CN115647685A - Rapid shape changing equipment and shape changing method for welding vertical rod - Google Patents
Rapid shape changing equipment and shape changing method for welding vertical rod Download PDFInfo
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- CN115647685A CN115647685A CN202211680793.7A CN202211680793A CN115647685A CN 115647685 A CN115647685 A CN 115647685A CN 202211680793 A CN202211680793 A CN 202211680793A CN 115647685 A CN115647685 A CN 115647685A
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Abstract
The invention relates to a vertical rod welding rapid remodeling device and a remodeling method, wherein the vertical rod welding rapid remodeling device comprises: the jacking module jacks the long rod; the conveying station comprises a movable side pushing mechanism, a first side pushing guide rail and a conveying frame, wherein at least one first side pushing rail is arranged on the side wall of the conveying frame, and the movable side pushing mechanism moves along the first side pushing rail and pushes the long rod supplied materials laterally; the pipe penetrating station comprises at least one disc lifting and overturning station and/or at least one disc fixing and overturning station, and the disc lifting and overturning station and the disc fixing and overturning station are used for bearing and overturning discs; wherein, the first side pushing rail extends to the disc lifting and overturning station, and the movable side pushing mechanism pushes the long rod into the disc; when the length of the long rod entering the pipe penetrating station changes, the disc fixing station ascends or descends, so that the function of adapting to different lengths of pipes is achieved. The invention is suitable for long rods with different lengths and can work continuously and normally.
Description
Technical Field
The invention relates to the technical field of full-automatic welding of vertical rods, in particular to vertical rod welding rapid remodeling equipment and remodeling method.
Background
Multidirectional disk scaffold with a disk for every 0.5m of the uprights, based on the upright parts. Specifically, the disk-buckle type scaffold node is composed of a disk connecting plate welded on a vertical rod. Horizontal rod end buckle connects and diagonal rod end buckle connects. Each disk is designed with 8 holes, and other components can be connected, so that the whole structure is firm and stable. The disk is provided with 4 large-hole inclined rods and 4 small-hole cross rods, the diameter of the disk is about 133mm, the thickness of the disk is about 10mm-12mm, the weight of the 48 series of disks is 0.46 kg/disk, the weight of the 60 series of disks is 0.55 kg/disk, the outer diameter is 300mm, and the inner diameter is about 60mm.
When the upright rods of the disk buckle type scaffold are made of Q355B steel according to the standard of the building industry, the wall thickness is 3.2mm, the length of each upright rod is 0.5-3m, and the interval is 0.5m; when the upright posts are made of Q235B-type steel, the length of the upright posts is 0.6-2.4 m, and the interval is 0.3m.
The common specification of the upright is 1m, 1.5m, 2m, 2.5m and 3m. The top of each rod is reserved with 100mm, the bottom of each rod is reserved with 400mm, the distance between each rod and the flower disc of the disc buckle scaffold is the same, and all product specifications are guaranteed to be consistent. Thus, the butt length after each construction was 500mm. Within the safe range, the rods can be connected indefinitely.
At present, when the scaffold upright rod disc buckle is welded, the prior art is that the scaffold upright rod disc buckle is placed by one disc by one person, and the scaffold upright rod disc buckle has the following defects: the consistency of product specifications can not be ensured, the production efficiency is low, and the labor intensity is high.
Although the latest automation technology is also an automatic pipe threading and automatic disk placing technology, for example, a scaffold disk buckling upright rod workstation disclosed in chinese patent application (CN 110899947A), the long rod is pushed into the automatic pipe threading device manually or by a side pushing mechanism before the automatic pipe threading device, but because a slide rail of the side pushing mechanism is horizontally arranged in the side pushing frame, and the length of the slide rail is the same as that of the side pushing frame, when producing upright rods with different lengths, the existing side pushing mechanism needs to replace a connecting structure (such as a transmission rod between a driving source and a clamping jaw shown in fig. 4) with different lengths, and also needs to disassemble a disk fixing device, which takes 8-10 hours to replace each time, so that the device cannot continuously and normally work, and the production efficiency is low.
Disclosure of Invention
Aiming at the defects of the prior art, the invention discloses a device and a method for quickly changing the shape of a vertical rod during welding.
