CN115590109A - Production device and preparation method of flavored plant meat particles - Google Patents
Production device and preparation method of flavored plant meat particles Download PDFInfo
- Publication number
- CN115590109A CN115590109A CN202211103926.4A CN202211103926A CN115590109A CN 115590109 A CN115590109 A CN 115590109A CN 202211103926 A CN202211103926 A CN 202211103926A CN 115590109 A CN115590109 A CN 115590109A
- Authority
- CN
- China
- Prior art keywords
- plant meat
- plant
- plate
- baffle
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000013372 meat Nutrition 0.000 title claims abstract description 98
- 239000002245 particle Substances 0.000 title claims abstract description 24
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 239000000835 fiber Substances 0.000 claims abstract description 34
- 239000002994 raw material Substances 0.000 claims abstract description 29
- 235000001674 Agaricus brunnescens Nutrition 0.000 claims abstract description 22
- 238000003756 stirring Methods 0.000 claims abstract description 17
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 13
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 13
- 239000000796 flavoring agent Substances 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 235000019634 flavors Nutrition 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000004806 packaging method and process Methods 0.000 claims abstract description 10
- 235000013311 vegetables Nutrition 0.000 claims abstract description 9
- 235000015097 nutrients Nutrition 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims abstract description 4
- 241000196324 Embryophyta Species 0.000 claims description 76
- 239000000463 material Substances 0.000 claims description 33
- 239000000843 powder Substances 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 26
- 240000006499 Flammulina velutipes Species 0.000 claims description 18
- 235000016640 Flammulina velutipes Nutrition 0.000 claims description 18
- 238000002347 injection Methods 0.000 claims description 17
- 239000007924 injection Substances 0.000 claims description 17
- 238000005303 weighing Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 235000011194 food seasoning agent Nutrition 0.000 claims description 12
- 241000209140 Triticum Species 0.000 claims description 11
- 235000021307 Triticum Nutrition 0.000 claims description 11
- 239000000839 emulsion Substances 0.000 claims description 11
- 235000007129 Cuminum cyminum Nutrition 0.000 claims description 10
- 244000304337 Cuminum cyminum Species 0.000 claims description 10
- 238000013519 translation Methods 0.000 claims description 10
- 244000045195 Cicer arietinum Species 0.000 claims description 8
- 235000010523 Cicer arietinum Nutrition 0.000 claims description 8
- 239000004278 EU approved seasoning Substances 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000010411 cooking Methods 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 244000291564 Allium cepa Species 0.000 claims description 4
- 235000002566 Capsicum Nutrition 0.000 claims description 4
- 240000004160 Capsicum annuum Species 0.000 claims description 4
- 235000008534 Capsicum annuum var annuum Nutrition 0.000 claims description 4
- 244000285963 Kluyveromyces fragilis Species 0.000 claims description 4
- 235000014663 Kluyveromyces fragilis Nutrition 0.000 claims description 4
- 239000006002 Pepper Substances 0.000 claims description 4
- 235000016761 Piper aduncum Nutrition 0.000 claims description 4
- 235000017804 Piper guineense Nutrition 0.000 claims description 4
- 235000008184 Piper nigrum Nutrition 0.000 claims description 4
- 235000019774 Rice Bran oil Nutrition 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 4
- 229940029982 garlic powder Drugs 0.000 claims description 4
- 239000008165 rice bran oil Substances 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000003205 fragrance Substances 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 210000000582 semen Anatomy 0.000 claims description 3
- 239000011265 semifinished product Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims description 3
- 235000002639 sodium chloride Nutrition 0.000 claims description 3
- 235000013599 spices Nutrition 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- 230000001954 sterilising effect Effects 0.000 claims description 3
- 238000004659 sterilization and disinfection Methods 0.000 claims description 3
- 238000009461 vacuum packaging Methods 0.000 claims description 3
- 238000005491 wire drawing Methods 0.000 claims description 3
- 244000203593 Piper nigrum Species 0.000 claims 1
- 230000001133 acceleration Effects 0.000 claims 1
- 235000015278 beef Nutrition 0.000 abstract description 6
- 210000001087 myotubule Anatomy 0.000 abstract description 3
- 238000004088 simulation Methods 0.000 abstract description 3
- 235000013343 vitamin Nutrition 0.000 abstract description 2
- 239000011782 vitamin Substances 0.000 abstract description 2
- 229940088594 vitamin Drugs 0.000 abstract description 2
- 229930003231 vitamin Natural products 0.000 abstract description 2
- 235000013355 food flavoring agent Nutrition 0.000 abstract 1
- 239000008187 granular material Substances 0.000 abstract 1
- 235000016709 nutrition Nutrition 0.000 abstract 1
- 235000018102 proteins Nutrition 0.000 description 9
- 241000722363 Piper Species 0.000 description 3
- 235000013622 meat product Nutrition 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 210000001520 comb Anatomy 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 206010016654 Fibrosis Diseases 0.000 description 1
- 108010064851 Plant Proteins Proteins 0.000 description 1
- 235000014680 Saccharomyces cerevisiae Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000015177 dried meat Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004761 fibrosis Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 235000008935 nutritious Nutrition 0.000 description 1
