CN115557770A - 具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法 - Google Patents
具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法 Download PDFInfo
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Abstract
本发明公开了具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法,步骤1:准备制备原料,原料包括:脱硫石膏、重钙、玻化微珠、纤维素醚、触变剂、缓凝剂;步骤2:准备辅助添加剂,辅助添加剂包括:能够释放负氧离子的膨化蛭石、防潮剂、阻燃剂和活性炭粉末;步骤3:将制备原料和辅助添加剂进行抽样取检,以保证各物料不会失效,并且抽样记录上传到电脑中,以保证有迹可循。有益效果在于:本发明在搅拌过程中通过温湿度探头对罐体内的温湿度进行检测,并将检测数据传输到设备的电控机构中,进而通过控制加热板以及真空泵动作,可将罐体内抽真空以及加热干燥,避免物料受到环境中温湿度的影响而影响产品的使用性能。
Description
技术领域
本发明涉及轻质抹灰石膏制备技术领域,尤其涉及具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法。
背景技术
抹灰石膏,又称粉刷石膏,是一种建筑内墙及顶板表面的抹灰材料,由石膏胶凝材料作基料配制而成,现有的具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法在使用过程中主要存在如下问题:
1、在制备过程中需要对添加的各物料进行搅拌,而在搅拌过程中,由于物料会受到罐体内温湿度的影响,进而会影响产品的使用性能。
2、在添加原料过程中是直接将称重好的物料进行添加,而由于物料在存放过程中会发生变质,并且在制备过程中无法对其进行检测,进而导致产品的次品率升高。
3、在添加辅助剂过程中使用的是甲醛消除剂或者采用光触媒的材料在光照下产生的负氧离子来消除甲醛,而由于甲醛消除剂自身为化学物品,有一定的危害性,同时光触媒的材料会受到光照的因素的影响,进而导致除甲醛能力不佳。
发明内容
本发明的目的就在于为了解决上述问题而提供具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法。
本发明通过以下技术方案来实现上述目的:
具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法,它包括以下步骤:
步骤1:准备制备原料,原料包括:脱硫石膏、重钙、玻化微珠、纤维素醚、触变剂、缓凝剂;
步骤2:准备辅助添加剂,辅助添加剂包括:能够释放负氧离子的膨化蛭石、防潮剂、阻燃剂和活性炭粉末;
步骤3:将制备原料和辅助添加剂进行抽样取检,以保证各物料不会失效,并且抽样记录上传到电脑中,以保证有迹可循;
步骤4;将制备原料和辅助添加剂按照各自预制的比例定量导入到搅拌罐中进行搅拌,使各物料均匀混合;
步骤5:将混合后的物料进行定量灌装。
进一步的,所述步骤1中的脱硫石膏的含量为800KG,重钙的含量为100KG,玻化微珠的含量为50KG,纤维素醚的含量为0.5KG,触变剂的含量为1.2KG,缓凝剂的含量为1KG,同时各物料均以定量的方式加入到搅拌罐内,并且缓凝剂为SC型缓凝剂。
进一步的,所述步骤2中的膨化蛭石是高绝缘的层状云母片组成的电容器结构,能够大量吸附空气中的电荷,而逐渐堆积的电荷碰到水分子以后,能够在层状云母片边缘产生放电电离效应,能将涂抹在墙体表面的石膏和空气中的水电离产生负氧离子,进而对甲醛进行吸收,同时由于膨化蛭石作为多孔材料,富含水分子,具有透气性强,负载面积大的优点,可以释放高浓度的负氧离子,而防潮剂可提高石膏的防潮耐水性能,阻燃剂可提高石膏的阻燃性能,可达到国家一级防火标准,活性炭粉末可对空气进行净化。
进一步的,所述步骤4中的搅拌过程为电机带动搅拌轴进行搅拌,并且在搅拌过程中,搅拌罐内温湿度由设置在内部的温湿度探头进行检测,并将检测数据传输到设备的电控机构中,进而通过加热板以及真空泵动作,可将罐体内抽真空以及加热干燥,避免物料受到环境中温湿度的影响而影响产品的使用性能。
进一步的,所述步骤5中的定量灌装是通过计量泵配合承载台上的压力传感器来实现的。
本发明的有益效果在于:
1、本发明在搅拌过程中通过温湿度探头对罐体内的温湿度进行检测,并将检测数据传输到设备的电控机构中,进而通过控制加热板以及真空泵动作,可将罐体内抽真空以及加热干燥,避免物料受到环境中温湿度的影响而影响产品的使用性能;
2、本发明在制备过程中通过抽样取检来对制备原料和辅助添加剂检测,以保证各物料不会失效,并且抽样记录同步上传到电脑中,以保证有迹可循;