The technical scheme adopted by the invention is as follows:
a pole setting welding rapid prototyping equipment includes:
the conveying station comprises a movable side pushing mechanism, a first side pushing guide rail and a conveying frame, wherein at least one first side pushing rail is arranged on the side wall of the conveying frame, and the movable side pushing mechanism moves along the first side pushing rail and pushes the long rod incoming materials laterally;
the pipe penetrating station comprises at least one disc lifting and overturning station and/or at least one disc fixing and overturning station, and the disc lifting and overturning station and the disc fixing and overturning station are used for bearing and overturning discs; the first side pushing rail extends to the disc lifting and overturning station and/or the disc fixing and overturning station, and the movable side pushing mechanism pushes the long rod into the disc; when the length of the long rod entering the pipe penetrating station changes, the disc lifting and overturning station rises or falls.
The method is further technically characterized in that: the device comprises a loading station, a lifting mechanism and a lifting mechanism, wherein the loading station comprises at least one group of lifting modules, a movable frame and a fixed frame, the movable frame slides relative to the fixed frame, and the position of the movable frame is adjusted according to the length of a long rod; the jacking module jacks the long rod to the conveying station.
The method is further technically characterized in that: the movable side pushing mechanism comprises a first rotary driving source, a first movable base and a first clamping jaw, the output end of the first rotary driving source is connected with the first clamping jaw, the first rotary driving source is installed on the first movable base, and the first movable base is arranged along the first side derivation rail.
The method is further technically characterized in that: the conveying station further comprises a movable driving source and a transmission rack, the output end of the movable driving source is connected with the gear, the gear is in meshed transmission with the transmission rack, and the transmission rack and the first side derivation rail are arranged in parallel.
The method is further technically characterized in that: the disc goes up and down to overturn the station and detains the upset base including lift driving source, fixing base, rotary cylinder and dish, the effect end of lift driving source is connected the fixing base, rotary cylinder's movable part is connected the upset base is detained to the dish, rotary cylinder's fixed part install in the fixing base.
The method is further technically characterized in that: the disc fixing and overturning station comprises a rotary cylinder and a disc buckle overturning base, and the movable part of the rotary cylinder is connected with the disc buckle overturning base.
The method is further technically characterized in that: the pipe penetrating station further comprises a second clamping jaw, a second rotary driving source, a spindle box moving seat and a second side pushing guide rail, the output end of the second rotary driving source is connected with the second clamping jaw, the second clamping jaw clamps the long rod, the spindle box moving seat is provided with the second rotary driving source, and the spindle box moving seat moves along the second side pushing guide rail; the second side derivation rail is arranged on one side of the pipe penetrating station, and the second side derivation rail avoids the arrangement of the first side derivation rail.
The method is further technically characterized in that: the jacking module comprises at least one set of jacking driving source, and the acting end of the jacking driving source acts on the long rod.
The method is further technically characterized in that: the hole finding mechanism comprises a hole finding side pushing cylinder and at least one group of liftable and movable detection sensors, the hole finding side pushing cylinder is arranged at the tail end of the conveying frame, and the detection sensors are arranged between the conveying frames.
The method is further technically characterized in that: still include the unloading station, the unloading station is including removing frame and mount, remove the frame with interval is adjustable between the mount, remove the length adjustment position of putting according to the length of stock.
The utility model provides a pole setting welding rapid prototyping method, utilizes the pole setting welding rapid prototyping equipment as above to carry out the pole setting remodeling, its characterized in that includes following step:
adjusting the position of a movable side pushing mechanism of the conveying station according to the length of the long rod, and laterally pushing the long rod supplied materials into a pipe penetrating station by the movable side pushing mechanism;
meanwhile, according to the length of the long rod, the disc lifting and overturning station of the pipe penetrating station rises or falls, and the movable side pushing mechanism pushes the long rod to enter the disc lifting and overturning station and/or the disc of the disc fixing and overturning station in a side direction.
Compared with the prior art, the technical scheme of the invention has the following advantages:
1. the vertical rod welding rapid remodeling equipment can adapt to long rod pipes with different lengths without stopping a production line, can continuously and normally work, and improves the production efficiency.
2. The prior art needs 1-2 persons to operate simultaneously, and can complete the model change within 8-10 hours. The equipment for quickly changing the welding of the vertical rod greatly reduces the labor intensity.
3. The method for welding and rapidly changing the shape of the upright rod can identify and measure the same batch of the long rods with different lengths, select the proper number of disc overturning stations for the long rods with different lengths, and laterally push the long rods in place through the movable lateral pushing mechanism.
4. The invention adopts ascending or descending without manual intervention, and the surface of the pole is precisely processed and manufactured, thereby effectively ensuring the dimensional stability of the pole product and having better quality assurance compared with the prior art, namely manual disassembly and assembly.
5. The invention adopts automatic ascending or descending mode, and is realized by adopting automatic equipment, and manual assembly and disassembly are not needed, thereby greatly reducing the safety accidents of production personnel and providing guarantee for the safety production of factories.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference will now be made in detail to the present disclosure, examples of which are illustrated in the accompanying drawings.
Fig. 1 is a schematic structural diagram of a first view angle of the vertical rod welding rapid prototyping device in the invention.
Fig. 2 is an enlarged schematic view at a in fig. 1.
Figure 3 is a second perspective view of the pole welding rapid prototyping apparatus of the present invention.
Fig. 4 is an enlarged schematic view at B in fig. 3.
Fig. 5 is a schematic structural view of a feeding station in the invention.
FIG. 6 is a schematic diagram of the tube threading station of the present invention.
Fig. 7 is an enlarged schematic view at C in fig. 6.
Fig. 8 is a schematic structural view of the headstock.
The specification reference numbers indicate: 100. a feeding station; 101. a movable frame; 102. a fixed mount; 103. a first jacking driving source; 104. a second jacking driving source; 105. a first push cylinder; 106. a third jacking driving source; 200. a conveying station; 201. a first rotation drive source; 202. a first movable base; 203. a transmission rod; 204. a first jaw; 205. a travel drive source; 206. a first side push guide rail; 207. a drive rack; 208. a carriage; 300. a pipe penetrating station; 301. a disc lifting and overturning station; 302. a disc fixing and overturning station; 303. a lifting drive source; 304. a sliding module; 305. a fixed seat; 306. a rotary cylinder; 307. a disc buckle overturning base; 308. a second jaw; 309. a second rotation drive source; 310. a second push cylinder; 311. a main spindle box moving seat; 312. a second side push guide rail; 400. and (5) a blanking station.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
The foregoing and other technical matters, features and effects of the present invention will be apparent from the following detailed description of the embodiments, which is to be read in connection with the accompanying drawings. Directional terms as referred to in the following examples, for example: up, down, left, right, front or rear, etc., are simply directions with reference to the drawings. Therefore, the directional terminology used is for the purpose of describing, but not limiting, the invention, and moreover, like reference numerals designate like elements throughout the embodiments.
Example 1:
with reference to fig. 1-4, a vertical rod welding rapid prototyping device comprises:
the conveying station 200 comprises a movable side pushing mechanism, a first side pushing guide rail 206 and a conveying frame 208, wherein at least one first side pushing guide rail 206 is arranged on the side wall of the conveying frame 208, and the movable side pushing mechanism moves along the first side pushing guide rail 206 to laterally push the long rod to come;
the pipe penetrating station 300 comprises at least one disc lifting and overturning station 301 and/or at least one disc fixing and overturning station 302, and the disc lifting and overturning station 301 and the disc fixing and overturning station 302 are used for receiving and overturning the disc buckle; the first side push guide rail 206 extends to the disc lifting and overturning station 301 and/or the disc fixing and overturning station 302, and the movable side push mechanism pushes the long rod into the disc buckle; when the length of the long rod entering the pipe penetrating station 300 changes, the disc lifting and overturning station 301 ascends or descends.
The aforesaid provides a pole setting welding retooling equipment fast, solves the problem that current automatic poling equipment can not normally work in succession, and production efficiency is low.
As shown in fig. 5, in this embodiment, the apparatus for welding and rapidly changing the shape of an upright rod further includes a feeding station 100, where the feeding station 100 includes at least one set of jacking modules, a movable frame 101 and a fixed frame 102, the movable frame 101 slides relative to the fixed frame 102, and the position of the movable frame 101 is adjusted according to the length of the upright rod; the jacking module jacks the long rod to the conveying station 200.