- 235000021118 plant-derived protein Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
- A23J3/18—Vegetable proteins from wheat
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/225—Texturised simulated foods with high protein content
- A23J3/227—Meat-like textured foods
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Biochemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Molecular Biology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a production device and a preparation method of flavor plant meat particles, and relates to the technical field of plant meat preparation, wherein various raw materials are added into a hopper of a device to be mixed, chopped and uniformly mixed, the chopped and mixed raw materials are pressed into square meat patties (the thickness is 3-5 mm), and the square meat patties are steamed at 100 ℃ for 20 minutes; cutting into strips, rotating the cutter head by 90 degrees, and cutting into granules; then discharging the product to a hopper below; adding flavoring agent, mixing, baking at 180 deg.C for 3 min, stirring, turning over, and baking for 3 min; drying by microwave; cooling and packaging into bags); the vegetable meat particles prepared by the invention have the similar mouthfeel to the beef particles, have the beef flavor, are fibrous in texture and mouthfeel, are chewy, contain rich nutrients such as protein, vitamins and the like, are nutritional and healthy, and can be eaten as a meat substitute. The needle mushroom long fiber is adopted to simulate the muscle fiber of the beef, so that the method has the advantages of high simulation degree and convenience in replacement, and the animal meat taste of the plant meat is greatly improved.
Description
Technical Field
The invention relates to the technical field of preparation of plant meat, in particular to a device and a method for producing flavor plant meat particles.
Background
Currently, vegetable meat products are of a single type and have a flavor and taste that are greatly different from real meat. At present, simulation adjustment on plant meat products is mostly in flavor, so that the flavor of the product is closer to that of animal meat, however, as the plant meat is prepared by cooking, slicing and baking an emulsion-shaped substance prepared from plant protein, the taste and texture of the product are uniform blocks from inside to outside, muscle fibers similar to the animal meat are not used, the taste is soft and chewy, the difference with the taste of the animal meat is great, and particularly, the problem of the taste of the baked dried meat products is more prominent. Therefore, a technology for preparing simulated meat capable of increasing the fibrosis of plant meat is urgently needed.
Disclosure of Invention
The invention aims to provide a production device and a preparation method of flavored vegetable meat particles, and the production device and the preparation method solve the defects that the conventional vegetable meat product is soft in taste, free of animal meat fiber taste and chewy.
In order to solve the above problems, the present invention provides the following technical solutions:
a preparation method of flavored plant meat particles comprises the following specific steps:
s1, pretreatment of raw materials: selecting high-quality wheat protein powder, semen Ciceris Arietini powder, nutritional yeast, etc., further grinding, and sieving;
s2, weighing raw materials: accurately weighing raw materials in a ratio of: 18g of wheat protein powder, 7g of chickpea powder, 5g of rice bran oil, 2g of nutrient yeast, 0.5g of cumin, 0.5g of salt and 36g of water are put into a hopper of the device and stirred uniformly;
s3, blending fragrance: weighing cumin, salt, pepper powder, sweet pepper powder, garlic powder, scallion powder and other seasonings, adding the seasonings into a hopper of the device, and uniformly stirring;
s4, weighing water: accurately weighing a proper amount of water, and filling for later use;
s5, mixing and stirring: mixing wheat protein powder, chickpea powder, nutrient yeast, water and spice, and stirring to form a caking mixture;
s6, chopping: chopping and mixing the mixture for 20 minutes until the raw material dough is tough, smooth and has a wire-drawing state to obtain plant meat paste, putting the plant meat paste into a pressurizing and extruding device, and extruding the plant meat paste through a plurality of pipelines;
s7, fiberization of plant meat emulsion: splitting needle mushroom fibers by using a plant meat paste fiberizing device, introducing the split needle mushroom fibers into the plant meat paste in one direction, and preparing a plant meat paste raw material block containing fibers in a stacking and stacking manner;
s8, cutting into blocks: cooling the cooked semi-finished product of the plant meat, and cutting the plant meat paste raw material blocks into uniform small blocks;
s9, seasoning: adding a proper amount of cumin for seasoning, and uniformly stirring;
s10, baking: baking at 180 ℃ for 3 minutes, stirring and turning over, and baking for 3 minutes;
s11, microwave drying: carrying out microwave drying on the baked plant meat particles;
s12, cooling and packaging: cooling the dried plant meat particles to normal temperature, and performing vacuum packaging by using packaging bags, wherein each bag is about 50g, and the spreading thickness is about 2cm;
s13, sterilization: the packaging bag is sent into an electron accelerator irradiation chamber, and the adopted dosage rate is about 200-300 Gy.s -1 The double-side irradiation treatment was carried out with a high-energy electron accelerator (10MeV, 20kW) to irradiate 4 to 6kGy.
