CN115740865A - Rotating disc type bowl basket automatic welding machine and operation method thereof - Google Patents
Rotating disc type bowl basket automatic welding machine and operation method thereof Download PDFInfo
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- CN115740865A CN115740865A CN202211510992.3A CN202211510992A CN115740865A CN 115740865 A CN115740865 A CN 115740865A CN 202211510992 A CN202211510992 A CN 202211510992A CN 115740865 A CN115740865 A CN 115740865A
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- 238000003466 welding Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims description 17
- 238000011017 operating method Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 241000282472 Canis lupus familiaris Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
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Abstract
The invention discloses a rotating disc type automatic bowl basket welding machine and an operation method thereof, relates to the technical field of bowl basket welding, and aims to solve the problems that the production efficiency of a conventional bowl basket is low, the probability of manual misoperation is increased due to long-time welding of workers, and the welding quality is unstable. The device not only can save the time of manual handling and the waiting time in the continuous operation, improve production efficiency, and through adopting variable frequency power supply output, it is stable to exchange output, has solved the influence that the electric wire netting fluctuation brought output current fluctuation to and save welding time, ensure welding quality.
Description
Technical Field
The invention relates to the technical field of bowl and basket welding, in particular to a rotating disc type bowl and basket automatic welding machine and an operation method thereof.
Background
The bowl basket is a kitchen utensil used for placing bowls and chopsticks and draining water in daily life. The novel storage box is made of stainless steel and other materials, can provide a large storage space, and can reasonably divide and utilize the space. The partition basket is mainly used in cabinet design, is generally made of stainless steel, iron chromium plating, baking varnish and other materials, can provide a larger storage space, and can also be used for reasonably dividing the space, so that various articles and appliances can be obtained. During the production process of the bowl basket, the bowl basket needs to be welded.
The existing production mode mainly comprises the steps that a mould is carried to equipment by manpower for welding, in the welding process, the former welding is waited to be completed, and then the next welding is carried out, so that the production efficiency is low, workers weld for a long time, the operation intensity is high, the probability of manual misoperation is increased, and the welding quality is unstable.
Disclosure of Invention
The invention provides a rotating disc type bowl basket automatic welding machine and an operation method thereof, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a carousel formula bowl basket automatic weld machine and operating method thereof, includes welding set, workstation, moving mechanism, rotary mechanism, moving mechanism and liftout mechanism, the workstation sets up in one side of welding set, the below of workstation one side is provided with the mounting panel, install moving mechanism on the mounting panel, moving mechanism's opposite side is provided with the rotary mechanism that is used for controlling the rotatory material loading of bowl basket, rotary mechanism's opposite side is provided with and is used for the liftout mechanism with bowl basket, moving mechanism sets up in workstation one side, moving mechanism is used for controlling bowl basket and removes.
As a further scheme of the invention: the moving mechanism comprises a first motor, a screw rod is installed at the output end of the first motor, a limiting rod is arranged on one side of the screw rod, a movable block is sleeved on the screw rod and the limiting rod in an external movable mode, a mounting frame is installed above the movable block, and the mounting frame is L-shaped.
As a further scheme of the invention: a first air cylinder is installed above the other end of the mounting frame, a connecting plate is installed at the upper end of the first air cylinder, and two clamping rods are installed below the connecting plate.
As a further scheme of the invention: rotary mechanism includes the rotor plate, two recesses have been seted up to the top of rotor plate, be provided with a plurality of dogs between two recesses on the rotor plate, two fixed blocks are do not installed equally to the both sides of rotor plate, and are a plurality of the inductor is do not installed equally to the below of fixed block upper end, fixed block one side outwards is provided with anchor clamps, the telescopic link is installed to the anchor clamps top.
As a further scheme of the invention: the motor II is arranged below the rotating plate and is installed on the installation plate, two gears are arranged on one side of the motor II and are in meshed connection, the two gears are conical wheels, one of the gears is connected with the motor II, a worm is installed on one side of the other gear, a worm wheel is connected to one side of the worm, and the worm wheel is connected with the rotating plate.
As a further scheme of the invention: the movable mechanism comprises a movable plate, a second air cylinder is installed below the movable plate, and first guide rods are arranged on two sides of the bottom of the movable plate.
As a further scheme of the invention: the material ejecting mechanism comprises a material ejecting plate, a cylinder III is installed below the material ejecting plate, and guide rods II are arranged on two sides of the bottom of the material ejecting plate.
