CN114212551A - Automatic production line for waffle ingot stacking and unstacking ink-jet process - Google Patents
Automatic production line for waffle ingot stacking and unstacking ink-jet process Download PDFInfo
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- CN114212551A CN114212551A CN202210054917.4A CN202210054917A CN114212551A CN 114212551 A CN114212551 A CN 114212551A CN 202210054917 A CN202210054917 A CN 202210054917A CN 114212551 A CN114212551 A CN 114212551A
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- Prior art keywords
- conveying line
- unstacking
- stacking
- line
- ink
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/413—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material for metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an automatic production line for a waffle ingot stacking and unstacking ink-jet process, which comprises an ingot receiving conveying line, wherein a No. 1 robot body and an intermediate stacking and unstacking position are arranged on one side of the ingot receiving conveying line, an automatic tray warehouse supply system is arranged on one side of the intermediate stacking and unstacking position, an intermediate stacking conveying line and a corner conveying line are arranged on the other side of the intermediate stacking and unstacking position, a No. 2 robot body and an unstacking conveying line are arranged on one side of the intermediate stacking and conveying line, a paint spraying mechanism and an ink-jet mechanism are arranged on the unstacking conveying line, a first transfer machine, a second transfer machine, a No. 1 sorting conveying line and a No. 2 sorting conveying line are arranged at the tail end of the unstacking conveying line, and finished product stack conveying lines are arranged on one sides of the No. 1 sorting conveying line and the No. 2 sorting conveying line. The invention utilizes the robot to automatically stack and unstack, provides a complete stacking and unstacking production line, improves the automation level of the waffle ingot production line, reduces the labor intensity of workers and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of wafer ingot production, in particular to an automatic production line for a wafer ingot stacking and unstacking ink-jet process.
Background
The existing waffle ingot production line has low automation level, high labor intensity of workers and low production efficiency. In order to further improve the automation level of the wafer ingot production line and reduce the labor intensity of workers, an automatic stacking and unstacking production line needs to be designed urgently.
Disclosure of Invention
The invention aims to provide an automatic production line for a waffle iron stacking and unstacking ink-jet process, which solves the problems of low automation level and high labor intensity of workers in the existing waffle iron production line.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention relates to an automatic production line for a waffle ingot stacking and unstacking ink-jet process, which comprises an ingot receiving conveying line, wherein one side of the ingot receiving conveying line is provided with a No. 1 robot body, the other side of the No. 1 robot body is provided with a middle stacking position, one side of the middle stacking position is provided with an automatic tray warehouse supply system, the other side of the middle stacking position is provided with a middle stacking conveying line and a corner conveying line, the tail end of the middle stacking conveying line is provided with an unstacking position, one side of the unstacking position is provided with a No. 2 robot body, an unstacking conveying line is arranged between the No. 2 robot body and the unstacking position, the unstacking conveying line is provided with a paint spraying mechanism and an ink-jet mechanism, the tail end of the unstacking conveying line is respectively provided with a first transfer machine and a second transfer machine, and the first transfer machine and the second transfer machine are respectively connected with the No. 1 sorting conveying line and the No. 2 sorting conveying line, finished product stack conveying lines are arranged on one sides of the No. 1 finishing conveying line and the No. 2 finishing conveying line, and a first finished product stack stacking position and a second finished product stack stacking position are respectively arranged at positions, close to the No. 1 finishing conveying line and/or the No. 2 finishing conveying line, on the finished product stack conveying lines; the stacking and unstacking system further comprises an electrical control system which is responsible for controlling the whole stacking and unstacking system.
Furthermore, a plurality of cooling fans are uniformly arranged on the side surface of the middle stack conveying line.
Still further, the middle buttress transfer chain sets up to the U font, two corners of middle buttress transfer chain all are provided with the corner transfer chain.
Still further, both the No. 1 arrangement conveying line and the No. 2 arrangement conveying line are provided with turnover mechanisms.
Compared with the prior art, the invention has the beneficial technical effects that:
the invention relates to an automatic production line for a waffle ingot stacking and unstacking ink-jet process, which comprises an ingot receiving conveying line, a No. 1 robot body, an automatic tray warehouse supply system, an intermediate stack conveying line, a corner conveying line, a No. 2 robot body, an unstacking conveying line, a paint spraying mechanism, an ink-jet mechanism, a first transfer machine, a second transfer machine, a No. 1 arranging conveying line, a No. 2 arranging conveying line and a finished product stack conveying line.
Drawings
The invention is further illustrated in the following description with reference to the drawings.
FIG. 1 is a schematic structural view of an automatic production line of a waffle ingot stacking and unstacking ink-jet process according to the invention;
description of reference numerals: 1. an ingot receiving conveying line; 2. 1# robot body; 3. an automatic tray magazine supply system; 4. an intermediate stack conveyor line; 5. a corner conveying line; 6. a destacking conveying line; 7. 2# robot body; 8. 1# arranging and conveying lines; 9. a paint spraying mechanism; 10. an ink jet mechanism; 11. 2# arranging and conveying lines; 12. conveying a finished product stack; 13. a cooling fan; 14. a first transfer machine; 15. a second transfer machine; 16. stacking positions of the middle stacks; 17. unstacking positions; 18. a first finished product stack stacking position; 19. a second finished product stack stacking position; 20. and (5) turning over the mechanism.
