CN115582690A - Top plate assembling device and method for hydraulic support - Google Patents

Top plate assembling device and method for hydraulic support Download PDF

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Publication number
CN115582690A
CN115582690A CN202211112202.6A CN202211112202A CN115582690A CN 115582690 A CN115582690 A CN 115582690A CN 202211112202 A CN202211112202 A CN 202211112202A CN 115582690 A CN115582690 A CN 115582690A
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CN
China
Prior art keywords
telescopic cylinder
guide rail
top plate
chain device
rail
Prior art date
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Pending
Application number
CN202211112202.6A
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Chinese (zh)
Inventor
沙建磊
袁晓波
王德山
侯典帅
冯艳
李国�
张金涛
胡晓林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG TAGAO MINING EQUIPMENT MANUFACTURING CO LTD
Original Assignee
SHANDONG TAGAO MINING EQUIPMENT MANUFACTURING CO LTD
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Application filed by SHANDONG TAGAO MINING EQUIPMENT MANUFACTURING CO LTD filed Critical SHANDONG TAGAO MINING EQUIPMENT MANUFACTURING CO LTD
Priority to CN202211112202.6A priority Critical patent/CN115582690A/en
Publication of CN115582690A publication Critical patent/CN115582690A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The utility model provides a roof assembly quality and method for hydraulic support, include guide rail (2) that are used for as the support rail body, set up on guide rail (2) and be used for carrying out operation panel (3) of equipment to the roof, through guide rail (2), the installation station to different positions has been realized setting up, through operation panel (3), the installation gesture of the subassembly of roof has been realized adjusting, thereby solved because the roof main part is unanimous to keep a state and has injectd the technical problem with the maintenance the same installation gesture of side guard plate self-made spare and telescopic beam self-made spare, consequently, hydraulic support's roof assembly efficiency has been improved.

Description

Top plate assembling device and method for hydraulic support
Technical Field
The invention relates to a top plate assembling device and a top plate assembling method, in particular to a top plate assembling device and a top plate assembling method for a hydraulic support.
Background
The hydraulic support is a structure for controlling the mine pressure of a coal face, the mine pressure of the coal face acts on the hydraulic support in an external load mode, and in a mechanical system of interaction of the hydraulic support and surrounding rocks of the coal face, if the resultant force of all supporting parts of the hydraulic support and the resultant force of the external load of a top plate acting on the hydraulic support are exactly in the same straight line, the hydraulic support is very suitable for the surrounding rocks of the coal face, so a top plate assembling device for the hydraulic support is an important process device, in the existing top plate assembling device for the hydraulic support, a top plate main part is flatly placed on a platform, then a side guard plate self-made part and a telescopic beam self-made part are installed on the top plate main part, and the top plate main part keeps a state consistently, so that the installation postures of the side guard plate self-made part and the telescopic beam self-made part are limited, and the top plate assembling efficiency of the hydraulic support is influenced,
the existing assembly group has the defects of large production operation randomness, unfixed operation place, disordered workshop site order, lack of standardization of process operation, great difference of operation methods and operation time of different operators in the same process, difficult control of product quality and production progress, great uncertainty of production capacity and the like: firstly, the randomness of production operation in the existing assembly group is large, the operation place is not fixed, the on-site order of a workshop is disordered, the streamlined operation cannot be formed, the operation of the second and the working procedures is lack of standardization, the operation methods and the operation time of different operators in the same working procedure are greatly different, the phenomenon of wrong and wrong installation often occurs, the control of the product quality and the production schedule is difficult, the order insertion production of the third and the temporary orders often causes the disorder of the whole production process, and the condition that delivery can not be carried out on time often occurs,
the invention carries out effective exploration and research on the technical problem that the main part of the top plate keeps a state consistently so as to limit the same installation posture as the self-made parts of the side guard plates and the self-made parts of the telescopic beams through the technical characteristic of adjusting the installation posture of the components of the top plate,
the technical scheme of the invention is made based on the technical book of filing of the work provided by the applicant in 7/18/2022 and having the function of solving the actual technical problems in the work process, and the technical problems, technical features and technical effects in the similar patent documents and the prior art are obtained through retrieval.
Disclosure of Invention
The object of the invention is a head plate assembly device for a hydraulic support,
the invention aims to provide a top plate assembling method for a hydraulic support.
In order to overcome the technical disadvantages, the present invention provides a head plate assembling apparatus and method for a hydraulic bracket, thereby improving the head plate assembling efficiency of the hydraulic bracket.
In order to achieve the purpose, the invention adopts the technical scheme that: a top plate assembling device for a hydraulic support comprises a guide rail used as a supporting rail body and an operating platform which is arranged on the guide rail and used for assembling a top plate.
Due to the design of the guide rail and the operation table, the installation stations at different positions are arranged through the guide rail, the installation posture of the assembly of the top plate is adjusted through the operation table, the technical problem that the installation posture which is the same as that of the self-made piece of the side guard plate and the self-made piece of the telescopic beam is kept due to the fact that the main piece of the top plate is kept in a state consistently is solved, and therefore the assembly efficiency of the top plate of the hydraulic support is improved.
The present invention is designed to couple the guide rail and the operation table to each other in such a manner as to adjust the installation attitude of the components of the top plate.
The invention designs that the operation platform is connected with the guide rail in a mode that the installation inclination angle of the self-made piece of the side guard plate is larger than that of the self-made piece of the telescopic beam.
The invention designs that the operating platform comprises a moving vehicle part, a platform part and a turnover telescopic cylinder part.
The technical effects of the four technical schemes are as follows: the roof main part is arranged at different inclination angles, and the installation posture of the roof main part and the side guard plate self-made part and the telescopic beam self-made part is met.
The invention designs that the device also comprises a first accessory device which is arranged between the operation platform and the guide rail and is a driving chain device.
The invention designs that the device also comprises a second accessory device which is arranged between the operation platform and the guide rail, and the second accessory device comprises a first lifting platform and a second lifting platform.
The invention designs that the device also comprises a third accessory device which is arranged on the guide rail, and the third accessory device comprises a rotating table and a storage rack.
The invention contemplates that the fourth attachment device is included and disposed on the rail, the fourth attachment device being configured as a nut runner.
The technical effects of the four technical schemes are as follows: the integrated installation of other components is realized, and the technical effect of the invention is expanded.
The invention designs that a driving chain device and a rotating platform are respectively arranged on a guide rail, an operating platform is arranged between the driving chain device and the guide rail, a first lifting platform, a second lifting platform and a nut tightening machine are arranged between the operating platform and the guide rail, and a storage rack is arranged on the rotating platform.
The technical effects of the technical scheme are as follows: the basic technical scheme of the invention is formed by a driving chain device, a guide rail, an operation table, a first lifting table, a second lifting table, a rotating table, a storage rack and a nut tightening machine, and the technical problem of the invention is solved.
The invention designs that the guide rail is provided with a first rail part and a second rail part, the upper end surface part of the first rail part and the upper end surface part of the second rail part are respectively connected with the operating platform, one end head of the first rail part and one end head of the second rail part are respectively connected with the rotating platform in a penetrating way, the outer side surface part of the first rail part is respectively provided with a first lifting platform and a nut tightening machine, the outer side surface part of the second rail part is respectively provided with a second lifting platform and a nut tightening machine, a driving chain device is arranged between the first rail part and the second rail part, the first rail part and the second rail part are respectively provided with I-shaped bodies, and the lower end surface part of the first rail part and the lower end surface part of the second rail part are respectively connected with the foundation.
The technical effects of the technical scheme are as follows: the support arrangement of the strip track is realized.
The invention designs that one side body of the lower end face of the table part is connected with one side body of the upper end face of the movable vehicle part through a rotating shaft, one end head of the turnover telescopic cylinder part is connected with the other side body of the upper end face of the movable vehicle part through the rotating shaft, the other end head of the turnover telescopic cylinder part is connected with the middle body of the lower end face of the table part through the rotating shaft, the movable vehicle part is respectively connected with a driving chain device and a guide rail, and the turnover telescopic cylinder part is provided with a two-section telescopic cylinder with a stop valve at a liquid filling port part.
The technical effects of the technical scheme are as follows: the overturning system can adjust and set different inclination angles of the main part of the opposite top plate.
The invention designs that the movable trolley part is set to comprise a trolley frame body, a wheel body and a connecting cylinder, the corner part of the end face of the lower end of the trolley frame body is respectively set to be rotationally connected with the wheel body through an ear seat, the middle part of the end face of the lower end of the trolley frame body is set to be connected with the connecting cylinder, the wheel body is set to be connected with a guide rail, the connecting cylinder is set to be connected with a driving chain device through a bolt and a pressing plate, the trolley frame body is respectively set to be connected with a base part and a turnover telescopic cylinder part, the trolley frame body is set to be a rectangular frame body, the wheel body is set to be a disc-shaped body with a groove body on the peripheral side part, and the connecting cylinder body is set to be a block-shaped body with a threaded hole body on the end face part of the lower end.
The technical effects of the technical scheme are as follows: the vehicle body is moved and supported.
The invention designs that the platform part is arranged to comprise a bottom plate body, a baffle part, a first vertical plate part, a second vertical plate part, a third vertical plate part and a fourth vertical plate part, one side body of the upper end surface of the bottom plate body is arranged to be connected with the baffle part, the rear side body of the upper end surface of the bottom plate body is arranged to be connected with the first vertical plate part, the front side body of the upper end surface of the bottom plate body is arranged to be connected with the fourth vertical plate part, the intermediate body of the upper end surface of the bottom plate body is respectively arranged to be connected with the second vertical plate part and the third vertical plate part, the bottom plate body is respectively arranged to be connected with the mobile vehicle part and the platform part, the bottom plate body is arranged to be a rectangular sheet body, the baffle part is arranged to be a strip-shaped body, and the baffle parts are respectively arranged to be distributed along the vertical central line of the bottom plate body at intervals.
The technical effects of the technical scheme are as follows: the template positioning and fixing of the top plate main part are realized, and the storage of the side guard plate self-made part and the telescopic beam self-made part in other areas is realized.
The invention provides that the drive chain device is arranged as a chain wheel rotating device, a driving chain wheel of the drive chain device is arranged at one end of the guide rail, a driven chain wheel of the drive chain device is arranged at the other end of the guide rail, and a chain of the drive chain device is detachably connected with the operating platform.
The technical effects of the technical scheme are as follows: it is achieved that the chain drives the shift arrangement.
The invention designs that the first lifting platform and the second lifting platform are respectively arranged to comprise a beam part and a lifting telescopic cylinder part, the upper end of the lifting telescopic cylinder part is arranged to be connected with a lug seat of the lower end face of the beam part through a rotating shaft, the lower end of the lifting telescopic cylinder part is arranged to be connected with a foundation, the beam part is arranged to be a rectangular cylinder body with a lug seat on the lower end face, the lifting telescopic cylinder part is arranged to be a two-section telescopic cylinder with a stop valve on a liquid injection port part, the lifting telescopic cylinder parts are arranged to be distributed along the transverse center line of the beam part at intervals, and the beam part is arranged to be distributed along the center line of a guide rail at intervals.
The technical effects of the technical scheme are as follows: the lifting is realized to carry out station conversion setting.
The invention designs that the rotating table is an electric control rotating table with a supporting frame, the supporting frame of the rotating table is connected with the guide rail in a crossing manner, and the peripheral side surface part of the rotating table is distributed corresponding to the storage frame.
The invention designs that the storage rack is a U-shaped rack body and the inner end of the storage rack is distributed corresponding to the rotating table.
The technical effects of the two technical schemes are as follows: the temporary storage setting of the top plate of the peripheral branching frame is realized.
The invention designs that the nut tightening machines are arranged to be pneumatic nut tightening machines and are distributed corresponding to the operating platform, and the nut tightening machines are arranged to be distributed at intervals along the central line of the guide rail.
The technical effects of the technical scheme are as follows: the mounting efficiency of bolt nut has been improved.
The invention designs that the operation platform, the driving chain device and the guide rail are distributed in a mode of moving an installation station, the operation platform, the driving chain device, the guide rail, the first lifting platform and the second lifting platform are distributed in a mode of jacking parts, the operation platform, the driving chain device, the guide rail, the rotating platform and the storage rack are distributed in a mode of setting a temporary storage area, the operation platform, the driving chain device, the guide rail and the nut tightening machine are distributed in a mode of setting an auxiliary tool, the center line of the guide rail and the center line of the storage rack are vertically distributed, and the bottom plate body is connected with the frame body.
The invention designs a top plate assembling method for a hydraulic support, which comprises the following steps: the guide rail realizes setting of installation stations at different positions, and the operation table realizes adjustment of installation postures of the components of the top plate.
The technical effects of the technical scheme are as follows: the technical characteristics of adjusting the installation attitude of the components of the top plate are highlighted, and the method is introduced to be applied to the technical field of top plate assembly methods for hydraulic supports.
The invention designs that the steps are as follows: the turnover telescopic cylinder part is in a contraction state, the table part is in a horizontal state, the top plate main part is placed between the second vertical plate part and the third vertical plate part, the side guard plate self-part, the side guard telescopic cylinder and the guide rod are respectively placed between the first vertical plate part and the second vertical plate part and between the third vertical plate part and the fourth vertical plate part, the telescopic beam self-part and the telescopic beam telescopic cylinder are placed between the first vertical plate part and the second vertical plate part or between the third vertical plate part and the fourth vertical plate part, the moving vehicle part is hoisted, the wheel body is respectively placed on the first rail part and the second rail part, and the pressing plate is placed between the connecting cylinder body and a chain of the driving chain device, connecting the bolt with the threaded hole of the connecting column after threading, making the bolt act on the pressure plate, making the driving chain device in working state, driving the table part to enter the mounting station I, making the driving chain device in non-working state, making the stop valve of the turning telescopic cylinder part in opening state, making the turning telescopic cylinder part in extension state, making the bottom plate body turn over on the frame body, making the inclination angle of the bottom plate body 38-42 deg., making the stop valve of the turning telescopic cylinder part in closing state, mounting the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod on the top plate main piece respectively on the mounting station I, after finishing mounting the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod,
the driving chain device is in a working state, the driving platform part enters the mounting station II, the driving chain device is in a non-working state, the stop valve of the turnover telescopic cylinder part is in an open state, the turnover telescopic cylinder part is stretched, the bottom plate body is turned over on the frame body, the inclination angle of the bottom plate body is 28-33 degrees, then the stop valve of the turnover telescopic cylinder part is in a closed state, the telescopic beam self-made piece and the telescopic beam telescopic cylinder are respectively mounted on the top plate main piece on the mounting station II, after the telescopic beam self-made piece and the telescopic beam telescopic cylinder are mounted,
the driving chain device is in a working state, the driving platform part is driven to enter an installation station III, the driving chain device is in a non-working state, the stop valve of the turnover telescopic cylinder part is in an open state, the turnover telescopic cylinder part is made to stretch, the bottom plate body is made to turn over on the frame body, the inclination angle of the bottom plate body is 8-13 degrees, then the stop valve of the turnover telescopic cylinder part is made to be in a closed state, the valve parts and the rubber pipe parts are respectively installed on the side protection telescopic cylinder and the telescopic beam telescopic cylinder on the installation station III, after the valve parts and the rubber pipe parts are installed,
the method comprises the steps of enabling a driving chain device to be in a working state, driving a table part to enter an installation station IV, enabling the driving chain device to be in a non-working state, enabling a stop valve of a turnover telescopic cylinder part to be in an open state, enabling the turnover telescopic cylinder part to be in a telescopic state, enabling a bottom plate body to be in a horizontal state, enabling the stop valve of the turnover telescopic cylinder part to be in a closed state, enabling a top plate main part and a side guard plate self-made part, a side guard telescopic cylinder, a guide rod, a telescopic beam self-made part, a telescopic beam telescopic cylinder, a valve part and a rubber pipe part to be in a closed state on the installation station IV, enabling a top plate assembly to be in an extension state after the check is completed, enabling a beam part to support the top plate assembly, applying pushing acting force to the top plate assembly, moving the top plate assembly to an operation table, enabling the operation table to rotate, enabling the top plate assembly to correspond to a storage frame, applying pushing acting force to the top plate assembly, moving the top plate assembly to the storage frame, screwing down machine in the opposite direction, enabling the main part to be connected with a screw bolt of the telescopic cylinder, enabling the lifting telescopic cylinder to be connected with a second telescopic cylinder, and a bolt of the lifting telescopic cylinder, and enabling the lifting telescopic cylinder to be connected with a bolt of the rail body, and a bolt connecting process of the lifting telescopic cylinder, and connecting rod, and connecting the lifting telescopic cylinder.
The technical effects of the technical scheme are as follows: the side guard plate self-made piece and the telescopic beam self-made piece are installed in an inclined state, so that the side guard plate self-made piece and the telescopic beam self-made piece are in independent compound motion again in the subsequent installation process, and the phenomenon of collision and impact among the top plate main piece, the side guard plate self-made piece and the telescopic beam self-made piece is prevented from occurring during the installation of the hydraulic support.
In the present invention, the guide rail and the operation table are basic components and are also essential features of the present invention, and the drive chain device, the first lifting table, the second lifting table, the turntable, the storage rack, and the nut runner are functional components and are features for achieving other technical effects of the present invention, and the first rail portion, the second rail portion, the traveling vehicle portion, the table portion, the tilt telescopic cylinder portion, the vehicle frame body, the wheel body, the connecting cylinder body, the bottom plate body, the baffle portion, the first vertical plate portion, the second vertical plate portion, the third vertical plate portion, the fourth vertical plate portion, the beam portion, and the lift telescopic cylinder portion are designed to meet the technical requirements of the patent law and the implementation rules thereof.
In the present technical solution, the guide rail and the operation table for adjusting the installation posture of the assembly of the top plate are important technical features, and there are novelty, creativity and practicality in the technical field of the top plate assembling apparatus and method for the hydraulic bracket, and the terms in the present technical solution can be explained and understood by the patent documents in the technical field.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Figure 1 is a schematic view of the present invention,
FIG. 2 is a schematic view of the connection relationship between the frame body 311 and the first lifting platform 4 and the second lifting platform 5,
figure 3 is a schematic view of the structure of the operating table 3,
figure 4 is a schematic view of the structure of the table portion 32,
the device comprises a driving chain device-1, a guide rail-2, an operation table-3, a first lifting table-4, a second lifting table-5, a rotating table-6, a storage rack-7, a nut tightening machine-8, a first rail part-21, a second rail part-22, a moving vehicle part-31, a table part-32, a turnover telescopic cylinder part-33, a vehicle frame body-311, a wheel body-312, a connecting column body-313, a bottom plate body-321, a baffle part-322, a first vertical plate part-323, a second vertical plate part-324, a third vertical plate part-325, a fourth vertical plate part-326, a beam part-41 and a lifting telescopic cylinder part-42.
Detailed Description
Terms such as "having," "including," and "comprising," as used herein with respect to the present invention, are to be understood as not requiring the presence or addition of one or more other elements or combinations thereof in accordance with the examination guidelines.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features mentioned in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other, and further, unless otherwise specified, the equipments and materials used in the following examples are commercially available, and if the processing conditions are not explicitly specified, please refer to the commercially available product specifications or follow the conventional method in the art.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A top plate mounting apparatus for a hydraulic support, fig. 1 is a first embodiment of the present invention, which will be described in detail with reference to the accompanying drawings, and includes a drive chain apparatus 1, a guide rail 2, an operation table 3, a first elevating table 4, a second elevating table 5, a rotating table 6, a storage rack 7 and a nut runner 8, and the drive chain apparatus 1 and the rotating table 6 are respectively provided on the guide rail 2, the operation table 3 is provided between the drive chain apparatus 1 and the guide rail 2, and the first elevating table 4, the second elevating table 5 and the nut runner 8 are provided between the operation table 3 and the guide rail 2, and the storage rack 7 is provided on the rotating table 6.
In the present embodiment, the guide rail 2 is configured to include a first rail portion 21 and a second rail portion 22 and an upper end surface portion of the first rail portion 21 and an upper end surface portion of the second rail portion 22 are respectively configured to be coupled to the operation table 3, one end of the first rail portion 21 and one end of the second rail portion 22 are respectively configured to be coupled to the rotation table 6 in a through-type and provided with the first raising and lowering table 4 and the nut runner 8 at an outer side surface portion of the first rail portion 21, the second raising and lowering table 5 and the nut runner 8 at an outer side surface portion of the second rail portion 22 and provided with the driving chain device 1 between the first rail portion 21 and the second rail portion 22, the first rail portion 21 and the second rail portion 22 are respectively configured as an i-beam and a lower end surface portion of the first rail portion 21 and a lower end surface portion of the second rail portion 22 are respectively configured to be coupled to the foundation.
The guide rail 2 forms a support connection point for the drive chain device 1, the operation table 3, the first elevation table 4, the second elevation table 5, the rotation table 6 and the nut runner 8, the first rail portion 21 and the second rail portion 22 connect the drive chain device 1, the operation table 3, the rotation table 6 and the nut runner 8, the first rail portion 21 connects the first elevation table 4, the second rail portion 22 connects the second elevation table 5, and the technical purpose is that: for serving as a support carrier for the worktop 3.
In the present embodiment, the driving chain device 1 is provided as a sprocket rotating device and the driving sprocket of the driving chain device 1 is provided at one of the ends of the guide rail 2, the driven sprocket of the driving chain device 1 is provided at the other end of the guide rail 2 and the chain of the driving chain device 1 is provided to be detachably coupled with the operation table 3.
Through driving chain device 1, formed the support tie point to driving chain device 1 and operation panel 3, by driving chain device 1, realized being connected with operation panel 3, its technical aim at: as a driving means for moving the operation table 3 on the guide rail 2.
In the present embodiment, the operation table 3 is provided to include the moving vehicle portion 31, the table portion 32, and the tilt telescopic cylinder portion 33, and one of the side bodies of the lower end surface of the table portion 32 is provided to be coupled to one of the side bodies of the upper end surface of the moving vehicle portion 31 through the rotation shaft, one of the ends of the tilt telescopic cylinder portion 33 is provided to be coupled to the other of the side bodies of the upper end surface of the moving vehicle portion 31 through the rotation shaft, and the other of the ends of the tilt telescopic cylinder portion 33 is provided to be coupled to the intermediate body of the lower end surface of the table portion 32 through the rotation shaft, and the moving vehicle portions 31 are respectively provided to be coupled to the drive chain device 1 and the guide rail 2, and the tilt telescopic cylinder portion 33 is provided as a two-joint telescopic cylinder having a liquid filling port portion with a shutoff valve.
Through operation panel 3, formed the support tie point to driving chain device 1 and guide rail 2, by locomotive portion 31, realized being connected with driving chain device 1, realized being connected with guide rail 2, by stage portion 32 and upset telescopic cylinder portion 33, realized as to offside backplate from finished piece and telescopic beam from finished piece and roof main part and carried out the mount table, its technical aim at: for use as a mounting operating member for the top plate.
In this embodiment, the traveling bogie 31 is set up to include the bogie body 311, the wheel body 312 and the connection cylinder 313 and the lower end face corner of the bogie body 311 respectively set up to be coupled with the rotary type of the wheel body 312 through the lug seat, the lower end face middle part of the bogie body 311 is set up to be coupled with the connection cylinder 313 and the wheel body 312 is set up to be coupled with the guide rail 2, the connection cylinder 313 is set up to be coupled with the driving chain device 1 through the bolt and the pressing plate, the bogie body 311 is respectively set up to be coupled with the platform part 32 and the turnover telescopic cylinder part 33 and the bogie body 311 is set up to be the rectangular frame-shaped body, the wheel body 312 is set up to be the disk-shaped body with the groove body on the peripheral side part and the connection cylinder 313 is set up to be the block-shaped body with the threaded hole body on the lower end face part.
The technical purpose is as follows: the table portion 32 is movably supported.
In the present embodiment, the table portion 32 is provided to include a bottom plate body 321, a baffle portion 322, a first vertical plate portion 323, a second vertical plate portion 324, a third vertical plate portion 325, and a fourth vertical plate portion 326, and one of the side bodies of the upper end surface of the bottom plate body 321 is provided to be coupled to the baffle portion 322, the rear side body of the upper end surface of the bottom plate body 321 is provided to be coupled to the first vertical plate portion 323 and the front side body of the upper end surface of the bottom plate body 321 is provided to be coupled to the fourth vertical plate portion 326, the intermediate bodies of the upper end surface of the bottom plate body 321 are provided to be coupled to the second vertical plate portion 324 and the third vertical plate portion 325, respectively, and the bottom plate body 321 is provided to be coupled to the mobile vehicle portion 31 and the table portion 32, the bottom plate body 321 is provided to be a rectangular plate-shaped body and the baffle portion 322, the first vertical plate portion 323, the second vertical plate portion 324, the third vertical plate portion 325, and the fourth vertical plate portion 326 are provided to be a strip-shaped body, respectively, and the baffle portions 322 are provided to be arranged to be distributed at intervals along the vertical center line of the bottom plate body 321.
The technical purpose is as follows: the die parts are mounted and operated on the top plate.
In this embodiment, the first lifting platform 4 and the second lifting platform 5 are respectively configured to include a beam portion 41 and a lifting telescopic cylinder portion 42, and the upper end of the lifting telescopic cylinder portion 42 is configured to be coupled to the lower end surface lug of the beam portion 41 through a rotation shaft, the lower end of the lifting telescopic cylinder portion 42 is configured to be coupled to the ground and the beam portion 41 is configured to be a rectangular cylinder with a lug at the lower end surface, the lifting telescopic cylinder portion 42 is configured to be a two-section telescopic cylinder with a stop valve at the filling port portion and the lifting telescopic cylinder portion 42 is configured to be distributed at intervals along the transverse center line of the beam portion 41, and the beam portion 41 is configured to be distributed at intervals along the center line of the guide rail 2.
Through first elevating platform 4 and second elevating platform 5, formed the support tie point to guide rail 2, by roof beam portion 41, realized being connected with guide rail 2, by lift telescopic cylinder portion 42, realized carrying out lift processing to roof beam portion 41, its technical aim at: the lifting device is used as a component for lifting the middle component for mounting the top plate.
In the present embodiment, the rotating table 6 is provided as an electrically controlled rotating table having a support frame and the support frame of the rotating table 6 is provided to be coupled with the guide rail 2 in a cross manner, and the peripheral side surface portion of the rotating table 6 is provided to be distributed corresponding to the storage rack 7.
Through rotating platform 6, formed the support tie point to guide rail 2 and storage frame 7, by rotating platform 6, realized being connected with guide rail 2, realized with storage frame 7's being connected, its technical aim at: for transferring the top plate from the operation table 3 to the storage rack 7.
In the present embodiment, the storage rack 7 is provided as a U-shaped rack body and the inner end of the storage rack 7 is provided to be distributed corresponding to the rotating table 6.
Through storing frame 7, formed the support tie point to revolving stage 6, by storing frame 7, realized being connected with revolving stage 6, its technical aim at: for serving as a means for temporarily storing the top plate.
In the present embodiment, the nut runners 8 are provided as pneumatic nut runners and the nut runners 8 are provided in a distribution corresponding to the operation table 3, the nut runners 8 being provided in a spaced arrangement along the center line of the guide rail 2.
The nut runner 8 forms a supporting connection point for the console 3, and the nut runner 8 is connected to the console 3, and the technical purpose is that: the top plate is used as a component for mounting bolts and nuts on the top plate.
In the present embodiment, the operation table 3 and the drive chain device 1 and the guide rail 2 are disposed to be distributed in a manner of moving the installation station and the operation table 3, the drive chain device 1 and the guide rail 2 and the first and second elevating tables 4 and 5 are disposed to be distributed in a manner of the lift member, the operation table 3, the drive chain device 1 and the guide rail 2 and the rotating table 6 and the storage rack 7 are disposed to be distributed in a manner of the temporary storage area setting and the operation table 3, the drive chain device 1 and the guide rail 2 and the nut runner 8 are disposed to be distributed in a manner of the auxiliary tool setting and the center line of the guide rail 2 and the center line of the storage rack 7 are disposed to be vertically distributed to each other, and the bottom plate body 321 is disposed to be coupled with the carriage body 311.
The invention is further described below with reference to the following examples, which are intended to illustrate the invention but not to limit it further.
A top plate assembling method for a hydraulic support, according to a first embodiment of the present invention, comprises the steps of: the turning telescopic cylinder 33 is contracted to make the table part 32 horizontal, the top plate main member is placed between the second vertical plate part 324 and the third vertical plate part 325, the side guard plate self-member, the side guard telescopic cylinder and the guide rod are respectively placed between the first vertical plate part 323 and the second vertical plate part 324, between the third vertical plate part 325 and the fourth vertical plate part 326, the telescopic beam self-member and the telescopic beam telescopic cylinder are placed between the first vertical plate part 323 and the second vertical plate part 324 or between the third vertical plate part 325 and the fourth vertical plate part 326, the moving vehicle part 31 is hoisted, the wheel bodies 312 are respectively placed on the first rail part 21 and the second rail part 22, the pressing plate is placed between the connecting column 313 and the chain of the driving chain device 1, the bolts are connected with the threaded holes of the connecting column 313 in series, the bolts are acted on the pressing plate, and the driving chain device 1 is in the working state, the table part 32 is driven to enter an installation station I, the driving chain device 1 is in a non-working state, a stop valve of the turnover telescopic cylinder part 33 is in an open state, the turnover telescopic cylinder part 33 is in an extension state, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 38-42 degrees, the stop valve of the turnover telescopic cylinder part 33 is in a closed state, a side guard plate self-made part, a side guard telescopic cylinder and a guide rod are respectively installed on a top plate main part on the installation station I, after the side guard plate self-made part, the side guard telescopic cylinder and the guide rod are installed, the driving chain device 1 is in a working state, the table part 32 is driven to enter an installation station II, the driving chain device 1 is in a non-working state, the stop valve of the turnover telescopic cylinder part 33 is in an open state, the turnover telescopic cylinder part 33 is stretched, and the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 28-33 degrees, then the stop valve of the turning telescopic cylinder part 33 is in a closed state, the telescopic beam self-made piece and the telescopic beam telescopic cylinder are respectively installed on the top plate main piece on an installation station II, after the telescopic beam self-made piece and the telescopic beam telescopic cylinder are installed, the driving chain device 1 is in a working state, the table part 32 is driven to enter an installation station III, the driving chain device 1 is in a non-working state, the stop valve of the turning telescopic cylinder part 33 is in an open state, the turning telescopic cylinder part 33 is extended and retracted, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 8-13 degrees, then the stop valve of the turning telescopic cylinder part 33 is in a closed state, and on the installation station III, a valve part and a rubber pipe part are respectively installed on the side protection cylinder and the telescopic beam telescopic cylinder, after the valve components and the hose components are installed, the driving chain device 1 is in a working state, the table part 32 is driven to enter the installation station IV, the driving chain device 1 is in a non-working state, the stop valve of the overturning telescopic cylinder part 33 is in an opening state, the overturning telescopic cylinder part 33 is in a telescopic state, the bottom plate body 321 is overturned on the frame body 311, the bottom plate body 321 is in a horizontal state, the stop valve of the overturning telescopic cylinder part 33 is in a closing state, the installation postures of the top plate main part, the side guard telescopic cylinder, the guide rod, the telescopic beam self-part, the telescopic beam telescopic cylinder, the valve components and the hose components are tested on the installation station IV, when the test is finished, the top plate component is obtained, the lifting telescopic cylinder part 42 is in an extending state, the beam part 41 supports the top plate component, pushing acting force is applied to the top plate component, the top plate assembly is moved to the operating platform 3, the operating platform 3 is rotated to enable the top plate assembly to correspond to the storage rack 7, then pushing acting force is applied to the top plate assembly, the top plate assembly is moved to the storage rack 7, the screw and nut tightening is carried out in the installation process of the plate main part, the side guard expansion cylinder, the guide rod, the expansion beam expansion cylinder, the valve part and the rubber part through the nut tightening machine 8, the bolt is rotated in the reverse direction in the threaded hole body of the connecting cylinder 313 to be separated from the threaded hole body of the connecting cylinder 313, the pressing plate is separated from the connecting cylinder 313 and the chain of the driving chain device 1, the moving vehicle part 31 is hoisted, and the wheel body 312 is separated from the first rail part 21 and the second rail part 22.
The second embodiment of the present invention comprises the following steps: the turning telescopic cylinder part 33 is in a contracted state, the table part 32 is in a horizontal state, the top plate main part is placed between the second vertical plate part 324 and the third vertical plate part 325, the side guard plate self-part, the side guard telescopic cylinder and the guide rod are respectively placed between the first vertical plate part 323 and the second vertical plate part 324, between the third vertical plate part 325 and the fourth vertical plate part 326, the telescopic beam self-part and the telescopic beam telescopic cylinder are placed between the first vertical plate part 323 and the second vertical plate part 324 or between the third vertical plate part 325 and the fourth vertical plate part 326, the moving vehicle part 31 is hoisted, the wheel body 312 is respectively placed on the first rail part 21 and the second rail part 22, the pressure plate is placed between the connecting column 313 and the chain of the driving chain device 1, the bolt penetrates the rear part and is connected with the threaded hole body of the connecting column 313, the bolt acts on the pressure plate, the driving chain device 1 is in an operating state, the table part 32 is driven to enter the installation station I, the driving chain device 1 is in a non-working state, the stop valve of the turnover telescopic cylinder part 33 is in an opening state, the turnover telescopic cylinder part 33 is in an extension state, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 38 degrees, the stop valve of the turnover telescopic cylinder part 33 is in a closing state, the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod are respectively installed on the top plate main piece on the installation station I, after the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod are installed, the driving chain device 1 is in a working state, the table part 32 is driven to enter the installation station II, the driving chain device 1 is in a non-working state, the stop valve of the turnover telescopic cylinder part 33 is in an opening state, the turnover telescopic cylinder part 33 is stretched, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 28 degrees, then the stop valve of the turnover telescopic cylinder part 33 is in a closed state, the self-made part of the telescopic beam and the telescopic cylinder of the telescopic beam are respectively arranged on the main part of the top plate at an installation station II, after the self-made part of the telescopic beam and the telescopic cylinder of the telescopic beam are arranged, the driving chain device 1 is in a working state, the table part 32 is driven into an installation station III, the driving chain device 1 is in a non-working state, the stop valve of the turnover telescopic cylinder part 33 is in an open state, the turnover telescopic cylinder part 33 is stretched, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 8 degrees, the stop valve of the turnover telescopic cylinder part 33 is in a closed state, the valve parts and the rubber pipe parts are respectively arranged on the side protection telescopic cylinder and the telescopic cylinder of the telescopic beam at the installation station III, and after the valve parts and the rubber pipe parts are arranged, the driving chain device 1 is in a working state, the table part 32 is driven to enter an installation station IV, the driving chain device 1 is in a non-working state, a stop valve of the turnover telescopic cylinder part 33 is in an open state, the turnover telescopic cylinder part 33 is telescopic, the bottom plate body 321 is turned over on the frame body 311, the bottom plate body 321 is in a horizontal state, the stop valve of the turnover telescopic cylinder part 33 is in a closed state, a top plate main part and side guard plate self-made part, a side guard telescopic cylinder, a guide rod, a telescopic beam self-made part, a telescopic beam telescopic cylinder, a valve part and a rubber pipe part are tested on the installation station IV, after the test is completed, a top plate assembly is obtained, a lifting telescopic cylinder part 42 is in an extension state, a beam part 41 supports the top plate assembly, pushing acting force is applied to the top plate assembly, the top plate assembly is moved to the operating platform 3, and the operating platform 3 is rotated, the top plate assembly corresponds to the storage rack 7, pushing acting force is applied to the top plate assembly, the top plate assembly is moved to the storage rack 7, the main plate part, the side protection plate self-made part, the side protection telescopic cylinder, the guide rod, the telescopic beam self-made part, the telescopic beam telescopic cylinder, the valve part and the rubber part are screwed down through the screw nut screwing machine 8 in the installation process, the bolt rotates in the threaded hole body of the connecting column 313 in the opposite direction, the bolt is separated from the threaded hole body of the connecting column 313, the pressing plate is separated from the connecting column 313 and the chain of the driving chain device 1, the moving vehicle part 31 is lifted, and the wheel body 312 is separated from the first rail part 21 and the second rail part 22.
