CN115590109B - Production device and preparation method of flavored plant meat particles - Google Patents
Production device and preparation method of flavored plant meat particles Download PDFInfo
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- CN115590109B CN115590109B CN202211103926.4A CN202211103926A CN115590109B CN 115590109 B CN115590109 B CN 115590109B CN 202211103926 A CN202211103926 A CN 202211103926A CN 115590109 B CN115590109 B CN 115590109B
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- 235000013372 meat Nutrition 0.000 title claims abstract description 84
- 239000002245 particle Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 238000002360 preparation method Methods 0.000 title abstract description 9
- 239000000835 fiber Substances 0.000 claims abstract description 32
- 240000006499 Flammulina velutipes Species 0.000 claims abstract description 26
- 235000016640 Flammulina velutipes Nutrition 0.000 claims abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 24
- 239000000796 flavoring agent Substances 0.000 claims abstract description 14
- 235000019634 flavors Nutrition 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 239000000839 emulsion Substances 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 18
- 235000001674 Agaricus brunnescens Nutrition 0.000 claims description 13
- 238000013519 translation Methods 0.000 claims description 9
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 238000010025 steaming Methods 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 abstract description 11
- 108090000623 proteins and genes Proteins 0.000 abstract description 10
- 102000004169 proteins and genes Human genes 0.000 abstract description 10
- 238000001816 cooling Methods 0.000 abstract description 7
- 235000015278 beef Nutrition 0.000 abstract description 6
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- 210000001087 myotubule Anatomy 0.000 abstract description 3
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- 241000196324 Embryophyta Species 0.000 description 53
- 239000000843 powder Substances 0.000 description 24
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- 244000045195 Cicer arietinum Species 0.000 description 7
- 235000010523 Cicer arietinum Nutrition 0.000 description 7
- 244000304337 Cuminum cyminum Species 0.000 description 7
- 235000007129 Cuminum cyminum Nutrition 0.000 description 7
- 244000285963 Kluyveromyces fragilis Species 0.000 description 7
- 235000014663 Kluyveromyces fragilis Nutrition 0.000 description 7
- 239000004278 EU approved seasoning Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 235000013311 vegetables Nutrition 0.000 description 5
- 238000011049 filling Methods 0.000 description 4
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- 239000006002 Pepper Substances 0.000 description 3
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- 235000008184 Piper nigrum Nutrition 0.000 description 3
- 235000019774 Rice Bran oil Nutrition 0.000 description 3
- 230000004761 fibrosis Effects 0.000 description 3
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- 238000005491 wire drawing Methods 0.000 description 2
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- 238000012795 verification Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
- A23J3/18—Vegetable proteins from wheat
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/225—Texturised simulated foods with high protein content
- A23J3/227—Meat-like textured foods
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Biochemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Molecular Biology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a production device and a preparation method of flavor plant meat particles, which relate to the technical field of plant meat preparation, wherein various raw materials are added into a device hopper to be mixed and chopped uniformly, the chopped raw materials are pressed into square meat patties (the thickness is 3-5 mm), and the meat patties are steamed for 20 minutes at 100 ℃; cutting into strips, rotating the cutter head for 90 degrees, and cutting into granules; discharging the product to a hopper below; adding flavoring agent, mixing, baking at 180deg.C for 3 min, stirring, turning over, and baking for 3 min; microwave drying; cooling and packaging into a bag); the plant meat particles prepared by the method have the taste similar to the beef particles, have the flavor of beef, have fiber sense on texture and taste, are chewy, contain rich nutrients such as protein, vitamins and the like, are nutritional and healthy, and can be eaten as meat substitutes. The invention adopts the long fibers of the flammulina velutipes to imitate the muscle fibers of the beef, has the advantages of high simulation degree and convenient replacement, and greatly improves the mouthfeel of animal meat of plant meat.
Description
Technical Field
The invention relates to the technical field of plant meat preparation, in particular to a production device and a preparation method of flavored plant meat particles.
Background
Currently, plant meat products are single in type and have a great difference in flavor and mouthfeel from real meat. At present, the simulation adjustment of the plant meat products is mostly carried out on the flavor, so that the flavor of the products is more similar to that of animal meat, but as the plant meat is prepared by steaming, slicing and baking the minced materials prepared from plant proteins, the mouthfeel and texture of the products are uniform blocks from inside to outside, the products have no muscle fiber similar to the animal meat, the mouthfeel is dense and chewy, the mouthfeel difference between the products and the animal meat is extremely large, and especially the mouthfeel problem is more prominent in the meat jerky products after baking. There is thus an urgent need for a simulated meat preparation technology that can increase plant meat fibrosis.