Preferably, the plant minced meat fiberizing device comprises an operation frame, wherein a stacking frame is arranged in the middle of the operation frame, the top of the stacking frame is opened from the top surface of the operation frame, a baffle is connected in the stacking frame in a sliding manner, a first air cylinder is arranged on the lower portion of the operation frame, a telescopic rod of the first air cylinder is detachably connected with the bottom surface of the baffle, an upper frame is arranged on the top surface of the operation frame, a translation assembly is arranged at the top of the upper frame, a mounting plate is arranged below the translation assembly, bearing assemblies are connected to two sides of the mounting plate in a sliding manner, an L-shaped bearing plate is arranged between the two groups of bearing assemblies, a third air cylinder is arranged outside the bearing assemblies, a pressing plate is arranged at the lower end of a telescopic rod of the third air cylinder, the pressing plate is arranged above the bearing plate, the pressing plate and the bearing plate are both arranged between the mounting plate and the top surface of the operation frame, an electric cylinder is arranged on the bottom surface of the mounting plate, the telescopic rod of the electric cylinder is fixedly connected to the vertical portion of the bearing plate, a second air cylinder is arranged at the front end of the upper frame, a tooth comb is arranged at the lower end of the telescopic rod of the second air cylinder, the tooth comb is arranged in front of the mounting plate, a plurality of the loading plate are transversely arranged above a material filling pipe, and arranged above the material filling pipe.
Preferably, the translation subassembly is including locating the spout one at upper bracket top, a spout internal rotation is connected with the screw rod, the rear end of upper bracket is equipped with the motor, the output shaft of screw rod and motor, a spout internal sliding connection has the connecting block, the top and the screw rod threaded connection of connecting block, the bottom and the mounting panel top of connecting block link firmly.
Preferably, the both sides of mounting panel all are equipped with spout two, bearing assembly includes the slider of sliding connection in spout two, and the outside of two sliders all links firmly the bearing board of L shape, the outside of slider and bearing board still is equipped with the curb plate, cylinder three all locates on the curb plate, the top of clamp plate is located to the curb plate.
Preferably, the specific processing method of the plant meat emulsion raw material block is as follows:
cutting heads and tails of flammulina velutipes, only leaving middle stems, opening a first air cylinder, lifting a baffle plate to the top surface of an operation frame, communicating a feeding pipe with a pressurizing extrusion device, opening an electric cylinder, pushing a bearing plate to translate along a second sliding groove by the electric cylinder until the bearing plate is pushed to the front end of a mounting plate in parallel, completely exposing a pressing plate from the lower part of the mounting plate, lifting a third air cylinder, lifting the pressing plate, placing the end part of the flammulina velutipes on the bearing plate, pressing the pressing plate downwards, clamping the flammulina velutipes, opening the second air cylinder, inserting a comb at the lower part, inserting the lower end of the comb into the stems of the flammulina velutipes, and then retracting the electric cylinder to enable the flammulina velutipes to pass through a comb teeth and disperse fibers of the flammulina velutipes. If the dispersion effect is not good, the supporting plate can be pushed back to repeat the fiber splitting operation. After the fibers are fully split, the bearing plate is pulled back until the clamped needle mushrooms fall into the stacking frame, the pressing plate is lifted upwards, the needle mushroom fibers stay on the baffle, and the electric cylinder is closed. And then, turning on the motor, translating the connecting block and the mounting plate, extruding the plant meat paste onto the baffle through the material injection pipe when the material injection pipe translates to pass above the baffle, covering the needle mushroom fibers with the plant meat paste, wherein the single material injection thickness of the plant meat paste is 0.2-0.6 cm, and stopping discharging when the material injection pipe moves out of the range of the baffle. At the moment, the baffle is moved downwards by 0.3-0.7 cm, the needle mushroom fibers are stacked on the plant meat paste, a layer of plant meat paste is injected, and the needle mushroom fibers and the plant meat paste are stacked repeatedly in this way until the material stacking frame is completely filled with the materials. Vibrating the outer wall of the stacking frame until materials in the stacking frame are compacted, disassembling the baffle and the first cylinder, fixing the baffle at the bottom of the stacking frame, disassembling the stacking frame, directly transferring the materials in the stacking frame to a cooking station, cooking for 20min for shaping, and taking out the blocky shaped objects from the stacking frame, namely the plant minced meat raw material blocks.
