CN115501999B - Full-automatic spraying assembly line for double-sided spraying - Google Patents
Full-automatic spraying assembly line for double-sided spraying Download PDFInfo
- Publication number
- CN115501999B CN115501999B CN202211170713.3A CN202211170713A CN115501999B CN 115501999 B CN115501999 B CN 115501999B CN 202211170713 A CN202211170713 A CN 202211170713A CN 115501999 B CN115501999 B CN 115501999B
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- Prior art keywords
- seat
- tray
- spraying
- assembly line
- rail
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- 238000005507 spraying Methods 0.000 title claims abstract description 137
- 239000000463 material Substances 0.000 claims abstract description 187
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 230000002950 deficient Effects 0.000 claims description 34
- 210000000078 claw Anatomy 0.000 claims description 30
- 238000007731 hot pressing Methods 0.000 claims description 27
- 230000007306 turnover Effects 0.000 claims description 24
- 230000000873 masking effect Effects 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims 1
- 230000001737 promoting effect Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 description 11
- 238000003860 storage Methods 0.000 description 9
- 238000005485 electric heating Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003796 beauty Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
- B05B12/24—Masking elements, i.e. elements defining uncoated areas on an object to be coated made at least partly of flexible material, e.g. sheets of paper or fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Making Paper Articles (AREA)
Abstract
The invention relates to a full-automatic spraying assembly line for double-sided spraying, which relates to the technical field of spraying devices and comprises a base and a material conveying assembly line arranged on the base, wherein a material feeding module, a processing module and a material discharging module are sequentially arranged along the conveying direction of the material conveying assembly line. The invention has the advantages of high efficiency and convenience.
Description
Technical Field
The invention relates to the technical field of spraying devices, in particular to a full-automatic spraying assembly line for double-sided spraying.
Background
Spraying refers to the action of covering a protective layer or a decorative layer on a metal or nonmetal surface, is suitable for manual operation and industrial automatic production, has a wide application range, can be applied to a plurality of technical fields such as hardware, plastic, furniture, military industry, ships, automobile manufacturing, mechanical manufacturing and the like, and has the effect of protecting or decorating objects.
In order to improve the machining efficiency when spraying smaller parts, a plurality of parts are often placed in a tray at the same time, and the machining steps generally include: feeding, pasting the masking paper, spraying, tearing the masking paper and discharging.
The steps are mostly manually carried out in the traditional processing process, the steps are mutually independent, a plurality of operators are needed to be inserted between processing stations to be connected in series, so that the spraying operation is low in working efficiency, and the required processing cost is greatly improved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a full-automatic spraying assembly line for double-sided spraying, which has the advantages of high efficiency and convenience.
The above object of the present invention is achieved by the following technical solutions:
a full-automatic spraying assembly line for double-sided spraying comprises a base and a material conveying assembly line arranged on the base, wherein a feeding module, a processing module and a discharging module are sequentially arranged along the conveying direction of the material conveying assembly line;
The feeding module comprises a material tray feeding device for conveying the material tray and a material feeding device for placing the material on the material tray;
The processing module comprises a front spraying device and a back spraying device, the structures of the front spraying device and the back spraying device are completely consistent, and a turnover device is arranged between the front spraying device and the back spraying device;
A beautiful line paper pasting device is arranged between the front spraying device and the feeding module and between the turnover device and the back spraying device;
The beautiful grain paper tearing device is arranged between the front spraying device and the turnover device and between the back spraying device and the blanking module;
the blanking module comprises a defective product discharging device for discharging defective products and a finished product stacking device for placing the defective products.
Through adopting above-mentioned technical scheme, when carrying out the spraying operation, firstly on carrying the fortune material assembly line with the help of charging tray loading attachment, carry material loading attachment department to, fill up the material of waiting to spray in the charging tray with the help of material loading attachment, carry again to the beautiful line paper of pasting of beautiful line paper department, then send into front spraying device and carry out the spraying operation, after the spraying is accomplished, utilize the beautiful line paper to tear off the device and tear off the beautiful line paper on charging tray surface, and send into turning device and overturn the charging tray, make inside material upset to the one side that does not spray, follow-up repeated passing through beautiful line paper pasting device, back spraying device and beautiful line paper tear off the device, finally flow to defective products discharging device department, after defective products discharging the defective products, stack the charging tray of the finished product of spraying by finished product pile up device, thereby accomplish the spraying operation. According to the application, each machining station is connected while machining in each step is performed by using mechanized equipment, so that the working efficiency of spraying operation is greatly improved, the labor cost is optimized, the operators required by the spraying operation are reduced, and the machining cost is reduced.
The invention is further provided with: the tray loading attachment includes support frame, sliding connection on the base be in snatch the subassembly, set up on the support frame be used for driving the drive assembly who snatchs the subassembly and slide, the skip groove has been seted up on the base, snatch the top that the subassembly is located skip groove vertical direction, the support frame sets up along vertical direction, be provided with vertical slide rail along vertical direction on the support frame, snatch subassembly and vertical slide rail sliding connection, fortune material assembly line sets up in snatch subassembly one side.
The invention is further provided with: the grabbing component comprises a sliding plate, a supporting seat and a grabbing hand, wherein the sliding plate is in sliding connection with the vertical sliding rail, the supporting seat is fixedly connected to the sliding plate, the grabbing hand is arranged on one side face of the supporting seat, facing the skip groove, of the supporting seat, the grabbing hand comprises two grabbing clamping jaws, a clamping jaw cylinder for controlling the grabbing clamping jaws to move is arranged on the supporting seat, a transverse sliding rail is fixedly connected to the supporting seat, facing the material conveying assembly line, a sliding block is arranged on the transverse sliding rail in a sliding manner, the grabbing hand is fixedly connected with the sliding block, and a sliding block cylinder for pushing the sliding block is arranged on the supporting seat.