Disclosure of Invention
The invention aims to provide a production device and a preparation method of a flavor plant meat particle, which solve the defects of dense mouthfeel, no animal meat fiber mouthfeel and no chewing strength of the existing plant meat product.
In order to solve the problems, the invention provides the following technical scheme:
a preparation method of a flavored plant meat granule comprises the following specific steps:
s1, pretreatment of raw materials: selecting high-quality wheat protein powder, chickpea powder, nutritional yeast, etc., further grinding, sieving;
s2, weighing the raw materials: accurately weighing the raw materials, wherein the raw materials are as follows: 18g of wheat protein powder, 7g of chickpea powder, 5g of rice bran oil, 2g of nutritional yeast, 0.5g of cumin, 0.5g of salt and 36g of water are put into a device hopper and stirred uniformly;
s3, flavoring: weighing the seasonings such as cumin, salt, pepper powder, sweet pepper powder, garlic powder, green Chinese onion powder and the like, adding the seasonings into a device hopper, and uniformly stirring;
s4, weighing water: accurately weighing a proper amount of water, and filling for standby;
s5, mixing and stirring: mixing wheat protein powder, chickpea powder, nutritional yeast, water and spice, and stirring to form a caking mixture;
s6, chopping: chopping the mixture for 20 minutes until the raw material ball is tough, smooth and in a wiredrawing state to obtain vegetable meat emulsion, putting the vegetable meat emulsion into a pressurizing extrusion device, and extruding the vegetable meat emulsion through a plurality of pipelines;
s7, fibrosis of vegetable meat emulsion: the method comprises the steps of (1) using a plant meat emulsion fiberizing device to split flammulina velutipes fibers, introducing the split flammulina velutipes fibers into plant meat emulsion along one direction, and preparing a fiber-containing plant meat emulsion raw material block by stacking materials;
s8, cutting into blocks: cooling the cooked plant meat semi-finished product, and cutting the plant meat paste raw material blocks into uniform small blocks;
s9, seasoning: adding a proper amount of cumin for seasoning, and uniformly stirring;
s10 baking: stirring and turning over after baking at 180 ℃ for 3 minutes, and baking for 3 minutes again;
s11, microwave drying: microwave drying the roasted plant meat particles;
s12, cooling and packaging: cooling the dried plant meat particles to normal temperature, vacuum packaging with packaging bags, wherein each bag is about 50g, and the paving thickness is about 2cm;
s13, sterilization: delivering the package into an electron accelerator irradiation chamber at a dose rate of about 200-300 Gy.s -1 The high-energy electron accelerator (10 MeV,20 kW) was subjected to double-sided irradiation treatment, irradiation was conducted to 4-6kGy.
Preferably, the plant minced meat fiberizing device comprises an operation frame, the middle part of operation frame is equipped with a yard material frame, the top of yard material frame is followed the top surface opening of operation frame, and the sliding connection has the baffle in a yard material frame, the lower part of operation frame is equipped with cylinder one, the telescopic link of cylinder one can dismantle with the baffle bottom surface and be connected, be equipped with the upper ledge on the top surface of operation frame, the top of upper ledge is equipped with translation subassembly, be equipped with the mounting panel under the translation subassembly, the equal sliding connection in both sides of mounting panel has the bearing assembly of two sets of bearing assemblies, be equipped with L shape bearing plate between the two sets of bearing assembly, the bearing assembly outside all is equipped with cylinder three, the telescopic link lower extreme of cylinder three is equipped with the clamp plate, the clamp plate is located bearing plate top, clamp plate and bearing plate all are located between mounting panel and the operation frame top surface, be equipped with the electric cylinder on the bottom surface of mounting panel, the telescopic link of electric cylinder is linked firmly in the vertical portion of bearing plate, the front end of upper ledge is equipped with cylinder two, the telescopic link lower extreme of cylinder is equipped with the tooth comb, clamp plate, bearing plate, the place of bearing plate is equipped with a plurality of horizontal feed pipes.
Preferably, the translation subassembly is including locating the spout one at upper frame top, spout one internal rotation is connected with the screw rod, the rear end of upper frame is equipped with the motor, screw rod and the output shaft of motor, spout one internal sliding is connected with the connecting block, the top and the screw rod threaded connection of connecting block, the bottom and the mounting panel top of connecting block link firmly.