As a further scheme of the invention: the utility model discloses a clamp, including workstation, fly leaf, rotor plate, slide rail two, slide rail one, slide rail two and anchor clamps sliding connection, the both sides of workstation, fly leaf and rotor plate top are equallyd divide and are installed slide rail one respectively, the both sides of workstation, fly leaf and rotor plate top are equallyd divide and are installed slide rail two respectively, just slide rail one, slide rail two all with anchor clamps sliding connection.
As a further scheme of the invention: the first guide rod and the second guide rod penetrate through the mounting plate in a movable mode, and the two sides of the mounting plate are respectively provided with a protective net.
An operation method of a rotating disc type bowl basket automatic welding machine comprises the following steps:
s1, placing a bowl basket in two clamps on one side of a rotating plate, wherein two sensors on one side sense that the bowl basket is placed well, controlling two electric telescopic rods to extend, and clamping the two electric telescopic rods into two sides of the bowl basket, namely finishing loading the bowl basket;
s2, controlling a second motor to drive one gear to rotate, driving the other gear to rotate through meshing connection of two conical gears, so as to drive a worm to rotate, driving a worm wheel to rotate through the worm, driving a rotating plate to rotate through the worm wheel, enabling the other side of the rotating plate to rotate to a feeding position, feeding the bowl basket, and meanwhile, rotating the mounted bowl basket to a position to be welded;
s3, controlling a cylinder II to drive the movable plate to move upwards, so that the first sliding rails on the two sides above the movable plate and the second sliding rails on the two sides below the movable plate respectively correspond to the left and right working tables and the first sliding rails and the second sliding rails on the rotating plate;
s4, controlling a motor to drive a screw rod to rotate, enabling a movable block to move towards one side where the bowl basket is located under the limiting guide of a limiting rod, so as to drive a mounting frame to move, enabling one end of the mounting frame to move to the upper side of a clamp on one side, driving two clamping rods to move downwards through a control cylinder, enabling the two clamping rods to be clamped on two sides of the clamp respectively, controlling the motor to drive the screw rod to rotate reversely, pulling the clamp and the bowl basket to a workbench, and controlling a welding device to weld the clamp and the bowl basket;
and S5, after welding is finished, controlling the first motor and the screw rod, moving the clamp and the bowl basket to the rotating plate again, controlling the movable plate to move downwards through the second cylinder, then controlling the rotating plate to rotate, so that the welded bowl basket moves to a feeding position, the non-welded bowl basket moves to a position to be welded, then controlling the movable plate to move upwards, controlling the telescopic rod to move upwards while the bowl basket to be welded moves, releasing the limitation on the bowl basket, controlling the third cylinder to drive the ejector plate to move upwards, ejecting the welded bowl basket, discharging the bowl basket, putting a new bowl basket to be welded on again, and repeating the operation.
Compared with the prior art, the invention has the following beneficial effects:
the device is through the motor two that sets up, the gear, worm and worm wheel, be used for controlling the rotor plate to rotate, through with the inductor, anchor clamps and telescopic link cooperation are used, be used for fixing a position the material loading to bowl basket, and use through pivoted structure and liftout mechanism cooperation, be used for in the welded, it is ejecting to weld, and put into the new bowl basket of waiting to weld, thereby the time of artifical transport and the time of waiting in the continuous operation have been saved, and through adopting variable frequency power output, it will be stable to exchange output, the electric wire netting fluctuation has been solved and the undulant influence of output current has been brought, and after artifical clamping, it welds automatically to drive the mould by the motor, save welding time, the uniformity of welding product has been kept simultaneously, ensure welding quality.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the invention without a protective net.
Fig. 3 is a schematic structural diagram of the moving mechanism of the present invention.
FIG. 4 is a schematic view of the structure above the mounting plate of the present invention.
Fig. 5 is a schematic structural view of a rotating mechanism portion of the present invention.
