CN115767406B - Automatic wire arrangement equipment of loudspeaker - Google Patents
Automatic wire arrangement equipment of loudspeaker Download PDFInfo
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- CN115767406B CN115767406B CN202310015803.3A CN202310015803A CN115767406B CN 115767406 B CN115767406 B CN 115767406B CN 202310015803 A CN202310015803 A CN 202310015803A CN 115767406 B CN115767406 B CN 115767406B
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Abstract
The invention discloses automatic wire arranging equipment of a loudspeaker, which comprises a workbench, a feeding device, a transferring device, a wire cutting device, a waste wire cleaning device, a material taking device and a tool taking device, wherein the feeding device is used for feeding wire; the feeding device is arranged at the feeding station and is used for feeding the jig tool loaded with the wire product to be treated to the transferring device; the transferring device sequentially transfers the jig tool from the feeding station to other stations; the wire cutting device is arranged at the wire cutting station and is used for cutting off redundant wires of the wire product to be treated; the waste wire cleaning device is arranged at the waste wire cleaning station and is used for cleaning and collecting the cut wires; the material taking device is arranged at the material taking station and used for placing the well-managed products on the material tray; get tool equipment and set up in getting the frock station for take off empty tool frock. The whole wire arranging process of the lead wires is automatically carried out, so that the labor intensity and the labor cost of the operation are greatly reduced, the production efficiency is high, and the consistency of products is good.
Description
Technical Field
The invention relates to the technical field of loudspeaker production equipment, in particular to automatic wire arranging equipment of a loudspeaker.
Background
The loudspeaker is used as an electroacoustic transducer for electronic products such as mobile phones, televisions and computers, is widely applied to daily production and life of people, and currently common loudspeakers mainly comprise an electrodynamic loudspeaker, an electromagnetic loudspeaker, a piezoelectric loudspeaker and the like, wherein for the electrodynamic loudspeaker, a variable current generates a variable magnetic field through a coil, so that a diaphragm of the loudspeaker vibrates to generate sound, and the electrodynamic loudspeaker is widely applied due to the characteristics of relatively simple manufacture, low cost, good low-frequency sounding advantage and the like.
In the process of processing the electrodynamic loudspeaker, two enameled wire leads are required to be led out from two sides of the voice coil, are routed along the edge of the base and are led out from the side face of the base respectively so as to be welded with a bonding pad at a specific position, however, in order to facilitate the production of accessories and the consistency of later welding, the leads led out from the side face of the base are longer, and therefore, the leads are cut before welding, so that the length consistency of the leads is ensured.
At present, the wire arrangement of the lead wires is generally finished by manual operation, namely, an operator needs to take down a product to be processed from a production line to cut the lead wires, and then put the product back into the production line to flow to the next working procedure.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide automatic wire arranging equipment of a loudspeaker.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
an automatic wire arranging device of a loudspeaker comprises a workbench, a feeding device, a transferring device, a wire cutting device, a waste wire cleaning device, a material taking device and a tool taking device;
the workbench is sequentially provided with a feeding station, a wire cutting station, a waste wire cleaning station, a material taking station and a tool taking station;
the feeding device is arranged at the feeding station and is used for feeding the jig tool loaded with the wire product to be processed to the transferring device;
the transferring device sequentially transfers the jig tool from the feeding station to other stations;
the wire cutting device is arranged at the wire cutting station and is used for cutting off redundant wires of the wire product to be treated;
the waste wire cleaning device is arranged at the waste wire cleaning station and is used for cleaning and collecting the cut wires;
the material taking device is arranged at the material taking station and is used for placing the well-managed products on a material tray;
get tool equipment set up in get the frock station for take off empty tool frock.
Further, loading attachment includes first support, first vertical displacement mechanism, first sideslip mechanism and first fixture, first support set up in the side of material loading station, first vertical displacement mechanism set up in on the first support, be used for the connection drive first sideslip mechanism goes up and down, first sideslip mechanism connection drive first fixture sideslip, first fixture is used for pressing from both sides the tool equipment that loads the product of waiting to reason line.
Further, the transfer device comprises a rail and a transfer mechanism, wherein the rail extends from the feeding station to the material taking station, and the transfer mechanism is arranged on the side edge of the rail and used for transferring jig tools on the rail from the feeding station to the tangent station, the waste wire cleaning station and the material taking station in sequence.
Further, the transfer mechanism comprises a front guide rail, a front transverse moving mechanism, a front transfer arm, a rear guide rail, a rear transverse moving mechanism, a rear longitudinal moving mechanism and a rear transfer arm, wherein the front guide rail and the rear guide rail are respectively arranged on two sides of the rail, the front transverse moving mechanism is used for connecting and driving the front longitudinal moving mechanism to move between the feeding station and the waste wire cleaning station, the front longitudinal moving mechanism is used for connecting and driving the front transfer arm to longitudinally move, the front transfer arm is used for pushing a jig tool to move on the rail, the rear transverse moving mechanism is used for connecting and driving the rear longitudinal moving mechanism to move between the waste wire cleaning station and the material taking device, the rear longitudinal moving mechanism is used for connecting and driving the rear transfer arm to longitudinally move, and the rear transfer arm is used for pushing the jig tool to move on the rail.