Preferably, the both sides of mounting panel all are equipped with spout two, the bearing assembly includes sliding connection in the slider in spout two, and the bearing plate of L shape is all linked firmly in the outside of two sliders, the outside of slider and bearing plate still is equipped with the curb plate, the cylinder is three all located on the curb plate, the top of clamp plate is located to the curb plate.
Preferably, the concrete processing method of the plant meat emulsion raw material block comprises the following steps:
cutting off the head and tail of the flammulina velutipes, only leaving middle stems, opening a first cylinder, lifting a baffle to the top surface of an operation frame, communicating a material injection pipe with a pressurizing extrusion device, opening an electric cylinder, pushing a supporting plate to translate along a second sliding groove by the electric cylinder until the supporting plate is pushed to the front end of a mounting plate in parallel, completely exposing a pressing plate from below the mounting plate, lifting up a third cylinder, lifting up the pressing plate, placing the end part of the flammulina velutipes on the supporting plate, pressing down the pressing plate, clamping the flammulina velutipes, opening a second cylinder, inserting the lower end of a tooth comb into the flammulina velutipes stems, and then retracting the electric cylinder to enable the flammulina velutipes to pull through the tooth comb to disperse fibers of the flammulina velutipes. If the dispersion effect is poor, the supporting plate can be pushed back, and the fiber splitting operation can be repeated. After the fibers are fully split, the supporting plate is pulled back until the clamped needle mushrooms fall into the stacking frame, and the pressing plate is lifted upwards, so that the needle mushroom fibers stay on the baffle, and the electric cylinder is closed. And then, opening a motor, translating the connecting block and the mounting plate, extruding plant meat emulsion onto the baffle through the injection pipe when the injection pipe is translated to pass through the upper part of the baffle, covering the needle mushroom fiber, wherein the single injection thickness of the plant meat emulsion is 0.2-0.6 cm, and stopping discharging when the injection pipe is moved out of the range of the baffle. The baffle is moved downwards by 0.3-0.7 cm, then flammulina velutipes fibers are stacked on the plant meat emulsion, and then a layer of plant meat emulsion is injected, so that the flammulina velutipes fibers and the plant meat emulsion are stacked repeatedly until the stacking frame is completely filled with materials. Vibrating the outer wall of the stacking frame until the materials in the stacking frame are compacted, disassembling the baffle and the first air cylinder, fixing the baffle at the bottom of the stacking frame, disassembling the stacking frame, directly conveying the materials in the stacking frame to a steaming station, steaming for 20min for shaping, and taking out the blocky shaped materials from the stacking frame to obtain the plant meat emulsion raw material blocks.
The invention has the advantages that:
the plant meat particles prepared by the method have the taste similar to the beef particles, have the flavor of beef, have fiber sense on texture and taste, are chewy, contain rich nutrients such as protein, vitamins and the like, are nutritional and healthy, and can be eaten as meat substitutes.
The invention adopts the long fibers of the flammulina velutipes to imitate the muscle fibers of the beef, has the advantages of high simulation degree and convenient replacement, and greatly improves the mouthfeel of animal meat of plant meat. The plant meat emulsion fiberizing device can improve the efficiency of replacing the fibers and can improve the efficiency of industrial production.
Drawings
Fig. 1 and 2 are schematic views of the overall structure of a plant meat emulsion fiberizing apparatus from different viewing angles.
Fig. 3 is a side view of a plant meat emulsion fiberizing apparatus.
Fig. 4 is a front view of a plant meat emulsion fiberizing apparatus.
Fig. 5 is a top view of a plant meat emulsion fiberizing apparatus.
Fig. 6 is a cross-sectional view taken along A-A in fig. 5.
Fig. 7 is a sectional view taken along the direction B-B in fig. 5.
The device comprises a first operating frame, a first 11-cylinder, a second 12-stacking frame, a 13-baffle, a 2-upper frame, a second 21-cylinder, a 22-motor, a first 23-chute, a first 24-connecting block, a 25-screw, a 3-tooth comb, a 4-mounting plate, a second 41-chute, a 42-feeding pipe, a 43-slider, a 5-bearing plate, a 51-pressing plate, a third 52-cylinder, a 53-side plate and a 6-electric cylinder.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Example 1: the method for preparing the flavor plant meat particles comprises the following steps:
the raw materials of the flavor plant meat particle are as follows: wheat protein, chickpea powder, nutritional yeast, rice bran oil, cumin and the like are used as main raw materials, and water, refined edible salt, pepper powder, sweet pepper powder, garlic powder, green onion powder and the like are used as seasonings.