The invention is further provided with: the driving assembly comprises a rotating shaft arranged at the top end of the supporting frame, a driving wheel coaxially and fixedly connected to two ends of the rotating shaft, a driven wheel arranged at the bottom end of the supporting frame, a connecting belt wound between the driving wheel and the driven wheel, and a driving motor for driving the rotating shaft to rotate, wherein the axial direction of a driving rod of the driving motor is consistent with the axial direction of the rotating shaft, and a transmission belt is arranged between the driving motor and the rotating shaft.
The invention is further provided with: the material feeding device comprises a vibration disc, a transfer assembly for transferring the material disc onto the vibration disc and a lifting assembly for placing the material onto the vibration disc;
the transfer assembly comprises a transfer frame, a transfer seat, a transfer clamping jaw and a driving cylinder, wherein the transfer seat is connected to the transfer frame in a sliding manner, the transfer clamping jaw is arranged on the transfer seat, the driving cylinder is used for driving the transfer seat to move, the transfer frame is arranged along a material conveying assembly line towards the direction of the vibration disc, the transfer seat is connected with a lifting seat in a sliding manner, the lifting seat is connected with a lifting cylinder, a telescopic rod of the lifting cylinder is arranged along the vertical direction, and the lifting seat is provided with the transfer cylinder for controlling the transfer clamping jaw;
The lifting assembly comprises a lifting frame arranged on one side of the vibrating plate and a lifting seat which is connected to the lifting frame in a sliding manner along the vertical direction, a fetching clamp is arranged on the lifting seat, a storage table is connected to the lifting frame in a sliding manner, the storage table slides along the horizontal direction, a rotating frame is arranged on the storage table, the rotating frame faces the vibrating plate, and a rotating motor for rotating the rotating frame is arranged on the storage table.
The invention is further provided with: the aesthetic paper pasting device comprises a processing table, a tray moving assembly for transferring a tray on a material conveying assembly line to the processing table, and a conveying assembly for conveying the aesthetic paper;
The tray moving assembly comprises a tray moving rail arranged above the vertical direction of the material conveying assembly line, a tray moving seat which is connected onto the tray moving rail in a sliding manner, and a tray moving clamp arranged on the tray moving seat, wherein the tray moving rail is arranged towards the processing table, a tray moving table is connected onto the tray moving seat in a sliding manner along the vertical direction, and the tray moving clamp is arranged on the tray moving table.
The conveying assembly comprises a feeding roller and a receiving roller, and a plurality of stabilizing rollers are arranged between the feeding roller and the receiving roller.
The invention is further provided with: the hot pressing device comprises a hot pressing plate arranged above the vertical direction of the material conveying assembly line, a hot pressing cylinder fixedly connected to the hot pressing plate, and a plurality of electric heating rods connected to the hot pressing plate, wherein the telescopic rods of the hot pressing cylinder are arranged towards the material conveying assembly line, and the electric heating rods are arranged on the hot pressing plate at intervals.
The invention is further provided with: the front spraying device comprises an inner hollow spraying outer cover, a spraying head arranged in the spraying outer cover and a taking tray claw for grabbing a taking tray, wherein conveying rails are arranged on two sides of the taking tray claw, the conveying rails penetrate through the spraying outer cover and are arranged, spraying seats are connected to the conveying rails in a sliding mode, a taking tray support is connected to the spraying seats in a rotating mode, the rotating direction of the taking tray support is set towards the taking tray claw, and a top block is arranged at one end, far away from the spraying seats, of the taking tray support.
The invention is further provided with: the beautiful line paper tearing device comprises tearing rails arranged on two sides of a material conveying assembly line, and tearing slide seats which are connected with the tearing rails in a sliding manner, wherein tearing claws which are arranged towards the material conveying assembly line are arranged on the tearing slide seats, and the tearing claws are arranged on the tearing slide seats in a sliding manner along the vertical direction;
The American line paper tearing device further comprises a discharging frame arranged at one end of the tearing rail, a discharging seat is connected to the discharging frame in a sliding mode, and a discharging claw is arranged on the discharging seat in a sliding mode along the vertical direction.
The invention is further provided with: the turnover device comprises a clamping seat for clamping an empty material tray, and a jacking assembly positioned below a material conveying assembly line and used for jacking the material tray, wherein the clamping seat is positioned above the vertical direction of the jacking assembly, both sides of the clamping seat are respectively provided with a fixed plug, the fixed plug is connected with a pushing cylinder, a telescopic rod of the pushing cylinder is arranged towards the clamping seat, the pushing cylinder is connected with a turnover seat, and the turnover seat is connected with a turnover motor.
The invention is further provided with: defective product discharging device is including setting up defective product box in fortune material assembly line one side, setting up the discharge rail, the sliding connection of the vertical direction top of material assembly line on the discharge seat of discharge rail, the one end that the material assembly line was kept away from to the discharge rail sets up towards defective product box, be provided with the material suction nozzle on the discharge seat.
The invention is further provided with: the finished product stacking device comprises a clamping plate and a stacking rack arranged beside the material conveying assembly line, wherein a discharging rail is arranged between the material conveying assembly line and the stacking rack, and the clamping plate is in sliding connection with the discharging rail.