Further, the wire cutting device comprises a second support, a second vertical moving mechanism and a cutter assembly, wherein the second support is arranged on the side edge of the wire cutting station, the second vertical moving mechanism is arranged on the second support and used for connecting and driving the cutter assembly to move up and down, and the cutter assembly is used for cutting off redundant wires of a wire product to be treated on the tool.
Further, the cutter assembly comprises a cutter rest, a tangent cutter, a buffer piece and a limiting piece, wherein the cutter rest is connected with the second vertical movement mechanism, a plurality of tangent cutters are arranged on the cutter rest side by side, the buffer piece and the limiting piece are arranged in the second bracket, the buffer piece is located above the cutter rest, and the limiting piece is used for limiting the downward movement distance of the cutter rest.
Further, the waste wire cleaning device comprises a third support, a first longitudinal moving mechanism, a third longitudinal moving mechanism, a second clamping mechanism and a waste wire collecting assembly, wherein the third support is arranged on the side edge of the waste wire cleaning station, the first longitudinal moving mechanism is arranged on the third support and used for being connected and driven the third longitudinal moving mechanism to longitudinally move, the third longitudinal moving mechanism is used for being connected and driven the second clamping mechanism to vertically move, the second clamping mechanism is used for clamping a wire cut off on the jig tool, and the waste wire collecting assembly is arranged on the opposite side of the third support and used for collecting the wire cut off.
Further, the extracting device includes fourth support, second indulge and move the mechanism, fourth erects and move the mechanism, third fixture, second sideslip mechanism, blowing dish mechanism and receive the dish mechanism, the fourth support set up in the side of extracting station, the second indulge move the mechanism set up in on the fourth support, be used for the connection drive fourth erects and move the mechanism and move, the fourth erects and moves the mechanism and be used for the connection drive third fixture up-and-down action, third fixture is used for pressing from both sides and getting the product to the dish, the second sideslip mechanism set up in the opposite side of fourth support, blowing dish mechanism is used for stacking and releasing empty charging tray, makes the charging tray pass through the second sideslip mechanism transfer to receive the dish mechanism, receive the dish mechanism and be used for stacking and collecting the charging tray of pendulum full product.
Further, the discharging disc mechanism comprises a first bin, a first separation mechanism and a first pushing mechanism, wherein the first bin is used for stacking empty discs, the first separation mechanism is used for releasing the discs stacked in the first bin one by one, the first pushing mechanism is used for controlling the first separation mechanism to act, the receiving disc mechanism comprises a second bin, a second separation mechanism and a second pushing mechanism, the second bin is used for collecting discs full of products, the second separation mechanism is used for stacking discs full of products one by one, and the second pushing mechanism is used for controlling the second separation mechanism to act.
Further, get tool equipment includes unloading platform, third indulges and moves mechanism, fifth support, fifth and erects and move mechanism and fourth fixture, unloading platform set up in get the frock station, be used for accepting the tool frock of track sky, the third indulge move the mechanism set up in on the workstation, be used for the connection drive unloading platform indulges and moves, fifth support set up in one side of unloading the platform, fifth erects and moves the mechanism and be used for the connection drive fourth fixture moves from top to bottom, fourth fixture is used for pressing from both sides and gets tool frock on the unloading platform.
After the technical scheme is adopted, compared with the background technology, the invention has the following advantages:
1. according to the invention, the automatic feeding of the jig tool is finished through the feeding device, the cutting of the lead is finished through the wire cutting device, the cleaning and collecting of the cut lead are finished through the waste wire cleaning device, the collecting of the product after the wire arrangement is finished through the material taking device, the discharging of the jig tool is finished through the tool taking device, the whole wire arrangement process of the lead is automatically carried out, the labor intensity and the labor cost of the operation are greatly reduced, the production efficiency is high, and the consistency of the product is good.
2. According to the invention, the waste wire cleaning device is designed after the wire cutting device, and the wire cut on the tool of the collecting tool is cleaned through the waste wire cleaning device, so that the disorder of a workbench can be avoided, and the waste wire can be well recycled.
3. The material discharging disc mechanism and the material receiving disc mechanism are simple in structure and ingenious in design, the empty material discs are automatically released through the material discharging disc mechanism, and the full material discs are automatically stacked through the material receiving disc mechanism, so that the whole structure of the material taking device is simplified, and the failure rate of equipment is reduced.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of a transfer device according to the present invention;
FIG. 3 is a schematic structural view of a feeding device in the present invention;
FIG. 4 is a schematic diagram of a wire cutting apparatus according to the present invention;
FIG. 5 is a second schematic diagram of the wire cutting apparatus according to the present invention;
FIG. 6 is a third schematic diagram of the wire cutting apparatus according to the present invention;
FIG. 7 is a schematic diagram of a scrap wire cleaning apparatus according to the present invention;
FIG. 8 is a second schematic diagram of the waste wire cleaning apparatus according to the present invention;
FIG. 9 is an exploded view of FIG. 8;
FIG. 10 is a schematic view of a reclaimer device according to the present invention;
FIG. 11 is a second schematic view of the material taking apparatus according to the present invention;
FIG. 12 is a third schematic view of the material taking apparatus according to the present invention;
FIG. 13 is a schematic structural view (partial structure) of a tray mechanism according to the present invention;
FIG. 14 is an exploded view of FIG. 13;
FIG. 15 is a schematic view (partial structure) of a receiving tray mechanism according to the present invention;
FIG. 16 is an exploded view of FIG. 15;
FIG. 17 is a schematic view of the structure of the first and second spacers of the present invention;
FIG. 18 is a schematic view showing the operation state of the receiving tray mechanism according to the present invention;
FIG. 19 is a schematic view showing the operation state of the receiving tray mechanism in the present invention;
FIG. 20 is a schematic view of a tooling device according to the present invention;
FIG. 21 is a second schematic diagram of the tooling device according to the present invention.
Reference numerals illustrate:
a work table 100;
a transfer device 200, a rail 210, a front rail 221, a front traversing mechanism 222, a front longitudinal mechanism 223,
A front transfer arm 224, a rear rail 225, a rear traversing mechanism 226, a rear longitudinal mechanism 227, and a rear transfer arm 228;
a feeding device 300, a first bracket 310, a first vertical moving mechanism 320, a first lateral moving mechanism 330,
A first mounting plate 341, a first clamping cylinder 342, two first clamping jaws 343;
the wire cutting device 400, the second bracket 410, the second vertical movement mechanism 420, the movable plate 421, the limiting plate 422, the cutter assembly 430, the knife rest 431, the wire cutting knife 432, the buffer 433 and the limiting piece 434;
the waste wire cleaning device 500, the third bracket 510, the first vertical moving mechanism 520, the third vertical moving mechanism 530, the second mounting plate 541, the second clamping cylinder 542, the second clamping jaw 543, the fixing arm 544 and the waste wire collecting assembly 550;
the material taking device 600, the fourth support 610, the second vertical movement mechanism 620, the fourth vertical movement mechanism 630, the third clamping mechanism 640, the second traversing mechanism 650, the tray discharging mechanism 660, the first stock bin 661, the first partition mechanism 662, the first mounting seat 6621, the first partition 6622, the first body 66221, the first stopper 66222, the first stopper pin 6623, the first pushing mechanism 663, the first pushing cylinder 6631, the first push plate 6632, the first push table 6633, the tray collecting mechanism 670, the second stock bin 671, the second partition mechanism 672, the second mounting seat 6721, the second partition 6722, the second body 67221, the second stopper 67222, the second stopper pin 6723, the second pushing mechanism 673, the second pushing cylinder 6731, the second push plate 6732, and the second push table 6733;
the tool taking device 700, the discharging platform 710, the third longitudinal moving mechanism 720, the fifth bracket 730, the fifth longitudinal moving mechanism 740, the fourth clamping mechanism 750, the third mounting plate 751, the third clamping cylinder 752 and the third clamping jaw 753;
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention. In addition, it should be noted that:
the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and to simplify the description, and do not denote or imply that the apparatus or elements of the present invention must have a particular orientation, and thus should not be construed as limiting the invention.
When an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
Unless specifically stated or limited otherwise, the terms "mounted," "connected," and "coupled" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the invention will be understood by those skilled in the art according to the specific circumstances.
Examples
With reference to fig. 1 and 2, the invention discloses automatic wire arranging equipment for a loudspeaker, which comprises a workbench 100 and a transfer device 200, wherein a feeding station, a wire cutting station, a waste wire cleaning station, a material taking station and a tool taking station are sequentially arranged on the workbench 100, the transfer device 200 sequentially transfers a tool from the feeding station to other stations, and a feeding device 300, a wire cutting device 400, a waste wire cleaning device 500, a material taking device 600 and a tool taking device 700 are arranged at positions corresponding to the feeding station, the wire cutting station, the waste wire cleaning station, the material taking station and the tool taking station.
The transfer device 200 comprises a rail 210 and a transfer mechanism, wherein the rail 210 extends from a feeding station to a material taking station, and the transfer mechanism is arranged on the side edge of the rail 210 and is used for sequentially transferring jig tools on the rail 210 from the feeding station to a tangent station, a waste wire cleaning station and the material taking station.