The basic formula of the cumin-flavor plant meat particle comprises 18g of wheat protein powder, 7g of chickpea powder, 5g of rice bran oil, 2g of nutritional yeast, 0.5g of cumin, 0.5g of salt, 36g of water and the like (70 g in total);
the processing steps are as follows:
s1, pretreatment of raw materials: selecting high-quality wheat protein powder, chickpea powder, nutritional yeast, etc., further grinding, and sieving.
S2, weighing the raw materials: accurately weighing raw materials (ground wheat protein powder, chickpea powder, etc.), and placing into a hopper of the device to be stirred uniformly.
S3, flavoring: weighing the seasonings such as cumin, salt, pepper powder, sweet pepper powder, garlic powder, green Chinese onion powder and the like, adding the seasonings into a hopper of the device, and uniformly stirring.
S4, weighing water: accurately weighing a proper amount of water, and filling for standby.
S5, mixing and stirring: mixing wheat protein powder, semen Ciceris Arietini powder, nutritional yeast, water and perfume, and stirring to form lump mixture.
S6, chopping: chopping the mixture for 20 minutes until the raw material dough is tough, smooth and in a wiredrawing state to obtain the plant meat emulsion, putting the plant meat emulsion into a pressurizing extrusion device, and extruding the plant meat emulsion through a plurality of pipelines.
S7, fibrosis of vegetable meat emulsion: the method comprises the steps of using a plant meat emulsion fiberizing device to split flammulina velutipes fibers, introducing the split flammulina velutipes fibers into plant meat emulsion along one direction, and preparing a fiber-containing plant meat emulsion raw material block by stacking the stacking materials.
The plant minced meat fiberizing device used in the step is shown in fig. 1-7, and comprises an operation frame 1, wherein a stacking frame 12 is arranged in the middle of the operation frame 1, the top of the stacking frame 12 is opened from the top surface of the operation frame 1, a baffle 13 is connected in a sliding manner in the stacking frame 12, a first cylinder 11 is arranged at the lower part of the operation frame 1, a telescopic rod of the first cylinder 11 is detachably connected with the bottom surface of the baffle 13, an upper frame 2 is arranged on the top surface of the operation frame 1, a translation assembly is arranged at the top of the upper frame 2, a mounting plate 4 is arranged below the translation assembly, the translation assembly comprises a first chute 23 arranged at the top of the upper frame 2, a screw 25 is connected in a rotating manner in the first chute 23, a motor 22 is arranged at the rear end of the upper frame 2, the screw 25 is connected with an output shaft of the motor 22 in a sliding manner, a connecting block 24 is connected in a sliding manner with the top of the first chute 23, the top of the connecting block 24 is in threaded connection with the screw 25, and the top of the mounting plate 4 is fixedly connected with the bottom of the top. The utility model discloses a device for filling material in a plastic bottle, including mounting panel 4, cylinder, pressure plate 51, cylinder 6, cylinder 2's front end is equipped with cylinder two 21, cylinder two 21's telescopic link lower extreme is equipped with tooth comb 3, tooth comb 3 locates the place ahead of mounting panel 4, pressure plate 51, bearing plate 5, pressure plate 51 locates bearing plate 5 top, pressure plate 51 and bearing plate 5 all locate between mounting panel 4 and the top surface of handling frame 1, be equipped with electric cylinder 6 on the bottom surface of mounting panel 4, electric cylinder 6's telescopic link links firmly in bearing plate 5's vertical portion, upper frame 2's front end is equipped with cylinder two 21, cylinder two 21's telescopic link lower extreme is equipped with tooth comb 3, tooth comb 3 locates mounting panel 4, pressure plate 51, bearing plate 5's the place ahead, the front end of bearing plate transversely is equipped with a plurality of notes material pipe 42, the top is all located to notes material pipe 42.
The two sides of the mounting plate 4 are respectively provided with a second chute 41, the bearing assembly comprises sliding blocks 43 which are in sliding connection with the second chute 41, the outer sides of the two sliding blocks 43 are respectively fixedly connected with an L-shaped bearing plate 5, the outer sides of the sliding blocks 43 and the bearing plates 5 are respectively provided with a side plate 53, the third air cylinder 52 is respectively arranged on the side plates 53, and the side plates 53 are arranged above the pressing plates 51.
The concrete processing method of the plant meat emulsion raw material block comprises the following steps:
the needle mushroom is cut off from the head to the tail, only middle stems are left, a first cylinder 11 is opened, a baffle 13 is lifted to the top surface of an operation frame 1, a filling pipe 42 is communicated with a pressurizing extrusion device, an electric cylinder 6 is opened, the electric cylinder 6 pushes a bearing plate 5 to translate along a second chute 41 until the bearing plate 5 is pushed to the front end of a mounting plate 4 in parallel, a pressing plate 51 is completely exposed from the lower part of the mounting plate 4, a third cylinder 52 is lifted, the pressing plate 51 is lifted, the end part of the needle mushroom is placed on the bearing plate 5, the pressing plate 51 is pressed down, the needle mushroom is clamped, a second cylinder 21 is opened, a lower gear shaping comb 3 is inserted into the needle mushroom stems, and then the electric cylinder 6 is retracted, so that the needle mushroom is pulled through the gear shaping comb 3, and fibers of the needle mushroom are dispersed. If the dispersion effect is poor, the supporting plate 5 may be pushed back, and the above-described fiber splitting operation may be repeated. After the fibers are fully split, the supporting plate 5 is pulled back until the clamped needle mushrooms fall into the stacking frame 12, the pressing plate 51 is lifted up, the needle mushrooms stay on the baffle 13, and the electric cylinder 6 is closed. Subsequently, the motor 22 is turned on, the connecting block 24 and the mounting plate 4 are translated, when the feeding pipe 42 is translated and passes over the baffle 13, the plant meat emulsion is extruded onto the baffle 13 through the feeding pipe 42 and covered on flammulina velutipes fibers, the single feeding thickness of the plant meat emulsion is 0.2-0.6 cm, and when the feeding pipe 42 is moved out of the range of the baffle 13, discharging is stopped. The baffle 13,0.3-0.7 cm is moved downwards, the flammulina velutipes fibers are stacked on the plant meat emulsion, a layer of plant meat emulsion is injected, and the flammulina velutipes fibers and the plant meat emulsion are stacked repeatedly until the stacking frame 12 is completely filled with materials. Vibrating the outer wall of the stacking frame 12 until the materials in the stacking frame 12 are compacted, disassembling the baffle 13 and the first cylinder 11, fixing the baffle 13 at the bottom of the stacking frame 12, disassembling the stacking frame 12, directly transferring the materials in the stacking frame 12 to a steaming station, steaming for 20min for shaping, and taking out the blocky shaped materials from the stacking frame 12 to obtain the plant meat emulsion raw material blocks.
S8, cutting into blocks: cooling the cooked plant meat semi-finished product, and cutting the plant meat paste raw material blocks into uniform small blocks.
S9, seasoning: adding a proper amount of cumin for seasoning, and uniformly stirring.
S10 baking: after baking at 180 ℃ for 3 minutes, stirring and turning over, and baking for 3 minutes.
S11, microwave drying: and (5) carrying out microwave drying on the roasted plant meat particles.
S12, cooling and packaging: cooling the dried plant meat particles to normal temperature, vacuum packaging with packaging bags, wherein each bag is about 50g, and the paving thickness is about 2cm;
s13, sterilization: delivering the package into an electron accelerator irradiation chamber at a dose rate of about 200-300 Gy.s -1 Is irradiated on the double surfaces by a high-energy electron accelerator (10 MeV,20 kW)4-6kGy。
To obtain the best flavor mouthfeel, we performed the following orthogonal tests on the raw material ratios:
TABLE 1 level factor for orthogonal test
Table 2 verification test
It will be appreciated by those skilled in the art that the present invention can be carried out in other embodiments without departing from the spirit or essential characteristics thereof. Accordingly, the above disclosed embodiments are illustrative in all respects, and not exclusive. All changes that come within the scope of the invention or equivalents thereto are intended to be embraced therein.
