CN115466074A - Cement production method by adding naphthalene sulfonate water reducing agent - Google Patents

Cement production method by adding naphthalene sulfonate water reducing agent Download PDF

Info

Publication number
CN115466074A
CN115466074A CN202211260686.9A CN202211260686A CN115466074A CN 115466074 A CN115466074 A CN 115466074A CN 202211260686 A CN202211260686 A CN 202211260686A CN 115466074 A CN115466074 A CN 115466074A
Authority
CN
China
Prior art keywords
cement
reaction
reducing agent
naphthalenesulfonic acid
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211260686.9A
Other languages
Chinese (zh)
Inventor
刘科
常程
胡晓强
朱晨瑜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Shengyuan Chemical Co ltd
Original Assignee
Anhui Shengyuan Chemical Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Shengyuan Chemical Co ltd filed Critical Anhui Shengyuan Chemical Co ltd
Priority to CN202211260686.9A priority Critical patent/CN115466074A/en
Publication of CN115466074A publication Critical patent/CN115466074A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/16Sulfur-containing compounds
    • C04B24/20Sulfonated aromatic compounds
    • C04B24/22Condensation or polymerisation products thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention belongs to the technical field of preparation of naphthalene sulfonic acid, and discloses a cement production method by adding a naphthalene sulfonate water reducing agent. The method comprises the steps of adding a naphthalene sulfonate formaldehyde condensation compound, sulfonated melamine formaldehyde resin and optionally a chromium removing agent into a cement mixture, grinding to obtain cement powder, weighing and packaging to obtain the cement added with the naphthalene sulfonate water reducing agent. In the cement grinding process, the naphthalene sulfonic acid formaldehyde condensation compound prepared by the microwave method and the chromium removing agent are mixed and matched for use, so that a good chromium removing effect is achieved, and the content of polluting chromium elements in a cement finished product is reduced.