In summary, the beneficial technical effects of the invention are as follows:
1. when machining in each step is performed by using mechanized equipment, all machining stations are connected, so that the working efficiency of spraying operation is greatly improved;
2. the labor cost is optimized, and operators required by spraying operation are reduced, so that the processing cost is reduced;
3. The automatic feeding and conveying of the material trays and the materials are completed by means of the material tray feeding device and the material feeding device, the materials are not required to be placed one by one in the material tray by means of manpower, the time required by the manual feeding operation is reduced, and the processing efficiency is greatly improved;
4. When preparing the back of spraying material, realize the automatic turn-over of material in the charging tray with the help of turning device, need not manual operation and turn over, improved machining efficiency greatly.
Drawings
FIG. 1 is a schematic view of the overall structure of a fully automatic spray line;
FIG. 2 is a schematic diagram of the overall structure of a tray feeding device;
FIG. 3 is a schematic view of the structure of the gripper assembly and the drive assembly;
FIG. 4 is a schematic structural view of a material loading device;
FIG. 5 is a schematic view of the structure of the transfer assembly;
FIG. 6 is a schematic structural view of a lift assembly;
FIG. 7 is a schematic view of the structure of the storage table in a use state;
FIG. 8 is a schematic structural view of a textured paper taping device;
FIG. 9 is a schematic view of the structure of the hot press apparatus;
FIG. 10 is a schematic view of the front side spraying device;
FIG. 11 is a schematic view of the structure of the transport rail and the painting base;
FIG. 12 is a schematic view of the spray socket in use;
FIG. 13 is a schematic structural view of a textured paper tear-off device;
FIG. 14 is a schematic view of the construction of the tear-off carriage;
fig. 15 is an enlarged view of a portion a in fig. 14;
FIG. 16 is a schematic view of the structure of the discharge rack;
FIG. 17 is a schematic view of the structure of the flipping unit;
FIG. 18 is a side view of the flipping unit;
FIG. 19 is a schematic diagram of the structure of the blanking module;
FIG. 20 is a schematic view of a defective product discharge device;
fig. 21 is a schematic view of the structure of the stacker.
In the figure, 1, a base; 2. a material conveying assembly line; 3. a charging tray feeding device; 31. a support frame; 32. a grabbing component; 321. a sliding plate; 322. a support base; 323. grabbing hands; 324. grabbing clamping jaws; 325. a clamping jaw cylinder; 326. a transverse slide rail; 327. a slide block; 328. a slider cylinder; 33. a drive assembly; 331. a rotating shaft; 332. a driving wheel; 333. driven wheel; 334. a connecting belt; 335. a driving motor; 336. a drive belt; 34. a skip groove; 35. a vertical slide rail; 4. a material feeding device; 41. a vibration plate; 42. a transfer assembly; 421. a transfer rack; 422. a transfer seat; 423. a transfer jaw; 424. a driving cylinder; 425. a lifting seat; 426. a lifting cylinder; 427. a transfer cylinder; 43. a lifting assembly; 431. a lifting frame; 432. a lifting seat; 433. a fetching clamp; 434. a storage table; 435. a rotating frame; 436. a rotating electric machine; 44. a transporting hopper; 5. a front spraying device; 51. spraying an outer cover; 52. a spray head; 53. taking a tray claw; 54. a transport rail; 55. a spraying seat; 56. taking a tray support; 57. a top block; 6. a back side spraying device; 7. a turnover device; 71. a clamping seat; 72. a jacking assembly; 73. fixedly inserting; 74. a pushing cylinder; 75. turning over the seat; 76. a turnover motor; 8. a beautiful line paper sticking device; 81. a processing table; 82. a tray moving assembly; 821. a disc moving rail; 822. a tray moving seat; 823. a disc moving clamp; 824. a tray moving table; 83. a transport assembly; 831. a feed roller; 832. a receiving roller; 833. a stabilizing roller; 9. the beautiful line paper tearing device; 91. tearing off the rail; 92. tearing off the sliding seat; 93. tearing off the claw; 94. a discharging frame; 95. a discharge seat; 96. a discharge claw; 10. defective product discharge device; 101. a defective product box; 102. discharging the rail; 103. a discharge seat; 104. a material taking suction nozzle; 11. a finished product stacking device; 111. clamping the plate; 112. a stacking rack; 113. a blanking rail; 12. a hot press device; 121. a hot pressing plate; 122. a hot-pressing cylinder; 123. an electric heating rod.
Detailed Description
The invention is described in further detail below with reference to fig. 1-21.
The invention discloses a full-automatic spraying assembly line for double-sided spraying, which comprises a base 1 and a material conveying assembly line 2 arranged on the base 1, wherein the material conveying assembly line 2 is provided with a plurality of sections. A tray feeding device 3 is arranged at the initial end of the material conveying assembly line 2, and a defective product discharging device 10 and a finished product stacking device 11 are arranged at the tail end of the material conveying assembly line 2. The spraying assembly line includes material loading attachment 4, front spraying device 5, turning device 7 and back spraying device 6 that set gradually along the direction of transportation of fortune material assembly line 2, and the structure of front spraying device 5 and back spraying device 6 is unanimous completely. The front spraying device 5 and the feeding module, the turnover device 7 and the back spraying device 6 are respectively provided with a beautiful pattern paper pasting device 8, and the structures of the two beautiful pattern paper pasting devices 8 are completely consistent; and the beauty line paper tearing devices 9 are arranged between the front spraying device 5 and the turnover device 7 and between the back spraying device 6 and the blanking module, and the structures of the two beauty line paper tearing devices 9 are completely consistent.