Claims (2)
1. The utility model provides a flavor plant meat grain apparatus for producing, its characterized in that includes plant meat grain fiberizing device, plant meat grain fiberizing device includes handling frame (1), the middle part of handling frame (1) is equipped with sign indicating number material frame (12), the top of sign indicating number material frame (12) is from the top surface opening of handling frame (1), and the sliding connection has baffle (13) in sign indicating number material frame (12), the lower part of handling frame (1) is equipped with cylinder one (11), the telescopic link of cylinder one (11) can dismantle with baffle (13) bottom surface and be connected, be equipped with upper frame (2) on the top surface of handling frame (1), the top of upper frame (2) is equipped with translation subassembly, be equipped with mounting panel (4) under the translation subassembly, the both sides of mounting panel (4) all sliding connection have carrier assembly, be equipped with L shape carrier plate (5) between the two sets of carrier assembly, the carrier assembly outside all is equipped with cylinder three (52), the telescopic link of cylinder three (52) is equipped with clamp plate (51), clamp plate (51) are located clamp plate (5) top (5), be equipped with clamp plate (5) and are located on the top surface (6) of upper bracket (6) and carrier plate (6), the front end of the upper frame (2) is provided with a second air cylinder (21), the lower end of a telescopic rod of the second air cylinder (21) is provided with a tooth comb (3), the tooth comb (3) is arranged in front of the mounting plate (4), the pressing plate (51) and the bearing plate (5), the front end of the bearing plate is transversely provided with a plurality of injection pipes (42), and the injection pipes (42) are all arranged above the pressing plate (51);
the translation assembly comprises a first chute (23) arranged at the top of the upper frame (2), a screw rod (25) is rotationally connected to the first chute (23), a motor (22) is arranged at the rear end of the upper frame (2), the screw rod (25) is connected with an output shaft of the motor (22), a connecting block (24) is slidably connected to the first chute (23), the top of the connecting block (24) is in threaded connection with the screw rod (25), and the bottom of the connecting block (24) is fixedly connected with the top of the mounting plate (4);
the utility model discloses a mounting panel, including mounting panel, bearing assembly, cylinder three (52) and clamp plate (51), the both sides of mounting panel (4) all are equipped with spout two (41), bearing assembly includes sliding connection slider (43) in spout two (41), and the outside of two sliders (43) all links firmly carrier plate (5) of L shape, the outside of slider (43) and carrier plate (5) still is equipped with curb plate (53), cylinder three (52) all locate on curb plate (53), the top of clamp plate (51) is located to curb plate (53).
2. A method for producing plant meat emulsion raw material blocks by using the plant meat particle production device with flavor as claimed in claim 1, which is characterized by comprising the following specific processing methods:
cutting off the head and tail of the flammulina velutipes, only leaving middle stems, opening a first cylinder, lifting a baffle to the top surface of an operation frame, communicating a material injection pipe with a pressurizing extrusion device, opening an electric cylinder, pushing a supporting plate to translate along a second chute by the electric cylinder until the supporting plate is pushed to the front end of a mounting plate in parallel, completely exposing a pressing plate from the lower part of the mounting plate, lifting up two third cylinders, lifting up the pressing plate, placing the end part of the flammulina velutipes on the supporting plate, pressing down the pressing plate, clamping the flammulina velutipes, opening a second cylinder, inserting the lower end of a tooth comb into the flammulina velutipes stems, and then retracting the electric cylinder to enable the flammulina velutipes to pull through the tooth comb to disperse fibers of the flammulina velutipes; if the dispersion effect is poor, the supporting plate can be pushed back, and the fiber splitting operation can be repeated; after the fibers are fully split, the supporting plate is pulled back until the clamped needle mushrooms fall into the stacking frame, the pressing plate is lifted up, so that the needle mushroom fibers stay on the baffle, and the electric cylinder is closed; then the motor is started, the connecting block and the mounting plate are horizontally moved, when the feeding pipe horizontally moves above the baffle, the plant meat emulsion is extruded onto the baffle through the feeding pipe and covered on the flammulina velutipes fiber, the single feeding thickness of the plant meat emulsion is 0.2-0.6 cm, and when the feeding pipe moves out of the range of the baffle, the discharging is stopped; the baffle is moved downwards by 0.3 cm to 0.7cm, then flammulina velutipes fibers are stacked on the plant meat emulsion, and then a layer of plant meat emulsion is injected, so that the flammulina velutipes fibers and the plant meat emulsion are stacked repeatedly until the stacking frame is completely filled with materials; vibrating the outer wall of the stacking frame until the materials in the stacking frame are compacted, disassembling the baffle and the first air cylinder, fixing the baffle at the bottom of the stacking frame, disassembling the stacking frame, directly conveying the materials in the stacking frame to a steaming station, steaming for 20min for shaping, and taking out the blocky shaped materials from the stacking frame to obtain the plant meat emulsion raw material blocks.
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| CN217117424U (en) * | 2022-05-07 | 2022-08-05 | 安徽师范大学 | Plant snowflake beefsteak automatic molding device |
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| CN1226806A (en) * | 1996-07-30 | 1999-08-25 | 绿色新鲜植物肉有限责任公司 | Vegetable meat |
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| CN115590109A (en) | 2023-01-13 |
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