Description

Cement production method by adding naphthalene sulfonate water reducing agent
Technical Field
The invention belongs to the technical field of preparation of naphthalene sulfonic acid, and particularly relates to a cement production method by adding a naphthalene sulfonate water reducing agent.
Background
In the production and manufacturing process of cement, substances harmful to human bodies or the environment are introduced due to the influence of factors such as preparation processes, raw materials and the like. Hexavalent chromium or water-soluble chromium (VI) is a common harmful element contained in cement, hexavalent chromium has water solubility, belongs to a swallowable poison and a suction polar poison in the classification of harmful substances, is very obvious in damage to human bodies, can cause skin allergy when being contacted with the skin of human bodies, has carcinogenicity after being sucked into the human bodies, belongs to a first group of substances listed in the name of toxic and harmful water pollutants, and has continuous harm to the environment. Therefore, in the need of health and environmental protection, the hexavalent chromium content must be controlled in the production of cement.
In the prior art, a reducing agent method is mainly used for eliminating the influence of polluting chromium elements in cement, however, the reducing method inevitably has the problems of difficulty in realizing large-scale application, secondary pollution, poor chromium removal effect and the like.
Therefore, a cement production method by adding a naphthalene sulfonate water reducing agent is urgently needed to be provided at present, and the content of polluting chromium elements in a cement finished product is reduced.
Disclosure of Invention
The invention aims to provide a cement production method by adding a naphthalene sulfonate water reducing agent aiming at the defects of the prior art. In the cement grinding process, the naphthalenesulfonic acid-formaldehyde condensation compound prepared by the microwave method and the chromium removal agent are mixed and matched for use, so that a good chromium removal effect is achieved, and the content of polluting chromium elements in the cement finished product is reduced.
In order to achieve the purpose, the invention provides a method for producing cement added with a naphthalene sulfonate water reducing agent, which comprises the steps of adding a naphthalene sulfonate formaldehyde condensation compound, sulfonated melamine formaldehyde resin and optionally a chromium removing agent into a cement mixture, grinding to obtain cement powder, weighing and packaging to obtain the cement added with the naphthalene sulfonate water reducing agent.
According to the present invention, preferably, the cement admixture includes at least one of cement clinker, desulfurized gypsum, limestone, slag, and slag.
According to the invention, the naphthalene sulfonic acid formaldehyde condensate is preferably added in an amount of 0.5 to 2.5wt% of the cement mixture.
According to the present invention, preferably, the preparation of the sulfonic acid formaldehyde condensate comprises the steps of:
s1: mixing 98% concentrated sulfuric acid and industrial naphthalene in a sulfonation reaction kettle, reacting to obtain a beta-naphthalenesulfonic acid crude product, and discharging from the sulfonation reaction kettle;
s2: mixing the discharged crude beta-naphthalenesulfonic acid product with 3-8% sodium hydroxide aqueous solution, carrying out solid-liquid separation to obtain filtrate, cooling the filtrate to 10-15 ℃, and filtering to obtain refined beta-naphthalenesulfonic acid;
s3: feeding the refined beta-naphthalenesulfonic acid into a condensation kettle; in the condensation kettle, mixing and reacting fine beta-naphthalenesulfonic acid, water and formaldehyde to obtain a reaction material, and transferring the reaction material into microwave reaction equipment;
s4: and (3) mixing and reacting the reaction material obtained in the step (S4), liquid alkali and hydrogen peroxide in the microwave reaction equipment to obtain a naphthalenesulfonic acid-formaldehyde condensate solution, and drying to obtain the naphthalenesulfonic acid-formaldehyde condensate.
According to the invention, the ratio of the 98% concentrated sulfuric acid to the industrial naphthalene is preferably 1: (0.8-1.2); the dosage ratio of the water to the formaldehyde is (5-7): (1-1.5); the dosage ratio of the liquid caustic soda to the hydrogen peroxide is (80-100): 1.
according to the invention, preferably, the temperature of the discharged crude beta-naphthalenesulfonic acid is 90-100 ℃, the acidity value is 25-27%, and the mass concentration of the discharged crude beta-naphthalenesulfonic acid is 40% -43%.
According to the invention, the reaction in the sulfonation reaction kettle is preferably carried out at a temperature of 150 to 155 ℃ for a time of 1.5 to 2.5 hours.
According to the present invention, preferably, the reaction conditions in the condensation kettle include: the reaction temperature is 90-150 ℃, and the reaction time is 4.5-6.5h.
According to the present invention, preferably, the reaction conditions in the microwave reaction apparatus include: the reaction temperature is 120-130 ℃, the microwave parameter is 150-180W, and the reaction time is 0.5-1.5h.