The invention has the advantages that:
the vegetable meat particles prepared by the invention have the similar mouthfeel to the beef particles, have the beef flavor, the texture and the mouthfeel of fiber, are chewy, contain rich nutrients such as protein and vitamins, are nutritious and healthy, and can be eaten as a meat substitute.
The needle mushroom long fiber is adopted to simulate the muscle fiber of the beef, so that the method has the advantages of high simulation degree and convenience in replacement, and the animal meat taste of the plant meat is greatly improved. The plant meat emulsion fiberizing device can improve the efficiency of replacing the fibers and can improve the efficiency of industrial production.
Drawings
Fig. 1 and fig. 2 are schematic diagrams of the overall structure of the plant meat emulsion fiberizing device from different viewing angles.
Fig. 3 is a side view of a plant meat emulsion fiberizing apparatus.
Fig. 4 is a front view of the plant meat emulsion fiberizing apparatus.
Fig. 5 is a top view of the plant meat emulsion fiberizing apparatus.
Fig. 6 isbase:Sub>A sectional view taken along linebase:Sub>A-base:Sub>A in fig. 5.
Fig. 7 is a sectional view taken along line B-B in fig. 5.
The device comprises an operation frame, 11-cylinder I, 12-stacking frame, 13-baffle, 2-upper frame, 21-cylinder II, 22-motor, 23-chute I, 24-connecting block, 25-screw, 3-tooth comb, 4-mounting plate, 41-chute II, 42-injection pipe, 43-slide block, 5-bearing plate, 51-pressing plate, 52-cylinder III, 53-side plate and 6-electric cylinder, wherein the operation frame comprises a first cylinder, a second cylinder, a first motor, a first chute, a second connecting block, a third screw, a third tooth comb, a 4-mounting plate, a second chute, a 42-injection pipe, a 43-slide block, a 5-bearing plate, a 51-pressing plate, a third cylinder, a 53-side plate and a 6-electric cylinder.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example 1: the flavored vegetable meat particles are prepared as follows:
the flavor plant meat particles are prepared from the following raw materials: wheat protein, chickpea powder, nutrient yeast, rice bran oil, cumin and the like are taken as main raw materials, and seasonings such as water, refined edible salt, pepper powder, sweet pepper powder, garlic powder, scallion powder and the like are taken.
The cumin-flavored vegetable meat particles are prepared from 18g of wheat protein powder, 7g of chickpea powder, 5g of rice bran oil, 2g of nutrient yeast, 0.5g of cumin, 0.5g of salt, 36g of water and the like (70 g in total);
the processing steps are as follows:
s1, pretreatment of raw materials: selecting high-quality wheat protein powder, semen Ciceris Arietini powder, and nutritional yeast, further grinding, and sieving.
S2, weighing raw materials: accurately weighing raw materials (ground wheat protein powder, chickpea powder, etc.), and placing into a hopper of the device to be uniformly stirred.
S3, blending fragrance: weighing cumin, salt, pepper powder, sweet pepper powder, garlic powder, scallion powder and other seasonings, adding the seasonings into a hopper of the device, and uniformly stirring.
S4, weighing water: accurately weighing appropriate amount of water, and storing for use.
S5, mixing and stirring: mixing wheat protein powder, chickpea powder, nutritional yeast, water and spice, and stirring to form a caking mixture.
S6, chopping: chopping and stirring the mixture for 20 minutes until the raw material dough is tough, smooth and has a wire-drawing state to obtain the plant meat paste, putting the plant meat paste into a pressurizing and extruding device, and extruding the plant meat paste through a plurality of pipelines.
S7, fiberization of plant meat emulsion: the needle mushroom fibers are split by using a plant meat paste fiberizing device and then are introduced into the plant meat paste in one direction, and the plant meat paste raw material blocks containing the fibers are prepared in a stacking and stacking mode.
