up in order around the circumferencial direction of carousel on the mesa of workstation and construct, glued membrane position detection mechanism and packagine machine construct, wrap up in membrane mechanism including setting firmly the base on the workstation, set firmly the support on the base top surface, the lift cylinder has set firmly on the top surface of support, and the piston rod of lift cylinder runs through the support setting, and extends to serve and set firmly the L board, the horizontal cylinder has set firmly on the top surface of base, and the effect of horizontal cylinder piston rod is served and has set firmly the push pedal, glued membrane position detection mechanism is including setting firmly the frame on the workstation mesa, setting firmly the CCD camera lens on the frame top surface.
Part loading attachment sets up in the rear side of carousel, and part loading attachment is including setting firmly spiral vibration dish, linear vibration machine and the robot arm on the workstation mesa, the discharge gate of spiral vibration dish docks with the feed inlet of linear vibration machine, and the robot arm sets up in the left side of linear vibration machine, the suction head I of robot arm is located directly over the carrier of rearmost end.
SMT sticking film machine sets up in the left side of carousel, and SMT sticking film machine is including setting firmly flying on the workstation mesa and reaching and SCAR robot, and the SCAR robot sets up in flying the right side that reaches, the suction head II of SCAR robot sets up in flying to reach shells and glues directly over the face.
The packaging mechanism is arranged on the right side of the rotary table and comprises a Y-direction screw nut pair longitudinally arranged on the table top of the working table, a moving disc is fixedly arranged on a moving part of the Y-direction screw nut pair, an X-direction screw nut pair is arranged right above the Y-direction screw nut pair, a grabbing cylinder is fixedly arranged on the moving part of the X-direction screw nut pair, and a suction head III is fixedly arranged on the action end of a piston rod of the grabbing cylinder; a boat is placed on the top surface of the moving plate.
The distance between two adjacent carriers on the turntable is equal.
The length of the locating pin is equal to the thickness of the part.
And the suction head I, the suction head II and the suction head III are connected with a vacuum pump through hoses.
The film wrapping packaging equipment further comprises a controller, wherein the controller is electrically connected with the CCD lens, the robot arm, the SCAR robot, the grabbing cylinder and the stepping motor.
A full-automatic part film wrapping and packaging method comprises the following steps:
s1, feeding parts, which comprises the following specific operation steps:
s11, a worker puts a batch of parts into a spiral disc of a spiral vibrating disc, the parts enter a guide rail of a linear vibrating machine in a specified direction under the vibration of the spiral disc, and the placing directions of the parts in the guide rail are consistent;
s12, controlling the action of a robot arm, moving the suction head I to the tail end port of the guide rail by the robot arm, controlling the suction head I to move downwards, controlling a vacuum pump connected with the suction head I to start after the suction head I is contacted with a part at the tail end port of the guide rail, and adsorbing the part on the bottom surface of the suction head I under negative pressure; then controlling the robot arm to move so that the suction head I moves right above the carrier at the last end;
s13, controlling the suction head I to move downwards, respectively sleeving two through holes of the part on two positioning pin nails, and just supporting the part on the top surface of the carrier, so that the part is finally loaded;
s14, after feeding, controlling the vacuum pump to be closed, separating the suction head I from the part, and controlling the suction head I to reset after separation;
s2, pasting an adhesive film on the part, and the specific operation steps are as follows:
s21, a worker controls a stepping motor to start, the stepping motor drives a turntable to rotate, the turntable drives a carrier and parts on the carrier to synchronously rotate, and after the turntable rotates to a set angle, a controller controls the stepping motor to close, and the parts enter a glue film sticking station of the SMT film sticking machine at the moment;
s22, a worker controls the boomerang to start, and the boomerang peels off a glue film on the release film to a glue peeling surface of the boomerang; then, controlling the SCAR robot to act by a worker, controlling the suction head II to move downwards by the SCAR robot, starting a vacuum pump connected with the suction head II by the worker after the suction head II is contacted with the adhesive film on the stripping surface, and adsorbing the adhesive film on the bottom surface of the suction head II under negative pressure so as to realize the absorption of the adhesive film;
s23, controlling the SCAR robot to act, and pasting the adhesive film adsorbed on the suction head II onto the top surface of the part by the SCAR robot, so that the adhesive film is pasted on the part;
s24, after pasting, controlling the vacuum pump to be closed by a worker, and then controlling the suction head II of the SCAR robot to reset;
s3, wrapping the film on the part, wherein the specific operation steps are as follows:
s31, a worker controls a stepping motor to start, the stepping motor drives a turntable to rotate, the turntable drives a carrier to continue rotating, the carrier drives a part pasted with a glue film to synchronously rotate, and when the glue film rotates to a film wrapping station of a film wrapping mechanism, a controller controls the stepping motor to be turned off;
s32, a worker controls a piston rod of the lifting cylinder to extend downwards, the piston rod drives the L plate to move downwards, the L plate extrudes the extending end part of the glue film downwards, when the piston rod extends completely, a horizontal plate of the L plate is just pressed on the glue film, and the extending end part of the glue film is in a vertical bending state;
s33, then controlling a piston rod of the horizontal cylinder to extend out rightwards by a worker, driving a push plate to move rightwards by the piston rod, and turning the bent part of the glue film to the bottom surface of the part by the push plate, so that film wrapping of the part is finally achieved, and a product is obtained;
s4, detecting the position of an adhesive film on the product: when the product rotates to a detection station of the adhesive film position detection mechanism, the controller controls the stepping motor to be turned off, and at the moment, the CCD lens in the adhesive film position detection mechanism identifies whether the film sticking position of an adhesive film on the product is correct or not;
s5, packaging of products, wherein the specific operation steps are as follows:
s51, a worker controls a stepping motor to start, the stepping motor drives a turntable to rotate, the turntable drives a carrier to continue rotating, the carrier drives a product to synchronously rotate, and when the product is conveyed to a packaging station of a packaging mechanism, a controller controls the stepping motor to be turned off;
s52, controlling a piston rod of a grabbing cylinder to move downwards by a worker, driving a suction head III to move downwards by the grabbing cylinder, controlling a vacuum pump connected with the suction head III to start when the suction head III is contacted with the top surface of a product, and adsorbing the product on the bottom surface of the suction head III under negative pressure;
s53, a worker controls the moving end of the X-direction screw rod nut pair to do right linear motion, the moving end drives the grabbing cylinder and the suction head III to do right linear motion synchronously, after the suction head III moves right above the cavity of the carrying disc, the worker controls a piston rod of the grabbing cylinder to move downwards, so that an adsorbed product enters one cavity of the carrying disc, then a vacuum pump is controlled to be closed, and the product enters the cavity at the moment; a worker controls the X-direction screw rod nut pair to move so as to reset the suction head III, and the packaging of the first part is finally realized;
s6, the worker repeats the operations of the steps S1 to S5, namely the part can be continuously wrapped with the film, and the product after being wrapped with the film is packaged in the cavity of the carrying disc.
The invention has the following advantages: compact structure, greatly improve the part and wrap up in membrane efficiency, greatly improve product packaging efficiency, degree of automation is high.
Drawings
FIG. 1 is a schematic structural view of a part;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a schematic view of the structure of the product after film wrapping;
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a schematic view of a worker bonding a glue film to the top surface of a part;
FIG. 6 is a schematic structural view of the present invention;
FIG. 7 is a schematic view of the indexing mechanism;
FIG. 8 is a schematic structural diagram of a carrier;
FIG. 9 is a top view of FIG. 8;
FIG. 10 is a schematic structural view of a part loading mechanism;
FIG. 11 is a schematic structural view of an SMT laminator;
FIG. 12 is a schematic structural view of a film wrapping mechanism;
FIG. 13 is a schematic structural view of a film position detecting mechanism;
FIG. 14 is a schematic view of the packaging mechanism;
FIG. 15 is a schematic view of positioning a part on a carrier;
FIG. 16 is a top view of FIG. 15;
FIG. 17 is a schematic view of the adhesive film being attached to the part;
FIG. 18 is a top view of FIG. 17;
FIG. 19 is a schematic view of the glued part entering the wrapping station;
FIG. 20 is a schematic view of the lift cylinder with the piston rod fully extended;
FIG. 21 is a schematic view of the horizontal cylinder with the piston rod fully extended;
in the figure, 1-through hole, 2-adhesive film, 3-part, 4-workbench, 5-indexing mechanism, 6-stepping motor, 7-turntable, 8-carrier, 9-groove, 10-positioning pin, 11-part loading device, 12-SMT film sticking machine, 13-film wrapping mechanism, 14-adhesive film position detection mechanism, 15-packaging mechanism, 16-bracket, 17-lifting cylinder, 18-L plate, 19-horizontal cylinder, 20-push plate, 21-frame, 22-CCD lens, 23-spiral vibration disk, 24-linear vibration machine, 25-robot arm, 26-suction head I, 27-flying reach, 28-SCAR robot, 29-suction head II, 30-Y-direction screw nut pair, 31-X direction screw nut pair, 32-moving disk, 33-suction head III, 34-grabbing cylinder.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
as shown in fig. 6 to 14, a full-automatic part film wrapping packaging device comprises a workbench 4, an indexing mechanism 5 is arranged on a table top of the workbench 4, the indexing mechanism 5 comprises a stepping motor 6 fixedly arranged on the table top of the workbench 4, a rotary table 7 is installed on an output shaft of the stepping motor 6, a plurality of carriers 8 are fixedly arranged on an outer edge of the rotary table 7 at intervals around the circumferential direction of the rotary table 7, intervals between two adjacent carriers 8 on the rotary table 7 are equal, a groove 9 is formed in an outer end portion of each carrier 8, positioning pins 10 are fixedly arranged on the top surface of each carrier 8 and located on two sides of each groove 9, and the length of each positioning pin 10 is equal to the thickness of a part.
The circumferencial direction that revolutes the carousel 7 on the mesa of workstation 4 is provided with part loading attachment 11, SMT sticking film machine 12, wraps up in membrane mechanism 13, glued membrane position detection mechanism 14 and packagine machine and constructs 15 in order, wrap up in membrane mechanism 13 including set firmly the base on workstation 4, set firmly support 16 on the base top surface, set firmly lift cylinder 17 on the top surface of support 16, lift cylinder 17's piston rod runs through the support 16 setting, and extends to serve and set firmly L board 18, the top surface of base has set firmly horizontal cylinder 19, has set firmly push pedal 20 on the effect of horizontal cylinder 19 piston rod, glued membrane position detection mechanism 14 is including setting firmly frame 21 on workstation 4 mesa, the CCD camera lens 22 that sets firmly on frame 21 top surface.
As shown in fig. 6 to 14, the part feeding device 11 is disposed at the rear side of the turntable 7, the part feeding device 11 includes a spiral vibration disk 23 fixed on the table top of the worktable 4, a linear vibration machine 24, and a robot arm 25, a discharge port of the spiral vibration disk 23 is in butt joint with a feed port of the linear vibration machine 24, the robot arm 25 is disposed at the left side of the linear vibration machine 24, and a suction head I26 of the robot arm 25 is located right above the carrier 8 at the rearmost end. The SMT film sticking machine 12 is arranged on the left side of the rotary table 7, the SMT film sticking machine 12 comprises a flying object 27 and an SCAR robot 28 which are fixedly arranged on the table surface of the working table 4, the SCAR robot 28 is arranged on the right side of the flying object 27, and a suction head II29 of the SCAR robot 28 is arranged right above a glue stripping surface of the flying object 27.