The transfer mechanism comprises a front guide rail 221, a front transverse moving mechanism 222, a front longitudinal moving mechanism 223, a front transfer arm 224, a rear guide rail 225, a rear transverse moving mechanism 226, a rear longitudinal moving mechanism 227 and a rear transfer arm 228, wherein the front guide rail 221 and the rear guide rail 225 are respectively arranged on two sides of the track 210, the front transverse moving mechanism 222 is used for connecting and driving the front longitudinal moving mechanism 223 to move between the feeding station and the waste wire cleaning station, the front longitudinal moving mechanism 223 is used for connecting and driving the front transfer arm 224 to move on the track 210, the front transfer arm 224 is used for pushing the jig tool to move between the waste wire cleaning station and the material taking device 600, the rear transverse moving mechanism 226 is used for connecting and driving the rear longitudinal moving mechanism 227 to move longitudinally, and the rear transfer arm 228 is used for pushing the jig tool to move on the track 210.
In this embodiment, the front traversing mechanism 222, the front traversing mechanism 223, the rear traversing mechanism 226 and the rear traversing mechanism 227 are preferably in the form of air cylinders, and the front transferring arm 224 and the rear transferring arm 228 can be caused to take or release the fixture through the back and forth extension and contraction of the front traversing mechanism 223 and the rear traversing mechanism 227, and the fixture taken by the front transferring arm 224 and the rear transferring arm 228 can be driven to move to other stations on the track 210 through the actions of the front traversing mechanism 222 and the rear traversing mechanism 226.
With reference to fig. 1 and 3, the loading device 300 is configured to load a fixture tool loaded with a product to be processed into the transferring device 200. The feeding device 300 comprises a first support 310, a first vertical moving mechanism 320, a first transverse moving mechanism 330 and a first clamping mechanism, wherein the first support 310 is arranged on the side edge of a feeding station, the first vertical moving mechanism 320 is arranged on the first support 310 and used for connecting and driving the first transverse moving mechanism 330 to lift, the first transverse moving mechanism 330 is connected and driven to transversely move, and the first clamping mechanism is used for clamping a jig tool loaded with a product to be processed.
In this embodiment, the first vertical moving mechanism 320 and the first lateral moving mechanism 330 preferably adopt a linear module, the first clamping mechanism includes a first mounting plate 341, a first clamping cylinder 342 and two first clamping jaws 343, the first mounting plate 341 is disposed on the first lateral moving mechanism 330, the first clamping cylinder 342 is disposed on the first mounting plate 341, the first clamping cylinder 342 is connected to drive the two first clamping jaws 343 to act so as to clamp a fixture tool loaded with a wire product to be processed on the assembly line, and meanwhile, through the actions of the first vertical moving mechanism 320 and the first lateral moving mechanism 330, the clamped fixture tool can be placed at the loading station.
As shown in fig. 1 and fig. 4 to fig. 6, the wire cutting device 400 is used for cutting off redundant wires of a wire product to be treated, and comprises a second bracket 410, a second vertical moving mechanism 420 and a cutter assembly 430, wherein the second bracket 410 is arranged at the side edge of a wire cutting station, the second vertical moving mechanism 420 is arranged on the second bracket 410 and is used for connecting and driving the cutter assembly 430 to move up and down, in the embodiment, the second vertical moving mechanism 420 preferably adopts a structure form driven by an air cylinder, the lower end of a piston rod of the second vertical moving mechanism is connected with a movable plate 421, and the cutter assembly 430 is arranged on the movable plate 421 and is used for cutting off redundant wires of the wire product to be treated on a fixture.
The cutter assembly 430 includes a cutter frame 431, a cutter 432, a buffer 433 and a limiting member 434, the cutter frame 431 is connected with the second vertical moving mechanism 420, a plurality of cutter 432 are arranged on the cutter frame 431 side by side, the buffer 433 and the limiting member 434 are arranged in the second bracket 410, the buffer 433 is located above the cutter frame 431, the limiting member 434 is used for limiting the downward moving distance of the cutter frame 431, in this embodiment, the buffer 433 adopts a plurality of spring plungers, the back of the movable plate 421 is provided with a limiting plate 422, the limiting plate 422 is located right above the limiting member 434, and the limiting member 434 preferably adopts a rod-shaped buffer structural member.
Referring to fig. 1 and fig. 7 to fig. 9, the scrap wire cleaning device 500 is configured to clean and collect a wire cut, and includes a third support 510, a first vertical movement mechanism 520, a third vertical movement mechanism 530, a second clamping mechanism, and a scrap wire collection assembly 550, where the third support 510 is disposed on a side of a scrap wire cleaning station, the first vertical movement mechanism 520 is disposed on the third support 510 and is configured to connect to drive the third vertical movement mechanism 530 to move vertically, the third vertical movement mechanism 530 is configured to connect to drive the second clamping mechanism to move up and down, the second clamping mechanism is configured to clamp the wire cut on the fixture tool 800, and the scrap wire collection assembly 550 is disposed on an opposite side of the third support 510 and is configured to collect the wire cut.