The reference numbers in the figures: 1. a welding device; 2. a work table; 3. a moving mechanism; 301. a first motor; 302. a screw rod; 303. a limiting rod; 304. a movable block; 305. a mounting frame; 306. a first cylinder; 307. a connecting plate; 308. a clamping and connecting rod; 4. mounting a plate; 5. a rotation mechanism; 501. a rotating plate; 502. a second motor; 503. a stopper; 504. a fixed block; 505. an inductor; 506. a clamp; 507. a telescopic rod; 508. a gear; 509. a worm; 510. a worm gear; 6. a movable mechanism; 601. a movable plate; 602. a second air cylinder; 603. a first guide rod; 7. a material ejecting mechanism; 701. a material ejecting plate; 702. a third air cylinder; 703. a second guide rod; 8. a first slide rail; 9. a second slide rail; 10. and (4) a protective net.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1 and 4, the present embodiment provides a rotating disc type bowl basket automatic welding machine and an operation method thereof, including a welding device 1, a workbench 2, a moving mechanism 3, a rotating mechanism 5, a moving mechanism 6 and an ejection mechanism 7, the device adopts a variable frequency power output, which is more stable than an alternating current output, and solves the influence of output current fluctuation caused by power grid fluctuation, the workbench 2 is disposed at one side of the welding device 1, a mounting plate 4 is disposed below one side of the workbench 2, the moving mechanism 6 is mounted on the mounting plate 4, the rotating mechanism 5 for controlling the bowl basket to rotate and feed is disposed at the other side of the moving mechanism 6, the ejection mechanism 7 for ejecting the bowl basket is disposed at the other side of the rotating mechanism 5, the moving mechanism 3 is disposed at one side of the workbench 2, the moving mechanism 3 is used for controlling the bowl basket to move, a first sliding rail 8 is respectively mounted at two sides above the workbench 2, the moving plate 601 and the rotating plate 501, a second sliding rail 9 is respectively mounted at two sides above the workbench 2, the moving plate 601 and the rotating plate 501, and the first rail 603 and the second rail 703 are respectively mounted on two sides of the mounting plate 4, and a protection device for preventing a worker from being accidentally injured by mistake.
As shown in fig. 1, fig. 2 and fig. 3, the moving mechanism 3 includes a motor 301, a lead screw 302 is installed at the output end of the motor 301, one side of the lead screw 302 is provided with a limiting rod 303, a movable block 304 is sleeved on the external activities of the lead screw 302 and the limiting rod 303, an installation frame 305 is installed above the movable block 304, the installation frame 305 is L-shaped, a cylinder 306 is installed above the other end of the installation frame 305, a connecting plate 307 is installed at the upper end of the cylinder 306, two clamping rods 308 are installed below the connecting plate 307, and are used for controlling the clamp 506 and the bowl basket to move, and the bowl basket is convenient to weld.
As shown in fig. 1, 2, 4 and 5, the rotating mechanism 5 includes a rotating plate 501, two grooves are formed above the rotating plate 501, a plurality of stoppers 503 are disposed between the two grooves on the rotating plate 501, two fixing blocks 504 are respectively mounted on two sides of the rotating plate 501, an inductor 505 is respectively mounted on the lower portions of the upper ends of the fixing blocks 504, a clamp 506 is disposed on one outward side of each fixing block 504, an expansion link 507 is mounted on the clamp 506, a second motor 502 is disposed on the lower portion of the rotating plate 501, the second motor 502 is mounted on the mounting plate 4, two gears 508 are disposed on one side of the second motor 502, the two gears 508 are in meshed connection, the two gears 508 are conical wheels, one of the gears 508 is connected with the second motor 502, a worm 509 is mounted on one side of the other gear 508, one side of the worm 509 is connected with a worm wheel 510, the worm wheel 510 is connected with the rotating plate 501, and is used for controlling the rotating plate 501 to rotate and feed the bowl basket.
As shown in fig. 1 and 4, the movable mechanism 6 includes a movable plate 601, a second cylinder 602 is installed below the movable plate 601, and first guide rods 603 are respectively installed on two sides of the bottom of the movable plate 601 and are used for connecting with the workbench 2 and the rotating plate 501, so that the first three-section sliding rail 8 and the second three-section sliding rail 9 are connected for the clamp 506 to slide.
As shown in fig. 1 and 4, the ejection mechanism 7 includes an ejector plate 701, a third cylinder 702 is installed below the ejector plate 701, and two sides of the bottom of the ejector plate 701 are provided with second guide rods 703 for ejecting the welded bowl basket.