The plant minced meat fiberizing device used in the step is shown in fig. 1-7 and comprises an operation frame 1, a stacking frame 12 is arranged in the middle of the operation frame 1, the top of the stacking frame 12 is opened from the top surface of the operation frame 1, a baffle 13 is connected with the stacking frame 12 in a sliding mode, a first air cylinder 11 is arranged on the lower portion of the operation frame 1, a telescopic rod of the first air cylinder 11 is detachably connected with the bottom surface of the baffle 13, an upper frame 2 is arranged on the top surface of the operation frame 1, a translation component is arranged at the top of the upper frame 2, a mounting plate 4 is arranged below the translation component, the translation component comprises a first sliding groove 23 arranged at the top of the upper frame 2, a screw rod 25 is rotatably connected with the first sliding groove 23, a motor 22 is arranged at the rear end of the upper frame 2, the screw rod 25 is connected with an output shaft of the motor 22, a connecting block 24 is connected with the first sliding groove 23 in a sliding mode, the top of the connecting block 24 is in threaded connection with the screw rod 25, and the bottom of the connecting block 24 is fixedly connected with the top of the mounting plate 4. The equal sliding connection in both sides of mounting panel 4 has the carrier assembly, is equipped with L shape bearing board 5 between two sets of carrier assemblies, the carrier assembly outside all is equipped with three 52 of cylinder, the telescopic link lower extreme of three 52 of cylinder is equipped with clamp plate 51, clamp plate 51 is located bearing board 5 top, clamp plate 51 and bearing board 5 are all located between mounting panel 4 and the handling frame 1 top surface, be equipped with electric jar 6 on the bottom surface of mounting panel 4, the telescopic link of electric jar 6 links firmly on the vertical portion of bearing board 5, the front end of putting on the shelf 2 is equipped with cylinder two 21, the telescopic link lower extreme of cylinder two 21 is equipped with tooth comb 3, the place ahead of mounting panel 4, clamp plate 51, bearing board 5 is located to tooth comb 3, the front end of loading board transversely is equipped with a plurality of notes material pipe 42, it all locates the clamp plate 51 top to annotate material pipe 42.
The both sides of mounting panel 4 all are equipped with two 41 spouts, bearing assembly includes slider 43 of sliding connection in two 41 spouts, and the outside of two sliders 43 all links firmly the bearing board 5 of L shape, the outside of slider 43 and bearing board 5 still is equipped with curb plate 53, cylinder three 52 all locates on curb plate 53, the top of clamp plate 51 is located to curb plate 53.
The specific processing method of the plant meat paste raw material block comprises the following steps:
cutting heads and tails of flammulina velutipes, only leaving middle stems, opening the first air cylinder 11, lifting the baffle 13 to the top surface of the operating frame 1, communicating the material injection pipe 42 with the pressurizing extrusion device, opening the electric cylinder 6, pushing the bearing plate 5 to translate along the second sliding groove 41 by the electric cylinder 6 until the bearing plate 5 is pushed to the front end of the mounting plate 4 in parallel, completely exposing the pressing plate 51 from the lower part of the mounting plate 4, lifting the third air cylinder 52, lifting the pressing plate 51, placing the end parts of the flammulina velutipes on the bearing plate 5, pressing the pressing plate 51 downwards to clamp the flammulina velutipes, opening the second air cylinder 21, inserting the lower end parts of the tooth combs 3 into the flammulina velutipes stems, and then retracting the electric cylinder 6 to enable the flammulina velutipes to pass through the tooth combs 3 and disperse fibers of the flammulina velutipes. If the dispersion effect is not good, the supporting plate 5 can be pushed back to repeat the fiber splitting operation. After the fibers are fully split, the supporting plate 5 is pulled back until the clamped needle mushrooms fall into the stacking frame 12, the pressing plate 51 is lifted upwards, the needle mushroom fibers stay on the baffle 13, and the electric cylinder 6 is closed. And then the motor 22, the connecting block 24 and the mounting plate 4 are turned on in a translation mode, when the material injection pipe 42 translates to pass through the position above the baffle 13, the plant meat paste is extruded out of the baffle 13 through the material injection pipe 42 and covers the needle mushroom fibers, the single material injection thickness of the plant meat paste is 0.2-0.6 cm, and when the material injection pipe 42 moves out of the range of the baffle 13, the discharging is stopped. At the moment, the baffle 13,0.3-0.7 cm is moved downwards, then the needle mushroom fibers are stacked on the plant meat paste, a layer of plant meat paste is injected, and the needle mushroom fibers and the plant meat paste are stacked repeatedly in this way until the material stacking frame 12 is completely filled with the materials. Vibrating the outer wall of the stacking frame 12 until materials in the stacking frame 12 are compacted, detaching the baffle 13 and the first cylinder 11, fixing the baffle 13 at the bottom of the stacking frame 12, detaching the stacking frame 12, directly conveying the materials in the stacking frame 12 to a cooking station, cooking for 20min for shaping, and taking out the blocky shaped materials from the stacking frame 12, namely the plant minced meat raw material blocks.