Detailed Description
As shown in fig. 1, an automatic production line for a waffle ingot stacking and unstacking ink-jet process comprises an ingot receiving conveying line 1, wherein a No. 1 robot body 2 is arranged on one side of the ingot receiving conveying line 1, a middle stacking position 16 is arranged on the other side of the No. 1 robot body 2, a tray warehouse automatic supply system 3 is arranged on one side of the middle stacking position 16, a middle stacking conveying line 4 and a corner conveying line 5 are arranged on the other side of the middle stacking position 16, an unstacking position 17 is arranged at the tail end of the middle stacking conveying line 4, a No. 2 robot body 7 is arranged on one side of the unstacking position 17, an unstacking conveying line 6 is arranged between the No. 2 robot body 7 and the unstacking position 17, a paint spraying mechanism 9 and an ink-jet mechanism 10 are arranged on the unstacking conveying line 6, a first transfer machine 14 and a second transfer machine 15 are respectively arranged at the tail end of the unstacking conveying line 6, the first transfer machine 14 and the second transfer machine 15 are respectively connected with a 1# arranging conveying line 8 and a 2# arranging conveying line 11, a finished product stack conveying line 12 is arranged on one side of each of the 1# arranging conveying line 8 and the 2# arranging conveying line 11, and a first finished product stack stacking position 18 and a second finished product stack stacking position 19 are respectively arranged on the positions, close to the 1# arranging conveying line 8 and/or the 2# arranging conveying line 11, of the finished product stack conveying line 12; the stacking and unstacking system is characterized by also comprising an electrical control system which is responsible for controlling the whole stacking and unstacking system; specifically, the No. 1 robot body is responsible for stacking middle stacks and assisting the No. 2 robot to stack finished products, and an onsite Eston robot ER180 is used; the 2# robot is responsible for breaking a jam, and the 2# robot drives the anchor clamps of breaking a jam, snatchs a certain amount of wafer spindle every time from the position of breaking a jam, places on the conveyer line of breaking a jam, and the anchor clamps of breaking a jam adopt pneumatic control, and the robot of breaking a jam is ABB IRB 660 sand-doped 180/3.15 main parameter as follows: the number of shafts is 4, the load is 180KG, the working range is 3150mm, and the installation mode is a landing mode; in the actual production process, trays or foot ingots are required to be manually placed at a stacking position of a finished product stack, intermediate stack trays are required to be manually taken away at a stack disassembling position, and the intermediate stack trays are steel trays; the automatic tray library supply system is a conventional system and will not be described in detail herein.
The ingot receiving conveying line 1 adopts a chain and chain wheel structure and is driven by a motor, and the conveying line is provided with a correcting mechanism, a blocking mechanism, a sorting device and a turnover device, wherein the sorting device is driven by a cylinder and sorts aluminum ingots according to a certain placing rule; the turnover device turns the waffle ingot to be large-face upward, if the turnover device is matched with positive and negative ingot detection, the ingot turnover function is needed, otherwise, the ingot turnover function is not needed; the specific structure of the ingot receiving conveying line 1 is a common structure in the prior art, and is not described herein.
And a plurality of cooling fans 13 are uniformly arranged on the side surface of the intermediate stack conveying line 4 to accelerate the cooling of the ingot stack.
The middle stack conveying line 4 is U-shaped, and the corner conveying lines 5 are arranged at two corners of the middle stack conveying line 4; specifically, the middle stack conveying device 4 and the corner conveying device 5 are of a roller conveying structure or a chain-link-plate structure or a chain structure, are driven by a motor, and are provided with a detection mechanism, and the specific structure is a common structure in the prior art and is not described herein any more.
The 1# finishing conveying line 8 and the 2# finishing conveying line 11 are both provided with a turnover mechanism 20; the No. 1 finishing conveying line is used for conveying the waffle ingots to the No. 2 robot body grabbing position, a chain and chain wheel structure is adopted, the motor is used for driving, and a finishing mechanism, a blocking mechanism and an ingot turning mechanism are arranged on the conveying line; the No. 2 finishing conveying line is used for conveying the waffles to the No. 1 robot body grabbing position, a chain and chain wheel structure is adopted, the motor is used for driving, and a finishing mechanism, a blocking mechanism and a ingot turning mechanism are arranged on the conveying line; the finishing mechanism, the blocking mechanism, the ingot-turning mechanism and the like belong to the prior art and are not described herein.
The unstacking conveying line 6 adopts a chain and chain wheel structure or a chain and chain plate structure or a chain structure, is driven by a motor, and is provided with a correcting mechanism, a blocking mechanism, a paint spraying mechanism, an ink jetting mechanism and a transfer machine; the transfer machine is responsible for moving the waffles from the unstacking conveying line to the No. 1 finishing conveying line and the No. 2 finishing conveying line.