An operation method of a rotating disc type bowl basket automatic welding machine comprises the following steps:
s1, placing a bowl basket in two clamps 506 on one side of a rotating plate 501, controlling two electric telescopic rods 507 to extend when two sensors 505 on one side sense that the bowl basket is placed well, and clamping the two electric telescopic rods to the two sides of the bowl basket, namely finishing loading the bowl basket;
s2, controlling a second motor 502 to drive one gear 508 to rotate, driving the other gear 508 to rotate through the meshed connection of the two conical gears 508, so as to drive a worm 509 to rotate, driving a worm wheel 510 to rotate through the worm 509, driving the rotating plate 501 to rotate through the worm wheel 510, enabling the other side of the rotating plate 501 to rotate to a feeding position, feeding the bowl basket, and meanwhile, rotating the installed bowl basket to a position to be welded;
s3, the second control cylinder 602 drives the movable plate 601 to move upwards, so that the first slide rails 8 on two sides above the movable plate 601 and the second slide rails 9 on two sides below the movable plate 601 respectively correspond to the first slide rails 8 and the second slide rails 9 on the left and right work tables 2 and the rotating plate 501;
s4, a first control motor 301 drives a screw rod 302 to rotate, a first limiting guide of a limiting rod 303 is downward, so that a movable block 304 moves towards one side of a bowl basket, the mounting frame 305 is driven to move, one end of the mounting frame 305 moves to the position above a clamp 506 on one side, two clamping rods 308 are driven to move downward through a first control cylinder 306, the two clamping rods 308 are respectively clamped on two sides of the clamp 506, the first control motor 301 drives the screw rod 302 to rotate reversely, the clamp 506 and the bowl basket are pulled to a workbench 2, and then the welding device 1 can be controlled to weld the bowl basket and the clamp;
s5, after welding is finished, controlling the first motor 301 and the screw rod 302, moving the clamp 506 and the bowl basket to the rotating plate 501 again, controlling the moving plate 601 to move downwards through the second air cylinder 602, then controlling the rotating plate 501 to rotate, enabling the welded bowl basket to move to a feeding position, enabling the welded bowl basket to move to a position to be welded, then controlling the moving plate 601 to move upwards, controlling the telescopic rod 507 to move upwards while the bowl basket to be welded moves, releasing the limitation on the bowl basket, controlling the third air cylinder 702 to drive the ejector plate 701 to move upwards, ejecting the welded bowl basket, discharging the bowl basket, placing a new bowl basket to be welded on again, and repeating the operation.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The utility model provides a carousel formula bowl basket automatic weld machine and operation method thereof, includes welding set (1), workstation (2), moving mechanism (3), rotary mechanism (5), moving mechanism (6) and liftout mechanism (7), its characterized in that, workstation (2) set up the one side at welding set (1), the below of workstation (2) one side is provided with mounting panel (4), install moving mechanism (6) on mounting panel (4), the opposite side of moving mechanism (6) is provided with rotary mechanism (5) that are used for controlling the rotatory material loading of bowl basket, the opposite side of rotary mechanism (5) is provided with and is used for ejecting liftout mechanism (7) with the bowl basket, moving mechanism (3) set up in workstation (2) one side, moving mechanism (3) are used for controlling the bowl basket and remove.
2. The automatic rotating disc bowl basket welding machine and the operating method thereof according to claim 1, wherein the moving mechanism (3) comprises a first motor (301), a lead screw (302) is installed at an output end of the first motor (301), a limiting rod (303) is arranged on one side of the lead screw (302), a movable block (304) is sleeved on the outer portions of the lead screw (302) and the limiting rod (303), a mounting frame (305) is installed above the movable block (304), and the mounting frame (305) is L-shaped.
3. The automatic welding machine for the rotating disc type bowl basket and the operation method of the automatic welding machine are characterized in that a first air cylinder (306) is installed above the other end of the mounting frame (305), a connecting plate (307) is installed at the upper end of the first air cylinder (306), and two clamping rods (308) are installed below the connecting plate (307).
4. The rotating disc type automatic bowl basket welding machine and the operating method thereof according to claim 1 are characterized in that the rotating mechanism (5) comprises a rotating plate (501), two grooves are formed in the upper portion of the rotating plate (501), a plurality of stop blocks (503) are arranged between the two grooves in the rotating plate (501), two fixing blocks (504) are respectively installed on two sides of the rotating plate (501), inductors (505) are respectively installed below the upper ends of the fixing blocks (504), a clamp (506) is arranged on one outward side of each fixing block (504), and a telescopic rod (507) is installed above each clamp (506).
5. The rotating disc type bowl basket automatic welding machine and the operation method thereof according to claim 4 are characterized in that a second motor (502) is arranged below the rotating plate (501), the second motor (502) is installed on the installation plate (4), two gears (508) are arranged on one side of the second motor (502), the two gears (508) are meshed and connected, the two gears (508) are conical wheels, one gear (508) is connected with the second motor (502), a worm (509) is installed on one side of the other gear (508), a worm wheel (510) is connected to one side of the worm (509), and the worm wheel (510) is connected with the rotating plate (501).
6. The rotating disc type bowl basket automatic welding machine and the operation method thereof according to claim 1, wherein the movable mechanism (6) comprises a movable plate (601), a second air cylinder (602) is installed below the movable plate (601), and two sides of the bottom of the movable plate (601) are provided with first guide rods (603).
7. The rotating disc type automatic bowl basket welding machine and the operating method thereof according to claim 1 are characterized in that the material ejecting mechanism (7) comprises a material ejecting plate (701), a third air cylinder (702) is installed below the material ejecting plate (701), and two sides of the bottom of the material ejecting plate (701) are provided with second guide rods (703).
8. The automatic rotating disc type bowl basket welding machine and the operating method thereof according to claim 1, wherein a first sliding rail (8) is respectively installed on two sides above the workbench (2), the movable plate (601) and the rotating plate (501), a second sliding rail (9) is respectively installed on two sides above the workbench (2), the movable plate (601) and the rotating plate (501), and the first sliding rail (8) and the second sliding rail (9) are both in sliding connection with the clamp (506).
9. The rotating disc type automatic bowl basket welding machine and the operating method thereof according to claim 6 are characterized in that the first guide rod (603) and the second guide rod (703) are movably penetrated through the mounting plate (4), and protective nets (10) are respectively mounted on two sides of the mounting plate (4).
10. An operating method of a turntable bowl and basket automatic welding machine based on any one of the above claims 1 to 9, comprising the following steps:
s1, placing a bowl basket in two clamps (506) on one side of a rotating plate (501), wherein two sensors (505) on one side sense that the bowl basket is placed well, controlling two electric telescopic rods (507) to extend and clamping the two electric telescopic rods into two sides of the bowl basket, and finishing loading the bowl basket;
s2, then controlling a motor II (502) to drive one gear (508) to rotate, driving the other gear (508) to rotate through the meshed connection of the two conical gears (508), so as to drive a worm (509) to rotate, driving a worm wheel (510) to rotate through the worm (509), driving the rotating plate (501) to rotate through the worm wheel (510), enabling the other side of the rotating plate (501) to rotate to a loading position, loading the bowl basket, and meanwhile, rotating the installed bowl basket to a position to be welded;
s3, controlling a second cylinder (602) to drive the movable plate (601) to move upwards, so that first sliding rails (8) on two sides above the movable plate (601) and second sliding rails (9) on two sides below the movable plate (601) respectively correspond to the first sliding rails (8) and the second sliding rails (9) on the left and right working tables (2) and the rotating plate (501);
s4, controlling a first motor (301) to drive a screw rod (302) to rotate, enabling a movable block (304) to move to one side where a bowl basket is located under the limiting guide of a limiting rod (303), so as to drive a mounting rack (305) to move, moving one end of the mounting rack (305) to the position above a clamp (506) on one side, driving two clamping rods (308) to move downwards through a first control cylinder (306), enabling the two clamping rods (308) to be clamped on two sides of the clamp (506) respectively, controlling the first motor (301) to drive the screw rod (302) to rotate reversely, pulling the clamp (506) and the bowl basket to a workbench (2), and controlling a welding device (1) to weld the clamp and the bowl basket;
s5, after welding is finished, controlling the first motor (301) and the screw rod (302), moving the clamp (506) and the bowl basket to the rotating plate (501) again, controlling the movable plate (601) to move downwards through the second cylinder (602), then controlling the rotating plate (501) to rotate, enabling the welded bowl basket to move to a material loading position, moving the bowl basket to be welded without welding, then controlling the movable plate (601) to move upwards, controlling the telescopic rod (507) to move upwards while the bowl basket to be welded moves, removing the limitation on the bowl basket, controlling the third cylinder (702) to drive the material jacking plate (701) to move upwards, ejecting the welded bowl basket, blanking the bowl basket, putting a new bowl basket to be welded on again, and repeating the operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211510992.3A CN115740865B (en) | 2022-11-29 | Automatic welding machine for rotary disc type bowl basket and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211510992.3A CN115740865B (en) | 2022-11-29 | Automatic welding machine for rotary disc type bowl basket and operation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115740865A true CN115740865A (en) | 2023-03-07 |
| CN115740865B CN115740865B (en) | 2024-07-23 |
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| CN212761925U (en) * | 2020-07-24 | 2021-03-23 | 佛山市卡库智能科技有限公司 | Automatic welding machine for drawer basket rail part |
| CN111872560A (en) * | 2020-08-20 | 2020-11-03 | 林万有 | Automatic laser welding equipment and welding method thereof |
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| CN214393026U (en) * | 2021-03-04 | 2021-10-15 | 常熟市永强电气机械有限公司 | Automatic welding workbench for front side of basket |
| CN214769822U (en) * | 2021-05-20 | 2021-11-19 | 中山市立达金属制品有限公司 | Automatic welding equipment for assembly welding of dish washing basket parts |
| CN215846287U (en) * | 2021-08-18 | 2022-02-18 | 中国科学院金属研究所 | Automatic diffusion welding device of pay-off |
| CN215824503U (en) * | 2021-08-31 | 2022-02-15 | 惠州市诚业家具有限公司 | Welding device for basket frame |
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