In this embodiment, the first vertical movement mechanism 520 and the third vertical movement mechanism 530 are preferably in the form of air cylinders, and the first vertical movement mechanism 520 can be extended and retracted to drive the third vertical movement mechanism 530 and the second clamping mechanism to move relative to the waste wire collecting assembly 550. The second clamping mechanism comprises a second mounting plate 541 and two groups of second clamping cylinders 542, the second mounting plate 541 is arranged on the third vertical movement mechanism 530, the two groups of second clamping cylinders 542 are arranged on the second mounting plate 541 in a staggered manner, each second clamping cylinder 542 is connected with and driven by two second clamping jaws 543, meanwhile, each second clamping cylinder 542 is provided with a fixing arm 544, the fixing arms 544 are positioned between the two second clamping jaws 543, when the third vertical movement mechanism 530 drives the second mounting plate 541 to move downwards to the fixture, the fixing arms 544 press the fixture to fix the fixture first, then the two second clamping jaws 543 clamp the cut-off wire on the fixture towards the direction of the fixing arms 544, and then the first vertical movement mechanism 520 and the third vertical movement mechanism 530 act to drive the second clamping jaws 543 to transfer the cut-off wire to the waste wire collecting assembly 550.
Referring to fig. 1 and fig. 10 to fig. 12, the material taking device 600 is configured to place a well-aligned product on a tray, and includes a fourth support 610, a second longitudinal moving mechanism 620, a fourth vertical moving mechanism 630, a third clamping mechanism 640, a second traversing mechanism 650, a material tray discharging mechanism 660 and a material tray receiving mechanism 670, where the fourth support 610 is disposed at a side of a material taking station, the second longitudinal moving mechanism 620 is disposed on the fourth support 610 and is used for connecting and driving the fourth vertical moving mechanism 630 to move longitudinally, the fourth vertical moving mechanism 630 is used for connecting and driving the third clamping mechanism 640 to move up and down, the third clamping mechanism 640 is used for clamping the product onto the tray, the second traversing mechanism 650 is disposed at an opposite side of the fourth support 610, the material tray discharging mechanism 660 is used for stacking and releasing empty trays, so that the trays are transferred to the material tray receiving mechanism 670 through the second traversing mechanism 650, and the material tray receiving mechanism 670 is used for stacking and collecting the full trays of the product.
In this embodiment, the second vertical movement mechanism 620 and the second lateral movement mechanism 650 are preferably linear modules, the fourth vertical movement mechanism 630 is preferably in the form of an air cylinder, the third clamping mechanism 640 is preferably a pneumatic clamping jaw, and by the actions of the second vertical movement mechanism 620 and the fourth vertical movement mechanism 630, the third clamping mechanism 640 can be moved to above the fixture to clamp the product, and after the product is clamped, the third clamping mechanism 640 is moved to the tray of the second lateral movement mechanism 650.
As shown in fig. 11 to 19, the tray discharging mechanism 660 includes a first bin 661, a first partition mechanism 662, and a first pushing mechanism 663, the first bin 661 is used for stacking empty trays, the first partition mechanism 662 is used for releasing trays stacked in the first bin 661 one by one, the first pushing mechanism 663 is used for controlling the first partition mechanism 662 to act, the tray receiving mechanism 670 includes a second bin 671, a second partition mechanism 672 and a second pushing mechanism 673, the second bin 671 is used for collecting trays full of products, the second partition mechanism 672 is used for stacking trays full of products one by one, and the second pushing mechanism 673 is used for controlling the second partition mechanism 672 to act. In the present embodiment, the first bin 661 is provided with two sets of first separating mechanisms 662 and first pushing mechanisms 663, and the second bin 671 is provided with two sets of second separating mechanisms 672 and second pushing mechanisms 673.
The first bin 661 is formed by surrounding four stand columns, the first separation mechanism 662 comprises a first mounting seat 6621 and a first separation piece 6622, the first mounting seat 6621 is I-shaped and is fixedly arranged on the side edge of the first bin 661, the first separation piece 6622 is hinged to the first mounting seat 6621, a first limiting pin 6623 is arranged below the first separation piece 6622 on the first mounting seat 6621, the first limiting pin 6623 is used for limiting the downward overturning angle of the first separation piece 6622, the first pushing mechanism 663 comprises a first pushing cylinder 6631, a first pushing plate 6632 and a first pushing table 6633, the first pushing cylinder 6631 is arranged on the workbench 100, the first pushing plate 6632 is arranged at the top of a piston rod of the first pushing cylinder 6631 and can abut against the bottom of a material disc, the first pushing table 6633 is arranged at the top of the first pushing plate 6632 and is staggered with the material disc, and the first separation piece 6622 is located right above the first pushing table 6633.
Two notches 910 are respectively formed on each side surface of the periphery of the tray 900, the first separating piece 6622 comprises a first body 66221 and a first stopping portion 66222, the first body 66221 is hinged on the first mounting seat 6621, the suspended end of the first body 66221 extends outwards to form two first stopping portions 66222, the size of the first stopping portion 66222 is smaller than that of the notch 910, when the first separating piece 6622 is lifted up by the first pushing table 6633, the first stopping portion 66222 does not exceed the edge of the first pushing table 6633 and cannot extend into the notch 910 to form a stop for the tray 900, and when the first separating piece 6622 does not lift up the first pushing table 6633 any more, the first stopping portion 66222 exceeds the edge of the first pushing table 6633 and can extend into the notch 910 to form a stop for the tray 900.