The tray loading attachment 3 is including fixing two backup pads on base 1, the backup pad sets up along vertical direction, two backup pads are parallel to each other and relative setting, the support frame 31 of tray loading attachment 3 has been constituted jointly to two backup pads, fixedly connected with twice vertical slide rail 35 on the side of backup pad towards another backup pad, vertical slide rail 35 sets up along vertical direction, sliding connection has sliding plate 321 on the vertical slide rail 35, fixedly connected with supporting seat 322 on the sliding plate 321, be provided with clamping jaw cylinder 325 on the supporting seat 322, be connected with two gripping clamping jaws 324 that can open and shut on the clamping jaw cylinder 325, two gripping clamping jaws 324 set up and have constituted the gripping hand 323 that is used for gripping the taking tray jointly on the lower terminal surface of supporting seat 322. A skip groove 34 is formed in the base 1, and the skip groove 34 is located below the grabbing hand 323. The sliding plate 321, the supporting seat 322 and the grabbing hand 323 jointly form the grabbing assembly 32 for grabbing the material taking disc, when the material taking disc is fed, an operator directly pushes the skip with the material taking discs into the skip groove 34, and the grabbing hand 323 moves along the vertical direction and grabs the material taking disc under the driving of the sliding plate 321, so that the material taking disc feeding is completed.
The transverse sliding rail 326 is fixedly connected to the supporting seat 322, the material conveying assembly line 2 is located at one end, far away from the supporting seat 322, of the transverse sliding rail 326, the sliding block cylinder 328 is arranged at one end of the transverse sliding rail 326, the telescopic rod of the sliding block cylinder 328 is arranged along the length direction of the transverse sliding rail 326, the sliding block 327 is fixedly connected to the telescopic rod of the sliding block cylinder 328, the sliding block 327 is in sliding connection with the transverse sliding rail 326, and the grabbing hand 323 is fixedly connected with the sliding block 327. The gripping hand 323 can place the gripped trays on the material handling line 2 by means of the transverse slide rails 326.
The top fixedly connected with driving motor 335 of support frame 31, driving motor 335's below is provided with a axis of rotation 331, and the axial of axis of rotation 331 is unanimous with driving motor 335's actuating lever's axial, and axis of rotation 331 both ends are connected with two backup pads rotation respectively, are provided with driving belt 336 between driving motor 335 and the axis of rotation 331, and driving belt 336 sets up along vertical direction, and driving belt 336 one end is around establishing on driving motor 335's actuating lever, and the other end is around establishing on axis of rotation 331. The both ends of axis of rotation 331 are all coaxial fixedly connected with action wheel 332, and the lower extreme rotation of backup pad is provided with from the driving wheel 333, is equipped with connecting belt 334 around on the action wheel 332, and connecting belt 334's the other end is around establishing on following driving wheel 333, and sliding plate 321 and connecting belt 334 fixed connection. The driving motor 335, the rotating shaft 331, the driving wheel 332, the driven wheel 333, and the connecting belt 334 form a driving assembly 33 for driving the grabbing assembly 32 to operate, and the grabbing hand 323 is driven to move in the vertical direction by the driving assembly 33.
The material loading device 4 comprises a transfer frame 421 fixedly connected to the base 1, one end of the transfer frame 421 is located above the material conveying assembly line 2, the transfer frame 421 is arranged perpendicular to the material conveying assembly line 2 in the horizontal direction, and a vibration disc 41 is arranged on the side edge of one end, away from the material conveying assembly line 2, of the transfer frame 421. Be provided with actuating cylinder 424 on transferring frame 421, actuating cylinder 424's telescopic link sets up along transferring frame 421 length direction, fixedly connected with transfer seat 422 on the actuating cylinder 424 for transfer seat 422 can transfer frame 421 and slide, be connected with lift cylinder 426 on the transfer seat 422, lift cylinder 426's telescopic link sets up along vertical direction, fixedly connected with lift seat 425 on lift cylinder 426's the telescopic link, make lift seat 425 can slide along vertical direction on transfer seat 422, transfer seat 422's lower extreme fixedly connected with transfer cylinder 427, be connected with on the transfer cylinder 427 and shift clamping jaw 423. The transfer frame 421, the transfer seat 422, the transfer clamping jaw 423 and the driving cylinder 424 together form the transfer assembly 42 of the material loading device 4, and when the material tray moves to the material loading device 4 through the material conveying assembly line 2, the transfer clamping jaw 423 clamps the empty material tray and places the empty material tray on the vibration tray 41 to wait for material loading.
The lifting frame 431 is placed on one side, away from the material conveying assembly line 2, of the vibration disc 41, a material conveying hopper 44 is arranged between the lifting frame 431 and the vibration disc 41, an air cylinder is arranged at the top end of the lifting frame 431, a telescopic rod of the air cylinder is arranged in the vertical direction, a lifting seat 432 is fixedly connected to the air cylinder, a material taking clamp 433 is arranged on the lower end face of the lifting seat 432, and the lifting frame 431 and the lifting seat 432 jointly form a lifting assembly 43 for moving materials. The lifting frame 431 is connected with a storage table 434 in a sliding manner along the horizontal direction, the moving direction of the storage table 434 is consistent with the conveying direction of the conveying assembly line 2, and the lifting frame 431 is provided with a motor and a belt to drive the storage table 434 to move. The rotary frame 435 is arranged on the object placing table 434, the rotary frame 435 comprises two support plates and an L-shaped rotary plate rotatably connected to the support plates, a rotary shaft is arranged at the top end of each support plate, a rotary motor 436 is arranged on the lower end face of the object placing table 434, and a transmission belt is arranged between the rotary motor 436 and the rotary shaft. When the material is needed to be fed, an operator places a material box with the material at the bottom end of the lifting frame 431, the material placing table 434 slides laterally, the lifting assembly 43 can directly lift, the lifting assembly 43 descends to clamp the material taking box and moves vertically upwards, then the material placing table 434 moves back, the rotating plate is located below the material box, the lifting assembly 43 places the material box on the rotating plate, the rotating motor 436 drives the rotating plate to overturn, the material in the material box is guided into the material conveying hopper 44, and the material flows into an empty material box on the vibration disc 41 through the material conveying hopper 44, and therefore material feeding is completed.
The tray feeding device 3 and the material feeding device 4 form a feeding module of the assembly line, and respectively play roles in transporting the tray and transporting materials.
The masking paper strip pasting device 8 comprises a processing table 81 fixedly connected to the base 1, and the processing table 81 is positioned on one side of the material conveying assembly line 2. Two tray moving rails 821 are fixed above the material conveying assembly line 2, one end of each tray moving rail 821, which is far away from the material conveying assembly line 2, is located above the processing table 81, tray moving seats 822 are connected to the two tray moving rails 821 in a sliding mode, and each tray moving rail 821 is fixedly connected with an air cylinder which is connected with each tray moving seat 822. The tray moving seat 822 is connected with a tray moving table 824 in a sliding manner, the moving direction of the tray moving table 824 is arranged along the vertical direction, the top end of the tray moving seat 822 is fixedly connected with an air cylinder connected with the tray moving table 824, and the lower end of the tray moving table 824 is provided with a tray moving clamp 823. The base 1 is placed one side and is used for carrying the transport subassembly 83 of beautiful line paper, and transport subassembly 83 includes feed roll 831 and receipts material roller 832, and the axial of feed roll 831 and receipts material roller 832 keeps unanimous, has placed many stabilizer rolls 833 between feed roll 831 and the receipts material roller 832, and many stabilizer rolls 833 are crisscross to set up towards processing platform 81 direction interval, and transport subassembly 83 is last to the transportation of beautiful line paper on the processing platform 81. The tray moving rail 821, the tray moving seat 822 and the tray moving clamp 823 jointly form a tray moving assembly 82, and when the tray flows through the masking paper pasting device 8, the tray moving assembly 82 conveys the tray to the processing table 81 with masking paper, so that the masking paper is pasted on the tray, and preparation is made for subsequent spraying operation.
The hot pressing device 12 is arranged behind the beautiful grain paper pasting device 8, the hot pressing device 12 comprises a hot pressing plate 121 arranged above the vertical direction of the material conveying assembly line 2, a plurality of electric heating rods 123 are connected to the hot pressing plate 121, the electric heating rods 123 are uniformly distributed along the length direction of the hot pressing plate 121, a hot pressing cylinder 122 is fixedly connected to one side surface of the hot pressing plate 121, deviating from the material conveying assembly line 2, of the hot pressing cylinder 122, a telescopic rod of the hot pressing cylinder 122 is arranged towards the material conveying assembly line 2, when a material tray for pasting the perfect grain paper passes through the hot pressing device 12, the hot pressing plate 121 is pressed down to enable the beautiful grain paper to be clung to the surface of the material tray, the aesthetic grain paper is pasted tightly by means of the hot pressing device 12, the possibility that part of materials are not sprayed due to the offset of the aesthetic grain paper during spraying is reduced, and the spraying stability is improved.
The front spraying device 5 comprises a spraying outer cover 51 fixed on the base 1, the spraying outer cover 51 is of a shell-shaped structure with a hollow inside, two ends of the spraying outer cover 51 are both open, a spraying head 52 is arranged at the top of the spraying outer cover 51, and spraying operation is carried out on materials to be sprayed inside by means of the spraying head 52. The openings at both ends of the spraying outer cover 51 are respectively provided with a tray taking claw 53, and when the material conveying assembly line 2 moves the tray to the opening of the spraying outer cover 51, the tray taking claws 53 clamp the tray to prepare for spraying operation. The spraying dustcoat 51 is inside to be provided with two transport rails 54, and two transport rails 54 are parallel to each other and run through the spraying dustcoat 51 and set up, and sliding connection has spraying seat 55 on the transport rail 54, is provided with the motor that is used for driving spraying seat 55 on the transport rail 54. The spraying seat 55 is rotationally connected with a tray taking support 56, the rotation directions of the tray taking supports 56 on different spraying seats 55 are all set towards the tray taking claws 53, one end of the tray taking support 56, which is close to the spraying seat 55, is provided with a rotating shaft, the rotating shaft is rotationally connected with the spraying seat 55, a motor is fixedly connected on the spraying seat 55, and a driving shaft of the motor is coaxially arranged with the rotating shaft. The tray taking support 56 is provided with a top block 57 at one end far away from the spraying seat 55, and when the tray taking support 56 rotates to be horizontal, the top block 57 is arranged in the vertical direction. After the tray taking claw 53 grabs the tray, the motor drives the tray taking support 56 to rotate until the tray taking support 56 rotates to be horizontal, the ejector block 57 on the tray taking support 56 jacks up the tray, so that the tray is separated from the tray taking claw 53, then the tray slides along the conveying rail 54 under the driving of the spraying seat 55, spraying operation is performed in the spraying outer cover 51, when the tray moves to an opening at the other end of the spraying outer cover 51, the tray returns to the position above the tray taking claw 53 again, the tray taking support 56 rotates, and the tray falls on the tray taking claw 53 to finish the spraying operation.
The beautiful line paper tears and removes device 9 including setting up and tearing off rail 91 in fortune material assembly line 2 both sides, tear off rail 91 and set up along fortune material assembly line 2's direction of delivery, and common sliding connection has on the twice to tear off rail 91 and tears off slide 92, and twice is torn off rail 91 and all is provided with the cylinder in one end, and the telescopic link of cylinder is along tearing off rail 91 length direction setting, tears off slide 92 and fixes on the telescopic link of cylinder. The tearing slide 92 is provided with the tearing claw 93 that sets up towards fortune material assembly line 2, and tearing claw 93 is provided with three on tearing slide 92, and three tearing claw 93 interval sets up, and three tearing claw 93 links together through a connecting plate, and tearing slide 92 one side is provided with motor and the lead screw of coaxial fixation on the actuating lever of motor, lead screw and connecting plate threaded connection make tearing claw 93 can follow vertical direction and slide on tearing slide 92. The tearing claw 93 includes a fixing portion and a sliding portion, a groove is provided on a side surface of the fixing portion facing the sliding portion, a projection cooperating with the groove caliper is provided on the sliding portion, and the sliding portion slides in a vertical direction through an air cylinder.
The top of tearing rail 91 one end portion is provided with the frame 94 of unloading, and frame 94 fixed connection is unloaded on base 1, and the length direction of frame 94 of unloading is perpendicular to the length direction of tearing rail 91, and the one end of frame 94 of unloading stretches out outside the base 1. The unloading frame 94 is connected with the unloading seat 95 in a sliding manner along the length direction, the unloading frame 94 is provided with an air cylinder connected with the unloading seat 95, the unloading seat 95 is provided with an unloading claw 96 in a sliding manner along the vertical direction, the unloading claw 96 comprises a base block and a clamping block rotationally connected with the base block, a plurality of fixing needles are arranged on one side face of the clamping block, facing to the base block, of the clamping block, and the unloading seat 95 is provided with an air cylinder for controlling the clamping block.
The turnover device 7 comprises a jacking component 72 positioned below the material conveying assembly line 2 and used for jacking a material disc, and a clamping seat 71 positioned above the material conveying assembly line 2, wherein an empty material disc is clamped on the clamping seat 71, the jacking component 72 comprises a cylinder fixed on the base 1, a telescopic rod of the cylinder is arranged in the vertical direction, a pushing plate is fixedly connected to the top end of the telescopic rod of the cylinder, the pushing plate is parallel to the material disc on the material conveying assembly line 2, and when the material disc is conveyed to the upper part of the pushing plate, the cylinder drives the pushing plate to move upwards, so that the material disc with single-sided spraying is completed and the empty material disc on the clamping seat 71 is in butt joint.
The clamping seat 71 both sides all are provided with slidable fixed inserting 73, fixedly connected with promotes cylinder 74 on the fixed inserting 73, promotes the telescopic link setting towards clamping seat 71 of cylinder 74, and fixedly connected with upset seat 75 on the terminal surface that promotes cylinder 74 and deviate from fixed inserting 73 is connected with upset motor 76 on the upset seat 75. When the back of the sprayed material is prepared, the jacking component 72 abuts against the empty material tray on the clamping seat 71 after the material with single-sided spraying is finished, then the air cylinder 74 is pushed to push the fixed plug 73 to move towards the clamping seat 71 until the fixed plug 73 is inserted into the insertion opening on the side edges of the two material trays, so that the two material trays are fixed, then the overturning motor 76 drives the two material trays to rotate, the material in the material tray with the material falls into the empty material tray after being overturned, one surface of the material which is not sprayed faces upwards, and the material tray is placed on the material conveying assembly line 2 by means of the jacking component 72. The automatic turning of the materials in the material tray is realized by means of the turning device 7, the turning is not needed to be performed by manual operation, and the processing efficiency is greatly improved.
After passing through the turning device 7, the material tray repeatedly passes through the masking paper pasting device 8, the back spraying device 6 and the masking paper tearing device 9, and finally flows to the defective product discharge device 10. The front spraying device 5, the turnover device 7 and the back spraying device 6 together form a processing module of a spraying assembly line, and finished materials with both sides being sprayed can be obtained through the processing module.
The defective product discharge device 10 is provided with a detection camera before the defective product discharge device 10, and the defective product discharge device 10 includes a discharge rail 102 disposed above the vertical direction of the material conveying line 2, and two defective product boxes 101 are disposed at one end of the discharge rail 102 away from the material conveying line 2. The discharge rail 102 is slidably connected with a discharge seat 103, the discharge rail 102 is provided with a cylinder for driving the discharge seat 103, when the discharge seat 103 slides to one end of the discharge rail 102 far away from the material conveying assembly line 2, the discharge seat 103 is located above the defective product box 101, the discharge seat 103 slides along the vertical direction and is provided with a material taking seat, the discharge seat 103 is provided with a cylinder for driving the material taking seat, and the lower end of the material taking seat is provided with a material taking suction nozzle 104. After the detection camera detects defective products in the discharge tray, the material taking suction nozzle 104 sucks out the defective products and slides to the defective product box 101 under the drive of the discharge seat 103 to discharge the defective products.
The finished product stacking device 11 comprises a clamping plate 111 arranged above the material conveying assembly line 2, a plurality of stacking frames 112 are arranged beside the material conveying assembly line 2, a discharging rail 113 is arranged between the material conveying assembly line 2 and the stacking frames 112, after passing through the defective product discharging device 10, the clamping plate 111 clamps a material disc, slides to the stacking frames 112 along the discharging rail 113, and the material disc is placed on the stacking frames 112, so that a material with two-sided spraying is obtained. The defective product discharging device 10 and the finished product stacking device 11 jointly form a blanking module for blanking finished products, and the materials with the two surfaces sprayed are blanked.
The implementation principle of the embodiment is as follows: when spraying operation is performed, the tray is conveyed to the material conveying assembly line 2 by means of the tray feeding device 3, conveyed to the material feeding device 4, filled with materials to be sprayed by means of the material feeding device 4, conveyed to the position of the masking paper pasting device 8 to be pasted with masking paper, conveyed to the front spraying device 5 to be sprayed, after spraying is completed, masking paper on the surface of the tray is torn off by the masking paper tearing device 9, and conveyed to the turning device 7 to turn over the tray, so that the materials in the tray are turned over to one side which is not sprayed, and then repeatedly pass through the masking paper pasting device 8, the back spraying device 6 and the masking paper tearing device 9, finally flow to the position of the defective product discharging device 10, and after defective products are discharged by the defective product discharging device 10, the finished product tray is piled by the finished product piling device 11, so that spraying operation is completed. According to the application, each machining station is connected while machining in each step is performed by using mechanized equipment, so that the working efficiency of spraying operation is greatly improved, the labor cost is optimized, the operators required by the spraying operation are reduced, and the machining cost is reduced.
The embodiments of the present invention are all preferred embodiments of the present invention, and are not intended to limit the scope of the present invention in this way, therefore: all equivalent changes in structure, shape and principle of the invention should be covered in the scope of protection of the invention.
Claims (10)
1. A full-automatic spraying assembly line for two-sided spraying, its characterized in that: the automatic feeding device comprises a base (1) and a material conveying assembly line (2) arranged on the base (1), wherein a feeding module, a processing module and a discharging module are sequentially arranged along the conveying direction of the material conveying assembly line (2);
The feeding module comprises a material tray feeding device (3) for conveying a material tray and a material feeding device (4) for placing materials on the material tray;
The processing module comprises a front spraying device (5) and a back spraying device (6), the structures of the front spraying device (5) and the back spraying device (6) are completely consistent, and a turnover device (7) is arranged between the front spraying device (5) and the back spraying device (6);
A beautiful line paper pasting device (8) is arranged between the front spraying device (5) and the feeding module and between the turnover device (7) and the back spraying device (6);
A masking paper tearing device (9) is arranged between the front spraying device (5) and the turnover device (7) and between the back spraying device (6) and the blanking module;
the blanking module comprises a defective product discharge device (10) for discharging defective products and a finished product stacking device (11) for placing the defective products;
The beautiful paper pasting device (8) comprises a processing table (81), a tray moving assembly (82) for moving a tray on a material conveying assembly line (2) to the processing table (81), and a conveying assembly (83) for conveying the beautiful paper;
The tray moving assembly (82) comprises a tray moving rail (821) arranged above the vertical direction of the material conveying assembly line (2), a tray moving seat (822) connected to the tray moving rail (821) in a sliding mode, and a tray moving clamp (823) arranged on the tray moving seat (822), wherein the tray moving rail (821) is arranged towards the processing table (81), a tray moving table (824) is connected to the tray moving seat (822) in the vertical direction in a sliding mode, and the tray moving clamp (823) is arranged on the tray moving table (824);
The conveying assembly (83) comprises a feeding roller (831) and a receiving roller (832), and a plurality of stabilizing rollers (833) are arranged between the feeding roller (831) and the receiving roller (832);
The beautiful line paper tearing device (9) comprises tearing rails (91) arranged on two sides of the material conveying assembly line (2), and tearing slide bases (92) which are connected with the tearing rails (91) in a sliding mode, wherein tearing claws (93) arranged towards the material conveying assembly line (2) are arranged on the tearing slide bases (92), and the tearing claws (93) are arranged on the tearing slide bases (92) in a sliding mode along the vertical direction;
The American line paper tearing device (9) further comprises a discharging frame (94) arranged at one end of the tearing rail (91), a discharging seat (95) is connected to the discharging frame (94) in a sliding mode, and a discharging claw (96) is arranged on the discharging seat (95) in a sliding mode along the vertical direction.
2. A full-automatic spray line for double-sided spray coating according to claim 1, wherein: the material tray feeding device (3) comprises a support frame (31) fixedly connected to a base (1), a grabbing component (32) slidingly connected to the support frame (31) and a driving component (33) arranged on the support frame (31) and used for driving the grabbing component (32) to slide, a skip groove (34) is formed in the base (1), the grabbing component (32) is located above the skip groove (34) in the vertical direction, the support frame (31) is arranged in the vertical direction, a vertical sliding rail (35) is arranged on the support frame (31) in the vertical direction, the grabbing component (32) is slidingly connected with the vertical sliding rail (35), and the material conveying assembly line (2) is arranged on one side of the grabbing component (32).
3. A full-automatic spray line for double-sided spray coating according to claim 2, wherein: the utility model provides a grabbing component (32) including sliding plate (321) with vertical slide rail (35) sliding connection, fixed connection supporting seat (322) on sliding plate (321), set up in supporting seat (322) snatch hand (323) on one side towards skip groove (34), snatch hand (323) including two clamping jaw (324), be provided with on supporting seat (322) and be used for controlling clamping jaw (324) moving clamping jaw cylinder (325), fixedly connected with on supporting seat (322) transversely slide rail (326) towards fortune material assembly line (2) setting, sliding connection has slider (327) on transversely slide rail (326), snatch hand (323) and slider (327) fixed connection, be provided with on supporting seat (322) slider cylinder (328) that are used for promoting slider (327).
4. A full-automatic spray line for double-sided spray coating according to claim 3, wherein: the driving assembly (33) comprises a rotating shaft (331) arranged at the top end of the supporting frame (31), a driving wheel (332) coaxially and fixedly connected to two ends of the rotating shaft (331), a driven wheel (333) arranged at the bottom end of the supporting frame (31), a connecting belt (334) wound between the driving wheel (332) and the driven wheel (333), and a driving motor (335) for driving the rotating shaft (331) to rotate, wherein the axial direction of a driving rod of the driving motor (335) is consistent with the axial direction of the rotating shaft (331), and a transmission belt (336) is arranged between the driving motor (335) and the rotating shaft (331).
5. A full-automatic spray line for double-sided spray coating according to claim 1, wherein: the material feeding device (4) comprises a vibrating disc (41), a transferring assembly (42) for transferring the material disc onto the vibrating disc (41) and a lifting assembly (43) for placing the material onto the vibrating disc (41), wherein a material conveying hopper (44) is arranged between the lifting assembly (43) and the vibrating disc (41);
The transfer assembly (42) comprises a transfer frame (421), a transfer seat (422) which is connected to the transfer frame (421) in a sliding manner, a transfer clamping jaw (423) which is arranged on the transfer seat (422) and a driving cylinder (424) which is used for driving the transfer seat (422) to move, the transfer frame (421) is arranged along a material conveying assembly line (2) towards a vibrating disc (41), a lifting seat (425) is connected to the transfer seat (422) in a sliding manner, a lifting cylinder (426) is connected to the lifting seat (425), a telescopic rod of the lifting cylinder (426) is arranged along the vertical direction, and a transfer cylinder (427) which is used for controlling the transfer clamping jaw (423) is arranged on the lifting seat (425);
Lifting assembly (43) are including setting up hoisting frame (431) in vibration dish (41) one side, along vertical direction sliding connection hoisting seat (432) on hoisting frame (431), be provided with on hoisting seat (432) and get thing clamp (433), sliding connection has on hoisting frame (431) and put thing platform (434), put thing platform (434) and slide along the horizontal direction, be provided with swivel mount (435) on putting thing platform (434), swivel mount (435) set up towards vibration dish (41), be provided with rotary motor (436) that are used for rotating swivel mount (435) on putting thing platform (434).
6. A full-automatic spray line for double-sided spray coating according to claim 1, wherein: the utility model discloses a hot press device, including beautiful line paper subsides device (8) and openly spray coating device (5), hot press device (12) are including setting up hot pressing board (121) in fortune material assembly line (2) vertical direction top, fixed connection hot pressing cylinder (122) on hot pressing board (121), many electrothermal rod (123) of connecting on hot pressing board (121), the telescopic link of hot pressing cylinder (122) sets up towards fortune material assembly line (2), many electrothermal rod (123) are at the interval setting on hot pressing board (121).
7. A full-automatic spray line for double-sided spray coating according to claim 1, wherein: the front spraying device (5) comprises an inner hollow spraying outer cover (51), a spraying head (52) arranged in the spraying outer cover (51) and a taking tray claw (53) used for grabbing a taking tray, wherein conveying rails (54) are arranged on two sides of the taking tray claw (53), the conveying rails (54) penetrate through the spraying outer cover (51) and are connected with a spraying seat (55) in a sliding mode, a taking tray support (56) is connected to the spraying seat (55) in a rotating mode, the rotating direction of the taking tray support (56) is set towards the taking tray claw (53), and a top block (57) is arranged at one end, far away from the spraying seat (55), of the taking tray support (56).
8. A full-automatic spray line for double-sided spray coating according to claim 1, wherein: the turnover device is characterized in that the turnover device (7) comprises a clamping seat (71) used for clamping an empty material tray, a jacking component (72) located below the material conveying assembly line (2) and used for jacking the material tray, the clamping seat (71) is located above the jacking component (72) in the vertical direction, fixed inserts (73) are arranged on two sides of the clamping seat (71), a pushing cylinder (74) is connected onto the fixed inserts (73), a telescopic rod of the pushing cylinder (74) is arranged towards the clamping seat (71), a turnover seat (75) is connected onto the pushing cylinder (74), and a turnover motor (76) is connected onto the turnover seat (75).
9. A full-automatic spray line for double-sided spray coating according to claim 1, wherein: defective product discharging device (10) is including setting up defective products box (101) in fortune material assembly line (2) one side, setting up discharge rail (102) in the vertical direction top of fortune material assembly line (2), sliding connection discharge seat (103) on discharge rail (102), the one end that fortune material assembly line (2) was kept away from to discharge rail (102) sets up towards defective products box (101), be provided with on discharge seat (103) and get material suction nozzle (104).
10. A full-automatic spray line for double-sided spray coating as claimed in claim 9, wherein: finished product pile up neatly device (11) are including pressing from both sides and getting board (111) and setting up at the piling bin (112) of fortune material assembly line (2), be provided with unloading rail (113) between fortune material assembly line (2) and the piling bin (112), press from both sides and get board (111) and unloading rail (113) sliding connection.
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| CN202211170713.3A CN115501999B (en) | 2022-09-23 | 2022-09-23 | Full-automatic spraying assembly line for double-sided spraying |
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| CN202211170713.3A CN115501999B (en) | 2022-09-23 | 2022-09-23 | Full-automatic spraying assembly line for double-sided spraying |
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