S8, cutting into blocks: and cooling the cooked semi-finished product of the plant meat, and cutting the plant meat paste raw material blocks into uniform small blocks.
S9, seasoning: adding appropriate amount of cumin for flavoring, and stirring well.
S10, baking: baking at 180 deg.C for 3 min, stirring, turning over, and baking for 3 min.
S11, microwave drying: and (3) drying the roasted plant meat particles by microwave.
S12, cooling and packaging: cooling the dried plant meat particles to normal temperature, and performing vacuum packaging by using a packaging bag, wherein each bag is about 50g, and the spreading thickness is about 2cm;
s13, sterilization: the packaging bag is sent into an electron accelerator irradiation chamber, and the adopted dosage rate is about 200-300 Gy.s -1 A high-energy electron accelerator (10MeV, 20kW) of (A) was used for double-sided irradiation treatment, and irradiation was carried out to 4 to 6kGy.
In order to obtain the best flavor and taste, the following orthogonal tests are carried out on the raw material ratio:
TABLE 1 orthogonal test horizontal factors
TABLE 2 verification test
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (5)
1. The preparation method of the flavored plant meat particles is characterized by comprising the following specific steps:
s1, pretreatment of raw materials: selecting high-quality wheat protein powder, semen Ciceris Arietini powder, and nutritional yeast, further grinding, and sieving;
s2, weighing raw materials: accurately weighing the raw materials in the following ratio: 18g of wheat protein powder, 7g of chickpea powder, 5g of rice bran oil, 2g of nutrient yeast, 0.5g of cumin, 0.5g of salt and 36g of water are put into a hopper of the device and stirred uniformly;
s3, blending fragrance: weighing cumin, salt, pepper powder, sweet pepper powder, garlic powder, scallion powder and other seasonings, adding the seasonings into a hopper of the device, and uniformly stirring;
s4, weighing water: accurately weighing a proper amount of water, and filling for later use;
s5, mixing and stirring: mixing wheat protein powder, chickpea powder, nutrient yeast, water and spice, and stirring to form a caking mixture;
s6, chopping: chopping and mixing the mixture for 20 minutes until the raw material dough is tough, smooth and has a wire-drawing state to obtain plant meat paste, putting the plant meat paste into a pressurizing and extruding device, and extruding the plant meat paste through a plurality of pipelines;
s7, fiberization of plant meat emulsion: splitting needle mushroom fibers by using a plant meat paste fiberizing device, introducing the split needle mushroom fibers into the plant meat paste in one direction, and preparing a plant meat paste raw material block containing fibers in a stacking and stacking manner;
s8, cutting into blocks: cooling the cooked semi-finished product of the plant meat, and cutting the plant meat paste raw material blocks into uniform small blocks;
s9, seasoning: adding a proper amount of cumin for seasoning, and uniformly stirring;
s10, baking: baking at 180 ℃ for 3 minutes, stirring and turning over, and baking for 3 minutes;
s11, microwave drying: carrying out microwave drying on the baked plant meat particles;
s12, cooling and packaging: cooling the dried plant meat particles to normal temperature, and performing vacuum packaging by using a packaging bag, wherein each bag is about 50g, and the spreading thickness is about 2cm;
s13, sterilization: the packaging bag is sent into an electron accelerator irradiation chamber, and the dosage rate is 200-300 Gy.s -1 High energy electron acceleration ofThe device carries out double-sided irradiation treatment and irradiates 4-6kGy.
2. The preparation method of the flavor plant meat particles according to claim 1, wherein the plant meat emulsion fiberizing device comprises an operation frame (1), a stacking frame (12) is arranged in the middle of the operation frame (1), the top of the stacking frame (12) is opened from the top surface of the operation frame (1), a baffle (13) is slidably connected in the stacking frame (12), a cylinder I (11) is arranged at the lower part of the operation frame (1), a telescopic rod of the cylinder I (11) is detachably connected with the bottom surface of the baffle (13), an upper frame (2) is arranged on the top surface of the operation frame (1), a translation assembly is arranged at the top of the upper frame (2), a mounting plate (4) is arranged under the translation assembly, bearing assemblies are slidably connected to the two sides of the mounting plate (4), an L-shaped bearing plate (5) is arranged between the two bearing assemblies, a cylinder III (52) is arranged outside the bearing assemblies, a pressing plate (51) is arranged at the lower end of the telescopic rod of the cylinder III (52), the pressing plate (51) is arranged above the bearing plate (5), both sides of the pressing plate (51) and the bearing plate (5) are fixedly connected with the top surface of the cylinder III (6), and the cylinder III) is arranged between the cylinder III (6), the lower end of a telescopic rod of the second cylinder (21) is provided with a tooth comb (3), the tooth comb (3) is arranged in front of the mounting plate (4), the pressing plate (51) and the bearing plate (5), the front end of the bearing plate is transversely provided with a plurality of material injection pipes (42), and the material injection pipes (42) are arranged above the pressing plate (51).