The packaging mechanism 15 is arranged on the right side of the rotary table 7, the packaging mechanism 15 comprises a Y-direction screw-nut pair 30 longitudinally arranged on the table top of the workbench 4, a moving disc 32 is fixedly arranged on the moving part of the Y-direction screw-nut pair 30, an X-direction screw-nut pair 31 is arranged right above the Y-direction screw-nut pair 30, a grabbing cylinder 34 is fixedly arranged on the moving part of the X-direction screw-nut pair 31, and a suction head III33 is fixedly arranged on the action end of a piston rod of the grabbing cylinder 34; a boat is placed on the top surface of the moving plate 32.
The suction head I26, the suction head II29 and the suction head III33 are all connected with a vacuum pump through hoses. The film wrapping and packaging equipment further comprises a controller, wherein the controller is electrically connected with the CCD lens 22, the robot arm 25, the SCAR robot 28, the grabbing cylinder 34 and the stepping motor 6.
A full-automatic part film wrapping and packaging method comprises the following steps:
s1, feeding parts, which comprises the following specific operation steps:
s11, a worker puts a batch of parts into a spiral disc of a spiral vibrating disc 23, the parts enter a guide rail of a linear vibrating machine 24 in a specified direction under the vibration of the spiral disc, and the placing directions of the parts in the guide rail are consistent;
s12, controlling the action of a robot arm 25, wherein the robot arm 25 moves the suction head I26 to the tail end opening of the guide rail and controls the suction head I26 to move downwards, controlling a vacuum pump connected with the suction head I26 to start after the suction head I26 is contacted with a part at the tail end opening of the guide rail, and adsorbing the part 3 on the bottom surface of the suction head I26 under negative pressure; then controlling the robot arm 25 to act so as to move the suction head I26 to be right above the carrier 8 at the rearmost end;
s13, controlling the suction head I26 to move downwards, respectively sleeving the two through holes 1 of the part 3 on the two positioning pins 10, and just supporting the part 3 on the top surface of the carrier 8, so that the part 3 is finally loaded as shown in FIGS. 15-16;
s14, after feeding, controlling the vacuum pump to be closed, separating the suction head I26 from the part, and controlling the suction head I26 to reset after separation;
s2, pasting an adhesive film on the part, and the specific operation steps are as follows:
s21, a worker controls the stepping motor 6 to start, the stepping motor 6 drives the turntable 7 to rotate, the turntable 7 drives the carrier 8 and the part 3 on the carrier to synchronously rotate, and after the carrier rotates to a set angle, the controller controls the stepping motor 6 to be closed, and the part enters a glue film sticking station of the SMT film sticking machine 12 at the moment;
s22, a worker controls the boomerang 27 to start, and the adhesive film 2 on the release film is peeled to the adhesive peeling surface of the boomerang 27; then, the SCAR robot 28 is controlled by a worker to move, the SCAR robot 28 controls the suction head II29 to move downwards, when the suction head II29 is in contact with the adhesive film 2 on the peeling surface, the worker starts a vacuum pump connected with the suction head II29, and the adhesive film 2 is adsorbed on the bottom surface of the suction head II29 under negative pressure, so that the adhesive film 2 is sucked;
s23, controlling the SCAR robot 28 to act, wherein the SCAR robot 28 pastes the adhesive film 2 adsorbed on the suction head II29 onto the top surface of the part 3, so that the adhesive film 2 is pasted onto the part 3, as shown in FIGS. 17-18;
s24, after pasting, controlling the vacuum pump to be closed by a worker, and then controlling the suction head II29 of the SCAR robot 28 to reset;
s3, wrapping the film on the part, wherein the specific operation steps are as follows:
s31, a worker controls the stepping motor 6 to start, the stepping motor 6 drives the rotary table 7 to rotate, the rotary table 7 drives the carrier 8 to continue rotating, the carrier 8 drives the part 3 pasted with the adhesive film 2 to synchronously rotate, and when the adhesive film 2 rotates to a film wrapping station of the film wrapping mechanism 13, the controller controls the stepping motor 6 to be closed;
s32, a worker controls the piston rod of the lifting cylinder 17 to extend downward, the piston rod drives the L-plate 18 to move downward, the L-plate 18 extrudes the extending end of the adhesive film 2 downward, after the piston rod extends completely, the horizontal plate of the L-plate 18 just presses on the adhesive film 2, and the extending end of the adhesive film 2 is in a vertical bending state, as shown in fig. 19;