In a third embodiment of the present invention, the steps are: the turning telescopic cylinder part 33 is contracted to make the table part 32 horizontal, the top plate main part is placed between the second vertical plate part 324 and the third vertical plate part 325, the side guard plate self-part, the side guard telescopic cylinder and the guide rod are respectively placed between the first vertical plate part 323 and the second vertical plate part 324, between the third vertical plate part 325 and the fourth vertical plate part 326, the telescopic beam self-part and the telescopic beam telescopic cylinder are placed between the first vertical plate part 323 and the second vertical plate part 324 or between the third vertical plate part 325 and the fourth vertical plate part 326, the moving vehicle part 31 is hoisted, the wheel bodies 312 are respectively placed on the first rail part 21 and the second rail part 22, the pressure plate is placed between the connecting column 313 and the chain of the driving chain device 1, the bolts are connected with the threaded hole body of the connecting column 313 after penetrating, the bolts act on the pressure plate, the driving chain device 1 is in an operating state, and the table part 32 is driven into the installation station I, the driving chain device 1 is in a non-working state, the stop valve of the turnover telescopic cylinder part 33 is in an opening state, the turnover telescopic cylinder part 33 is in an extension state, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 42 degrees, the stop valve of the turnover telescopic cylinder part 33 is in a closing state, the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod are respectively arranged on the top plate main piece on the installation station I, after the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod are installed, the driving chain device 1 is in a working state, the table part 32 is driven to enter the installation station II, the driving chain device 1 is in a non-working state, the stop valve of the turnover telescopic cylinder part 33 is in an opening state, the turnover telescopic cylinder part 33 is stretched, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 33 degrees, then the stop valve of the turning telescopic cylinder part 33 is in a closed state, the self-made part of the telescopic beam and the telescopic cylinder of the telescopic beam are respectively arranged on the main part of the top plate at an installation station II, after the self-made part of the telescopic beam and the telescopic cylinder of the telescopic beam are arranged, the driving chain device 1 is in a working state, the table part 32 is driven into an installation station III, the driving chain device 1 is in a non-working state, the stop valve of the turning telescopic cylinder part 33 is in an open state, the turning telescopic cylinder part 33 is extended, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 13 degrees, the stop valve of the turning telescopic cylinder part 33 is in a closed state, the valve parts and the rubber pipe parts are respectively arranged on the side protection telescopic cylinder and the telescopic cylinder of the telescopic beam at the installation station III, and after the valve parts and the rubber pipe parts are arranged, the driving chain device 1 is in a working state, driving the table part 32 to enter an installation station IV, enabling the driving chain device 1 to be in a non-working state, enabling the stop valve of the overturning telescopic cylinder part 33 to be in an open state, enabling the overturning telescopic cylinder part 33 to be in a telescopic state, enabling the bottom plate body 321 to be overturned on the frame body 311, enabling the stop valve of the overturning telescopic cylinder part 33 to be in a horizontal state, enabling the stop valve of the overturning telescopic cylinder part 33 to be in a closed state, on the installation station IV, testing the installation postures of the top plate main part and the side guard plate self-made part, the side guard telescopic cylinder, the guide rod, the telescopic beam self-made part, the telescopic beam telescopic cylinder, the valve part and the rubber pipe part, obtaining a top plate assembly after the testing is completed, enabling the lifting telescopic cylinder part 42 to be in an extension state, enabling the beam part 41 to support the top plate assembly, applying a pushing acting force to the top plate assembly, moving the top plate assembly to the operation table 3, and enabling the operation table 3 to rotate, the top plate assembly corresponds to the storage rack 7, pushing acting force is applied to the top plate assembly, the top plate assembly is moved to the storage rack 7, the main plate part, the side guard plate self-made part, the side guard telescopic cylinder, the guide rod, the telescopic beam self-made part, the telescopic beam telescopic cylinder, the valve part and the rubber pipe part are screwed up through the screw nuts by the nut screwing machine 8, the bolt is rotated in the threaded hole body of the connecting column 313 in the opposite direction, the bolt is separated from the threaded hole body of the connecting column 313, the pressing plate is separated from the connecting column 313 and the chain of the driving chain device 1, the moving vehicle part 31 is hoisted, and the wheel body 312 is separated from the first rail part 21 and the second rail part 22.
The fourth embodiment of the present invention comprises the following steps: the turning telescopic cylinder part 33 is contracted to make the table part 32 horizontal, the top plate main part is placed between the second vertical plate part 324 and the third vertical plate part 325, the side guard plate self-part, the side guard telescopic cylinder and the guide rod are respectively placed between the first vertical plate part 323 and the second vertical plate part 324, between the third vertical plate part 325 and the fourth vertical plate part 326, the telescopic beam self-part and the telescopic beam telescopic cylinder are placed between the first vertical plate part 323 and the second vertical plate part 324 or between the third vertical plate part 325 and the fourth vertical plate part 326, the moving vehicle part 31 is hoisted, the wheel bodies 312 are respectively placed on the first rail part 21 and the second rail part 22, the pressure plate is placed between the connecting column 313 and the chain of the driving chain device 1, the bolts are connected with the threaded hole body of the connecting column 313 after penetrating, the bolts act on the pressure plate, the driving chain device 1 is in an operating state, and the table part 32 is driven into the installation station I, the driving chain device 1 is in a non-working state, the stop valve of the turnover telescopic cylinder part 33 is in an opening state, the turnover telescopic cylinder part 33 is in an extension state, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 40 degrees, the stop valve of the turnover telescopic cylinder part 33 is in a closing state, the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod are respectively arranged on the top plate main piece on the installation station I, after the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod are installed, the driving chain device 1 is in a working state, the table part 32 is driven to enter the installation station II, the driving chain device 1 is in a non-working state, the stop valve of the turnover telescopic cylinder part 33 is in an opening state, the turnover telescopic cylinder part 33 is stretched, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 30 degrees, then the stop valve of the turnover telescopic cylinder part 33 is in a closed state, the self-made part of the telescopic beam and the telescopic cylinder of the telescopic beam are respectively arranged on the main part of the top plate at an installation station II, after the self-made part of the telescopic beam and the telescopic cylinder of the telescopic beam are arranged, the driving chain device 1 is in a working state, the table part 32 is driven into an installation station III, the driving chain device 1 is in a non-working state, the stop valve of the turnover telescopic cylinder part 33 is in an open state, the turnover telescopic cylinder part 33 is stretched, the bottom plate body 321 is turned over on the frame body 311, the inclination angle of the bottom plate body 321 is 10 degrees, the stop valve of the turnover telescopic cylinder part 33 is in a closed state, the valve parts and the rubber pipe parts are respectively arranged on the side protection telescopic cylinder and the telescopic cylinder of the telescopic beam at the installation station III, and after the valve parts and the rubber pipe parts are arranged, the driving chain device 1 is in a working state, driving the table part 32 to enter an installation station IV, enabling the driving chain device 1 to be in a non-working state, enabling the stop valve of the overturning telescopic cylinder part 33 to be in an open state, enabling the overturning telescopic cylinder part 33 to be in a telescopic state, enabling the bottom plate body 321 to be overturned on the frame body 311, enabling the stop valve of the overturning telescopic cylinder part 33 to be in a horizontal state, enabling the stop valve of the overturning telescopic cylinder part 33 to be in a closed state, on the installation station IV, testing the installation postures of the top plate main part and the side guard plate self-made part, the side guard telescopic cylinder, the guide rod, the telescopic beam self-made part, the telescopic beam telescopic cylinder, the valve part and the rubber pipe part, obtaining a top plate assembly after the testing is completed, enabling the lifting telescopic cylinder part 42 to be in an extension state, enabling the beam part 41 to support the top plate assembly, applying a pushing acting force to the top plate assembly, moving the top plate assembly to the operation table 3, and enabling the operation table 3 to rotate, the top plate assembly corresponds to the storage rack 7, pushing acting force is applied to the top plate assembly, the top plate assembly is moved to the storage rack 7, the main plate part, the side guard plate self-made part, the side guard telescopic cylinder, the guide rod, the telescopic beam self-made part, the telescopic beam telescopic cylinder, the valve part and the rubber pipe part are screwed up through the screw nuts by the nut screwing machine 8, the bolt is rotated in the threaded hole body of the connecting column 313 in the opposite direction, the bolt is separated from the threaded hole body of the connecting column 313, the pressing plate is separated from the connecting column 313 and the chain of the driving chain device 1, the moving vehicle part 31 is hoisted, and the wheel body 312 is separated from the first rail part 21 and the second rail part 22.
In the second embodiment of the present invention, the guide rail 2 and the operation table 3 are coupled to each other in such a manner as to adjust the installation posture of the components of the top plate.
In the present embodiment, the console 3 is coupled to the guide rail 2 in such a manner that the mounting inclination angle of the skirt self-made member is larger than that of the telescopic beam self-made member.
In the present embodiment, a first attachment device is further included and is disposed between the console 3 and the guide rail 2, the first attachment device being provided as the drive chain device 1.
In this embodiment, a second attachment device is further included and disposed between the console 3 and the guide rail 2, and the second attachment device is configured to include the first elevating platform 4 and the second elevating platform 5.
In this embodiment, a third attachment device is further included and is arranged on the rail 2, the third attachment device being arranged to include the rotating table 6 and the storage rack 7.
In this embodiment, a fourth attachment device is also included and is provided on the rail 2, the fourth attachment device being provided as a nut runner 8.
A second embodiment of the invention is based on the first embodiment,
the second embodiment of the present invention comprises the steps of: the guide rail 2 realizes setting of installation stations at different positions, and the operation table 3 realizes adjustment of installation postures of components of the top plate.
A second embodiment of the invention is based on the first embodiment.
The invention has the following characteristics:
1. due to the design of the guide rail 2 and the operation table 3, the installation stations at different positions are arranged through the guide rail 2, the installation posture of the assembly of the top plate is adjusted through the operation table 3, the technical problem that the top plate main part keeps a state consistently, so that the installation posture which is the same as the side guard plate self-made part and the telescopic beam self-made part is limited is solved, and therefore the top plate assembly efficiency of the hydraulic support is improved.
2. Due to the design of the driving chain device 1, the chain driving is realized to carry out installation station conversion.
3. Due to the design of the first lifting platform 4 and the second lifting platform 5, the top plate is lifted.
4. Owing to designed revolving stage 6 and store frame 7, realized keeping in the setting to the roof.
5. Due to the design of the nut runner 8, the setting of the installation tool is achieved.
6. Because the structural shape is limited by the numerical range, the numerical range is the technical characteristic of the technical scheme of the invention, and is not the technical characteristic obtained by formula calculation or limited tests, and tests show that the technical characteristic of the numerical range achieves good technical effect.
7. Due to the design of the technical characteristics of the invention, tests show that each performance index of the invention is at least 1.7 times of the existing performance index under the action of the single and mutual combination of the technical characteristics, and the invention has good market value through evaluation.
Still other technical features associated with the guide rail 2 and the operation table 3 for adjusting the installation posture of the ceiling board assembly are one of the embodiments of the present invention, and the respective technical features of the above-described embodiments may be arbitrarily combined, and in order to satisfy the requirements of patent laws, patent practice rules, and examination guidelines, all possible combinations of the respective technical features of the above-described embodiments will not be described.
The above embodiment is only one implementation form of the top plate assembling device and method for the hydraulic support provided by the invention, and other modifications, additions, subtractions or steps of the solution provided by the invention, or other technical fields similar to the invention are also included in the protection scope of the invention.

Claims (12)

1. The utility model provides a roof assembly quality for hydraulic support, characterized by: comprises a guide rail (2) used as a supporting rail body and an operating platform (3) which is arranged on the guide rail (2) and is used for assembling a top plate.
2. The head plate assembly apparatus for a hydraulic mount according to claim 1, wherein: the guide rail (2) and the operation table (3) are coupled to each other in such a manner as to adjust the installation attitude of the components of the top plate.
3. The head plate assembly apparatus for a hydraulic mount according to claim 2, wherein: the operation platform (3) is connected with the guide rail (2) in a mode that the installation inclination angle of the side guard plate self-made piece is larger than that of the telescopic beam self-made piece.
4. The head plate mounting apparatus for a hydraulic mount according to claim 1, wherein: the operation table (3) is provided with a moving vehicle part (31), a table part (32) and a turnover telescopic cylinder part (33),
or, a first attachment device is also included and arranged between the console (3) and the guide rail (2), the first attachment device is arranged as a drive chain device (1),
or a second accessory device is arranged between the operation platform (3) and the guide rail (2), the second accessory device is arranged to comprise a first lifting platform (4) and a second lifting platform (5),
or, a third attachment device is arranged on the guide rail (2), the third attachment device is arranged to comprise a rotating table (6) and a storage rack (7),
or, a fourth attachment device is included and arranged on the rail (2), the fourth attachment device being arranged as a nut runner (8).
5. The top plate mounting apparatus for a hydraulic mount of claim 4, wherein: a driving chain device (1) and a rotating table (6) are respectively arranged on the guide rail (2), an operation table (3) is arranged between the driving chain device (1) and the guide rail (2), a first lifting table (4), a second lifting table (5) and a nut tightening machine (8) are arranged between the operation table (3) and the guide rail (2), and a storage rack (7) is arranged on the rotating table (6).
6. The head plate assembly apparatus for a hydraulic mount of claim 5, wherein: the guide rail (2) is provided to include a first rail portion (21) and a second rail portion (22) and an upper end surface portion of the first rail portion (21) and an upper end surface portion of the second rail portion (22) are respectively provided to be coupled to the operation table (3), one end of the first rail portion (21) and one end of the second rail portion (22) are respectively provided to be coupled in series with the turn table (6) and a first lifter (4) and a nut runner (8) are respectively provided on an outer side surface portion of the first rail portion (21), a second lifter (5) and a nut runner (8) are respectively provided on an outer side surface portion of the second rail portion (22) and a drive chain device (1) is provided between the first rail portion (21) and the second rail portion (22), the first rail portion (21) and the second rail portion (22) are respectively provided to be i-shaped beams and a lower end surface portion of the first rail portion (21) and a lower end surface portion of the second rail portion (22) are respectively provided to be coupled to the foundation.
7. The head plate mounting apparatus for a hydraulic mount according to claim 5, wherein: one of the side bodies of the lower end surface of the table part (32) is connected with one of the side bodies of the upper end surface of the movable vehicle part (31) through a rotating shaft, one end head of the turnover telescopic cylinder part (33) is connected with the other side body of the upper end surface of the movable vehicle part (31) through a rotating shaft, the other end head of the turnover telescopic cylinder part (33) is connected with the middle body of the lower end surface of the table part (32) through a rotating shaft, the movable vehicle part (31) is respectively connected with the driving chain device (1) and the guide rail (2) and the turnover telescopic cylinder part (33) is provided with a two-section telescopic cylinder with a stop valve at a liquid injection port part,
or, remove car portion (31) and set up to include car frame body (311), wheel body (312) and connection cylinder (313) and the lower extreme terminal surface bight of car frame body (311) sets up respectively to coupleing with wheel body (312) rotary type through the ear seat, the lower extreme terminal surface intermediate part of car frame body (311) sets up to coupleing and wheel body (312) sets up to coupleing with guide rail (2) with connection cylinder (313), it sets up to coupleing with driving chain device (1) through bolt and clamp plate to connect cylinder (313), car frame body (311) sets up respectively to coupleing and car frame body (311) sets up to the rectangular frame body with platform portion (32) and upset telescopic cylinder portion (33), wheel body (312) sets up to the disk body that peripheral side portion has the groove body and connects cylinder (313) and sets up to the block body that lower extreme terminal surface portion has the screw hole body,
or, the platform part (32) is arranged to include a bottom plate body (321), a baffle plate part (322), a first vertical plate part (323), a second vertical plate part (324), a third vertical plate part (325) and a fourth vertical plate part (326) and one of the side bodies of the upper end surface of the bottom plate body (321) is arranged to be coupled with the baffle plate part (322), the rear side body of the upper end surface of the bottom plate body (321) is arranged to be coupled with the first vertical plate part (323) and the front side body of the upper end surface of the bottom plate body (321) is arranged to be coupled with the fourth vertical plate part (326), the intermediate body of the upper end surface of the bottom plate body (321) is respectively arranged to be coupled with the second vertical plate part (324) and the third vertical plate part (325) and the bottom plate body (321) is respectively arranged to be coupled with the mobile vehicle part (31) and the platform part (32), the bottom plate body (321) is arranged to be a rectangular plate body and the baffle plate part (322), the first vertical plate part (323), the second vertical plate part (325), the third vertical plate part (325) and the fourth vertical plate part (326) are arranged to be arranged along the baffle plate part (322), and the baffle plate part (322).
8. The head plate mounting apparatus for a hydraulic mount according to claim 5, wherein: the driving chain device (1) is arranged as a chain wheel rotating device, a driving chain wheel of the driving chain device (1) is arranged at one end of the guide rail (2), a driven chain wheel of the driving chain device (1) is arranged at the other end of the guide rail (2), and a chain of the driving chain device (1) is detachably connected with the operating platform (3).
9. The head plate mounting apparatus for a hydraulic mount according to claim 5, wherein: the first lifting platform (4) and the second lifting platform (5) are respectively arranged to comprise a beam part (41) and a lifting telescopic cylinder part (42), the upper end of the lifting telescopic cylinder part (42) is arranged to be connected with a lug seat of the lower end surface of the beam part (41) through a rotating shaft, the lower end of the lifting telescopic cylinder part (42) is arranged to be connected with a foundation, the beam part (41) is arranged to be a rectangular cylinder with a lug seat on the lower end surface, the lifting telescopic cylinder part (42) is arranged to be a two-section telescopic cylinder with a stop valve at a liquid injection port part, the lifting telescopic cylinder part (42) is arranged to be distributed at intervals along the transverse center line of the beam part (41), the beam part (41) is arranged to be distributed at intervals along the center line of the guide rail (2),
or the rotating platform (6) is an electric control rotating platform with a support frame, the support frame of the rotating platform (6) is connected with the guide rail (2) in a crossing way, the peripheral side surface part of the rotating platform (6) is distributed corresponding to the storage rack (7),
or the storage rack (7) is arranged into a U-shaped rack body, the inner end head of the storage rack (7) is arranged to be distributed corresponding to the rotating table (6),
or the nut tightening machines (8) are arranged as pneumatic nut tightening machines and the nut tightening machines (8) are arranged to be distributed corresponding to the operating table (3), and the nut tightening machines (8) are arranged to be distributed at intervals along the central line of the guide rail (2).
10. The top plate mounting apparatus for a hydraulic mount according to any one of claims 1 to 7, wherein: the operation table (3), the driving chain device (1) and the guide rail (2) are distributed in a mode of moving an installation station, the operation table (3), the driving chain device (1), the guide rail (2), the first lifting table (4) and the second lifting table (5) are distributed in a mode of jacking parts, the operation table (3), the driving chain device (1), the guide rail (2), the rotating table (6) and the storage rack (7) are distributed in a mode of setting a temporary storage area, the operation table (3), the driving chain device (1), the guide rail (2) and the nut tightening machine (8) are distributed in a mode of setting an auxiliary tool, the central line of the guide rail (2) and the central line of the storage rack (7) are arranged to be distributed in a mutually perpendicular mode, and the bottom plate body (321) is connected with the vehicle frame body (311).
11. A top plate assembling method for a hydraulic support is characterized by comprising the following steps: the method comprises the following steps: the guide rail (2) is used for setting installation stations at different positions, and the operation table (3) is used for adjusting the installation posture of the top plate assembly.
12. The top plate assembling method for a hydraulic support as set forth in claim 5, wherein: the method comprises the following steps: the turning telescopic cylinder part (33) is in a contracted state, the platform part (32) is in a horizontal state, the top plate main part is placed between a second vertical plate part (324) and a third vertical plate part (325), the side guard plate self-part, the side guard telescopic cylinder and the guide rod are respectively placed between a first vertical plate part (323) and the second vertical plate part (324), between the third vertical plate part (325) and a fourth vertical plate part (326), the telescopic beam self-part and the telescopic beam telescopic cylinder are placed between the first vertical plate part (323) and the second vertical plate part (324) or between the third vertical plate part (325) and the fourth vertical plate part (326), the moving vehicle part (31) is hoisted, the wheel body (312) is respectively placed on a first rail part (21) and a second rail part (22), the pressure plate is placed between a connecting column (313) and a chain of a driving chain device (1 DEG), the bolts are penetrated and connected with a threaded hole body of the connecting column (313) in the rear, the bolts are acted on the pressure plate, the driving device (313), the driving device (1) is placed between the bottom chain device (313) and the chain device, the working chain device (33) and the turning cylinder part (33) is in an opening state, the turning cylinder part (321) and the turning cylinder part is in an inclined state, the turning cylinder part (33) and the turning cylinder part (33) is in an inclined state, the turning cylinder part (33) state, the turning cylinder part (321) is in an inclined state, on the installation station I, the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod are respectively installed on the top plate main piece, after the side guard plate self-made piece, the side guard telescopic cylinder and the guide rod are installed,
the driving chain device (1) is in a working state, the table part (32) is driven to enter the mounting station II, the driving chain device (1) is in a non-working state, the stop valve of the turnover telescopic cylinder part (33) is in an open state, the turnover telescopic cylinder part (33) is stretched, the bottom plate body (321) is turned over on the frame body (311), the inclination angle of the bottom plate body (321) is 28-33 degrees, the stop valve of the turnover telescopic cylinder part (33) is in a closed state, the telescopic beam self-piece and the telescopic beam telescopic cylinder are respectively mounted on the top plate main piece on the mounting station II, after the telescopic beam self-piece and the telescopic beam telescopic cylinder are mounted,
the driving chain device (1) is in a working state, the table part (32) is driven to enter an installation station III, the driving chain device (1) is in a non-working state, the stop valve of the turnover telescopic cylinder part (33) is in an opening state, the turnover telescopic cylinder part (33) is stretched, the bottom plate body (321) is turned over on the frame body (311), the inclination angle of the bottom plate body (321) is 8-13 degrees, the stop valve of the turnover telescopic cylinder part (33) is in a closing state, valve parts and rubber pipe parts are respectively installed on a side protection telescopic cylinder and a telescopic beam telescopic cylinder on the installation station III, and after the valve parts and the rubber pipe parts are installed,
enabling a driving chain device (1) to be in a working state, driving a table part (32) to enter an installation station IV, enabling the driving chain device (1) to be in a non-working state, enabling a stop valve of a turnover telescopic cylinder part (33) to be in an opening state, enabling the turnover telescopic cylinder part (33) to be in a telescopic state, enabling a bottom plate body (321) to be turned over on a frame body (311), enabling the bottom plate body (321) to be in a horizontal state, enabling the stop valve of the turnover telescopic cylinder part (33) to be in a closing state, and inspecting the installation postures of a top plate main part, a side guard telescopic cylinder, a guide rod, a telescopic beam self-manufactured part, a telescopic beam telescopic cylinder, a valve part and a rubber pipe part on the installation station IV to obtain a top plate assembly after the inspection is completed, the lifting telescopic cylinder part (42) is in an extension state, the beam part (41) supports the top plate component, a pushing acting force is applied to the top plate component, the top plate component is moved to the operating platform (3), the operating platform (3) is rotated, the top plate component corresponds to the storage rack (7), then the pushing acting force is applied to the top plate component, the top plate component is moved to the storage rack (7), a nut tightening machine (8) is used for realizing the screwing of a screw rod and a nut in the installation process of the plate main part, the side guard plate self-made part, the side guard telescopic cylinder, the guide rod, the telescopic beam self-made part, the telescopic beam telescopic cylinder, the valve parts and the rubber pipe parts, the bolt is rotated in the reverse direction in the threaded hole body of the connecting column body (313), and the bolt is separated from the threaded hole body of the connecting column body (313), the pressing plate is separated from the connecting column 313 and the chain of the driving chain device 1, the moving vehicle part 31 is hoisted, and the wheel body 312 is separated from the first rail part 21 and the second rail part 22.
CN202211112202.6A 2022-09-13 2022-09-13 Top plate assembling device and method for hydraulic support Pending CN115582690A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211112202.6A CN115582690A (en) 2022-09-13 2022-09-13 Top plate assembling device and method for hydraulic support

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211112202.6A CN115582690A (en) 2022-09-13 2022-09-13 Top plate assembling device and method for hydraulic support

Publications (1)

Publication Number Publication Date
CN115582690A true CN115582690A (en) 2023-01-10

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211112202.6A Pending CN115582690A (en) 2022-09-13 2022-09-13 Top plate assembling device and method for hydraulic support

Country Status (1)

Country Link
CN (1) CN115582690A (en)

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