When the piston rod of the first pushing cylinder 6631 extends upwards, the first pushing plate 6632 abuts against the tray 900 above the first pushing cylinder 6632 so that the tray cannot fall, at this time, the first partition 6622 is turned upwards under the action of the first pushing table 6633 to deviate from the tray 900, when no tray exists below the first pushing plate 6632, the first pushing cylinder 6631 stretches downwards until the first pushing plate 6632 does not abut against the tray 900 any more, at this time, the last tray can fall by self weight, at the same time, the first partition 6622 is not limited by the first pushing table 6633 and is turned downwards to abut against the first limiting pin 6623, so that the tray above the first partition 6622 is blocked by the first partition 6622 so that the tray cannot fall, and accordingly, the tray in the first bin 661 can be released one by one through the stretching of the first pushing cylinder 6631 and the up-down swinging of the first partition 6622.
The second storage bin 671 is formed by surrounding four stand columns, the second separation mechanism 672 comprises a second installation seat 6721 and a second separation piece 6722, the second installation seat 6721 is I-shaped and is fixedly arranged on the side edge of the second storage bin 671, the second separation piece 6722 is hinged to the second installation seat 6721, a second limiting pin 6723 is arranged below the second separation piece 6722 on the second installation seat 6721, the second limiting pin 6723 is used for limiting the downward overturning angle of the second separation piece 6722, the second pushing mechanism 673 comprises a second pushing cylinder 6731, a second pushing plate 6732 and a second pushing table 6733, the second pushing cylinder 6731 is arranged on the workbench 100, the second pushing plate 6732 is arranged at the top of a piston rod of the second pushing cylinder 6731, the second pushing table 6733 is arranged at the top of the second pushing plate 6732 and can be abutted against the bottom of a material disc, and the second separation piece 6722 is positioned right above the second pushing table 6733.
The second separating member 6722 includes a second body 67221 and a second stopping portion 67222, the second body 67221 is hinged on the second mounting seat 6721, the suspended end of the second body 67221 extends outwards to form two second stopping portions 67222, the size of the second stopping portion 67222 is smaller than the size of the tray notch 910, when the bottom of the second body 67221 abuts against the second limiting pin 6723, the second stopping portion 67222 is approximately flush with the edge of the second pushing table 6733, so that the second stopping portion 67222 extends into the notch 910 to form a stop for the tray.
When the piston rod of the second pushing cylinder 6731 extends upwards, the second pushing table 6733 and the second partition 6722 prop against the tray 900 above the second pushing cylinder 6731 so that the tray cannot fall down (the second partition props against the second limiting pin), when the tray does not exist below the second pushing table 6733, the second pushing cylinder 6731 stretches downwards until the second pushing table 6733 does not prop against the tray any more, at this time, the stacked tray 900 in the second storage bin 671 cannot fall under the stop of the second partition 6722, when the next tray reaches above the second pushing plate 6732, the piston rod of the second pushing cylinder 6731 stretches upwards, so that the second pushing table 6733 pushes up the tray to the bottom of the first tray, meanwhile, the second partition 6722 is pushed upwards by the next tray, after the next tray is pushed upwards, the second partition 6722 automatically falls back into the notch 910 of the tray, and forms a stop for the tray 900 together with the second pushing table 6733, and in this way, the second storage bin 6722 can stretch out and draw back by the second pushing cylinder 6731 and stretch out and draw back the tray 6722 one by one.
With reference to fig. 1, 2, 20 and 21, the tool taking device 700 is used for taking down empty tools, and includes a discharge station 710, a third vertical movement mechanism 720, a fifth support 730, a fifth vertical movement mechanism 740 and a fourth clamping mechanism 750, where the discharge station 710 is disposed at a tool taking station and is used for receiving the tool set above the track 210, the third vertical movement mechanism 720 is disposed on the working station 100 and is used for connecting and driving the discharge station 710 to move vertically, the fifth support 730 is disposed on one side of the discharge station 710, the fifth vertical movement mechanism 740 is used for connecting and driving the fourth clamping mechanism 750 to move up and down, and the fourth clamping mechanism 750 is used for clamping the tool set on the discharge station 710. The fourth clamping mechanism 750 includes a third mounting plate 751, a third clamping cylinder 752 and two third clamping jaws 753, the third mounting plate 751 is disposed on the fifth vertical movement mechanism 740, the third clamping cylinder 752 is disposed on the third mounting plate 751, and the third clamping cylinder 752 is connected to drive the two third clamping jaws 753 to move so as to clamp the fixture above the discharge table 710.