3、本发明向通过原料中添加膨化蛭石和活性炭粉末,两者结合可代替原有的甲醛消除剂和光触媒材料,并且膨化蛭石为多孔材料,富含水分子,具有透气性强,负载面积大的优点,可以释放高浓度的负氧离子,同时活性炭粉末可对空气进行净化,保证产品对甲醛的消除能力。
具体实施方式
具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法,它包括以下步骤:
步骤1:准备制备原料,原料包括:脱硫石膏、重钙、玻化微珠、纤维素醚、触变剂、缓凝剂;
步骤2:准备辅助添加剂,辅助添加剂包括:能够释放负氧离子的膨化蛭石、防潮剂、阻燃剂和活性炭粉末;
步骤3:将制备原料和辅助添加剂进行抽样取检,以保证各物料不会失效,并且抽样记录上传到电脑中,以保证有迹可循;
步骤4;将制备原料和辅助添加剂按照各自预制的比例定量导入到搅拌罐中进行搅拌,使各物料均匀混合;
步骤5:将混合后的物料进行定量灌装。
本实施例中,所述步骤1中的脱硫石膏的含量为800KG,重钙的含量为100KG,玻化微珠的含量为50KG,纤维素醚的含量为0.5KG,触变剂的含量为1.2KG,缓凝剂的含量为1KG,同时各物料均以定量的方式加入到搅拌罐内,并且缓凝剂为SC型缓凝剂。
本实施例中,所述步骤2中的膨化蛭石是高绝缘的层状云母片组成的电容器结构,能够大量吸附空气中的电荷,而逐渐堆积的电荷碰到水分子以后,能够在层状云母片边缘产生放电电离效应,能将涂抹在墙体表面的石膏和空气中的水电离产生负氧离子,进而对甲醛进行吸收,同时由于膨化蛭石作为多孔材料,富含水分子,具有透气性强,负载面积大的优点,可以释放高浓度的负氧离子,而防潮剂可提高石膏的防潮耐水性能,阻燃剂可提高石膏的阻燃性能,可达到国家一级防火标准,活性炭粉末可对空气进行净化。
本实施例中,所述步骤4中的搅拌过程为电机带动搅拌轴进行搅拌,并且在搅拌过程中,搅拌罐内温湿度由设置在内部的温湿度探头进行检测,并将检测数据传输到设备的电控机构中,进而通过加热板以及真空泵动作,可将罐体内抽真空以及加热干燥,避免物料受到环境中温湿度的影响而影响产品的使用性能。
本实施例中,所述步骤5中的定量灌装是通过计量泵配合承载台上的压力传感器来实现的。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (5)
1.具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法,其特征在于:它包括以下步骤:
步骤1:准备制备原料,原料包括:脱硫石膏、重钙、玻化微珠、纤维素醚、触变剂、缓凝剂;
步骤2:准备辅助添加剂,辅助添加剂包括:能够释放负氧离子的膨化蛭石、防潮剂、阻燃剂和活性炭粉末;
步骤3:将制备原料和辅助添加剂进行抽样取检,以保证各物料不会失效,并且抽样记录上传到电脑中,以保证有迹可循;
步骤4;将制备原料和辅助添加剂按照各自预制的比例定量导入到搅拌罐中进行搅拌,使各物料均匀混合;
步骤5:将混合后的物料进行定量灌装。
2.根据权利要求1所述的具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法,其特征在于:所述步骤1中的脱硫石膏的含量为800KG,重钙的含量为100KG,玻化微珠的含量为50KG,纤维素醚的含量为0.5KG,触变剂的含量为1.2KG,缓凝剂的含量为1KG,同时各物料均以定量的方式加入到搅拌罐内,并且缓凝剂为SC型缓凝剂。
3.根据权利要求1所述的具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法,其特征在于:所述步骤2中的膨化蛭石是高绝缘的层状云母片组成的电容器结构,能够大量吸附空气中的电荷,而逐渐堆积的电荷碰到水分子以后,能够在层状云母片边缘产生放电电离效应,能将涂抹在墙体表面的石膏和空气中的水电离产生负氧离子,进而对甲醛进行吸收,同时由于膨化蛭石作为多孔材料,富含水分子,具有透气性强,负载面积大的优点,可以释放高浓度的负氧离子,而防潮剂可提高石膏的防潮耐水性能,阻燃剂可提高石膏的阻燃性能,可达到国家一级防火标准,活性炭粉末可对空气进行净化。
4.根据权利要求1所述的具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法,其特征在于:所述步骤4中的搅拌过程为电机带动搅拌轴进行搅拌,并且在搅拌过程中,搅拌罐内温湿度由设置在内部的温湿度探头进行检测,并将检测数据传输到设备的电控机构中,进而通过加热板以及真空泵动作,可将罐体内抽真空以及加热干燥,避免物料受到环境中温湿度的影响而影响产品的使用性能。
5.根据权利要求1所述的具有消除甲醛、释放负氧离子的轻质抹灰石膏及其制备方法,其特征在于:所述步骤5中的定量灌装是通过计量泵配合承载台上的压力传感器来实现的。
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