The finished product stack conveying line 12 is in charge of conveying finished product stacks, adopts a roller conveying structure or a chain plate type structure or a chain structure, is driven by a motor, and is provided with a detection mechanism, wherein the specific structure is a common structure in the prior art and is not described herein again; when the finished product stacks have the foot ingots, the foot ingots are manually placed on the tray and then stacked.
The using process of the invention is as follows:
firstly, after the waffle ingots are separated from an ingot casting machine, the waffle ingots drop to an ingot receiving conveying line 1 through a guide device, the waffle ingots are sorted and turned over and then conveyed to a grabbing waiting position, after the waffle ingots are accumulated to a certain number, a tray is supplied to an intermediate stack stacking position 16 by a tray library automatic supply system 3, the wafer ingots are grabbed by a No. 1 robot body 2 and stacked to the intermediate stack position 16, and after the stacking number reaches a set number, the wafer ingots are conveyed to an intermediate stack conveying line 4 and a corner conveying line 5; then, the middle stack reaches a unstacking position 17, the No. 2 robot body 7 grabs the wafer ingots and places the wafer ingots on a unstacking conveying line 6, the wafer ingots are subjected to paint spraying and ink jetting treatment through a paint spraying mechanism 9 and an ink jetting mechanism 10, then the wafer ingots reach a No. 1 arranging conveying line 8 through a first transfer machine 14, the No. 2 robot body 7 grabs the wafer ingots to a first finished product stack stacking position 18 to complete stacking, and the wafer ingots are conveyed backwards through a finished product stack conveying line 12, in addition, the wafer ingots subjected to paint spraying and ink jetting treatment reach a No. 2 arranging conveying line 11 through a second transfer machine 15, the No. 1 robot body 2 grabs the wafer ingots to a second finished product stack stacking position 19 to complete stacking, and the wafer ingots are conveyed backwards through the finished product stack conveying line 12; and finally, the finished stacked bag is moved away by a forklift.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.
Claims (4)
1. The automatic production line for the waffle ingot stacking and unstacking ink-jet process is characterized in that: comprises a spindle receiving conveying line (1), one side of the spindle receiving conveying line (1) is provided with a No. 1 robot body (2), the other side of the No. 1 robot body (2) is provided with a middle stack stacking position (16), one side of the middle stack stacking position (16) is provided with a tray library automatic supply system (3), the other side of the middle stack stacking position (16) is provided with a middle stack conveying line (4) and a corner conveying line (5), the tail end of the middle stack conveying line (4) is provided with an unstacking position (17), one side of the unstacking position (17) is provided with a No. 2 robot body (7), an unstacking conveying line (6) is arranged between the No. 2 robot body (7) and the unstacking position (17), the unstacking conveying line (6) is provided with a paint spraying mechanism (9) and an ink spraying mechanism (10), the tail end of the unstacking conveying line (6) is respectively provided with a first transfer machine (14) and a second transfer machine (15), the first transfer machine (14) and the second transfer machine (15) are respectively connected with a 1# arranging conveying line (8) and a 2# arranging conveying line (11), finished product stack conveying lines (12) are respectively arranged on one sides of the 1# arranging conveying line (8) and the 2# arranging conveying line (11), and a first finished product stack stacking position (18) and a second finished product stack stacking position (19) are respectively arranged on the positions, close to the 1# arranging conveying line (8) and/or the 2# arranging conveying line (11), on the finished product stack conveying lines (12); the stacking and unstacking system further comprises an electrical control system which is responsible for controlling the whole stacking and unstacking system.
2. The automatic production line for waffle slab stacking and unstacking ink-jet process according to claim 1, wherein: and a plurality of cooling fans (13) are uniformly arranged on the side surface of the middle stack conveying line (4).
3. The automatic production line for waffle slab stacking and unstacking ink-jet process according to claim 1, wherein: middle buttress transfer chain (4) set up to the U font, two corners of middle buttress transfer chain (4) all are provided with corner transfer chain (5).
4. The automatic production line for waffle slab stacking and unstacking ink-jet process according to claim 1, wherein: and the 1# finishing conveying line (8) and the 2# finishing conveying line (11) are both provided with a turnover mechanism (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210054917.4A CN114212551A (en) | 2022-01-18 | 2022-01-18 | Automatic production line for waffle ingot stacking and unstacking ink-jet process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210054917.4A CN114212551A (en) | 2022-01-18 | 2022-01-18 | Automatic production line for waffle ingot stacking and unstacking ink-jet process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114212551A true CN114212551A (en) | 2022-03-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210054917.4A Withdrawn CN114212551A (en) | 2022-01-18 | 2022-01-18 | Automatic production line for waffle ingot stacking and unstacking ink-jet process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114212551A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115501999A (en) * | 2022-09-23 | 2022-12-23 | 苏州瀚川智能科技股份有限公司 | Full-automatic spraying assembly line for double-sided spraying |
-
2022
- 2022-01-18 CN CN202210054917.4A patent/CN114212551A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115501999A (en) * | 2022-09-23 | 2022-12-23 | 苏州瀚川智能科技股份有限公司 | Full-automatic spraying assembly line for double-sided spraying |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20220322 |
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| WW01 | Invention patent application withdrawn after publication |