3. The preparation method of the flavored vegetable meat particles, as claimed in claim 2, wherein the translation assembly comprises a first sliding groove (23) arranged at the top of the upper frame (2), a screw rod (25) is rotatably connected in the first sliding groove (23), a motor (22) is arranged at the rear end of the upper frame (2), the screw rod (25) is connected with an output shaft of the motor (22), a connecting block (24) is slidably connected in the first sliding groove (23), the top of the connecting block (24) is in threaded connection with the screw rod (25), and the bottom of the connecting block (24) is fixedly connected with the top of the mounting plate (4).
4. The preparation method of the flavored vegetable meat particles, according to claim 3, wherein the two sliding grooves (41) are formed in the two sides of the mounting plate (4), the bearing assembly comprises sliding blocks (43) which are slidably connected into the sliding grooves (41), the outer sides of the two sliding blocks (43) are fixedly connected with the L-shaped bearing plate (5), side plates (53) are further arranged on the outer sides of the sliding blocks (43) and the bearing plate (5), the air cylinders (52) are arranged on the side plates (53), and the side plates (53) are arranged above the pressing plate (51).
5. The method for preparing the flavor plant meat particles according to claim 4, wherein the plant meat emulsion raw material blocks are processed by the following specific method:
cutting heads and tails of flammulina velutipes, only leaving middle stems, opening a first air cylinder, lifting a baffle plate to the top surface of an operation frame, communicating a feeding pipe with a pressurizing extrusion device, opening an electric cylinder, pushing a bearing plate to translate along a second sliding groove by the electric cylinder until the bearing plate is pushed to the front end of a mounting plate in parallel, completely exposing a pressing plate from the lower part of the mounting plate, lifting a third air cylinder, lifting the pressing plate, placing the end part of the flammulina velutipes on the bearing plate, pressing the pressing plate downwards, clamping the flammulina velutipes, opening the second air cylinder, inserting a comb at the lower part, inserting the lower end of the comb into the stems of the flammulina velutipes, and then retracting the electric cylinder to enable the flammulina velutipes to pass through a comb teeth and disperse fibers of the flammulina velutipes. If the dispersion effect is not good, the supporting plate can be pushed back, and the fiber splitting operation can be repeated. After the fibers are fully split, the bearing plate is pulled back until the clamped needle mushrooms fall into the stacking frame, the pressing plate is lifted upwards, the needle mushroom fibers stay on the baffle, and the electric cylinder is closed. And then, turning on the motor, translating the connecting block and the mounting plate, extruding the plant meat paste onto the baffle through the material injection pipe when the material injection pipe translates to pass above the baffle, covering the needle mushroom fibers with the plant meat paste, wherein the single material injection thickness of the plant meat paste is 0.2-0.6 cm, and stopping discharging when the material injection pipe moves out of the range of the baffle. At the moment, the baffle is moved downwards by 0.3-0.7 cm, the needle mushroom fibers are stacked on the plant meat paste, a layer of plant meat paste is injected, and the needle mushroom fibers and the plant meat paste are stacked repeatedly in this way until the material stacking frame is completely filled with the materials. Vibrating the outer wall of the stacking frame until materials in the stacking frame are compacted, disassembling the baffle and the first air cylinder, fixing the baffle at the bottom of the stacking frame, disassembling the stacking frame, directly conveying the materials in the stacking frame to a cooking station, cooking for 20min for shaping, and taking out the blocky shaped materials from the stacking frame, namely the plant meat paste raw material blocks.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211103926.4A CN115590109B (en) | 2022-09-09 | 2022-09-09 | Production device and preparation method of flavored plant meat particles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211103926.4A CN115590109B (en) | 2022-09-09 | 2022-09-09 | Production device and preparation method of flavored plant meat particles |
Publications (2)
Publication Number | Publication Date |
---|---|
CN115590109A true CN115590109A (en) | 2023-01-13 |
CN115590109B CN115590109B (en) | 2023-12-19 |
Family
ID=84843163
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211103926.4A Active CN115590109B (en) | 2022-09-09 | 2022-09-09 | Production device and preparation method of flavored plant meat particles |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115590109B (en) |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1226806A (en) * | 1996-07-30 | 1999-08-25 | 绿色新鲜植物肉有限责任公司 | Vegetable meat |
CN1340311A (en) * | 2000-09-01 | 2002-03-20 | 刘守铭 | Meat-like dried champignon stems and its preparing process |
KR20160030611A (en) * | 2014-09-11 | 2016-03-21 | 오명애 | Method for manufacturing pressed meat |
CN105754365A (en) * | 2016-03-31 | 2016-07-13 | 江苏康贝宠物食品有限公司 | Plant fiber forming formula and process |
CN111466557A (en) * | 2020-04-13 | 2020-07-31 | 天津科技大学 | Meat-like sausage based on mushroom foot fibers and preparation method thereof |
CN212574113U (en) * | 2020-02-14 | 2021-02-23 | 四川筠牛食品集团有限公司 | Beef forming device |
CN113331401A (en) * | 2020-02-18 | 2021-09-03 | 华南农业大学 | Needle mushroom source artificial vegetarian meat and preparation method thereof |
CN114586886A (en) * | 2022-03-18 | 2022-06-07 | 深圳市文麻生物科技有限公司 | Plant meat pieces and preparation method thereof and plant meat product |
CN217117424U (en) * | 2022-05-07 | 2022-08-05 | 安徽师范大学 | Plant snowflake beefsteak automatic molding device |
-
2022
- 2022-09-09 CN CN202211103926.4A patent/CN115590109B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1226806A (en) * | 1996-07-30 | 1999-08-25 | 绿色新鲜植物肉有限责任公司 | Vegetable meat |
CN1340311A (en) * | 2000-09-01 | 2002-03-20 | 刘守铭 | Meat-like dried champignon stems and its preparing process |
KR20160030611A (en) * | 2014-09-11 | 2016-03-21 | 오명애 | Method for manufacturing pressed meat |
CN105754365A (en) * | 2016-03-31 | 2016-07-13 | 江苏康贝宠物食品有限公司 | Plant fiber forming formula and process |
CN212574113U (en) * | 2020-02-14 | 2021-02-23 | 四川筠牛食品集团有限公司 | Beef forming device |
CN113331401A (en) * | 2020-02-18 | 2021-09-03 | 华南农业大学 | Needle mushroom source artificial vegetarian meat and preparation method thereof |
CN111466557A (en) * | 2020-04-13 | 2020-07-31 | 天津科技大学 | Meat-like sausage based on mushroom foot fibers and preparation method thereof |
CN114586886A (en) * | 2022-03-18 | 2022-06-07 | 深圳市文麻生物科技有限公司 | Plant meat pieces and preparation method thereof and plant meat product |
CN217117424U (en) * | 2022-05-07 | 2022-08-05 | 安徽师范大学 | Plant snowflake beefsteak automatic molding device |
Also Published As
Publication number | Publication date |
---|---|
CN115590109B (en) | 2023-12-19 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105686034A (en) | Method for preparing coarse cereal food based on single-screw extruder | |
CN109773847B (en) | Fish bean curd dicing device and fish bean curd production method | |
EP1565068B1 (en) | Meat analogue of authentic appearance | |
CN109938278A (en) | A kind of luxuriant Cillium dried beef of circle and preparation method thereof | |
CN104000044A (en) | Broiler feed and production method thereof | |
CN109601875A (en) | A kind of sandwich meat and preparation method thereof | |
CN1554246A (en) | Method for producing jinzhuwucai cake | |
CN105961549B (en) | Needle mushroom cookie biscuits and preparation method thereof | |
CN105707505A (en) | Combined feed capable of raising laying rate and preparation method thereof | |
CN115590109A (en) | Production device and preparation method of flavored plant meat particles | |
CN102450680A (en) | Mutton sausage | |
CN106307013A (en) | Vegetable rice noodles and preparing method thereof | |
CN1685918A (en) | Portable honey stuffing life nourishing food and its special processing equipment | |
CN109588441A (en) | A kind of fruity cake and preparation method thereof | |
CN210173664U (en) | Fish bean curd dicing device | |
CN111449197A (en) | Making process of crystal nut rice crust | |
CN102450674A (en) | Laver sausage | |
RU2661390C1 (en) | Method of manufacture of poultry pate with vegetable powder | |
CN111011443A (en) | Low-energy high-nutrition instant food and production process and production line thereof | |
CN112790332A (en) | Preparation method of highland barley tsamba | |
CN108576122A (en) | Special one day full nutritional meal replacement stick in a kind of diabetes patient open air and preparation method thereof | |
CN111567765A (en) | Preparation method of laver crisp chips | |
CN111802573A (en) | Fenli made of leaf eating grass and making method thereof | |
CN105124208A (en) | Feed for yellow croakers | |
CN104322626A (en) | Ginseng food containing extruded ginseng product and preparing method of ginseng food |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |