CN115535941A

CN115535941A - Cubilose filling line

Info

Publication number: CN115535941A
Application number: CN202211181768.4A
Authority: CN
Inventors: 查圣华; 张宏; 冯首春; 郑***
Original assignee: Guangzhou Yizhuo Intelligent Technology Co ltd; Beijing Tongrentang Health Pharmaceutical Co ltd
Current assignee: Guangzhou Yizhuo Intelligent Technology Co ltd; Beijing Tongrentang Health Pharmaceutical Co ltd
Priority date: 2022-09-27
Filing date: 2022-09-27
Publication date: 2022-12-30

Abstract

The invention relates to a cubilose filling line which comprises a first rotary disc bottle unscrambler, a filling device, an inner cover rotary cap unscrambler, a second rotary disc bottle unscrambler, a sterilizer, a third rotary disc bottle unscrambler, an outer cover capping machine, a vertical round bottle labeler, a vertical boxing machine, a box storage disc, a box unpacking machine, a boxing robot, a box sealing machine, a stacking robot, a first belt conveyor, a second belt conveyor, a third belt conveyor and a roller conveyor which are sequentially arranged according to a filling and packaging sequence. The beneficial effects are that: the assembly line type operation of filling, boxing and boxing the edible bird's nest is realized; through the matching of the cubilose bottle weighing platform, the cubilose silk filling machine, the liquid filling machine, the rotary table and the guide plate, cubilose silks with specified weight are filled in each cubilose bottle, and liquid with specified weight is filled in each cubilose bottle, so that the weight of the cubilose silks in each cubilose bottle is kept consistent, and the consistency of product packaging is ensured.

Description

Cubilose filling line

Technical Field

The invention relates to the field of cubilose canning equipment, in particular to a cubilose filling line.

Background

When the conventional cubilose flavor drink or health-care product is filled, filamentous cubilose solid matters are dispersed in liquid, and then filling is performed by using a filling machine for filling liquid, so that the solid matter content of the cubilose in each packaging bottle has great difference, and the consistency of product packaging is influenced; meanwhile, because the cubilose has different shapes, errors are easy to generate in weight during filling, and the prior cubilose-flavor drink or health-care product can not realize assembly line type operation from filling to boxing.

Disclosure of Invention

The invention aims to overcome the problems in the prior art and provides a cubilose filling line.

In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:

a cubilose filling line comprises a first rotary disc bottle unscrambler, a filling device, an inner cover rotary cap unscrambler, a second rotary disc bottle unscrambler, a sterilizer, a third rotary disc bottle unscrambler, an outer cover capper, a labeling machine and a packaging mechanism which are sequentially arranged according to a filling and packaging sequence; the packing machine comprises a packing mechanism, a packing box tray, a case unpacking machine, a packing robot, a case sealer and a stacking robot, wherein the packing mechanism comprises a packing machine, a packing box tray, a case unpacking machine, a packing robot, a case sealing machine and a stacking robot, a first belt conveyor for conveying the bird's nest bottles is arranged between a first rotary disc bottle straightening machine, a filling device, an inner cover cap screwing machine and a second rotary disc bottle straightening machine, a second belt conveyor for conveying the bird's nest bottles is arranged between a third rotary disc bottle straightening machine, an outer cover cap screwing machine, a labeling machine and the packing box machine, a third belt conveyor for conveying packing boxes is arranged between the packing box machine and the packing box tray, a roller conveyor for conveying open packing boxes is arranged between the case unpacking machine and the case sealing machine, and the packing box tray and the case packing machine robot are located on the same side of the roller conveyor.

The filling device comprises a filling platform, wherein a sector-ring-shaped guide plate, at least one set of cubilose silk filling machine and at least one set of liquid filling machine are mounted at the top end of the filling platform, a vertically upward turntable servo motor is mounted in the filling platform, a turntable for driving cubilose bottles to move is mounted on a power output shaft of the turntable servo motor, and a plurality of cubilose bottle accommodating grooves distributed according to a ring array are formed in the periphery of the turntable; the center of a circle corresponding to the guide plate is located on the central axis of the rotary table, the guide plate and the rotary table are located on the same horizontal plane, and the top end of the filling table is located below the filling station of each set of the cubilose silk filling machine and below the filling head of each set of the liquid filling machine.