s33, then, controlling a piston rod of the horizontal cylinder 19 to extend rightwards by a worker, driving a push plate 20 to move rightwards, and turning a bending part of the glue film 2 to the bottom surface of the part 3 by the push plate 20 as shown in the figure 20, so that the film wrapping of the part is finally realized, and a product is obtained as shown in the figure 3~4;
s4, detecting the position of an adhesive film on the product: a worker controls the stepping motor 6 to start, the stepping motor 6 drives the turntable 7 to rotate, the turntable 7 drives the carrier 8 to continuously rotate, the carrier 8 drives the product to synchronously rotate, when the product rotates to a detection station of the adhesive film position detection mechanism 14, the controller controls the stepping motor 6 to close, and at the moment, the CCD lens 22 in the adhesive film position detection mechanism 14 identifies whether the film sticking position of the adhesive film 2 on the product is correct or not;
s5, packaging of products, wherein the specific operation steps are as follows:
s51, a worker controls the stepping motor 6 to start, the stepping motor 6 drives the turntable 7 to rotate, the turntable 7 drives the carrier 8 to continue rotating, the carrier 8 drives the product to synchronously rotate, and when the product is transferred to a packaging station of the packaging mechanism 15, the controller controls the stepping motor 6 to be closed;
s52, a worker controls a piston rod of the grabbing cylinder 34 to move downwards, the grabbing cylinder 34 drives the suction head III33 to move downwards, when the suction head III33 is in contact with the top surface of a product, a vacuum pump connected with the suction head III33 is controlled to be started, and the product is adsorbed on the bottom surface of the suction head III33 under negative pressure;
s53, a worker controls the moving end of the X-direction screw rod nut pair 31 to do right linear motion, the moving end drives the grabbing cylinder 34 and the suction head III33 to do right linear motion synchronously, when the suction head III33 moves right above a cavity of the carrying disc, the worker controls a piston rod of the grabbing cylinder 34 to move downwards, so that an adsorbed product enters one cavity of the carrying disc, then a vacuum pump is controlled to be closed, and the product enters the cavity at the moment; a worker controls the X-direction screw rod nut pair 31 to move so as to reset the suction head III33, and the first part is finally packaged;
s6, the worker repeats the operations of the steps S1 to S5, namely the part can be continuously wrapped with the film, and the product after being wrapped with the film is packaged in the cavity of the carrying disc.
Therefore, in the process of the whole steps S1-S6, the film wrapping packaging equipment realizes automatic film wrapping on the part through the matching of the indexing mechanism 5, the part feeding device 11, the SMT film sticking machine 12, the film wrapping mechanism 13, the adhesive film position detection mechanism 14 and the packaging mechanism 15, and the film wrapping of the product after film wrapping is automatically packaged in the cavity of the carrying tray, so that the product is conveyed to a client in a short time, compared with manual operation in a workshop, the film wrapping efficiency and the packaging efficiency of the part are greatly improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a full-automatic film wrapping and packaging equipment which characterized in that: the automatic positioning device comprises a workbench (4), wherein an indexing mechanism (5) is arranged on the table top of the workbench (4), the indexing mechanism (5) comprises a stepping motor (6) fixedly arranged on the table top of the workbench (4), a rotating disc (7) is installed on an output shaft of the stepping motor (6), a plurality of carriers (8) are fixedly arranged on the outer edge of the rotating disc (7) at intervals around the circumferential direction of the rotating disc, grooves (9) are formed in the outer end parts of the carriers (8), and positioning pins (10) are fixedly arranged on the top surface of each carrier (8) and positioned on two sides of each groove (9);
circumferencial direction that revolutes carousel (7) on the mesa of workstation (4) is provided with and is provided with part loading attachment (11), SMT sticking film machine (12), wraps up in membrane mechanism (13), glued membrane position detection mechanism (14) and packagine machine structure (15) in order, wrap up in membrane mechanism (13) including setting firmly the base on workstation (4), set firmly support (16) on the base top surface, the top of support (16) has set firmly lift cylinder (17), and the piston rod of lift cylinder (17) runs through support (16) and sets up, and extends to serve and set firmly L board (18), horizontal cylinder (19) have set firmly on the top surface of base, push pedal (20) have set firmly on the effect end of horizontal cylinder (19) piston rod, glued membrane position detection mechanism (14) including setting firmly frame (21) on workstation (4) mesa, set firmly CCD camera lens (22) on frame (21) top surface.
2. The full-automatic part film wrapping and packaging equipment according to claim 1, characterized in that: part loading attachment (11) set up in the rear side of carousel (7), and part loading attachment (11) are including setting firmly spiral vibration dish (23), sharp bobbing machine (24) and robot arm (25) on workstation (4) mesa, the discharge gate of spiral vibration dish (23) and the butt joint of the feed inlet of sharp bobbing machine (24), and robot arm (25) set up in the left side of sharp bobbing machine (24), suction head I (26) of robot arm (25) are located rearmost carrier (8) directly over.
3. The full-automatic part film wrapping and packaging equipment according to claim 1, characterized in that: SMT laminator (12) sets up in the left side of carousel (7), and SMT laminator (12) reaches (27) and SCAR robot (28) including setting firmly flying on workstation (4) mesa, and SCAR robot (28) set up in flying the right side that reaches (27), suction head II (29) of SCAR robot (28) set up in flying to reach (27) peel the face of gluing directly over.
4. The full-automatic part film wrapping and packaging equipment according to claim 1, characterized in that: the packaging mechanism (15) is arranged on the right side of the rotary table (7), the packaging mechanism (15) comprises a Y-direction screw-nut pair (30) longitudinally arranged on the table top of the workbench (4), a moving disc (32) is fixedly arranged on the moving part of the Y-direction screw-nut pair (30), an X-direction screw-nut pair (31) is arranged right above the Y-direction screw-nut pair (30), a grabbing cylinder (34) is fixedly arranged on the moving part of the X-direction screw-nut pair (31), and a suction head III (33) is fixedly arranged on the action end of a piston rod of the grabbing cylinder (34); a boat is placed on the top surface of the moving plate (32).
5. The full-automatic part film wrapping and packaging equipment according to claim 1, characterized in that: the distance between two adjacent carriers (8) on the turntable (7) is equal.
6. The full-automatic part film wrapping and packaging equipment according to claim 1, characterized in that: the length of the locating pin (10) is equal to the thickness of the part.
7. The full-automatic part film wrapping and packaging equipment according to claim 1, characterized in that: the suction head I (26), the suction head II (29) and the suction head III (33) are all connected with a vacuum pump through hoses.
8. The full-automatic part film wrapping and packaging equipment according to claim 1, characterized in that: the film wrapping packaging equipment further comprises a controller, wherein the controller is electrically connected with the CCD lens (22), the robot arm (25), the SCAR robot (28), the grabbing cylinder (34) and the stepping motor (6).
9. A method for full-automatic part film-wrapping packaging, which adopts the full-automatic part film-wrapping packaging equipment of any one of claims 1~8, and is characterized in that: it comprises the following steps:
s1, feeding parts, which comprises the following specific operation steps:
s11, a worker puts a batch of parts into a spiral disc of a spiral vibrating disc (23), under the vibration of the spiral disc, the parts enter a guide rail of a linear vibrating machine (24) in a specified direction, and the placing directions of the parts in the guide rail are consistent;
s12, controlling a robot arm (25) to act, wherein the robot arm (25) moves a suction head I (26) to the tail end port of the guide rail and controls the suction head I (26) to move downwards, controlling a vacuum pump connected with the suction head I (26) to start after the suction head I (26) is contacted with a part at the tail end port of the guide rail, and adsorbing the part (3) on the bottom surface of the suction head I (26) under negative pressure; then controlling the robot arm (25) to act so as to enable the suction head I (26) to move to be right above the carrier (8) at the rearmost end;
s13, controlling the suction head I (26) to move downwards, respectively sleeving the two through holes (1) of the part (3) on the two positioning pins (10), and just supporting the part (3) on the top surface of the carrier (8), so that the part (3) is finally loaded;
s14, after feeding, controlling the vacuum pump to be closed, separating the suction head I (26) from the part, and controlling the suction head I (26) to reset after separation;
s2, pasting an adhesive film on the part, and the specific operation steps are as follows:
s21, a worker controls a stepping motor (6) to start, the stepping motor (6) drives a turntable (7) to rotate, the turntable (7) drives a carrier (8) and a part (3) on the carrier to synchronously rotate, after the carrier rotates to a set angle, a controller controls the stepping motor (6) to be closed, and the part enters a gluing film station of the SMT film sticking machine (12) at the moment;
s22, a worker controls the boomerang (27) to start, and the adhesive film (2) on the release film is peeled to the adhesive peeling surface of the boomerang (27); then, a worker controls the SCAR robot (28) to act, the SCAR robot (28) controls the suction head II (29) to move downwards, after the suction head II (29) is contacted with the adhesive film (2) on the stripping surface, the worker starts a vacuum pump connected with the suction head II (29), and the adhesive film (2) is adsorbed on the bottom surface of the suction head II (29) under negative pressure, so that the adhesive film (2) is sucked;
s23, controlling the SCAR robot (28) to act, wherein the SCAR robot (28) sticks the adhesive film (2) adsorbed on the suction head II (29) to the top surface of the part (3), so that the adhesive film (2) is stuck on the part (3);
s24, after pasting, controlling the vacuum pump to be closed by a worker, and then controlling the suction head II (29) of the SCAR robot (28) to reset;
s3, wrapping the film on the part, wherein the specific operation steps are as follows:
s31, a worker controls a stepping motor (6) to start, the stepping motor (6) drives a turntable (7) to rotate, the turntable (7) drives a carrier (8) to continue rotating, the carrier (8) drives a part (3) adhered with a glue film (2) to synchronously rotate, and when the glue film (2) rotates to a film wrapping station of a film wrapping mechanism (13), a controller controls the stepping motor (6) to be closed;
s32, a worker controls a piston rod of the lifting cylinder (17) to extend downwards, the piston rod drives the L plate (18) to move downwards, the L plate (18) extrudes the extending end part of the glue film (2) downwards, when the piston rod extends completely, the horizontal plate of the L plate (18) is just pressed on the glue film (2), and the extending end part of the glue film (2) is in a vertical bending state;
s33, then, controlling a piston rod of the horizontal cylinder (19) to extend out rightwards by a worker, driving a push plate (20) to move rightwards by the piston rod, and turning the bending part of the glue film (2) to the bottom surface of the part (3) by the push plate (20), so that film wrapping of the part is finally achieved, and a product is obtained;
s4, detecting the position of an adhesive film on the product: a worker controls a stepping motor (6) to start, the stepping motor (6) drives a turntable (7) to rotate, the turntable (7) drives a carrier (8) to continue rotating, the carrier (8) drives a product to synchronously rotate, when the product rotates to a detection station of a glue film position detection mechanism (14), a controller controls the stepping motor (6) to close, and at the moment, a CCD (charge coupled device) lens (22) in the glue film position detection mechanism (14) identifies whether the film sticking position of a glue film (2) on the product is correct or not;
