CN115781242A - Motor press-mounting device - Google Patents
Motor press-mounting device Download PDFInfo
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- CN115781242A CN115781242A CN202310017780.XA CN202310017780A CN115781242A CN 115781242 A CN115781242 A CN 115781242A CN 202310017780 A CN202310017780 A CN 202310017780A CN 115781242 A CN115781242 A CN 115781242A
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- 230000007246 mechanism Effects 0.000 claims abstract description 187
- 238000003825 pressing Methods 0.000 claims abstract description 97
- 238000007599 discharging Methods 0.000 claims abstract description 33
- 230000002950 deficient Effects 0.000 claims description 32
- 238000006073 displacement reaction Methods 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000009963 fulling Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
The invention discloses a motor press-mounting device, comprising: the rotary table mechanism comprises a rotary table, a shell loading position, a motor pressing position, a motor unloading position and a plurality of bearing seats, wherein the rotary table can be rotationally arranged around a first direction; the shell feeding mechanism is used for providing a shell; the shell feeding mechanism is used for grabbing the shell and placing the shell at a shell feeding position; the motor feeding mechanism is used for providing a motor; the motor feeding mechanism is used for grabbing the motor and is preassembled in the shell at the motor feeding position; the motor pressing mechanism is used for pressing the motor in the motor pressing position to the shell; the discharging mechanism is used for grabbing the motor and the shell which are positioned at the discharging position and are subjected to press mounting; and the conveying mechanism is used for receiving the press-mounted motor and the shell grabbed by the blanking mechanism. The motor press-mounting device provided by the embodiment of the invention can automatically press-mount the motor, greatly improve the working efficiency, reduce the production cost and ensure the press-mounting success rate, thereby improving the product quality.
Description
Technical Field
The invention relates to the technical field of motor processing, in particular to a motor press-fitting device.
Background
Small motors are used in a wide variety of products, particularly in small appliances such as shavers and electric toothbrushes. The small motor is usually required to be pressed into an injection molding shell, and is required to be pressed in place during pressing, otherwise, defective products can occur.
Currently, the motor is typically manually pressed into the housing. The mode has the advantages that on one hand, the working efficiency is low, on the other hand, the press mounting is difficult to ensure in place, and the condition that the press mounting is not in place occurs to the wings, so that the product quality cannot be ensured.
Disclosure of Invention
In view of this, the present invention provides a motor press-fitting device with high working efficiency and high product quality.
The invention provides a motor press-fitting device, comprising:
the turntable mechanism comprises a turntable, a shell loading position, a motor pressing position, a discharging position and a plurality of bearing seats, wherein the shell loading position, the motor pressing position and the discharging position are distributed along the circumferential direction of the turntable; the shell feeding mechanism is used for providing a shell; the shell feeding mechanism is used for grabbing the shell from the shell feeding mechanism and placing the shell at the shell feeding position; the motor feeding mechanism is used for providing a motor; the motor feeding mechanism is used for grabbing a motor from the motor feeding mechanism and is pre-installed in a shell at the motor feeding position; the motor pressing mechanism is used for pressing the motor in the motor pressing position to the shell; the discharging mechanism is used for grabbing the pressed motor and the pressed shell positioned at the discharging position; and the conveying mechanism is used for receiving the press-mounted motor and the shell grabbed by the blanking mechanism.
In one embodiment, the shell feeding mechanism is arranged corresponding to the shell feeding level of the turntable mechanism, the shell feeding mechanism includes a discharging level, the shell feeding mechanism is used for outputting the shell to the discharging level, and the discharging level is located at one side of the shell feeding mechanism; casing feed mechanism includes that first subassembly, aligning gear, second snatch subassembly, casing material loading first driving piece and casing material loading second driving piece of snatching, first subassembly of snatching is used for snatching go out the casing of material level department, and place aligning gear is last, aligning gear rotationally sets up for rectify the direction of casing, the second snatchs the subassembly and is used for snatching casing on the aligning gear, and place carousel mechanism the casing material level department of going up bear on the seat, the first driving piece of casing material loading is used for the drive first subassembly of snatching with the second snatchs the subassembly along the perpendicular to the second direction of first direction removes, casing material loading second driving piece is used for the drive first subassembly of snatching with the second snatchs the subassembly and follows the first direction removes.
In one embodiment, the motor feeding mechanism comprises a machine table, a conveying table, a motor feeding driving part, a motor jig and a detection device; the machine table comprises a first end and a second end which are opposite, the conveying table is movably arranged on the machine table, protective separation blades are further arranged on two sides of the conveying table, a motor feeding driving piece is used for driving the conveying table to move on the machine table between the first end and the second end, a motor jig is placed on the conveying table and used for bearing a motor, the motor jig can move along with the conveying table, a detection device is arranged on one side of the first end of the machine table and used for detecting whether a motor is arranged at the first end, when the motor is arranged at the first end, the motor feeding mechanism is controlled to grab the motor, and otherwise, the motor feeding mechanism is not moved.
In one embodiment, the motor loading mechanism is arranged corresponding to the motor loading level of the turntable mechanism, and the motor loading mechanism comprises a motor clamping jaw, a pressure protection mechanism, a motor loading first driving piece and a motor loading second driving piece; the motor clamping jaw is used for clamping or loosening a motor, the pressure protection mechanism is used for applying acting force in a first direction to the motor clamped by the motor clamping jaw, the first motor feeding driving piece is used for driving the motor clamping jaw and the pressure protection mechanism to move in the direction perpendicular to the first direction, and the second motor feeding driving piece is used for driving the motor clamping jaw and the pressure protection mechanism to move in the first direction.
In one embodiment, the motor clamping jaw comprises a base and two sub-clamping jaws arranged on the base, and the two sub-clamping jaws can move close to or away from each other under the driving of a clamping jaw driving piece; one end of the pressure protection mechanism is connected to the base, and the other end of the pressure protection mechanism is aligned to the position between the two sub-clamping jaws.
In one embodiment, the pressure protection mechanism is an elastic member.
In an embodiment, the motor pressing mechanism corresponds to the motor pressing position of the turntable mechanism, the motor pressing mechanism comprises a motor pressing driving piece, a pressing needle protection piece and a transverse driving piece, the motor pressing driving piece is used for driving the pressing needle to move along the first direction, so that the pressure of the first direction is applied to the motor, a protection groove is formed in the pressing needle protection piece, the pressing needle penetrates through the protection groove and can move in the protection groove, and the transverse driving piece is used for driving the pressing needle to move in the protection groove.
In one embodiment, the motor pressing mechanism further comprises a pressure gauge, a stroke acquiring element and a control module, the pressure gauge is used for detecting the pressure applied by the pressing pin on the motor, the stroke acquiring element is used for detecting the downward pressing displacement of the pressing pin, the control module is used for judging that the pressed product is qualified when the stroke acquiring element detects that the downward pressing displacement of the pressing pin is within a preset displacement range and the pressure gauge detects that the pressure applied by the pressing pin is within the preset pressure range; the control module is used for judging that the pressed product is a defective product when the stroke acquisition element detects that the pressing displacement of the pressing pin is within the preset displacement range and the pressure gauge detects that the pressure applied by the pressing pin is smaller than the minimum value of the preset pressure range; the control module is used for judging that the pressed product is a defective product when the pressure gauge detects that the pressure applied by the pressing pin is greater than or equal to the maximum value of the preset pressure range and the stroke acquisition element detects that the pressing pin is pressed downwards and the displacement is smaller than the minimum value of the preset displacement range.
In one embodiment, the blanking mechanism is arranged corresponding to the blanking position of the turntable mechanism, the blanking mechanism comprises a defective product bin and a defective product slideway, and the tail end of the defective product slideway is aligned to the defective product bin; when the control module judges that the product is a defective product, the blanking mechanism grabs the product and places the product on the defective product slideway; when the control module judges that the product is qualified, the blanking mechanism grabs the product and places the product on the conveying mechanism.
In an embodiment, unloading mechanism still includes unloading clamping jaw, unloading clamping jaw driving piece, the first driving piece of unloading and unloading second driving piece, unloading clamping jaw driving piece is used for the drive the unloading clamping jaw presss from both sides tightly or loosens to catch or loosen the product, the first driving piece of unloading is used for the drive the unloading clamping jaw perpendicular to the direction of first direction removes, the unloading second driving piece is used for the drive the unloading clamping jaw is followed the first direction removes.
The motor press-fitting device provided by the embodiment of the invention can automatically press-fit the motor, greatly improve the working efficiency, reduce the production cost and ensure the success rate of press-fitting, thereby improving the product quality.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic overall structure diagram of a motor press-fitting device according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a shell feeding mechanism and a turntable mechanism of the motor press-fitting device in fig. 1.
Fig. 3 is a schematic structural diagram of a turntable mechanism of the press-fitting device for the motor in fig. 1.
Fig. 4 is a schematic structural diagram of a shell feeding mechanism of the motor press-fitting device in fig. 1.
Fig. 5 is a schematic structural view of a motor feeding mechanism of the motor press-fitting device in fig. 1.
Fig. 6 is a schematic structural diagram of a motor feeding mechanism of the motor press-fitting device in fig. 1.
Fig. 7 is a schematic structural view of a motor pressing mechanism of the motor pressing device in fig. 1.
Fig. 8 is a schematic structural view of a blanking mechanism of the motor press-fitting device in fig. 1.
Detailed Description
Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the description of the invention without inventive step, are within the scope of protection of the invention.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms can be understood as a special case for those of ordinary skill in the art.
The terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", and the like, refer to orientations or positional relationships that are based on orientations or positional relationships shown in the drawings, or orientations or positional relationships that are customarily used in the construction of the inventive articles, and are used for convenience of description and simplicity of illustration only, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the invention.
The terms "first," "second," "third," and the like are used solely to distinguish between similar elements and not to indicate or imply relative importance or a particular order.
The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, including not only those elements listed, but also other elements not expressly listed.
Referring to fig. 1 and fig. 2, a motor press-fitting apparatus provided in an embodiment of the present invention includes a frame 11, a turntable mechanism 13, a housing feeding mechanism 15, a housing feeding mechanism 17, a motor feeding mechanism 19, a motor feeding mechanism 21, a motor pressing mechanism 23, a discharging mechanism 25, and a conveying mechanism 27. The turntable mechanism 13, the shell feeding mechanism 17, the motor feeding mechanism 21 and the motor pressing mechanism 23 are arranged on the frame 11. Referring to fig. 3, the rotating disc mechanism 13 includes a rotating disc 130, a casing loading position 131, a motor loading position 132, a motor pressing position 133, a discharging position 134, and a plurality of bearing seats 136, the casing loading position 131, the motor loading position 132, the motor pressing position 133, and the discharging position 134 are distributed along a circumferential direction of the rotating disc 130, and the rotating disc 130 is rotatably disposed around a first direction (i.e., an X direction in fig. 1) so that each bearing seat 136 can be located at the casing loading position 131, the motor loading position 132, the motor pressing position 133, or the discharging position 134. The shell feeding mechanism 15 is used to provide shells, and the shell feeding mechanism 17 is used to pick shells from the shell feeding mechanism 15 and place the shells at a shell loading position 131. The motor feed mechanism 19 is used to supply the motor, and the motor feed mechanism 21 is used to pick up the motor from the motor feed mechanism 19 and pre-load it into the housing at the motor loading level 132. The motor press-fitting mechanism 23 is for press-fitting the motor located at the motor press-fitting position 133 to the housing. The feeding mechanism 25 is used to grasp the motor and the housing at the feeding position 134 and to place them on the conveying mechanism 27.
In the motor press-fitting device provided by the embodiment of the invention, the motor can be automatically pressed, the working efficiency is greatly improved, the production cost is reduced, and the success rate of press-fitting can be ensured, so that the product quality is improved.
In this embodiment, the turntable mechanism 13 further includes a turntable driving member 138, and the turntable driving member 138 is used for driving the turntable 130 to rotate. Specifically, the turntable driving member 138 can be an electric motor, and of course, the turntable driving member 138 can also be a driving member such as a motor.
Specifically, four bearing seats 136 are uniformly arranged on the turntable 130 in the circumferential direction of the turntable 130, i.e., one bearing seat 136 is provided for each 90 °. When the turntable 130 rotates 90 °, the carrier 136 originally located at the housing loading position 131 rotates to the motor loading position 132, the carrier 136 originally located at the motor loading position 132 rotates to the motor pressing position 133, and the carrier 136 originally located at the motor pressing position 133 rotates to the motor unloading position 134. That is, the housing is placed on the carrier 136 at the loading position 131 of the housing, the turntable 130 is rotated to rotate the carrier 136 with the housing to the loading position 132 of the motor, the motor is pre-loaded into the housing on the carrier 136 at the loading position 132 of the motor, the turntable 130 is rotated to rotate the carrier 136 with the housing pre-loaded with the motor to the motor pressing position 133, the motor placed on the carrier 136 at the motor pressing position 133 is pressed into the housing, the turntable 130 is rotated to rotate the carrier 136 with the pressed motor to form the product to the unloading position 134, and the product on the carrier 136 at the unloading position 134 is unloaded. In this process, other corresponding operations are performed at other positions, that is, the shell loading position 131, the motor loading position 132, the motor pressing position 133 and the discharging position 134 are performed at the same time in parallel with the shell loading, the motor pressing and the discharging of different products, so that the working efficiency can be further improved.
In this embodiment, referring to fig. 4, the shell feeding mechanism 15 includes a discharging position 152, and the shell feeding mechanism 15 is used for outputting the shell to the discharging position 152. The discharge position 152 is located on one side of the housing feed mechanism 17. Specifically, the number of the discharge positions 152 is two, and two housings may be provided at the same time.
Specifically, the shell feeding mechanism 15 further comprises a vibrating plate and a shell output channel 154, one end of the shell output channel 154 is connected to the feeding track of the vibrating plate, and the discharge position 152 is located at the other end of the shell output channel 154. The vibratory tray transports the shells sequentially to the discharge station 152 during vibration. Specifically, there are two housing outlet channels 154, and two outlet positions 152 are respectively located at the other ends of the two housing outlet channels 154.
In this embodiment, referring to fig. 4 again, the housing feeding mechanism 17 is disposed corresponding to the housing feeding level of the turntable mechanism 13, and the housing feeding mechanism 17 includes a first grabbing component 172, a calibration mechanism 173, a second grabbing component 174, a housing feeding first driving component 176, and a housing feeding second driving component 177. The first gripper assembly 172 is used to grip the housing at the stock level 152 and place it on the alignment mechanism 173. The correcting mechanism 173 is rotatably provided for correcting the orientation of the housing. The second gripper assembly 174 is used to grip the housing on the alignment mechanism 173 and place it on the carrier 136 at the housing loading position 131 of the turntable mechanism 13. The first shell feeding driving member 176 is used for driving the first grabbing assembly 172 and the second grabbing assembly 174 to move along a second direction (i.e. the Y direction in fig. 1) perpendicular to the first direction, and the second shell feeding driving member 177 is used for driving the first grabbing assembly 172 and the second grabbing assembly 174 to move along the first direction.
Specifically, the first grabbing assembly 172 and the second grabbing assembly 174 may be vacuum suction mechanisms, and grab the housing by vacuum suction. The alignment mechanism 173 is driven by the driving member to rotate, so as to drive the housing on the alignment mechanism 173 to rotate for a certain angle, thereby aligning the housing in a desired direction.
Specifically, the shell feeding mechanism 17 further includes a shell feeding bracket 178, a shell feeding base 179, a shell feeding fixing plate 181, and a shell feeding sliding base 182, wherein the shell feeding bracket 178 is fixedly connected to the rack 11, the shell feeding base 179 is fixedly connected to the shell feeding bracket 178, the shell feeding fixing plate 181 is movably connected to the shell feeding base 179 along the second direction, and the shell feeding sliding base 182 is movably connected to the shell feeding fixing plate 181 along the first direction.
In the present embodiment, referring to fig. 5, the motor feeding mechanism 19 includes a machine table 191, a conveying table 192, a motor feeding driving element 194, a motor fixture 195, and a detecting device 196. Table 191 includes first and second opposite ends, and table 192 is movably disposed on table 191, and motor feed drive 194 is adapted to drive table 192 to move between the first and second ends on table 191. A motor fixture 195 is disposed on the conveyor table 192 for carrying the motor 100, and the motor fixture 195 is movable with the conveyor table 192 such that the conveyor table 192 conveys the motor from the second end to the first end. The detecting device 196 is disposed at one side of the first end of the platform 191, and is configured to detect whether there is a motor at the first end, when there is a motor at the first end, the motor feeding mechanism 21 is configured to grab the motor, otherwise, the motor feeding mechanism 21 is not moved.
Specifically, a plurality of motor jigs 195 may be placed at intervals on the conveying table 192, thereby continuously conveying the motor 100.
Specifically, two sides of the conveying table 192 of the motor supply mechanism 19 are further provided with protective blocking pieces 198 to prevent the motor jig 195 on the conveying table 192 from falling off from the conveying table 192 in the moving process.
In this embodiment, referring to fig. 6, the motor loading mechanism 21 is disposed corresponding to the motor loading position 132 of the turntable mechanism 13, and the motor loading mechanism 21 includes a motor clamping jaw 211, a pressure protection mechanism 213, a motor loading first driving member 215, and a motor loading second driving member 216. The motor jaws 211 are used to clamp or unclamp the motor. The pressure protection mechanism 213 is an elastic member that applies a biasing force in the first direction to the motor clamped by the motor clamp 211. The motor loading first driving member 215 is used for driving the motor clamping jaws 211 and the pressure protection mechanism 213 to move along a third direction (i.e. the Z direction in fig. 1) perpendicular to the second direction and the first direction, and the motor loading second driving member 216 is used for driving the motor clamping jaws 211 and the pressure protection mechanism 213 to move along the first direction. Through setting up and protecting pressure mechanism 213, can protect when motor clamping jaw 211 unclamps the motor, protect the elastic force of pressure mechanism 213 and can promote the motor and with the motor in the casing of preassembling, place the motor and fall out the casing when carousel 130 rotates, and will protect pressure mechanism 213 to set up to the elastic component, need not extra driving piece, as long as motor clamping jaw 211 unclamps the motor, will exert thrust to the motor automatically. It is understood that the pressure protection mechanism 213 may also be other driving members, such as an air cylinder, an oil cylinder, etc., which can apply a thrust force to the motor to achieve pre-pressure. It is understood that the moving direction of the motor jaw 211 and the pressure protection mechanism 213 may not be the third direction, but may be inclined to the third direction at an angle, generally perpendicular to the first direction.
Specifically, the motor jaws 211 may be two, so that the motor feed mechanism 21 can feed two motors at the same time. The motor clamping jaw 211 includes a base and two sub-clamping jaws arranged on the base, and the two sub-clamping jaws can move close to or away from each other under the driving of a clamping jaw driving member (such as an air cylinder or an oil cylinder) so as to clamp or release the motor. Specifically, one end of the pressure protection mechanism 213 is connected to the base of the motor jaw 211, and the other end is aligned with a position between the two sub-jaws and located above the sub-jaws, so that a downward pushing force can be applied to the motor.
Specifically, the motor feeding mechanism 21 further includes a motor feeding support 217, a motor feeding base 218, a motor feeding fixing plate 219, and a motor feeding slide 221. The motor feeding support 217 is fixed on the frame 11, the motor feeding base 218 is fixedly connected to the motor feeding support 217, the motor feeding fixing plate 219 is movably connected to the motor feeding base 218 along the second direction, the motor feeding slide seat 221 is movably connected to the motor feeding fixing plate 219 along the first direction, and the motor clamping jaw 211 and the pressure protection mechanism 213 are both arranged on the motor feeding slide seat 221. The motor loading first driving member 215 is used for driving the motor loading fixing plate 219 to move along the third direction, and the motor loading second driving member 216 is used for driving the motor loading slide 221 to move along the first direction.
In this embodiment, referring to fig. 7, the motor pressing mechanism 23 is disposed corresponding to the motor pressing position 133 of the turntable mechanism 13, and the motor pressing mechanism 23 includes a motor pressing driving member 231, a pressing pin 232, a pressing pin protecting sheet 234 and a traverse driving member 236. The pressing motor driver 231 is used for driving the pressing pin 232 to move along the first direction, so that downward pressure is applied to the motor to press the motor into the shell. Protection slot 2342 has been seted up on tucking protection piece 234, and tucking 232 passes protection slot 2342 to can remove in protection slot 2342, sideslip driving piece 236 is used for driving tucking 232 and removes in protection slot 2342, carries out the pressure equipment to two motors in different positions. Specifically, the pressing motor driver 231 may be a motor, an air cylinder, an oil cylinder, or the like. By arranging the pressing pin protection plate 234, the pressing pin 232 can be protected from being damaged easily, and workers can be protected from being damaged by the pressing pin easily.
Specifically, the motor pressing mechanism 23 further includes a pressure gauge 238, a stroke acquiring element and a control module, the pressure gauge 238 is configured to detect a pressure applied by the pressing pin 232 on the motor, the stroke acquiring element is configured to detect a displacement of the pressing pin 232 when pressed, the control module is configured to determine that the motor is pressed in place when the stroke acquiring element detects that the displacement of the pressing pin 232 when pressed is within a preset displacement range, and the pressure gauge 238 detects that the pressure applied by the pressing pin 232 is within the preset pressure range, and the pressed product is a qualified product; the control module is used for judging that the motor is not pressed in place and the pressed product is a defective product when the stroke acquisition element detects that the pressing displacement of the pressing needle 232 is within a preset displacement range and the pressure gauge 238 detects that the pressure applied by the pressing needle 232 is smaller than the minimum value of the preset pressure range; the control module is used for judging that the motor is not pressed in place (or cannot be pressed in) when the pressure gauge 238 detects that the pressure applied by the pressing needle 232 is greater than or equal to the maximum value of the preset pressure range and the stroke acquisition element detects that the pressing displacement of the pressing needle 232 is smaller than the minimum value of the preset displacement range, and the pressed product is a defective product. It can be understood that the stroke acquiring element can determine the displacement of the pressing pin 232 by detecting the moving distance of the pressing pin 232, and can also calculate the displacement of the pressing pin 232 by the number of turns of the pressing motor driving element 231.
Specifically, the motor pressing mechanism 23 further includes a motor pressing bracket 239, a motor pressing base 241, and a motor pressing slider 243. The pressing motor support 239 is fixed on the frame 11, the pressing motor base 241 is movably disposed on the pressing motor support 239 along a first direction, and the pressing motor driving member 231 is used for driving the pressing motor base 241 to move along the first direction. The presser finger protection plate 234 and the traverse driving member 236 are provided on a presser base 241, a presser motor slide 243 is connected to the traverse driving member 236 and is driven by the traverse driving member 236 to move in the third direction, and the presser finger 232 is connected to the presser motor slide 243 to be driven by the traverse driving member 236 to move. It is understood that the moving direction of the pressing motor sliding base 243 may not be the third direction, as long as it can press the two motors on the bearing seat 136 into which the motors are pressed, that is, the moving direction is related to the placing positions of the two motors.
In this embodiment, referring to fig. 8, the blanking mechanism 25 is disposed corresponding to the blanking position 134 of the turntable mechanism 13, and the blanking mechanism 25 includes a blanking clamping jaw 252, a blanking clamping jaw driving member 253, a blanking first driving member 254, and a blanking second driving member 255. The blanking jaw drive 253 is used for driving the blanking jaw 252 to clamp or unclamp to grasp or unclamp the product. The first blanking driving member 254 is configured to drive the blanking clamping jaw 252 to move in a direction perpendicular to the first direction (e.g., a third direction), and the second blanking driving member 255 is configured to drive the blanking clamping jaw 252 to move in the first direction.
Specifically, the feeding mechanism 25 further includes a defective product bin 257 and a defective product chute 258, an end of the defective product chute 258 is aligned with the defective product bin 257, and a start end of the defective product chute 258 is located below the feeding clamping jaw 252 to receive the defective product held by the feeding clamping jaw 252. When the control module judges that the product is a defective product, the blanking clamping jaw 252 of the blanking mechanism 25 grabs the product and moves to the position above the defective product slideway 258 to loosen the product, and the defective product falls into a defective product bin 257 along the defective product slideway 258; when the control module judges that the product is qualified, the blanking clamping jaw 252 grabs the product and places the product on the conveying mechanism 27.
In this embodiment, the conveying mechanism 27 may be a conveying belt, and the conveying mechanism 27 conveys out the product placed thereon to realize blanking.
When the motor press-fitting device of the embodiment works, the shell feeding mechanism 15 conveys the shell to the discharging position 152, the first grabbing component 172 of the shell feeding mechanism 15 moves to the position corresponding to the discharging position 152 under the driving of the shell feeding first driving component 176, then moves downwards to grab the shell under the driving of the shell feeding second driving component 177, then moves to the position of the correcting mechanism 173 under the driving of the shell feeding first driving component 176 and the shell feeding second driving component 177, and places the shell on the correcting mechanism 173, after the correction of the correcting mechanism 173 is completed, the second grabbing component 174 also moves under the driving of the shell feeding first driving component 176 and the shell feeding second driving component 177, so as to grab the shell from the correcting mechanism 173 and place the shell on the shell feeding position 131, so as to complete the feeding of the shell, and in the process, the motor feeding position 132, the motor pressing position 133 and the discharging position simultaneously perform the actions of motor feeding, motor pressing and discharging, which are not repeated herein; then, the driving turntable 130 is driven to rotate by a certain angle (90 ° in this embodiment), so that the just-loaded shell is rotated to the motor loading position 132, the motor feeding driving member 194 of the motor feeding mechanism 19 drives the conveying table 192 to move, the motor is conveyed to the first end of the machine table 191, the motor clamping jaw 211 of the motor feeding mechanism 21 is driven by the motor feeding first driving member 215 to move to a position corresponding to the position where the motor is conveyed to the first end of the machine table 191, and then driven by the motor feeding second driving member 216 to move downwards so as to grab the motor conveyed to the motor at the first end of the machine table 191, the motor clamping jaw 211 releases the motor, and the motor is pre-pressed into the shell under the action of the elastic pre-pressing force of the pressure protection mechanism 213, so as to complete the motor loading; then the driving turntable 130 rotates a certain angle, the motor and the shell which are just pre-pressed rotate to a motor pressing position 133, the pressing pin 232 moves to the position corresponding to the motor and the shell under the driving of the traverse driving piece 236, and then moves downwards under the driving of the pressing motor driving piece 231 to press the motor into the shell, so that the press mounting of the motor is realized; then the driving turntable 130 rotates by a certain angle, the motor which is just pressed and mounted rotates to the discharging position 134, the discharging clamping jaws 252 move to the position corresponding to the discharging position 134 under the driving of the discharging first driving piece 254, then the motor which is pressed and mounted is grabbed downwards under the driving of the discharging second driving piece 255, the discharging clamping jaws 252 grab the motor and then move to the position corresponding to the conveying mechanism 27 or the defective product slide way 258 under the driving of the discharging first driving piece 254 and the discharging second driving piece 255, then the discharging clamping jaws 252 are released, and the product is placed on the conveying mechanism 27 or the defective product slide way 258, so that discharging is completed. Finally, the turntable 130 is driven again to rotate a certain angle, and then the next cycle is started.
It should be noted that, in the present specification, the embodiments are all described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments may be referred to each other.
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. A motor press-fitting device is characterized by comprising:
carousel mechanism (13), including carousel (130), casing material loading level (131), motor material loading level (132), motor pressure position (133), unloading position (134) and a plurality of carrier seat (136), casing material loading level (131), motor material loading level (132), motor pressure position (133) and lower material level (134) are followed carousel (130) circumferencial direction distributes, carousel (130) can set up around first direction rotation ground to make every carrier seat (136) can be located on the casing material loading level (131), motor material loading level (132), motor pressure position (133) or unloading level (134);
a shell feeding mechanism (15) for supplying shells;
a shell feeding mechanism (17) for grabbing the shell from the shell feeding mechanism (15) and placing the shell at the shell loading position (131);
a motor supply mechanism (19) for supplying a motor;
a motor feed mechanism (21) for grasping a motor from the motor feed mechanism (19) and pre-installed in a housing at the motor feed level (132);
a motor press-fitting mechanism (23) for press-fitting the motor located at the motor press-fitting position (133) to the housing;
the blanking mechanism (25) is used for grabbing the motor and the shell which are positioned at the blanking position (134) and are subjected to press mounting; and the number of the first and second groups,
and the conveying mechanism (27) is used for receiving the press-mounted motor and the shell grabbed by the blanking mechanism (25).
2. A motor press-fitting device as claimed in claim 1, wherein said housing feed mechanism (17) is disposed in correspondence with said housing feed level (131) of said rotary table mechanism (13), said housing feed mechanism (15) including a discharge level (152), said housing feed mechanism (15) for discharging the housing to said discharge level (152), said discharge level (152) being located at one side of said housing feed mechanism (17); the shell feeding mechanism (17) comprises a first grabbing component (172), a correcting mechanism (173), a second grabbing component (174), a first shell feeding driving piece (176) and a second shell feeding driving piece (177), the first grabbing component (172) is used for grabbing the shell at the discharging position (152) and placing the shell on the correcting mechanism (173), the correcting mechanism (173) is rotatably arranged and used for correcting the direction of the shell, the second grabbing component (174) is used for grabbing the shell on the correcting mechanism (173) and placing the shell on the bearing seat (136) at the shell feeding position (131) of the rotary table mechanism (13), the first shell feeding driving piece (176) is used for driving the first grabbing component (172) and the second grabbing component (174) to move along a second direction perpendicular to the first direction, and the second shell feeding grabbing component (177) is used for driving the first grabbing component (172) and the second grabbing component (174) to move along the first direction.
3. A motor press-fitting device as claimed in claim 1, wherein said motor feeding mechanism (19) comprises a machine table (191), a conveying table (192), a motor feeding driving member (194), a motor jig (195) and a detecting device (196); the machine table (191) comprises a first end and a second end which are opposite, the conveying table (192) is movably arranged on the machine table (191), protective blocking pieces (198) are further arranged on two sides of the conveying table (192), the motor feeding driving piece (194) is used for driving the conveying table (192) to move between the first end and the second end on the machine table (191), the motor jig (195) is placed on the conveying table (192) and used for bearing a motor, the motor jig (195) can move along with the conveying table (192), the detecting device (196) is arranged on one side of the first end of the machine table (191) and used for detecting whether the motor is arranged at the first end, when the motor is arranged at the first end, the motor feeding mechanism (21) is controlled to grab the motor, and otherwise the motor feeding mechanism (21) is not moved.
4. A motor press-fitting device as claimed in claim 1, wherein said motor feed mechanism (21) is disposed in correspondence with said motor feed level (132) of said rotary table mechanism (13), said motor feed mechanism (21) including a motor jaw (211), a pressure guard mechanism (213), a motor feed first drive member (215), and a motor feed second drive member (216); the motor clamping jaw (211) is used for clamping or loosening a motor, the pressure protection mechanism (213) is used for applying acting force in the first direction to the motor clamped by the motor clamping jaw (211), the first motor feeding driving piece (215) is used for driving the motor clamping jaw (211) and the pressure protection mechanism (213) to move in the direction perpendicular to the first direction, and the second motor feeding driving piece (216) is used for driving the motor clamping jaw (211) and the pressure protection mechanism (213) to move in the first direction.
5. A motor press-fitting device as claimed in claim 4, wherein said motor jaw (211) comprises a base and two sub-jaws provided on said base, said two sub-jaws being movable toward and away from each other by a jaw driving member; one end of the pressure protection mechanism (213) is connected to the base, and the other end of the pressure protection mechanism is aligned to the position between the two sub-clamping jaws.
6. A motor press-fitting device as claimed in claim 4 or 5, wherein said pressure-protecting means (213) is an elastic member.
7. The motor press-fitting device according to claim 1, wherein the press motor mechanism (23) is disposed corresponding to the motor press-fitting position (133) of the rotary table mechanism (13), the press motor mechanism (23) includes a press motor driving member (231), a press pin (232), a press pin protecting plate (234), and a traverse driving member (236), the press motor driving member (231) is configured to drive the press pin (232) to move along the first direction, so as to apply the pressure on the motor in the first direction, a protecting groove (2342) is formed in the press pin protecting plate (234), the press pin (232) passes through the protecting groove (2342) and is movable in the protecting groove (2342), and the traverse driving member (236) is configured to drive the press pin (232) to move in the protecting groove (2342).
8. A motor press-fitting device as claimed in claim 7, wherein said press motor mechanism (23) further comprises a pressure gauge (238), a stroke acquiring element and a control module, wherein said pressure gauge (238) is used for detecting the pressure of said pressing pin (232) acting on the motor, said stroke acquiring element is used for detecting the displacement of said pressing pin (232) pressed downwards, said control module is used for judging that the pressed product is qualified when said stroke acquiring element detects that the displacement of said pressing pin (232) pressed downwards is within a preset displacement range, and said pressure gauge (238) detects that the pressure applied by said pressing pin (232) is within a preset pressure range; the control module is used for judging that the pressed product is a defective product when the stroke acquisition element detects that the displacement of the pressing needle (232) pressed down is within the preset displacement range and the pressure gauge (238) detects that the pressure applied by the pressing needle (232) is smaller than the minimum value of the preset pressure range; the control module is used for judging that the pressed product is a defective product when the pressure gauge (238) detects that the pressure applied by the pressing needle (232) is greater than or equal to the maximum value of the preset pressure range and the stroke acquisition element detects that the downward pressing displacement of the pressing needle (232) is less than the minimum value of the preset displacement range.
9. The motor press-fitting device according to claim 8, wherein the blanking mechanism (25) is disposed corresponding to the blanking position (134) of the rotating disk mechanism (13), the blanking mechanism (25) comprises a defective product bin (257) and a defective product slide way (258), and the end of the defective product slide way (258) is aligned with the defective product bin (257); when the control module judges that the product is a defective product, a blanking mechanism (25) grabs the product and places the product on a defective product slideway (258); when the control module judges that the product is qualified, the blanking mechanism (25) grabs the product and places the product on the conveying mechanism (27).
10. The motor press-fitting device as claimed in claim 9, wherein the blanking mechanism (25) further comprises a blanking clamping jaw (252), a blanking clamping jaw driving member (253), a blanking first driving member (254) and a blanking second driving member (255), the blanking clamping jaw driving member (253) is used for driving the blanking clamping jaw (252) to clamp or unclamp the product, the blanking first driving member (254) is used for driving the blanking clamping jaw (252) to move in a direction perpendicular to the first direction, and the blanking second driving member (255) is used for driving the blanking clamping jaw (252) to move in the first direction.
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CN202310017780.XA CN115781242A (en) | 2023-01-06 | 2023-01-06 | Motor press-mounting device |
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CN202310017780.XA CN115781242A (en) | 2023-01-06 | 2023-01-06 | Motor press-mounting device |
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