As a preferred mode, the cubilose silk filling machine comprises a four-axis robot, a pneumatic three-finger manipulator for clamping and taking cubilose silk, a storage barrel weighing table and a cubilose silk storage barrel, wherein the pneumatic three-finger manipulator is installed at an operation end of the four-axis robot, the storage barrel weighing table is installed at the top end of a filling table between the four-axis robot and a rotary table, and the cubilose silk storage barrel is installed at the top end of the storage barrel weighing table.

As another preferred mode, the bird's nest silk filling machine comprises a four-axis robot, a brush for pushing bird's nest silk, a hopper weighing table and a bird's nest silk hopper, wherein the brush is installed at an operation end of the four-axis robot, the hopper weighing table is installed at the top end of a filling table between the four-axis robot and a rotary table, the bird's nest silk hopper is installed at the top end of the hopper weighing table, a feeding groove facing the rotary table is formed in the bottom of the bird's nest silk hopper, a feeding hole of the feeding groove is communicated with an outlet in the bottom of the bird's nest silk hopper, an outlet of the feeding groove is located right above the center of the bird's nest bottle weighing table, the width of the feeding groove is 1/3 to 2/3 of the diameter of a bottle mouth of the bird's nest bottle, and the width of the brush is equal to the width of the inner side of the feeding groove.

As another preferable mode, the cubilose silk filling machine comprises a screw extruder and an extruder weighing platform, the extruder weighing platform is installed at the top end of the filling platform, the screw extruder is installed at the top end of the extruder weighing platform, and a discharge port of the screw extruder is located right above the center of the cubilose bottle weighing platform.

As another preferable mode, the filling device comprises a primary screw filling mechanism and a secondary screw filling mechanism, the primary screw filling mechanism comprises a first cubilose storage bin, a discharge port and a cutter are arranged at the bottom of the first cubilose storage bin, a first weighing device controlled by a PLC is correspondingly arranged at the bottom of a fourth rotary disc bottle sorting machine below the discharge port, the secondary screw filling mechanism comprises a second cubilose storage bin, a second discharge port and a filling pressure head are arranged at the bottom of the second cubilose storage bin, a fourth rotary disc bottle sorting machine is arranged below the second discharge port, a second weighing device and a third weighing device controlled by a PLC and arranged according to a process line are correspondingly arranged at the bottom of the fifth rotary disc bottle sorting machine, and conveying belts are arranged on the fourth rotary disc bottle sorting machine and the fifth rotary disc bottle sorting machine.

The beneficial effects of the invention are: through the cooperation of a first rotary disc bottle unscrambler, a filling device, an inner cap screwing machine, a second rotary disc bottle unscrambler, a sterilizer, a third rotary disc bottle unscrambler, an outer cap capping machine, a labeling machine, a boxing machine, a box storage disc, a box unpacking machine, a box packing robot, a box packing machine, a stacking robot, a first belt conveyor, a second belt conveyor, a third belt conveyor and a roller conveyor, the assembly line type operation of filling, boxing and boxing the edible bird nest is realized; through the matching of the cubilose bottle weighing platform, the cubilose silk filling machine, the liquid filling machine, the rotary disc and the guide plate, cubilose silk with specified weight is filled in each cubilose bottle, and liquid with specified weight is filled in each cubilose bottle, so that the weight of the cubilose silk in each cubilose bottle is kept consistent, and the consistency of product packaging is ensured.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic diagram of a bird's nest filling line in front of a sterilizer according to an embodiment of the present invention;

FIG. 3 is a schematic diagram of a bird's nest filling line after a sterilizer according to one embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a filling apparatus according to a first embodiment of the present invention;

FIG. 5 is a schematic diagram of a pneumatic three-finger manipulator for clamping the bird's nest silk according to the first embodiment of the present invention;

FIG. 6 is a schematic structural diagram of an assembly of the magazine plate, the mounting plate, the telescopic cylinder, the push plate and the guide rod according to the first embodiment of the present invention;

FIG. 7 is a schematic structural diagram of a bird's nest filling line in front of a sterilizer in accordance with a second embodiment of the present invention;

FIG. 8 is a schematic diagram showing the route of the brush pushing the bird's nest silks according to the second embodiment of the present invention;

fig. 9 is a schematic structural diagram of a filling device in a third embodiment of the present invention;

fig. 10 is a schematic structural diagram of a filling device in the fourth embodiment of the present invention.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

Referring to fig. 1, the cubilose filling line comprises a first rotary table bottle sorting machine, a filling device, an inner cover cap screwing machine, a second rotary table bottle sorting machine, a sterilizer, a third rotary table bottle sorting machine, an outer cover cap pressing machine, a labeling machine and a packaging mechanism which are sequentially arranged according to a filling and packaging sequence. See the examples below for details.

Example one

As shown in fig. 2 to 6, in a first embodiment, a cubilose filling line comprises a first rotary disc bottle unscrambler 1, a filling device 2, an inner cap screwing machine 3, a second rotary disc bottle unscrambler 4, a sterilizer, a third rotary disc bottle unscrambler 6, an outer cap screwing machine 7, a labeler 8, a box packing machine 9, a box storage disc 10, a box unpacking machine 11, a box packing robot 12, a box sealing machine 13 and a palletizing robot 14, wherein a first belt conveyor 15 for conveying cubilose bottles 100 is installed between the first rotary disc bottle unscrambler 1, the filling device 2, the inner cap screwing machine 3 and the second rotary disc bottle unscrambler 4, a second belt conveyor 16 for conveying cubilose bottles 100 is installed between the third rotary disc bottle unscrambler 6, the outer cap screwing machine 7, the labeler 8 and the box packing machine 9, a third belt conveyor 17 for conveying packing boxes is installed between the box packing machine and the box storage disc, a belt conveyor 18 for conveying open-mouth is installed between the box unpacking machine 11 and the roller table 13, and the box packing box storage disc conveyor 12 and the boxing robot are located on the same side of the box packing machine 18. The inner cap screwing machine 3 is a single-head cap screwing machine, and the outer cap capping machine 7 is a single-head capping machine.

The filling device 2 comprises a filling table 19, wherein a fan-ring-shaped guide plate 20, four sets of cubilose silk filling machines 21 and one set of liquid filling machine 22 are installed at the top end of the filling table 19, the liquid filling machine 22 is a single-head filling machine, a vertically upward turntable servo motor is installed in the filling table 19, a turntable 23 used for driving cubilose bottles to move is installed on a power output shaft of the turntable servo motor, and a plurality of cubilose bottle accommodating grooves 24 which are distributed according to an annular array are formed in the periphery of the turntable 23; the surface of the turntable 23 is sprayed with a scratch-resistant coating with uniform thickness; the circle center corresponding to the guide plate 20 is located on the central axis of the turntable 23, the guide plate 20 and the turntable 23 are located on the same horizontal plane, and the top end of the filling table 19 is located below the filling station of each set of the cubilose silk filling machine 21 and below the filling head of each set of the liquid filling machine 22, and is respectively provided with a cubilose bottle weighing table 25. And a screw bottle feeding mechanism 5 for feeding the cubilose bottles into the cubilose bottle accommodating grooves is arranged on one side of the first belt conveyor opposite to the filling platform.

A removing disc 41 is arranged on one side of the first belt conveyor 15 between the filling device 2 and the inner cover cap screwing machine 3, a removing servo motor 42 is arranged at the corner of the removing disc 41 close to the inner cover cap screwing machine 3, and an arc-shaped guide rod 43 is arranged on a power output shaft of the removing servo motor 42.

The box storage tray 10 is provided with a mounting plate 37 at one side far away from the box packing robot 12, a telescopic cylinder 38 is arranged in the middle of the back of the mounting plate 37, two guide sleeves symmetrical about the telescopic cylinder 38 are arranged on the mounting plate 37, a push plate 39 is arranged at the tail end of a piston rod of the telescopic cylinder 38, two guide rods 40 are arranged on the back of the push plate 39, and the two guide rods 40 are respectively sleeved in the two guide sleeves.