s5, packaging of products, wherein the specific operation steps are as follows:
s51, a worker controls the stepping motor (6) to start, the stepping motor (6) drives the turntable (7) to rotate, the turntable (7) drives the carrier (8) to continue rotating, the carrier (8) drives the product to synchronously rotate, and when the product is transferred to a packaging station of the packaging mechanism (15), the controller controls the stepping motor (6) to close;
s52, a worker controls a piston rod of the grabbing cylinder (34) to move downwards, the grabbing cylinder (34) drives the suction head III (33) to move downwards, when the suction head III (33) is in contact with the top surface of a product, a vacuum pump connected with the suction head III (33) is controlled to be started, and the product is adsorbed on the bottom surface of the suction head III (33) under negative pressure;
s53, a worker controls the moving end of the X-direction screw rod nut pair (31) to do rectilinear motion rightwards, the moving end drives the grabbing cylinder (34) and the suction head III (33) to do rectilinear motion rightwards synchronously, after the suction head III (33) moves right above a cavity of the carrying disc, the worker controls a piston rod of the grabbing cylinder (34) to move downwards, so that an adsorbed product enters one cavity of the carrying disc, and then a vacuum pump is controlled to be turned off, and the product enters the cavity at the moment; a worker controls the X-direction screw rod nut pair (31) to act so as to reset the suction head III (33), and the first part is finally packaged;
s6, the worker repeats the operations of the steps S1 to S5, namely the parts can be continuously wrapped with the film, and the film wrapped products are packaged in the cavity of the carrying tray.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211654129.5A CN115783361A (en) | 2022-12-22 | 2022-12-22 | Full-automatic part film wrapping and packaging equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211654129.5A CN115783361A (en) | 2022-12-22 | 2022-12-22 | Full-automatic part film wrapping and packaging equipment and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115783361A true CN115783361A (en) | 2023-03-14 |
Family
ID=85427689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211654129.5A Pending CN115783361A (en) | 2022-12-22 | 2022-12-22 | Full-automatic part film wrapping and packaging equipment and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115783361A (en) |
-
2022
- 2022-12-22 CN CN202211654129.5A patent/CN115783361A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112390004B (en) | Automatic sensor chip mounting assembly line and chip mounting method | |
| CN107031902A (en) | A kind of preceding road package system of backlight and method | |
| CN107521207B (en) | Glass swing piece film sticking machine and swing piece film sticking method thereof | |
| CN211169205U (en) | PCB board mechanism of borduring | |
| CN215815812U (en) | Full-automatic lens chip dispensing and pasting machine | |
| CN112259924A (en) | Lithium battery tab wrapping and gluing machine and gluing method | |
| CN111086712A (en) | Multifunctional labeling machine capable of sticking three labels | |
| CN211544190U (en) | Automatic assembling equipment for production and processing of protection plates | |
| CN108963341B (en) | Method for sticking gummed paper on lithium battery | |
| CN214692369U (en) | Vertical crystal oscillator carrier band continuous material receiving machine | |
| CN213936123U (en) | Automatic adhesive tape pasting machine for sheet products | |
| CN107117345B (en) | Device and method for automatically pasting back adhesive and protective film | |
| CN115783361A (en) | Full-automatic part film wrapping and packaging equipment and method | |
| CN219029873U (en) | Chip inductor sensing packaging machine | |
| CN110697188A (en) | Two Y axle LOGO labeller | |
| CN215885293U (en) | Automatic lamp strip assembling equipment | |
| CN212257577U (en) | L-shaped adhesive tape sticking machine | |
| CN214378527U (en) | Battery labeller | |
| CN209947959U (en) | Battery cell head pasting molding glue machine | |
| CN111688219B (en) | Full-automatic side gluing machine and gluing method thereof | |
| CN218088253U (en) | Automatic paste cloth colour card machine | |
| CN112117481A (en) | Battery labeller | |
| CN216860719U (en) | Packing box forming mechanism | |
| CN112837923A (en) | Inductance coil flattens and cuts sticky tin full automatization equipment based on two carousels | |
| CN111628387B (en) | Card holds in palm bullet spare assembly system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |