CN115609020A - Machining method for improving grooving precision and efficiency of outer wall of shell - Google Patents

Machining method for improving grooving precision and efficiency of outer wall of shell Download PDF

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Publication number
CN115609020A
CN115609020A CN202211188216.6A CN202211188216A CN115609020A CN 115609020 A CN115609020 A CN 115609020A CN 202211188216 A CN202211188216 A CN 202211188216A CN 115609020 A CN115609020 A CN 115609020A
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shell
detonation warhead
groove
reverse
spiral
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许志峰
王世英
曹玉武
郭双锋
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Xian Modern Chemistry Research Institute
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Xian Modern Chemistry Research Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B1/00Methods for turning or working essentially requiring the use of turning-machines; Use of auxiliary equipment in connection with such methods

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  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

The invention discloses a processing method for improving the precision and efficiency of groove engraving on the outer wall of a shell, which comprises the step of processing the shell on a lathe, wherein the shell is a shell of a body detonation warhead, a first reverse spiral groove of the shell of the body detonation warhead spirally rises along the anticlockwise direction, eight first normal spiral grooves of the shell of the body detonation warhead are uniformly distributed along the circumferential direction of the axis of a revolving body of the shell of the body detonation warhead, and a diamond groove is formed after the eight first normal spiral grooves and the eight first reverse spiral grooves are intersected, so that the outer surface of a first cylinder of the shell of the body detonation warhead is fully provided with the diamond groove; the method is characterized in that after the outer surface of the shell is machined on a lathe, a spiral groove is directly machined on the outer surface of the shell of the body detonation warhead part through a forming lathe tool, the front spiral groove and the back spiral groove are intersected to form a diamond-shaped groove, the diamond-shaped groove on the outer surface of the shell of the body detonation warhead part can be machined only by the lathe, errors caused by twice clamping are avoided, and the depth precision of the groove is greatly improved.

Description

Machining method for improving grooving precision and efficiency of outer wall of shell
Technical Field
The invention belongs to the technical field of thin-wall shell machining, relates to a machining method for outer wall grooving, and particularly relates to a machining method for improving the accuracy and efficiency of outer wall grooving of a shell.
Background
The body detonation warhead is internally filled with high-energy fuel, the high-energy fuel is thrown into the air under the action of explosive detonation throwing driving action, the high-energy fuel is mixed with the air to form a large-range active cloud cluster, and the active cloud cluster generates body detonation and releases strong shock waves after secondary detonation of the explosive, so that the body detonation warhead is one of weapons with the greatest power.
Li Xiuli et al report in the literature "application of infrared thermography technology in cloud explosion thermometry" (energetic materials, 6.2008, vol 16, page 3, 344): after the vertical grooves are uniformly engraved on the outer surface of the shell of the body detonation warhead, the shell is uniformly broken, the fuel is uniformly scattered, the formed cloud cluster is regular in shape, and the explosive power is improved.
For a body detonation warhead with a curved surface rotary body on the outer surface, the diameter of the body detonation warhead is 600mm, the shell is usually formed by casting a blank, and a vertical groove carved on the outer surface of the shell is usually formed on a milling machine. However, in the actual processing process, the following problems exist: the method comprises the following steps that a cast blank is firstly machined on a lathe, then vertical grooves are carved on the machined outer surface through a milling machine, clamping is carried out on the lathe once, and clamping is carried out on the milling machine once again, errors exist in clamping twice, so that deviation exists between the reference when the vertical grooves are carved and the reference of the machined outer surface, finally, errors exist in the depth of the carved grooves, the shell is not broken uniformly when the carved grooves are scattered due to non-uniform depth, the uniform scattering degree of fuel is influenced, the shape of a cloud cluster is irregular, and the explosive power is reduced; in addition, the vertical groove is machined on the milling machine by rotating the milling cutter, and the outer surface of the shell slowly moves along the bus to finish machining, so that the machining speed on the milling machine is slow, and the cost is high.
Disclosure of Invention
In order to overcome the defects or shortcomings of the prior art, the invention aims to provide a processing method for improving the grooving precision and efficiency of the outer wall of the shell.
In order to realize the task, the invention adopts the following technical solution:
a processing method for improving the precision and efficiency of groove carving on the outer wall of a shell clamps the shell on a lathe for processing, and is characterized in that the shell is a shell of a body detonation warhead; the shape of the shell of the body detonation warhead is a first cylinder body and is a revolving body;
the solid of revolution axis level of body detonation warhead casing 1 has eight first positive helicla flutes and eight first anti helicla flutes on the first cylinder lateral surface of body detonation warhead casing, wherein:
the spiral rotary axis of the first positive spiral groove is superposed with the rotary body axis of the body detonation warhead shell, and the spiral rotary axis of the first reverse spiral groove is superposed with the rotary body axis of the body detonation warhead shell;
the first positive spiral groove spirally rises along the clockwise direction, and the first negative spiral groove spirally rises along the counterclockwise direction;
the eight first positive spiral grooves are uniformly distributed along the circumferential direction of the axis of the rotary body of the body detonation warhead shell 1, the eight first reverse spiral grooves are uniformly distributed along the circumferential direction of the axis of the rotary body of the body detonation warhead shell 1, and the eight first positive spiral grooves and the eight first reverse spiral grooves are intersected to form diamond-shaped grooves, so that the diamond-shaped grooves are distributed on the outer surface of the body detonation warhead shell;
the spiral rising angles of the first positive spiral groove and the first reverse spiral groove are the same, wherein the spiral rising angle of the first positive spiral groove is 25-30 degrees;
the specific processing is carried out according to the following steps:
step 1: finishing the turning of the surface of the rotary curved surface in the outer side surface of the shell of the detonation warhead on a lathe;
step 2: processing eight first positive spiral grooves and eight first reverse spiral grooves on the outer surface of the body detonation warhead shell with a processed rotary curved surface directly on a lathe by using a forming lathe tool, wherein the shape of a tool bit of the forming tool is the same as the shape of the cross section of a groove engraved on the outer surface of the body detonation warhead shell, and the eight first positive spiral grooves of the body detonation warhead shell are respectively numbered as plus No. 1, plus No. 2, plus No. 3, plus No. 4, plus No. 5, plus No. 6, plus No. 7 and plus No. 8 along the clockwise direction;
firstly, machining No. 1, no. 5, no. 3, no. 7, no. 2, no. 6, no. 4 and No. 8;
and 3, step 3: eight first reverse spiral grooves of the body detonation warhead shell 1 are respectively numbered as reverse No. 1, reverse No. 2, reverse No. 3, reverse No. 4, reverse No. 5, reverse No. 6, reverse No. 7 and reverse No. 8 along the anticlockwise direction;
firstly, machining No. 1, no. 5, no. 3, no. 7, no. 2, no. 6, no. 4 and No. 8;
until the diamond-shaped groove on the outer surface of the body detonation warhead shell 1 is completely processed.
As for the spiral rising angle of the first positive spiral groove of the body detonation warhead casing 1, any of the following 2 modes may be adopted:
implementation mode 1: the spiral rising angle of the first positive spiral groove of the body detonation warhead casing 1 is 25 °.
Implementation mode 2: the spiral rising angle of the first regular spiral groove of the body detonation warhead casing 1 is 30 °.
The processing method for improving the grooving precision and efficiency of the outer wall of the shell has the following technical effects:
after the outer surface machining of the body detonation warhead shell is completed on a lathe, a spiral groove is machined on the outer surface of the body detonation warhead shell directly on the lathe through a forming lathe tool, 8 spiral grooves for positive and negative spirals are machined together, the positive and negative spiral grooves are intersected to form a diamond-shaped groove, after the machining is completed, the outer surface of the body detonation warhead shell is fully distributed with uniform diamond-shaped grooves, the uniform breakage of the body detonation warhead shell can be achieved, the fuel is thrown uniformly, and the effect of regular shape of cloud clusters is formed. Therefore, the diamond-shaped groove on the outer surface of the shell of the body detonation warhead part is not required to be machined by a milling machine, can be machined by a lathe and is clamped once, so that errors caused by twice clamping are avoided, and the depth precision of the groove is greatly improved; on a lathe, the forming lathe tool and the shell can move at high speed, the processing speed is greatly improved, and the processing cost of the lathe is greatly reduced compared with that of a milling machine.
Drawings
Fig. 1 is a schematic view of the outer surface of a body detonation warhead housing. The symbols in the figures indicate: 1. a body detonation warhead housing.
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Detailed Description
It should be noted that the following examples are preferred examples of the present invention, and the present invention is not limited to the following examples, and any addition or equivalent change made on the basis of the technical solution of the present invention should fall within the scope of protection defined by the claims of the present invention.
Example 1:
as shown in fig. 1, the embodiment provides a processing method for improving the accuracy and efficiency of grooving on the outer wall of the shell, and the method clamps the shell on a lathe for processing; the shell is a body detonation warhead shell 1; the shape of the body detonation warhead shell 1 is a first cylinder and is a revolving body;
the solid of revolution axis level of body detonation warhead casing 1 has eight first positive helicla flute and eight first anti-helicla flutes on the first cylinder lateral surface of body detonation warhead casing 1, wherein:
the spiral rotation axis of the first positive spiral groove is superposed with the rotation body axis of the body detonation warhead shell 1, and the spiral rotation axis of the first reverse spiral groove is superposed with the rotation body axis of the body detonation warhead shell 1;
the first positive spiral groove spirally rises along the clockwise direction, and the first negative spiral groove spirally rises along the counterclockwise direction;
the eight first positive spiral grooves are uniformly distributed along the circumferential direction of the axis of the rotary body of the body detonation warhead shell 1, the eight first reverse spiral grooves are uniformly distributed along the circumferential direction of the axis of the rotary body of the body detonation warhead shell 1, and the eight first positive spiral grooves and the eight first reverse spiral grooves are intersected to form diamond-shaped grooves, so that the diamond-shaped grooves are fully distributed on the outer surface of the first cylinder body of the body detonation warhead shell 1;
the specific processing is carried out according to the following steps:
step 1: turning the surface of the outer side of the shell 1 of the detonation warhead on a lathe;
step 2: processing eight first positive spiral grooves and eight first reverse spiral grooves on the outer surface of a body detonation warhead shell 1 with a processed rotary curved surface directly on a lathe by using a forming lathe tool, wherein the shape of a tool bit of the forming tool is the same as the shape of a section of a groove engraved on the outer surface of the body detonation warhead shell 1, and the eight first positive spiral grooves of the body detonation warhead shell 1 are respectively numbered as positive No. 1, positive No. 2, positive No. 3, positive No. 4, positive No. 5, positive No. 6, positive No. 7 and positive No. 8 along the clockwise direction;
firstly, machining No. 1, no. 5, no. 3, no. 7, no. 2, no. 6, no. 4 and No. 8;
and step 3: eight first reverse spiral grooves of the body detonation warhead shell 1 are respectively numbered as reverse No. 1, reverse No. 2, reverse No. 3, reverse No. 4, reverse No. 5, reverse No. 6, reverse No. 7 and reverse No. 8 along the anticlockwise direction;
firstly, machining the reverse No. 1, the reverse No. 5, the reverse No. 3, the reverse No. 7, the reverse No. 2, the reverse No. 6, the reverse No. 4 and the reverse No. 8;
until the processing of the diamond-shaped groove on the outer surface of the body detonation warhead shell 1 is completed.
As for the spiral rising angle of the first positive spiral groove of the body detonation warhead casing 1, any of the following 2 modes may be adopted:
the processing method for improving the grooving precision and efficiency of the outer wall of the shell provided by the embodiment has the following working principle:
after grooves (rhombic grooves) are carved on the outer surface of the shell of the body detonation warhead, weak areas are prefabricated, and when the shells are thrown, the weak areas break first.
However, the conventional body detonation warhead shell is processed with a prefabricated groove on a milling machine, the processing speed is low, the cost is high, and clamping errors exist in two times of clamping, so that the depth error of the groove is large, and the uniformity of the shell rupture of the body detonation warhead is influenced.
The processing method for improving the precision and efficiency of the grooving on the outer wall of the shell is to process the pre-groove of the shell of the detonation warhead on a lathe, and the defect of processing the pre-groove on the lathe is that a vertical groove cannot be processed, namely the groove cannot be along the axial direction of the shell. But only of the helical type. However, the diamond-shaped grooves can be formed after the spiral grooves are intersected, the same effect as that of the vertical grooves can be achieved by the diamond-shaped grooves, namely, the shells of the warhead part of the detonation are regularly and uniformly broken, and the fuel is uniformly scattered to form regular clouds.
The advantages of processing the pre-groove on the lathe are more. Firstly, the turning speed is higher than that of milling, the cost is low, more importantly, after the outer surface is machined, the body detonation warhead shell is not required to be detached from a lathe and then moved to a milling machine for machining, but the prefabricated groove is directly machined on the lathe, so that the error caused by twice clamping is avoided, and the machining precision of the groove cutting depth is greatly improved. The precision of the depth of the groove can be improved by one order of magnitude, the uniformity of shell breakage of the body detonation warhead part is greatly improved during throwing, the uniformity of fuel throwing is greatly improved, the shape of cloud cluster is more regular, the energy after explosion is better exerted, and the explosion power is larger.
Eight first positive spiral grooves of the body detonation warhead shell 1 are numbered as positive No. 1, positive No. 2, positive No. 3, positive No. 4, positive No. 5, positive No. 6, positive No. 7 and positive No. 8 along the clockwise direction respectively;
firstly, machining a plus No. 1, a plus No. 5, a plus No. 3, a plus No. 7, a plus No. 2, a plus No. 6, a plus No. 4 and a plus No. 8;
eight first reverse spiral grooves of the body detonation warhead shell 1 are respectively numbered as reverse No. 1, reverse No. 2, reverse No. 3, reverse No. 4, reverse No. 5, reverse No. 6, reverse No. 7 and reverse No. 8 along the anticlockwise direction;
firstly, machining No. 1, no. 5, no. 3, no. 7, no. 2, no. 6, no. 4 and No. 8;
the processing sequence is so adopted because after the body detonation warhead casing grooving, can bring certain deformation, should warp and can lead to grooving degree of depth error to increase, and grooving sequence more than adopting is equal to and has carved the opposite side groove after having carved first groove, then trades the angle grooving again, and after the grooving each time, all dwindles the casing deflection that the last grooving brought, minimizes grooving degree of depth error.
The grooving sequence is summarized in practice, so that the grooving depth precision can be optimized.
The spiral rising angles of the first positive spiral groove and the first reverse spiral groove of the body detonation warhead shell 1 are the same.
The inventor finds in tests that when the spiral rising angle of the first normal spiral groove of the body detonation warhead shell 1 is too small, the forward distance of the formed turning tool is too short every time the body detonation warhead shell 1 rotates for one circle on a lathe, namely, the moving speed of the turning tool is too slow, the time of grooving operation is greatly prolonged, and the purpose of improving efficiency is not met.
When the spiral rising angle of the first positive spiral groove of the body detonation warhead shell 1 is too large, the spiral grooves on the outer surface of the body detonation warhead shell 1 are too sparse, namely, the distance between the spiral grooves is too large, namely, the number of the first diamond-shaped grooves on the outer surface of the body detonation warhead shell 1 is too small, the number of the body detonation warhead shell 1 when the shell is broken is reduced, the uniformity of fuel throwing is poor, and the exertion of subsequent explosive power is influenced.
Through partial theoretical calculation, technicians with relevant working experience are summoned to conduct collective negotiation and discussion, the problems are decomposed and are separately evaluated in an experiment, and the final result shows that when the spiral rising angle of the first normal spiral groove of the shell 1 of the body detonation warhead part is 25-30 degrees, the problems can be avoided, the design advantages can be reflected, the function can be well exerted, and the problems can be well solved by using the processing method for improving the grooving precision and efficiency of the outer wall of the shell.
In this embodiment, the spiral rising angle of the first positive spiral groove of the body detonation warhead casing 1 is 25 °;
by using the processing method for improving the precision and efficiency of the grooving of the outer wall of the shell, 1 individual detonation warhead shell is processed, and then 1 individual detonation warhead shell is processed by using the original scheme (lathe and milling machine) for comparison. The depth of the groove is measured, the error of the groove depth of the original method is +/-0.2 mm, the error of the groove depth is +/-0.02 mm by using the processing method for improving the groove precision and efficiency of the outer wall of the shell, and the accuracy of the groove depth is improved by one order of magnitude. The shells of the two individual detonation warhead parts are thrown at the same time, and by using the processing method for improving the grooving precision and efficiency of the outer wall of the shell provided by the embodiment, the cloud cluster formed by the shells of the processed detonation warhead parts is in a regular deformed cylinder shape, and the outline is more regular. The processing method for improving the grooving precision and efficiency of the outer wall of the shell is proved to be effective.
The processing method for improving the grooving precision and efficiency of the outer wall of the shell of the embodiment has the following technical effects:
after the outer surface machining of the body detonation warhead shell is completed on a lathe, a spiral groove is machined on the outer surface of the body detonation warhead shell directly on the lathe through a forming lathe tool, 8 spiral grooves for positive and negative spirals are machined together, the positive and negative spiral grooves are intersected to form a diamond-shaped groove, after the machining is completed, the outer surface of the body detonation warhead shell is fully distributed with uniform diamond-shaped grooves, the uniform breakage of the body detonation warhead shell can be achieved, the fuel is thrown uniformly, and the effect of regular shape of cloud clusters is formed. Therefore, the diamond-shaped groove on the outer surface of the shell of the body detonation warhead does not need to be machined by a milling machine, can be completed only by a lathe, and is only clamped once, so that errors caused by clamping twice are avoided, and the depth precision of the groove is greatly improved; on a lathe, the forming lathe tool and the shell can move at high speed, the processing speed is greatly improved, and the processing cost of the lathe is greatly reduced compared with that of a milling machine.
Example 2:
example 2 differs from example 1 in that:
in this embodiment, the spiral rising angle of the first positive spiral groove of the body detonation warhead casing 1 is 30 °;
the processing method for improving the groove engraving precision and efficiency of the outer wall of the shell is used for processing 1 individual detonation warhead shell, then the original scheme (lathe and milling machine) is used for processing 1 individual detonation warhead shell for comparison, the processing method for improving the groove engraving precision and efficiency of the outer wall of the shell provided by the embodiment is adopted, the groove engraving time is 12 hours, the groove engraving time is 48 hours by using the original method (lathe and milling machine), the processing efficiency is greatly improved, the cost of the processing method for improving the groove engraving precision and efficiency of the outer wall of the shell provided by the embodiment is one fourth of that of the original method (lathe and milling machine), and the cost is reduced. The depth of the groove is measured, the error of the groove depth of the original method is +/-0.2 mm, the error of the groove depth is +/-0.02 mm by using the processing method for improving the groove precision and efficiency of the outer wall of the shell, and the accuracy of the groove depth is improved by one order of magnitude. The shells of the two individual detonation warhead parts are thrown at the same time, and by using the processing method for improving the grooving precision and efficiency of the outer wall of the shell provided by the embodiment, the cloud cluster formed by the shells of the processed detonation warhead parts is in a regular deformed cylinder shape, and the outline is more regular. The processing method for improving the grooving precision and efficiency of the outer wall of the shell is proved to be effective.
The processing method for improving the grooving precision and efficiency of the outer wall of the shell of the embodiment has the following technical effects:
after the outer surface of the body detonation warhead shell is machined on a lathe, a spiral groove is directly machined on the outer surface of the body detonation warhead shell on the lathe through a forming lathe tool, 8 spiral grooves which are aligned to the spiral and the reverse spiral are machined together, the forward spiral groove and the reverse spiral groove are crossed to form a diamond-shaped groove, and after the machining is finished, uniform diamond-shaped grooves are distributed on the outer surface of the body detonation warhead shell, so that the effect that the body detonation warhead shell is uniformly broken, the fuel is uniformly scattered, and the cloud cluster shape is regular is achieved. Therefore, the diamond-shaped groove on the outer surface of the shell of the body detonation warhead part is not required to be machined by a milling machine, can be machined by a lathe and is clamped once, so that errors caused by twice clamping are avoided, and the depth precision of the groove is greatly improved; on a lathe, the forming lathe tool and the shell can move at high speed, the processing speed is greatly improved, and the processing cost of the lathe is greatly reduced compared with that of a milling machine.

Claims (3)

1. A processing method for improving the precision and efficiency of grooving of the outer wall of a shell is characterized in that the shell is clamped on a lathe for processing, and the shell is a body detonation warhead shell (1); the shape of the shell (1) of the body detonation warhead is a first cylinder body and is a revolving body;
the solid of revolution axis level of body detonation warhead casing (1), have eight first positive helicla flutes and eight first anti-helicla flutes on the first cylinder lateral surface of body detonation warhead casing (1), wherein:
the spiral rotation axis of the first positive spiral groove is superposed with the axis of the revolving body of the shell (1) of the body detonation warhead, and the spiral rotation axis of the first reverse spiral groove is superposed with the axis of the revolving body of the shell (1) of the body detonation warhead;
the first positive spiral groove spirally rises along the clockwise direction, and the first negative spiral groove spirally rises along the counterclockwise direction;
the eight first positive spiral grooves are uniformly distributed along the circumferential direction of the axis of the rotary body of the body detonation warhead shell (1), the eight first reverse spiral grooves are uniformly distributed along the circumferential direction of the axis of the rotary body of the body detonation warhead shell (1), and the eight first positive spiral grooves and the eight first reverse spiral grooves are intersected to form a diamond-shaped groove, so that the diamond-shaped groove is fully distributed on the outer surface of the body detonation warhead shell (1);
the spiral rising angles of the first positive spiral groove and the first reverse spiral groove are the same, wherein the spiral rising angle of the first positive spiral groove is 25-30 degrees;
the specific processing is carried out according to the following steps:
step 1: turning the surface of the outer side of the shell (1) of the detonation warhead on a lathe to form a surface of revolution;
step 2: machining eight first positive spiral grooves and eight first negative spiral grooves on the outer surface of a body detonation warhead shell (1) with a machined rotary curved surface by directly using a forming turning tool on a lathe, wherein the shape of a tool bit of the forming tool is the same as the shape of the section of a groove carved on the outer surface of the body detonation warhead shell (1), and the eight first positive spiral grooves of the body detonation warhead shell (1) are respectively numbered as plus No. 1, plus No. 2, plus No. 3, plus No. 4, plus No. 5, plus No. 6, plus No. 7 and plus No. 8 along the clockwise direction;
firstly, machining No. 1, no. 5, no. 3, no. 7, no. 2, no. 6, no. 4 and No. 8;
and 3, step 3: eight first reverse spiral grooves of the body detonation warhead shell (1) are respectively numbered as reverse No. 1, reverse No. 2, reverse No. 3, reverse No. 4, reverse No. 5, reverse No. 6, reverse No. 7 and reverse No. 8 along the anticlockwise direction;
firstly, machining No. 1, no. 5, no. 3, no. 7, no. 2, no. 6, no. 4 and No. 8;
until the diamond-shaped groove on the outer surface of the body detonation warhead shell (1) is completely processed.
2. The process according to claim 1, characterized in that the first helical groove of the body detonation warhead shell (1) has a helix angle of 25 °.
3. The process according to claim 1, characterized in that the first helical groove of the body detonation warhead shell (1) has a helix angle of 30 °.
CN202211188216.6A 2022-09-28 2022-09-28 Machining method for improving grooving precision and efficiency of outer wall of shell Pending CN115609020A (en)

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RU2715511C1 (en) * 2019-07-19 2020-02-28 Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) Method for production of rhomboid retaining flight on outer surface of shell
RU2739461C1 (en) * 2019-11-05 2020-12-24 Открытое акционерное общество "Авангард" Method of processing on lathe, having assembly with rotating shaft, and device for its implementation
CN113108674A (en) * 2021-03-25 2021-07-13 西安近代化学研究所 Method for inspecting and measuring depth dimension of axial V-shaped groove of cylinder
RU2779127C1 (en) * 2021-11-23 2022-09-01 Акционерное общество "Научно-производственное объединение "СПЛАВ" им. А.Н. Ганичева Method for manufacturing shells of variable cross-section

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