The cubilose silk filling machine 21 comprises a four-axis robot 26, a pneumatic three-finger manipulator 27 for clamping cubilose silk, a storage barrel weighing platform 28 and a cubilose silk storage barrel 29, wherein the pneumatic three-finger manipulator 27 is installed at the operation end of the four-axis robot 26, the storage barrel weighing platform 28 is installed at the top end of a filling platform 19 between the four-axis robot 26 and a turntable 23, and the cubilose silk storage barrel 29 is installed at the top end of the storage barrel weighing platform 28.

The cubilose filling line further comprises a programmable logic controller which respectively controls the first rotary disc bottle sorting machine, the filling device, the inner cover cap screwing machine, the second rotary disc bottle sorting machine, the third rotary disc bottle sorting machine, the outer cover cap pressing machine, the labeling machine, the boxing machine, the telescopic cylinder, the box unpacking machine, the boxing robot, the box sealing machine, the stacking robot and the rejecting servo motor to work, and the storage bucket weighing platform and the cubilose weighing platform are connected with the signal input end of the programmable logic controller.

The filling working steps of the clamping type edible bird's nest silk:

a) The method comprises the following steps that a pneumatic three-finger manipulator arranged at a first position grabs 15-18 g of bird's nest silk from a bird's nest silk storage bucket arranged at the first position and puts the bird's nest silk into a bird's nest bottle, a programmable logic controller calculates the weight of the bird's nest silk grabbed by the pneumatic three-finger manipulator arranged at the first position according to the total weight of the bird's nest bottle weighed by a weighing platform of the bird's nest bottle arranged at the first position, and the programmable logic controller further adjusts the next grabbing amount of the pneumatic three-finger manipulator arranged at the first position and the grabbing amount of the pneumatic three-finger manipulator arranged at a second position;

b) The bird's nest bottle enters a bird's nest bottle weighing platform arranged at the second position under the driving of a turntable, a pneumatic three-finger manipulator arranged at the second position grabs 1.5 to 4.5 grams of bird's nest filaments from a bird's nest filament storage bucket arranged at the second position and puts the bird's nest filaments into the bird's nest bottle, a programmable logic controller calculates the weight of the bird's nest filaments grabbed by the pneumatic three-finger manipulator arranged at the second position according to the total weight of the bird's nest bottles weighed by the bird's nest bottle weighing platform arranged at the second position, and the programmable logic controller further adjusts the next grabbing amount of the pneumatic three-finger manipulator arranged at the second position and the grabbing amount of the pneumatic three-finger manipulator arranged at the third position;

c) The bird's nest bottle enters a bird's nest bottle weighing platform arranged at the third position under the driving of a turntable, a pneumatic three-finger manipulator arranged at the third position grabs 0.1 to 0.5 g of bird's nest wires from a bird's nest wire storage bucket arranged at the third position and puts the bird's nest wires into the bird's nest bottle, a programmable logic controller calculates the weight of the bird's nest wires grabbed by the pneumatic three-finger manipulator arranged at the third position according to the total weight of the bird's nest bottles weighed by the bird's nest bottle weighing platform arranged at the third position, and the programmable logic controller further adjusts the next grabbing amount of the pneumatic three-finger manipulator arranged at the third position and the grabbing amount of the pneumatic three-finger manipulator arranged at the fourth position;

d) The bird's nest bottle enters the bird's nest bottle weighing platform arranged at the fourth position under the driving of the turntable, the pneumatic three-finger manipulator arranged at the fourth position grabs milligram-level bird's nest wires from the bird's nest wire storage barrel arranged at the fourth position and puts the bird's nest wires into the bird's nest bottle, the programmable logic controller calculates the weight of the bird's nest wires grabbed by the pneumatic three-finger manipulator arranged at the fourth position according to the total weight of the bird's nest bottles weighed by the bird's nest bottle weighing platform arranged at the fourth position, and the programmable logic controller further adjusts the next grabbing amount of the pneumatic three-finger manipulator arranged at the fourth position; meanwhile, whether the total amount of the bird's nest silks filled in the bird's nest bottle reaches the required amount for bottling is judged, and if the total amount of the bird's nest silks reaches the required amount for bottling, the rotary disc drives the bird's nest bottle to reach the position below a filling head of a liquid filling machine for filling water; if the required quantity of the cubilose shreds for bottling is not reached, the quantity of the cubilose shreds to be replenished is calculated, the pneumatic three-finger mechanical arm arranged at the fourth position grabs the cubilose shreds to replenish the cubilose shreds into cubilose bottles until the required quantity of the cubilose shreds for bottling is reached, and then the cubilose bottles are driven by a turntable to reach the position below a filling head of a liquid filling machine for filling water.

The labeller that adopts in the embodiment is vertical round vase labeller.

Example two

The second embodiment shown in fig. 7 and 8 is different from the first embodiment in that:

four sets of cubilose silk filling machines 21 and one set of liquid filling machine 22 are arranged at the top end of the filling platform 19.

The cubilose wire filling machine 21 comprises a four-axis robot 30, a brush 31 used for pushing cubilose wires, a hopper weighing platform 32 and a cubilose wire hopper 33, wherein the brush 31 is installed at an operation end of the four-axis robot 30, the hopper weighing platform 32 is installed at the top end of a filling platform 19 located between the four-axis robot 30 and a rotary table 23, the cubilose wire hopper 33 is installed at the top end of the hopper weighing platform 32, a feeding groove 34 facing the rotary table 23 is formed in the bottom of the cubilose wire hopper 33, a feeding hole of the feeding groove 34 is communicated with an outlet in the bottom of the cubilose wire hopper 33, an outlet of the feeding groove 34 is located right above the center of the cubilose bottle weighing platform 25, the width of the feeding groove 34 is 1/3-2/3 of the diameter of the bottle opening of the cubilose bottle 100, and the width of the brush 31 is equal to the inner side width of the feeding groove 34.

The push type cubilose silk filling work steps are as follows:

a) The method comprises the following steps that (1) 15-18 g of cubilose filaments are raked from the bottom of a cubilose filament hopper arranged at the first position by a brush arranged at the first position and pushed into a cubilose bottle along a feeding groove, a programmable logic controller calculates the weight of the cubilose filaments raked by the brush arranged at the first position according to the total weight of the cubilose bottle weighed by a weighing platform scale of the cubilose bottle arranged at the first position, and the programmable logic controller further adjusts the next raking amount of the brush arranged at the first position and the raking amount of the brush arranged at the second position;

b) The bird's nest bottle enters a bird's nest bottle weighing table arranged at the second position under the driving of a turntable, 1.5 to 4.5 g of bird's nest filaments are raked from the bottom of a bird's nest filament hopper arranged at the second position by a brush arranged at the second position and are pushed into the bird's nest bottle along a feeding chute, the weight of the bird's nest filaments raked by the brush arranged at the second position is calculated by a programmable logic controller according to the total weight of the bird's nest bottles weighed by the bird's nest bottle weighing table arranged at the second position, and the next raking amount of the brush arranged at the second position and the raking amount of the brush arranged at the third position are further adjusted by the programmable logic controller;

c) The bird's nest bottle enters a bird's nest bottle weighing table arranged at the third position under the driving of a turntable, 0.1 to 0.5 g of bird's nest filaments are raked from the bottom of a bird's nest filament hopper arranged at the third position by a brush arranged at the third position and are pushed into the bird's nest bottle along a feeding chute, the weight of the bird's nest filaments raked by the brush arranged at the third position is calculated by a programmable logic controller according to the total weight of the bird's nest bottles weighed by the bird's nest bottle weighing table arranged at the third position, and the next raking amount of the brush arranged at the third position and the raking amount of the brush arranged at the fourth position are further adjusted by the programmable logic controller;

d) The bird's nest bottle enters the bird's nest bottle weighing platform arranged at the fourth position under the driving of the turntable, the brush arranged at the fourth position rakes milligram-grade bird's nest filaments from the bottom of the bird's nest filament hopper arranged at the fourth position and pushes the bird's nest filaments into the bird's nest bottle along the feeding groove, the programmable logic controller calculates the weight of the bird's nest filaments raked by the brush arranged at the fourth position according to the total weight of the bird's nest bottle weighed by the bird's nest bottle weighing platform arranged at the fourth position, and the programmable logic controller further adjusts the next raking amount of the brush arranged at the fourth position; meanwhile, whether the total amount of the bird's nest silks filled in the bird's nest bottle reaches the required amount for bottling is judged, and if the total amount of the bird's nest silks reaches the required amount for bottling, the rotary disc drives the bird's nest bottle to reach the position below a filling head of a liquid filling machine for filling water; if the required amount of the bird's nest silk is not reached, the required amount of the bird's nest silk is calculated, the brush arranged at the fourth position is used for raking the bird's nest silk to be supplemented into the bird's nest bottle until the required amount of the bird's nest silk is reached, and then the bird's nest bottle is driven by the turntable to reach the position below the filling head of the liquid filling machine for filling water.

EXAMPLE III

As shown in fig. 9, the third embodiment is different from the first embodiment in that:

three sets of cubilose silk filling machines 21 and two sets of liquid filling machines 22 are arranged at the top end of the filling platform 19.

The cubilose silk filling machine 21 comprises a screw extruder 35 and an extruder weighing platform 36, the extruder weighing platform 36 is installed at the top end of the filling platform 19, the screw extruder 35 is installed at the top end of the extruder weighing platform 36, and a discharge hole of the screw extruder 35 is located right above the center of the cubilose bottle weighing platform 25.

The inner cap screwing machine 3 is a six-head cap screwing machine, and the outer cap capping machine 7 is a six-head capping machine.

The extrusion type cubilose silk filling work steps are as follows:

a) Extruding 15-18 g of bird's nest filaments into the bird's nest bottle by the screw extruder arranged at the first position, calculating the weight of the bird's nest filaments extruded by the screw extruder arranged at the first position by the programmable logic controller according to the total weight of the bird's nest bottle weighed by the weighing platform of the bird's nest bottle arranged at the first position, and further adjusting the next extrusion amount of the screw extruder arranged at the first position and the extrusion amount of the screw extruder arranged at the second position by the programmable logic controller;

b) The bird's nest bottle enters a bird's nest bottle weighing table arranged at the second position under the driving of a turntable, 1.5 to 4.5 grams of bird's nest filaments are extruded into the bird's nest bottle by a screw extruder arranged at the second position, the weight of the bird's nest filaments extruded by the screw extruder arranged at the second position is calculated by a programmable logic controller according to the total weight of the bird's nest bottle weighed by a weighing table arranged at the first position, and the next extrusion amount of the screw extruder arranged at the second position and the extrusion amount of the screw extruder arranged at the third position are further adjusted by the programmable logic controller;

c) The bird's nest bottle enters a bird's nest bottle weighing table arranged at the third position under the driving of a turntable, 0.1 to 0.5 g of bird's nest filaments are extruded into the bird's nest bottle by a screw extruder arranged at the third position, the weight of the bird's nest filaments extruded by the screw extruder arranged at the third position is calculated by a programmable logic controller according to the total weight of the bird's nest bottle weighed by a weighing table arranged at the first position, and the next extrusion amount of the screw extruder arranged at the third position is further adjusted by the programmable logic controller; meanwhile, whether the total amount of the bird's nest silks filled in the bird's nest bottle reaches the required amount for bottling is judged, and if the total amount of the bird's nest silks reaches the required amount for bottling, the rotary disc drives the bird's nest bottle to reach the position below a filling head of a liquid filling machine for filling water; if the required quantity of the cubilose is not reached, the quantity of the cubilose threads needing to be supplemented is calculated, the screw extruder arranged at the third position extrudes the cubilose threads to be supplemented into the cubilose bottles until the required quantity of the cubilose bottles is reached, and then the cubilose bottles are driven by the rotary disc to reach the filling water below the filling head of the liquid filling machine.

Example four

Referring to fig. 10, the difference from the first embodiment is that the filling device has a different structure, the filling device includes a primary screw filling mechanism 51 and a secondary screw filling mechanism 52, the primary screw filling mechanism 51 includes a first cubilose storage bin 511, a discharge port 512 and a cutter 513 are disposed at the bottom of the first cubilose storage bin 511, a first weighing device (not shown) controlled by a PLC is correspondingly disposed at the bottom of the discharge port 512, the secondary screw filling mechanism 52 includes a second cubilose storage bin 521, a second discharge port 522 and a filling pressure head 523 are disposed at the bottom of the second cubilose storage bin 521, a fifth rotary bottle unscrambler 524 is disposed below the second discharge port 522, a second weighing device (not shown) and a third weighing device (not shown) controlled by a PLC and arranged according to a process line are correspondingly disposed at the bottom of the fourth rotary bottle unscrambler 524, and the third rotary bottle unscrambler 514 are connected to the fourth rotary bottle unscrambler 524 through a conveyer belt 53.

When the filling machine is used specifically, empty bottles are placed on the third rotary disc bottle sorting machine 514, the weight of the empty bottles is weighed through the first weighing device, the set weight of the cubilose is quantitatively filled through the primary screw filling mechanism 51, generally, the weight is close to the filling requirement, the shape of the cubilose is large, so that the cubilose wires are separated through the cutter 513, the cubilose wires are filled into the cubilose bottles and fed back to the PLC, then the weight is conveyed to the fourth rotary disc bottle sorting machine 524 through the conveyer belt 53, the cubilose bottles are weighed through the second weighing device, weight signals are fed back to the PLC, the cubilose filling is performed according to the actual weight, after the filling is completed, whether the total amount of the cubilose wires filled into the cubilose bottles reaches the filling requirement or not is judged through the third weighing device, if the filling requirement is reached, the next procedure is performed, and if the filling requirement is not reached, the empty bottles are taken out again and filled again.

In this embodiment, the primary screw filling mechanism 51 and the secondary screw filling mechanism 52 are both provided with a compression cylinder to control the cutter 513 and the filling ram 523 respectively. The bird's nest bottles filled by the primary screw filling mechanism 514 can be clamped and placed on the conveyer belt 53 by the manipulator 54. Robot 54 may be a suspended SCARA robot or a rectangular coordinate robot

The rotating disc bottle unscrambler in all the embodiments adopts a star wheel group for entering and exiting bottles commonly used in the packaging industry, all weighing devices can adopt module static scales, and each static scale is provided with a Siemens weighing sensor WL260: the single-point weighing sensor is suitable for small-range measurement, the measurement range is from 0.3kg to 3kg, the maximum platform size is 200mm multiplied by 200mm, the sensor can be used for high-precision measurement, the comprehensive error is +/-0.015%, and the working temperature range is as follows: -20 \ 8230, +50 ℃ (-4.. 122 ° F), sensor material (DIN): aluminum; the protection grade is negative according to EN 60529: and IP65.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.

Claims

1. A cubilose filling line is characterized in that: the automatic bottle filling and packing machine comprises a first rotary disc bottle unscrambler, a filling device, an inner cap screwing machine, a second rotary disc bottle unscrambler, a sterilizer, a third rotary disc bottle unscrambler, an outer cap capping machine, a labeling machine and a packing mechanism which are sequentially arranged according to a filling and packing sequence;

the packaging mechanism comprises a boxing machine, a box storage tray, a box unpacking machine, a boxing robot, a box sealing machine and a stacking robot which are sequentially arranged in packaging order,

a first belt conveyor for conveying the cubilose bottles is arranged between the first rotary disc bottle arranging machine, the filling device, the inner cover cap screwing machine and the second rotary disc bottle arranging machine,

a second belt conveyor for conveying the cubilose bottles is arranged among the third rotary table bottle unscrambler, the outer cover capping machine, the labeling machine and the boxing machine,

a third belt conveyor for conveying the packing boxes is arranged between the box packing machine and the box storage tray,

a roller conveyor for conveying the open packing boxes is arranged between the box unpacking machine and the box sealing machine, and the box storage tray and the box packing robot are positioned on the same side of the roller conveyor.

2. The cubilose filling line according to claim 1, characterized in that: the filling device comprises a filling table, wherein a sector annular guide plate, at least one set of cubilose thread filling machine and at least one set of liquid filling machine are installed at the top end of the filling table, a vertically upward turntable servo motor is installed in the filling table, a turntable for driving cubilose bottles to move is installed on a power output shaft of the turntable servo motor, and a plurality of cubilose bottle accommodating tanks distributed according to an annular array are arranged on the periphery of the turntable; the center of a circle corresponding to the guide plate is located on the central axis of the rotary table, the guide plate and the rotary table are located on the same horizontal plane, and the top end of the filling table is located below the filling station of each set of the cubilose silk filling machine and below the filling head of each set of the liquid filling machine.

3. The cubilose filling line according to claim 2, characterized in that: the cubilose silk filling machine comprises a four-axis robot, a pneumatic three-finger manipulator, a storage barrel weighing table and a cubilose silk storage barrel, wherein the pneumatic three-finger manipulator is used for clamping cubilose silk, the pneumatic three-finger manipulator is installed at the operation end of the four-axis robot, the storage barrel weighing table is installed at the top end of the filling table between the four-axis robot and a rotary table, and the cubilose silk storage barrel is installed at the top end of the storage barrel weighing table.

4. The cubilose filling line according to claim 2, characterized in that: the cubilose wire filling machine comprises a four-axis robot, a brush for pushing cubilose wires, a hopper weighing platform and a cubilose wire hopper, wherein the brush is installed at an operation end of the four-axis robot, the hopper weighing platform is installed at the top end of a filling platform between the four-axis robot and a rotary table, the cubilose wire hopper is installed at the top end of the hopper weighing platform, a feeding groove facing the rotary table is arranged at the bottom of the cubilose wire hopper, a feeding hole of the feeding groove is communicated with an outlet at the bottom of the cubilose wire hopper, an outlet of the feeding groove is located right above the center of the cubilose bottle weighing platform, the width of the feeding groove is 1/3 to 2/3 of the diameter of a bottle mouth of the cubilose bottle, and the width of the brush is equal to the width of the inner side of the feeding groove.

5. The cubilose filling line according to claim 2, characterized in that: the cubilose silk filling machine comprises a screw extruder and an extruder weighing platform, wherein the extruder weighing platform is arranged at the top end of the filling platform, the screw extruder is arranged at the top end of the extruder weighing platform, and a discharge port of the screw extruder is positioned right above the center of the cubilose bottle weighing platform.

6. The cubilose filling line according to claim 2, characterized in that: the liquid filling machine is a single-head filling machine; the surface of the rotary table is sprayed with a scratch-resistant coating with uniform thickness.

7. The cubilose filling line according to claim 1, characterized in that: the filling device comprises a primary screw filling mechanism and a secondary screw filling mechanism, the primary screw filling mechanism comprises a first cubilose storage bin, the bottom of the first cubilose storage bin is provided with a discharge port and a cutter, the bottom of a fourth rotary disc bottle unscrambler below the discharge port is correspondingly provided with a first weighing device controlled by a PLC, the secondary screw filling mechanism comprises a second cubilose storage bin, the bottom of the second cubilose storage bin is provided with a second discharge port and a filling pressure head, a fourth rotary disc bottle unscrambler below the second discharge port is correspondingly provided with a second weighing device and a third weighing device which are controlled by the PLC and are arranged according to a process line, and the fourth rotary disc bottle unscrambler and a fifth rotary disc bottle unscrambler paper piece are provided with conveying belts.

8. The bird's nest filling line of claim 2 or 7, wherein: the inner cap screwing machine is a single-head cap screwing machine or a six-head cap screwing machine, and the outer cap capping machine is a single-head capping machine or a six-head capping machine.

9. The cubilose filling line according to claim 8, characterized in that: store up the box dish and keep away from one side of packing robot and install the mounting panel, the back mid-mounting of mounting panel has the telescoping cylinder, install two uide bushings about the telescoping cylinder symmetry on the mounting panel, the push pedal is installed to the piston rod end of telescoping cylinder, the back mounted of push pedal has two guide bars, two the guide bar overlaps respectively in two uide bushings.

10. The cubilose filling line according to claim 8, characterized in that: the automatic cover-turning machine is characterized in that a removing disc is installed on one side of a first belt conveyor between the filling device and the inner cover cap-turning machine, a removing servo motor is installed at a corner, close to the inner cover cap-turning machine, of the removing disc, and an arc-shaped guide rod is installed on a power output shaft of the removing servo motor.