In this embodiment, the third vertical moving mechanism 720 preferably adopts a cylinder structure, the fifth vertical moving mechanism 740 preferably adopts a linear module, and by the action of the third vertical moving mechanism 720, the unloading table 710 can be moved to the tail end of the track 210 to receive an empty fixture tool, and after receiving the fixture tool, the fourth clamping mechanism is allowed to give way, so that the fourth clamping mechanism clamps the fixture tool on the unloading table 710 and then sends the fixture tool to the assembly line below the workbench 100.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present invention are intended to be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (9)
1. An automatic wire arrangement device of a loudspeaker, which is characterized in that: the device comprises a workbench, a feeding device, a transferring device, a wire cutting device, a waste wire cleaning device, a material taking device and a material taking tool device;
the workbench is sequentially provided with a feeding station, a wire cutting station, a waste wire cleaning station, a material taking station and a tool taking station;
the feeding device is arranged at the feeding station and is used for feeding the jig tool loaded with the wire product to be processed to the transferring device;
the transferring device sequentially transfers the jig tool from the feeding station to other stations;
the wire cutting device is arranged at the wire cutting station and is used for cutting off redundant wires of the wire product to be treated;
the waste wire cleaning device is arranged at the waste wire cleaning station and is used for cleaning and collecting the cut wires;
the material taking device is arranged at the material taking station and is used for placing the well-managed products on a material tray;
the material taking device comprises a fourth bracket, a second traversing mechanism, a material placing disc mechanism and a material receiving disc mechanism, wherein the fourth bracket is arranged on the side edge of the material taking station, the second traversing mechanism is arranged on the opposite side of the fourth bracket, the material placing disc mechanism is used for stacking and releasing empty material discs, the material discs are transferred to the material receiving disc mechanism through the second traversing mechanism, and the material receiving disc mechanism is used for stacking and collecting material discs full of products;
the discharging disc mechanism comprises a first bin, a first separation mechanism and a first pushing mechanism, wherein the first bin is used for stacking empty discs, the first separation mechanism is used for releasing the discs stacked in the first bin one by one, the first pushing mechanism is used for controlling the first separation mechanism to act, the receiving disc mechanism comprises a second bin, a second separation mechanism and a second pushing mechanism, the second bin is used for collecting discs full of products, the second separation mechanism is used for stacking discs full of products one by one, and the second pushing mechanism is used for controlling the second separation mechanism to act;
the first separation mechanism comprises a first mounting seat and a first separation piece, the first mounting seat is fixedly arranged on the side edge of the first storage bin, the first separation piece is hinged to the first mounting seat, the first pushing mechanism comprises a first pushing cylinder, a first pushing plate and a first pushing table, the first pushing plate is arranged at the top of a piston rod of the first pushing cylinder and can prop against the bottom of the material tray, the first pushing table is arranged at the top of the first pushing plate and is staggered from the material tray, and the first separation piece is positioned right above the first pushing table;
the second separation mechanism comprises a second installation seat and a second separation piece, the second installation seat is fixedly arranged on the side edge of the second storage bin, the second separation piece is hinged to the second installation seat, the second pushing mechanism comprises a second pushing cylinder, a second pushing plate and a second pushing table, the second pushing plate is arranged at the top of a piston rod of the second pushing cylinder, the second pushing table is arranged at the top of the second pushing plate and can be propped against the bottom of the material tray, and the second separation piece is positioned right above the second pushing table;
get tool equipment set up in get the frock station for take off empty tool frock.
2. An automatic wire management device for a speaker as set forth in claim 1, wherein: the feeding device comprises a first support, a first vertical moving mechanism, a first transverse moving mechanism and a first clamping mechanism, wherein the first support is arranged on the side edge of the feeding station, the first vertical moving mechanism is arranged on the first support and used for connecting and driving the first transverse moving mechanism to lift, the first transverse moving mechanism is connected and driven to move transversely by the first clamping mechanism, and the first clamping mechanism is used for clamping a jig tool loaded with a product to be processed.
3. An automatic wire management device for a speaker as set forth in claim 1, wherein: the transfer device comprises a rail and a transfer mechanism, wherein the rail extends from the feeding station to the material taking station, and the transfer mechanism is arranged on the side edge of the rail and is used for transferring jig tools on the rail from the feeding station to the tangent station, the waste wire cleaning station and the material taking station in sequence.
4. An automatic wire management device for a speaker as claimed in claim 3, wherein: the transfer mechanism comprises a front guide rail, a front transverse moving mechanism, a front transfer arm, a rear guide rail, a rear transverse moving mechanism, a rear longitudinal moving mechanism and a rear transfer arm, wherein the front guide rail and the rear guide rail are respectively arranged on two sides of a track, the front transverse moving mechanism is used for connecting and driving the front longitudinal moving mechanism to move between a feeding station and a waste wire cleaning station, the front longitudinal moving mechanism is used for connecting and driving the front transfer arm to longitudinally move, the front transfer arm is used for pushing a jig tool to move on the track, the rear transverse moving mechanism is used for connecting and driving the rear longitudinal moving mechanism to move between the waste wire cleaning station and a material taking device, the rear longitudinal moving mechanism is used for connecting and driving the rear transfer arm to longitudinally move, and the rear transfer arm is used for pushing the jig tool to move on the track.
5. An automatic wire management device for a speaker as set forth in claim 1, wherein: the wire cutting device comprises a second support, a second vertical moving mechanism and a cutter assembly, wherein the second support is arranged on the side edge of the wire cutting station, the second vertical moving mechanism is arranged on the second support and used for connecting and driving the cutter assembly to move up and down, and the cutter assembly is used for cutting off redundant wires of a wire product to be treated on the tool.
6. An automatic wire management device for a speaker as set forth in claim 5, wherein: the cutter assembly comprises a cutter rest, a tangential cutter, a buffer piece and a limiting piece, wherein the cutter rest is connected with the second vertical movement mechanism, a plurality of tangential cutters are arranged on the cutter rest side by side, the buffer piece and the limiting piece are arranged in the second support, the buffer piece is located above the cutter rest, and the limiting piece is used for limiting the downward movement distance of the cutter rest.
7. An automatic wire management device for a speaker as set forth in claim 1, wherein: the waste wire cleaning device comprises a third support, a first longitudinal moving mechanism, a third longitudinal moving mechanism, a second clamping mechanism and a waste wire collecting assembly, wherein the third support is arranged on the side edge of a waste wire cleaning station, the first longitudinal moving mechanism is arranged on the third support and used for being connected and driven the third longitudinal moving mechanism to longitudinally move, the third longitudinal moving mechanism is used for being connected and driven the second clamping mechanism to move up and down, the second clamping mechanism is used for clamping a wire cut off on a jig tool, and the waste wire collecting assembly is arranged on the opposite side of the third support and used for collecting the wire cut off.
8. An automatic wire management device for a speaker as set forth in claim 1, wherein: the material taking device comprises a second longitudinal moving mechanism, a fourth longitudinal moving mechanism and a third clamping mechanism, wherein the second longitudinal moving mechanism is arranged on the fourth bracket and used for connecting and driving the fourth longitudinal moving mechanism to longitudinally move, the fourth longitudinal moving mechanism is used for connecting and driving the third clamping mechanism to move up and down, and the third clamping mechanism is used for clamping products onto a material tray.
9. An automatic wire management device for a speaker as claimed in claim 3, wherein: get tool equipment and include unloading platform, third indulge and move mechanism, fifth support, fifth erect and move mechanism and fourth fixture, unloading platform set up in get the frock station, be used for accepting the tool frock of track sky, the third indulge move the mechanism set up in on the workstation, be used for the connection drive unloading platform indulge and move, the fifth support set up in one side of unloading the platform, the fifth erect move the mechanism and be used for the connection drive fourth fixture up-and-down motion, fourth fixture is used for pressing from both sides to get tool frock on the unloading platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310015803.3A CN115767406B (en) | 2023-01-06 | 2023-01-06 | Automatic wire arrangement equipment of loudspeaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310015803.3A CN115767406B (en) | 2023-01-06 | 2023-01-06 | Automatic wire arrangement equipment of loudspeaker |
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| CN115767406A CN115767406A (en) | 2023-03-07 |
| CN115767406B true CN115767406B (en) | 2023-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310015803.3A Active CN115767406B (en) | 2023-01-06 | 2023-01-06 | Automatic wire arrangement equipment of loudspeaker |
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| CN100425509C (en) * | 2002-05-09 | 2008-10-15 | 富士胶片株式会社 | Packing object supplying device, box supplying device boxing device, packing system and method |
| CN202042355U (en) * | 2010-12-23 | 2011-11-16 | 福群科技集团有限公司 | Automatic post-processing production equipment for coil |
| CN208556243U (en) * | 2018-05-30 | 2019-03-01 | 东莞市龙健电子有限公司 | A kind of automatic tin soldering device for speaker-lines |
| CN108857443A (en) * | 2018-08-09 | 2018-11-23 | 昆山均裕昌精密电子有限公司 | A kind of inductance coil automatic spot guillotine |
| CN209736953U (en) * | 2019-03-20 | 2019-12-06 | 厦门信荣达科技有限公司 | On-line loader of loudspeaker |
| CN110773779B (en) * | 2019-11-08 | 2020-09-22 | 江苏科技大学 | Intelligent plate part machining production line combining general purpose and special equipment |
| CN113210537B (en) * | 2021-05-26 | 2022-01-25 | 浙江创特新材科技有限公司 | Coil lead cutting device and operation method thereof |
| CN113843471A (en) * | 2021-09-18 | 2021-12-28 | 苏州华智诚精工科技有限公司 | Tx coil automatic wire arrangement and angle adjustment soldering equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114560292A (en) * | 2022-01-26 | 2022-05-31 | 福州派利德电子科技有限公司 | Automatic detection device and detection method for integrated circuit chip translation type sorting machine |
| CN115133733A (en) * | 2022-08-30 | 2022-09-30 | 深圳市合利士智能装备有限公司 | Full-automatic wire making machine for flat wire motor and wire making method thereof |
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| CN115767406A (en) | 2023-03-07 |
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