According to the invention, the sulfonated melamine formaldehyde resin is preferably added in an amount of 0.25 to 0.8wt% of the cement mixture.
According to the invention, the addition amount of the chromium removing agent is preferably 0.1-0.15wt% of the cement mixture.
According to the present invention, preferably, the chromium removing agent is at least one of sodium stearate, potassium ferrocyanide, tricalcium phosphate, silicon dioxide and microcrystalline cellulose.
The technical scheme of the invention has the following beneficial effects:
1) In the cement grinding process, the naphthalenesulfonic acid-formaldehyde condensation compound prepared by the microwave method and the chromium removal agent are mixed and matched for use, so that a good chromium removal effect is achieved, and the content of polluting chromium elements in the cement finished product is reduced.
2) The method adopts a microwave method to avoid the problem of preparing the naphthalenesulfonic acid-formaldehyde condensate through a long-time reaction at a high temperature, solves the problems of high acid-base consumption, poor material flowability and the like, and has stable yield and high repeatability.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the following describes preferred embodiments of the present invention, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
Example 1
The embodiment provides a method for producing cement by adding a naphthalene sulfonate water reducer, which comprises the steps of adding a naphthalene sulfonate formaldehyde condensate (2 wt% of a cement mixture), a sulfonated melamine formaldehyde resin (0.5 wt% of the cement mixture) and sodium stearate (0.12 wt% of the cement mixture) into the cement mixture, grinding to obtain cement powder, weighing, and packaging to obtain the cement with the naphthalene sulfonate water reducer.
The cement mixture comprises cement clinker, desulfurized gypsum and limestone, wherein the weight ratio of 1.
The preparation of the sulfonic acid formaldehyde condensate comprises the following steps:
s1: mixing 98% concentrated sulfuric acid and industrial naphthalene (1) in a sulfonation reaction kettle, reacting (at the temperature of 150 ℃ for 2 hours) to obtain a crude product of beta-naphthalene sulfonic acid, and discharging the crude product from the sulfonation reaction kettle;
the temperature of the discharged beta-naphthalenesulfonic acid crude product is 90-100 ℃, the acidity value is 25-27%, and the mass concentration of the discharged beta-naphthalenesulfonic acid crude product is 40% -43%;
s2: mixing the discharged crude beta-naphthalenesulfonic acid product with 3-8% sodium hydroxide aqueous solution, carrying out solid-liquid separation to obtain filtrate, cooling the filtrate to 10-15 ℃, and filtering to obtain refined beta-naphthalenesulfonic acid;
s3: feeding the refined beta-naphthalenesulfonic acid into a condensation kettle; in the condensation kettle, mixing and reacting refined beta-naphthalenesulfonic acid, water and formaldehyde (the dosage ratio of water to formaldehyde is 6: 1) to obtain a reaction material, and transferring the reaction material into microwave reaction equipment, wherein the reaction temperature is 120 ℃ and the reaction time is 5h;
s4: in the microwave reaction equipment, mixing and reacting the reaction material obtained in the step S4, liquid alkali and hydrogen peroxide (the dosage ratio of the liquid alkali to the hydrogen peroxide is 90: 1) (the reaction temperature is 120 ℃, the microwave parameter is 160W, and the reaction time is 1 h) to obtain a naphthalene sulfonic acid formaldehyde condensate solution, and drying to obtain the naphthalene sulfonic acid formaldehyde condensate.
Example 2
The embodiment provides a cement production method by adding a naphthalene sulfonate water reducing agent, and the difference between the embodiment and the embodiment 1 is only that: the reaction conditions in the microwave reaction equipment comprise: the reaction temperature is 125 ℃, the microwave parameter is 180W, and the reaction time is 0.5h.
Example 3
The embodiment provides a cement production method by adding a naphthalene sulfonate water reducing agent, and the difference between the embodiment and the embodiment 1 is only that: the reaction conditions in the condensation kettle include: the reaction temperature is 90 ℃, and the reaction time is 6h.
Test example
The water-soluble chromium (VI) content test is carried out on the cement produced by the cement production method with the naphthalene sulfonate water reducing agent. The test method is carried out according to the specific requirements of GB 31893-2015 limit and determination method for water-soluble chromium (VI) in cement, a sample is prepared by mixing 450g of cement, 1350g of Chinese ISO standard sand and 225mL of water, the test times are specified to be two times, and the determination result is represented by the average value of the two test results. The test results of the content of the water-soluble chromium (VI) in the cement of the invention are shown in Table 1.
TABLE 1
Soluble chromium (VI) content (mg/kg)
Example 1 6.75
Example 2 5.43
Example 3 5.96
While embodiments of the present invention have been described above, the above description is illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.

Claims (10)

1. The method for producing the cement added with the naphthalene sulfonate water reducing agent is characterized by comprising the steps of adding a naphthalene sulfonate formaldehyde condensation compound, sulfonated melamine formaldehyde resin and optionally a chromium removing agent into a cement mixture, grinding to obtain cement powder, weighing and packaging to obtain the cement added with the naphthalene sulfonate water reducing agent.
2. The method for producing cement with an added naphthalenesulfonate water reducer as claimed in claim 1, wherein the cement admixture includes at least one of cement clinker, desulfurized gypsum, limestone, slag, and slag.
3. The method for producing cement by adding a naphthalenesulfonate water-reducing agent according to claim 1, wherein the addition amount of the naphthalenesulfonate formaldehyde condensate is 0.5-2.5wt% of the cement mixture.
4. The method for producing cement with an added naphthalenesulfonate water reducer as claimed in claim 1 or 3, wherein the preparation of the sulfonic acid formaldehyde condensate comprises the steps of:
s1: mixing 98% concentrated sulfuric acid and industrial naphthalene in a sulfonation reaction kettle, reacting to obtain a beta-naphthalenesulfonic acid crude product, and discharging from the sulfonation reaction kettle;
s2: mixing the discharged crude beta-naphthalenesulfonic acid product with 3-8% sodium hydroxide aqueous solution, carrying out solid-liquid separation to obtain filtrate, cooling the filtrate to 10-15 ℃, and filtering to obtain refined beta-naphthalenesulfonic acid;
s3: feeding the refined beta-naphthalenesulfonic acid into a condensation kettle; in the condensation kettle, fine beta-naphthalenesulfonic acid, water and formaldehyde are mixed and reacted to obtain a reaction material, and the reaction material is transferred into microwave reaction equipment;
s4: and (3) mixing and reacting the reaction material obtained in the step (S4), liquid alkali and hydrogen peroxide in the microwave reaction equipment to obtain a naphthalenesulfonic acid-formaldehyde condensate solution, and drying to obtain the naphthalenesulfonic acid-formaldehyde condensate.
5. The method for producing cement with addition of a naphthalenesulfonate water-reducing agent in accordance with claim 4, wherein,
the dosage ratio of the 98% concentrated sulfuric acid to the industrial naphthalene is 1: (0.8-1.2);
the dosage ratio of the water to the formaldehyde is (5-7): (1-1.5);
the dosage ratio of the liquid caustic soda to the hydrogen peroxide is (80-100): 1.
6. the method for producing cement by adding a naphthalenesulfonate water-reducer according to claim 4, wherein the temperature of the discharged crude β -naphthalenesulfonic acid is 90-100 ℃, the acidity value is 25-27%, and the mass concentration of the discharged crude β -naphthalenesulfonic acid is 40% -43%.
7. The method for producing cement with addition of a naphthalenesulfonate water-reducing agent in accordance with claim 4, wherein,
the reaction temperature in the sulfonation reaction kettle is 150-155 ℃, and the reaction time is 1.5-2.5h;
the reaction conditions in the condensation kettle include: the reaction temperature is 90-150 ℃, and the reaction time is 4.5-6.5h;
the reaction conditions in the microwave reaction equipment comprise: the reaction temperature is 120-130 ℃, the microwave parameter is 150-180W, and the reaction time is 0.5-1.5h.
8. The method for producing cement by adding naphthalene sulfonate water reducer as claimed in claim 1, wherein the addition amount of sulfonated melamine formaldehyde resin is 0.25-0.8wt% of the cement mixture.
9. The method for producing cement by adding naphthalenesulfonate water-reducing agent according to claim 1, wherein the addition amount of chromium-removing agent is 0.1-0.15wt% of the cement mixture.
10. The method for producing cement with an addition of a naphthalene sulfonate water reducer of claim 9, wherein said chromium removing agent is at least one of sodium stearate, potassium ferrocyanide, tricalcium phosphate, silicon dioxide and microcrystalline cellulose.
CN202211260686.9A 2022-10-14 2022-10-14 Cement production method by adding naphthalene sulfonate water reducing agent Pending CN115466074A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211260686.9A CN115466074A (en) 2022-10-14 2022-10-14 Cement production method by adding naphthalene sulfonate water reducing agent

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211260686.9A CN115466074A (en) 2022-10-14 2022-10-14 Cement production method by adding naphthalene sulfonate water reducing agent

Publications (1)

Publication Number Publication Date
CN115466074A true CN115466074A (en) 2022-12-13

Family

ID=84337020

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211260686.9A Pending CN115466074A (en) 2022-10-14 2022-10-14 Cement production method by adding naphthalene sulfonate water reducing agent

Country Status (1)

Country Link
CN (1) CN115466074A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102070495A (en) * 2010-11-11 2011-05-25 吉化集团吉林市星云工贸有限公司 Method for preparing naphthalene sulfonic acid-formaldehyde condensate
CN107674005A (en) * 2017-08-24 2018-02-09 南通双狮化工有限公司 A kind of preparation method of high-concentration naphthalene sulfonic acid formaldehyde condensation products
CN107739320A (en) * 2017-08-24 2018-02-27 南通双狮化工有限公司 A kind of preparation method of naphthalene sulfonic acid-formaldehyde condensation product
CN109382055A (en) * 2018-12-13 2019-02-26 山东万山化工有限公司 The device and reaction method of sulfonating reaction efficiency in a kind of raising naphthalene series high-efficiency water-reducing agent
CN112174858A (en) * 2020-09-28 2021-01-05 安徽生源化工有限公司 Beta-naphthalenesulfonic acid and refining method, filtrate and application thereof
CN113912317A (en) * 2021-11-12 2022-01-11 湖南先锋防水科技有限公司 Cement production method by adding naphthalene sulfonate water reducing agent

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102070495A (en) * 2010-11-11 2011-05-25 吉化集团吉林市星云工贸有限公司 Method for preparing naphthalene sulfonic acid-formaldehyde condensate
CN107674005A (en) * 2017-08-24 2018-02-09 南通双狮化工有限公司 A kind of preparation method of high-concentration naphthalene sulfonic acid formaldehyde condensation products
CN107739320A (en) * 2017-08-24 2018-02-27 南通双狮化工有限公司 A kind of preparation method of naphthalene sulfonic acid-formaldehyde condensation product
CN109382055A (en) * 2018-12-13 2019-02-26 山东万山化工有限公司 The device and reaction method of sulfonating reaction efficiency in a kind of raising naphthalene series high-efficiency water-reducing agent
CN112174858A (en) * 2020-09-28 2021-01-05 安徽生源化工有限公司 Beta-naphthalenesulfonic acid and refining method, filtrate and application thereof
CN113912317A (en) * 2021-11-12 2022-01-11 湖南先锋防水科技有限公司 Cement production method by adding naphthalene sulfonate water reducing agent

Similar Documents

Publication Publication Date Title
US7462236B2 (en) Gluconate broth for cement and concrete admixture
WO2010145462A1 (en) Highly efficient lignin-based water-reducing agent with high degree of sulfonation and high molecular weight, and preparation method thereof
CN101665337B (en) Modified aliphatic high-efficiency water-reducing agent by utilizing lignosulfonate and preparation method thereof
CN103274632B (en) Enhanced cement grinding aid and preparation method thereof
CN101157531B (en) Alkali lignin modified sulfamate high-effective water reducer and preparation method thereof
CN101054271A (en) Preparation method of humic acids cement water reducing agent
CN107556001B (en) Inorganic ceramic body reinforcing agent and application thereof
CN113135686A (en) Ultra-long slump retaining type polycarboxylic acid pumping agent and preparation method thereof
CN115466074A (en) Cement production method by adding naphthalene sulfonate water reducing agent
CN107739320A (en) A kind of preparation method of naphthalene sulfonic acid-formaldehyde condensation product
CN107674005A (en) A kind of preparation method of high-concentration naphthalene sulfonic acid formaldehyde condensation products
CN104386752A (en) Method for preparing chromium sulfate basic by utilizing residual liquor obtained during menadione production
US2141570A (en) Concrete and hydraulic cement
CN105152561B (en) The method that gypsum plaster water reducer is prepared using spent pulping liquor
CN113860763B (en) Steel slag active exciting agent and active steel slag
CN109534712B (en) Light yellow naphthalene water reducing agent and preparation method thereof
KR940005539B1 (en) Process for producing receding of water agent of mortar and concrete
CN112978701A (en) Preparation method of sodium hexametaphosphate
CN106746861B (en) naphthalene series water reducing agent and preparation process thereof
CN111004362A (en) Preparation method of naphthalene-based superplasticizer
CN115611778A (en) Method for preparing naphthalenesulfonic acid-formaldehyde condensate by using refined beta-naphthalenesulfonic acid
US9175367B2 (en) Process for neutralizing bauxite dissolution residual substance and process for producing aluminum hydroxide
CN115745435B (en) Method for producing cement by solid waste
RU2806076C1 (en) Method for manufacturing raw materials for obtaining man-made anhydrite binder
CN113998914B (en) Production method for co-producing wet-spraying alkali-free setting accelerator and dry-spraying alkali-free setting accelerator

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20221213