Specifically, the jacking module includes three at least groups jacking driving sources, for the convenience of description, three groups of jacking driving sources are first jacking driving source 103 respectively, second jacking driving source 104 and third jacking driving source 106, and the mounting height of third jacking driving source 106 > the mounting height of second jacking driving source 104 > first jacking driving source 103, the effect end of second jacking driving source 104 and the effect end of third jacking driving source 106 act on the stock, first jacking driving source 103, the stock of material loading station 100 is with second jacking driving source 104 and third jacking driving source 106, jack up to on the carriage 208 step by step. Preferably, the jacking driving source is a jacking cylinder.
Preferably, the feeding station 100 further comprises a set of first pushing cylinders 105, the set of first pushing cylinders 105 are respectively disposed on one side of the moving frame 101 and one side of the fixing frame 102, the acting ends of the set of first pushing cylinders 105 push the two ends of the long rods of the feeding station 100 at the same time, and the long rods on the feeding station 100 are aligned.
In this embodiment, the movable side-pushing mechanism includes a first rotary drive source 201, a first movable base 202, and a first clamping jaw 204, an output end of the first rotary drive source 201 is connected to the first clamping jaw 204, the first rotary drive source 201 is mounted on the first movable base 202, and the first movable base 202 moves along a first side-pushing guide rail 206. Specifically, the first rotary driving source 201 includes a first servo motor, a first driving wheel, a first driven wheel and a first synchronous belt, the first synchronous belt is tensioned on the first driving wheel and the first driven wheel, an output end of the first servo motor is connected with the first driving wheel, the first driven wheel is arranged on the transmission rod 203, the transmission rod 203 is connected with a first clamping jaw 204, and the first clamping jaw 204 is used for clamping one end of the long rod.
In this embodiment, the conveying station 200 further includes a moving driving source 205 and a transmission rack 207, the output end of the moving driving source 205 is connected to a gear, the gear is in meshing transmission with the transmission rack 207, and the transmission rack 207 is arranged in parallel with the first lateral derivation rail 206.
In this embodiment, the conveying station 200 further includes a hole-finding mechanism, the hole-finding mechanism includes a hole-finding side pushing cylinder and at least one group of liftable and movable detection sensors, the hole-finding side pushing cylinder is arranged at the tail end of the conveying frame 208, and the detection sensors are arranged between the conveying frames 208.
Preferably, the hole-finding mechanism comprises two sets of liftable and movable detection sensors, wherein the detection sensors are arranged at the action end of the cylinder, the cylinder body of the cylinder is arranged at the movable part of a commercially available linear sliding module, and the fixed part of the linear sliding module is arranged on the conveying frame 208. In an initial state, the two sets of detection sensors are respectively located on two sides of the conveying frame 208, one set of detection sensors is lifted through the air cylinder and/or moves through the linear sliding module at the first clamping jaw 204, and the other set of detection sensors is lifted through the air cylinder and/or moves through the linear sliding module at the hole finding side pushing mechanism. Two sets of detection sensors are used for discerning the through-hole at the both ends of stock respectively, first rotary drive source 201 and the cooperation of seeking the hole mechanism. Because the stock is carried to when carrying station 200 by material loading station 100, the through-hole of the head of stock and the through-hole of afterbody may appear not just to the condition of detecting the sensor, when detecting the sensor and not detecting the through-hole on the stock, find hole side push away the cylinder and promote the stock and make the first clamping jaw 204 of stock contact, the one end of the tight stock of first clamping jaw 204 clamp, at this moment, the head of stock is fixed state, then start the linear sliding module drive detection sensor of a set of detection sensor and remove along the length direction of carriage 208, first rotatory driving source 201 drives the stock rotation simultaneously, until detecting the sensor and detecting the through-hole of the head of stock, and the same is said, the linear sliding module drive that starts another group of detection sensor drives the detection sensor and removes along the length direction of carriage 208, until detecting the sensor detects the through-hole of the head of stock. The length of the long rod is measured by two groups of detection sensors.
Preferably, the detection sensor is a correlation type photosensor by converting a change in light intensity into a change in an electrical signal.
With reference to fig. 6 to 8, in this embodiment, there are three sets of disk lifting/overturning stations 301, for convenience of description, the three sets of disk lifting/overturning stations 301 are respectively a first disk lifting/overturning station, a second disk lifting/overturning station, and a third disk lifting/overturning station, and there are two sets of disk fixing/overturning stations 302, for convenience of description, the disk fixing/overturning stations 302 are respectively a first disk fixing/overturning station and a second disk fixing/overturning station. The total length of the disc lifting and overturning station 301 and the disc fixing and overturning station 302 is 3.0m, and the distance between two adjacent stations is 0.5m.
In this embodiment, the disc lifting and overturning station 301 includes a lifting driving source 303, a fixing base 305, a rotating cylinder 306 and a disc buckle overturning base 307, wherein an acting end of the lifting driving source 303 is connected to the fixing base 305, a movable portion of the rotating cylinder 306 is connected to the disc buckle overturning base 307, and a fixed portion of the rotating cylinder 306 is mounted on the fixing base 305. Preferably, the elevation driving source 303 is an elevation cylinder.
Preferably, disc lift upset station 301 still includes slip module 304, and slip module 304 includes slide, slide rail and at least a set of slider, and the slider moves along the slide rail, and the slider butt slide, slide connection fixing base 305.
In this embodiment, the disk fixing and flipping station 302 includes a rotation cylinder 306 and a buckle flipping base 307, and the movable portion of the rotation cylinder 306 is connected to the buckle flipping base 307.
The pipe penetrating station 300 further comprises an existing coil buckle taking and placing manipulator and existing coil buckle welding equipment, the coil buckle taking and placing manipulator is used for grabbing and placing a coil buckle to a coil buckle overturning base 307, and the coil buckle welding equipment is used for welding a coil buckle and a long rod. A set of positioning pins is disposed on the toggle base 307 and passes through holes of the toggle.
In this embodiment, the tube threading station 300 further includes a second clamping jaw 308, a second rotary driving source 309, a spindle box moving seat 311 and a second side pushing rail 312, an output end of the second rotary driving source 309 is connected to the second clamping jaw 308, the second clamping jaw 308 clamps the long rod, the spindle box moving seat 311 is provided with the second rotary driving source 309, and the spindle box moving seat 311 moves along the second side pushing rail 312; wherein the second side push rail 312 is disposed at one side of the tube threading station 300, and the second side derivation rail 312 is disposed to be away from the first side derivation rail 206.
Specifically, the second rotary driving source 309 includes a second servo motor, a second driving wheel, a second driven wheel and a second synchronous belt, the output end of the second servo motor is connected to the second driving wheel, the second synchronous belt is tensioned on the second driving wheel and the second driven wheel, and the second driven wheel is mounted on the connecting rod of the second clamping jaw 308.
Preferably, the pipe penetrating station 300 further comprises a second pushing cylinder 310, the second pushing cylinder 310 is arranged on the spindle box moving seat 311, the acting end of the second pushing cylinder 310 is connected with the mounting seat where the second rotary driving source 309 is located, and the second pushing cylinder 310 pushes the mounting seat to move a certain distance on the spindle box moving seat 311, so that the second clamping jaw 308 can clamp long rods with different lengths conveniently.
In this embodiment, the equipment for rapidly changing the model of the vertical rod welding further comprises a blanking station 400, the blanking station 400 comprises a movable frame 101 and a fixed frame 102, the distance between the movable frame 101 and the fixed frame 102 is adjustable, and the movable frame 101 is adjusted according to the length of the long rod.
Example 2:
based on embodiment 1, when treating the length of welded stock when being 0.5m, material loading station 100 is with the stock step by step, jack-up to transport station 200 root by root, when the through-hole on the stock is not detected to the detection sensor, start and look for the hole side push cylinder, straight line sliding module and first rotary drive source 201, look for the hole side push cylinder and promote the stock and make the first clamping jaw 204 of stock contact, the one end of tight stock of first clamping jaw 204 clamp, straight line sliding module drive detection sensor removes along the length direction of carriage 208, first rotary drive source 201 drive stock is rotatory simultaneously, until the detection sensor detects the through-hole, measure the length of stock through two sets of detection sensors.
According to the length of the long rod, the first disc lifting and overturning station, the second disc lifting and overturning station and the third disc lifting and overturning station all descend, the movable side pushing mechanism is avoided to enter the pipe penetrating station 300, the first disc fixing and overturning station and the second disc fixing and overturning station receive disc incoming materials of the disc taking and placing manipulator, and the discs are overturned by 90 degrees through the disc buckle overturning base 307. The movable side pushing mechanism pushes the long rod into the disc of the first disc fixing station and the disc of the second disc fixing station in sequence and then exits the pipe penetrating station 300.
The headstock moving base 311 moves along the second side derivation rail 312 so that the second jaw 308 grips one end of the long rod, and the second rotary driving source 309 drives the long rod to rotate, and the disk buckle welding device welds the disk and the long rod together during the rotation of the long rod.
Example 3:
based on embodiment 1, when treating the length of welded stock when being 1.5m, material loading station 100 is with the stock step by step, jack-up to transport station 200 root by root, when the through-hole on the stock is not detected to the detection sensor, start and look for the hole side push cylinder, straight line sliding module and first rotary drive source 201, look for the hole side push cylinder and promote the stock and make the first clamping jaw 204 of stock contact, the one end of tight stock of first clamping jaw 204 clamp, straight line sliding module drive detection sensor removes along the length direction of carriage 208, first rotary drive source 201 drive stock is rotatory simultaneously, until the detection sensor detects the through-hole, measure the length of stock through two sets of detection sensors.
According to the length of the long rod, the first disc lifting and overturning station and the second disc lifting and overturning station descend to avoid the movable side pushing mechanism to enter the pipe penetrating station 300, and the third disc lifting and overturning station, the first disc fixed overturning station and the second disc fixed overturning station accept the disc supplied materials of the disc taking and placing manipulator and overturn the disc by 90 degrees through the disc buckle overturning base 307. The movable side pushing mechanism pushes the long rod into the disc of the third disc lifting and overturning station, the disc of the first disc fixing station and the disc of the second disc fixing station in sequence and then exits the pipe penetrating station 300.
The headstock moving base 311 moves along the second side derivation rail 312 so that the second jaw 308 grips one end of the long rod, and the second rotary driving source 309 drives the long rod to rotate, and the disk buckle welding device welds the disk and the long rod together during the rotation of the long rod.
Example 4:
based on embodiment 1, when treating the length of welded stock when being 2.0m, material loading station 100 is with the stock step by step, jack-up to transport station 200 root by root, when the through-hole on the stock is not detected to the detection sensor, start and look for the hole side push cylinder, straight line sliding module and first rotary drive source 201, look for the hole side push cylinder and promote the stock and make the first clamping jaw 204 of stock contact, the one end of tight stock of first clamping jaw 204 clamp, straight line sliding module drive detection sensor removes along the length direction of carriage 208, first rotary drive source 201 drive stock is rotatory simultaneously, until the detection sensor detects the through-hole, measure the length of stock through two sets of detection sensors.
According to the length of the long rod, the first disc lifting and overturning station descends, the first disc lifting and overturning station is avoided, the movable side pushing mechanism enters the pipe penetrating station 300, the second disc lifting and overturning station, the third disc lifting and overturning station, the first disc fixing and overturning station and the second disc fixing and overturning station are used for receiving disc materials of the disc buckle taking and placing manipulator and overturning the discs 90 degrees through the disc buckle overturning base 307. The movable side-pushing mechanism sequentially pushes the long rod into the disc of the second disc lifting and overturning station, and the disc of the third disc lifting station, the disc of the first disc fixing station and the disc of the second disc fixing station and then exits the pipe penetrating station 300.
The headstock moving base 311 moves along the second side derivation rail 312 so that the second jaw 308 grips one end of the long rod, and the second rotary driving source 309 drives the long rod to rotate, and the disk buckle welding device welds the disk and the long rod together during the rotation of the long rod.
Example 5:
based on embodiment 1, when treating the length of welded stock when being 3.0m, material loading station 100 is with the stock step by step, the root jacking is to transport station 200 gradually, when the through-hole on the stock is not detected to the detection sensor, start and look for the hole side push cylinder, straight line sliding module and first rotary drive source 201, look for the hole side push cylinder and promote the stock and make the first clamping jaw 204 of stock contact, the one end of tight stock of first clamping jaw 204 clamp, straight line sliding module drive detection sensor removes along the length direction of carriage 208, first rotary drive source 201 drive stock is rotatory simultaneously, until the detection sensor detects the through-hole, measure the length of stock through two sets of detection sensors.
According to the length of the long rod, the movable side pushing mechanism enters the pipe penetrating station 300, the first disc lifting and overturning station, the second disc lifting and overturning station, the third disc lifting and overturning station, the first disc fixing and overturning station and the second disc fixing and overturning station receive disc feeding materials of the disc buckle taking and placing manipulator and overturn the disc buckle by 90 degrees through the disc buckle overturning base 307. The movable side pushing mechanism sequentially pushes the long rod into the disc of the first disc lifting and overturning station, the disc of the second disc lifting and overturning station, the disc of the third disc lifting and overturning station, the disc of the first disc fixing station and the disc of the second disc fixing station and then withdraws from the pipe penetrating station 300.
The main spindle box moving base 311 moves along the second side derivation rail 312 so that the second clamping jaw 308 clamps one end of the long rod, the second rotary driving source 309 drives the long rod to rotate, and the disk buckle welding device welds the disk and the long rod together during the rotation of the long rod.
As can be seen from embodiments 1 to 5, one or more of the first disc lifting/turning station, the second disc lifting/turning station, and the third disc lifting/turning station are selected to descend according to the length of the long rod, so that the movable side pushing mechanism can enter the pipe penetrating station 300, and the long rod can be laterally pushed into a predetermined position by the movable side pushing mechanism, without repeatedly detaching or installing the transmission rod 203 and the disc turning station for long rods of different lengths, thereby continuously working, ensuring the product quality, saving the time for changing the model, and reducing safety accidents.
Example 6:
a method for rapid prototyping of vertical rod welding, using the apparatus for rapid prototyping of vertical rod welding as provided in any of examples 1-5, comprising the steps of:
adjusting the distance between the movable frame 101 and the fixed frame 102 according to the length of the long rod to be conveyed, and jacking and conveying the long rod to a conveying station 200 by a feeding station 100;
according to the length of the long rod, the position of a movable side pushing mechanism of the conveying station 200 is adjusted, and the movable side pushing mechanism pushes the long rod supplied material of the feeding station 100 to enter the pipe penetrating station 300 in a side direction;
meanwhile, according to the length of the long rod, the disc lifting and overturning station 301 of the pipe penetrating station 300 rises or falls, and the movable side pushing mechanism pushes the long rod to enter the disc lifting and overturning station 301 and/or the disc of the disc fixing and overturning station 302 in a side direction.
The pipe penetrating station 300 welds the disc and the long rod, and the welded disc buckle type scaffold is blanked through the blanking station 400.
In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the scope of the invention.
Claims (11)
1. The utility model provides a pole setting welding rapid prototyping equipment which characterized in that: the method comprises the following steps:
the conveying station (200) comprises a movable side pushing mechanism, a first side pushing guide rail (206) and a conveying frame (208), wherein at least one first side pushing guide rail (206) is arranged on the side wall of the conveying frame (208), and the movable side pushing mechanism moves along the first side pushing guide rail (206) to push the long rod incoming materials laterally;
the pipe penetrating station (300) comprises at least one disc lifting and overturning station (301) and/or at least one disc fixing and overturning station (302), and the disc lifting and overturning station (301) and the disc fixing and overturning station (302) are used for bearing and overturning discs; wherein the first side push guide rail (206) extends to the disc lifting and overturning station (301) and/or the disc fixing and overturning station (302), and the movable side push mechanism pushes the long rod into the disc; when the length of the long rod entering the pipe penetrating station (300) is changed, the disc lifting and overturning station (301) ascends or descends.
2. The vertical rod welding rapid prototyping device of claim 1, wherein: the automatic lifting device is characterized by further comprising a feeding station (100) which comprises at least one group of lifting modules, a movable frame (101) and a fixed frame (102), wherein the movable frame (101) slides relative to the fixed frame (102), and the position of the movable frame (101) is adjusted according to the length of the long rod; the jacking module jacks the long rod to the conveying station (200).
3. The vertical rod welding rapid prototyping device of claim 1, wherein: the movable side pushing mechanism comprises a first rotary driving source (201), a first movable base (202) and a first clamping jaw (204), the output end of the first rotary driving source (201) is connected with the first clamping jaw (204), the first rotary driving source (201) is installed on the first movable base (202), and the first movable base (202) moves along the first side derivation rail (206).
4. The vertical rod welding rapid prototyping device of claim 1, wherein: the conveying station (200) further comprises a moving driving source (205) and a transmission rack (207), the output end of the moving driving source (205) is connected with a gear, the gear is in meshing transmission with the transmission rack (207), and the transmission rack (207) and the first side push guide rail (206) are arranged in parallel.
5. The pole setting welding rapid prototyping equipment of claim 1, characterized in that: disc lift upset station (301) detain upset base (307) including lift driving source (303), fixing base (305), gyration cylinder (306) and dish, the effect end of lift driving source (303) is connected fixing base (305), the movable part of gyration cylinder (306) is connected the dish is detained upset base (307), the fixed part of gyration cylinder (306) install in fixing base (305).
6. The pole setting welding rapid prototyping equipment of claim 1, characterized in that: the disc fixing and overturning station (302) comprises a rotary cylinder (306) and a disc buckle overturning base (307), and a movable part of the rotary cylinder (306) is connected with the disc buckle overturning base (307).
7. The pole setting welding rapid prototyping equipment of claim 1, characterized in that: the pipe penetrating station (300) further comprises a second clamping jaw (308), a second rotary driving source (309), a main shaft box moving seat (311) and a second side derivation rail (312), the output end of the second rotary driving source (309) is connected with the second clamping jaw (308), the long rod is clamped by the second clamping jaw (308), the second rotary driving source (309) is arranged on the main shaft box moving seat (311), and the main shaft box moving seat (311) moves along the second side derivation rail (312); the second side pushing guide rail (312) is arranged on one side of the pipe penetrating station (300), and the second side pushing guide rail (312) is arranged to be away from the first side pushing guide rail (206).
8. The vertical rod welding rapid prototyping device of claim 2, wherein: the jacking module comprises at least one set of jacking driving source, and the acting end of the jacking driving source acts on the long rod.
9. The vertical rod welding rapid prototyping device of claim 1, wherein: the conveying station (200) further comprises a hole finding mechanism, the hole finding mechanism comprises a hole finding side pushing cylinder and at least one group of liftable and movable detection sensors, the hole finding side pushing cylinder is arranged at the tail end of the conveying frame (208), and the detection sensors are arranged between the conveying frames (208).
10. The vertical rod welding rapid prototyping device of claim 1, wherein: still include unloading station (400), unloading station (400) are including removing frame (101) and mount (102), remove frame (101) with the interval is adjustable between mount (102), remove frame (101) according to the length adjustment position of stock.
11. A method for rapid vertical rod welding remodeling, which uses the vertical rod welding rapid remodeling equipment as claimed in any one of claims 1-10, and is characterized by comprising the following steps:
according to the length of the long rod, the position of a movable side pushing mechanism of the conveying station (200) is adjusted, and the movable side pushing mechanism pushes the long rod supplied materials to enter a pipe penetrating station (300) in a side direction;
meanwhile, according to the length of the long rod, a disc lifting and overturning station (301) of the pipe penetrating station (300) ascends or descends, and the movable side pushing mechanism pushes the long rod to enter the disc lifting and overturning station (301) and/or a disc of the disc fixing and overturning station (302) in a side direction.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211680793.7A CN115647685B (en) | 2022-12-27 | 2022-12-27 | Quick vertical rod welding and mold changing equipment and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211680793.7A CN115647685B (en) | 2022-12-27 | 2022-12-27 | Quick vertical rod welding and mold changing equipment and method |
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| CN115647685A true CN115647685A (en) | 2023-01-31 |
| CN115647685B CN115647685B (en) | 2023-05-23 |
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| CN202211680793.7A Active CN115647685B (en) | 2022-12-27 | 2022-12-27 | Quick vertical rod welding and mold changing equipment and method |
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Cited By (1)
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|---|---|---|---|---|
| CN117733395A (en) * | 2024-01-29 | 2024-03-22 | 河北胜华钢管有限公司 | Scaffold plate detains quick welding set |
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|---|---|
| CN115647685B (en) | 2023-05-23 |
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