CN115432399A - Intelligent visual detection automatic feeding equipment - Google Patents
Intelligent visual detection automatic feeding equipment Download PDFInfo
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- CN115432399A CN115432399A CN202211118511.4A CN202211118511A CN115432399A CN 115432399 A CN115432399 A CN 115432399A CN 202211118511 A CN202211118511 A CN 202211118511A CN 115432399 A CN115432399 A CN 115432399A
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- Prior art keywords
- fixed
- camera
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- platform
- bearing plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/04—Load carriers other than helical or spiral channels or conduits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/10—Applications of devices for generating or transmitting jigging movements
- B65G27/32—Applications of devices for generating or transmitting jigging movements with means for controlling direction, frequency or amplitude of vibration or shaking movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/022—Feeding of components with orientation of the elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
An intelligent visual detection automatic feeding device comprises a rack, wherein a bearing plate is fixed on the upper portion of the rack, a moving slide rail is arranged on the bearing plate, a controller is arranged on the left portion of the bearing plate, a fixed rod is arranged on the left corner of the bearing plate, a touch screen is fixed on the top end of the fixed rod, a movable carrier plate is arranged on the moving slide rail, a camera is arranged at the right end of the cross rod, a vibrating disc is arranged under the camera, the camera and the vibrating disc are both arranged on the movable carrier plate, the movable carrier plate is connected with a personal clothing motor, a direct vibration fixed plate and a direct vibration controller are arranged at the front end of the bearing plate, a material taking platform support is fixed on the top end of the direct vibration fixed plate, a material taking interface module is arranged above the material taking platform support, a track feeding platform is arranged on the direct vibration controller, the material taking interface module is installed on the top end of the track feeding platform, the track feeding platform is connected to the bottom of the vibrating disc, detected products are arranged on the track feeding platform, the automatic feeding function is completed by combining the collection of the vibrating disc and various sensors through the polarity judgment of a visual algorithm, and the full-automatic feeding operation without manual intervention can be realized.
Description
Technical Field
The invention relates to a feeding machine, in particular to an intelligent visual detection automatic feeding device which can complete an automatic feeding function by combining a vibration disc and various sensor acquisition through polarity judgment of a visual algorithm and can realize full-automatic feeding operation without manual intervention.
Background
In recent years, with the rapid development of semiconductors, the integration level of semiconductors is higher and the size of semiconductors is smaller, for example, in the SMT mounting process of detected products such as communication modules and silicon microphone modules, a low-cost feeder system and a feeding speed are important. However, almost all detected products attached to a modern production line are braid feeding, wherein a braid machine is required for braid feeding, a braid and a film are required for braid feeding, and a large amount of material resources and cost are consumed. Therefore, the braid feeding adopted by the existing feeding system has low efficiency and high cost, and is not beneficial to the development trend of reducing the cost of the semiconductor industry.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides intelligent visual detection automatic feeding equipment which can realize full-automatic feeding operation without manual intervention by judging the polarity of a visual algorithm and combining a vibration disc and various sensor acquisition to complete an automatic feeding function.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides an intelligence visual detection automatic feed equipment, which comprises a frame, frame upper portion is fixed with the bearing plate, the motion slide rail has been put on the bearing plate, the controller has been put to the bearing plate left part, the overhead dead lever that has put in bearing plate left corner, the dead lever top is fixed with the touch-sensitive screen, the activity slide rail is last to be put movable carrier plate, fixed montant on the activity carrier plate, the horizontal pole has been put on the montant top, the camera has been put to the horizontal pole right-hand member, the vibration dish has been put under the camera, camera and vibration dish are all arranged on the activity carrier plate, the clothing motor is connected to the activity carrier plate, the bearing plate front end has been put the fixed plate that directly shakes, directly shake fixed plate top and be fixed with and get the material platform support, it puts to get material interface module to get material platform support top, directly shake controller overhead rail feeding platform, it installs on rail feeding platform top to get the material interface module, rail feeding platform is connected to the bottom of vibration dish, the product has been detected on the rail feeding platform, frame side-mounting movable door, frame side installation fan, frame bottom installation truckle, frame bottom fixed supporting seat.
The automatic feeder system has the advantages that the automatic feeder system is efficient, safe, reliable and high in stability, the automatic feeding function is completed by judging the polarity of the visual algorithm and combining the vibration disc and various sensor acquisition, full-automatic feeding operation without manual intervention can be achieved, the yield improvement of automatic feeding is achieved, the labor cost is saved, and the enterprise competitiveness is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a block diagram of a first embodiment of the present invention.
In the figure: 1. the device comprises a rack, 2 a moving slide rail, 3 a movable carrier plate, 4 a controller, 5 a touch screen, 6 a camera, 7 a vibrating disc, 8 a personal clothing motor, 9 a rail feeding platform, 10 a bearing plate, 11 a direct vibration fixing plate, 12 a direct vibration controller, 13 a material taking platform support, 14 a material taking interface module, 15 a fan, 16 a movable door, 17 casters, 18 a supporting seat, 19 a detected product, 20 a cross rod, 21 a vertical rod and 22 a fixing rod.
Detailed Description
In the embodiment shown in fig. 1, the device is provided with a rack (1), a moving slide rail (2), a movable carrier plate (3), a controller (4), a touch screen (5), a camera (6), a vibrating disc (7), a personal clothing motor (8), a rail feeding platform (9), a bearing plate (10), a direct vibration fixing plate (11), a direct vibration controller (12), a material taking platform support (13), a material taking interface module (14), a fan (15), a movable door (16), a caster (17), a supporting seat (18), a detected product (19), a cross rod (20), a vertical rod (21) and a fixing rod (22).
The invention discloses an intelligent visual inspection automatic feeding device, which comprises a rack (1), wherein a bearing plate (10) is fixed on the upper part of the rack (1), a moving slide rail (2) is arranged on the bearing plate (10), a controller (4) is arranged on the left part of the bearing plate (10), a fixed rod (22) is arranged on the left corner of the bearing plate (10), a touch screen (5) is fixed on the top end of the fixed rod (22), a movable carrier plate (3) is arranged on the moving slide rail (2), a vertical rod (21) is fixed on the movable carrier plate (3), a cross rod (20) is arranged on the top end of the vertical rod (21), a camera (6) is arranged at the right end of the cross rod (20), a vibrating disc (7) is arranged right below the camera (6), the camera carrier plate (6) and the vibrating disc (7) are both arranged on the movable carrier plate (3), the movable carrier plate (3) is connected with a servo motor (8), a straight vibrating fixed plate (11) is arranged at the front end of the bearing plate (10), a straight vibrating fixed plate (11) is provided with a straight vibrating controller (12), a material taking platform (13) is fixed on the top end of the straight vibrating plate (11), a material taking platform (14) is arranged above a material taking platform, and a feeding interface (14) is arranged on a material taking platform (9), the track feeding platform (9) is connected to the bottom of the vibrating disc (7), a detected product (19) is arranged on the track feeding platform (9), a movable door (16) is installed on one side of the rack (1), a fan (15) is installed on the other side of the rack (1), casters (17) are installed at the bottom of the rack (1), and a supporting seat (18) is fixed at the bottom of the rack (1).
According to the intelligent automatic feeding device for visual inspection, a vibration disc (7) is arranged right below a camera (6), and the vibration frequency of the vibration disc (7) is controlled by a controller (4). The camera (6) and the vibrating disk (7) are arranged on the movable carrier plate (3), and the personal service motor (8) drives the movable carrier plate (3) to move left and right. The detected products (19) are placed on the track feeding platform (9), the track feeding platform (9) conveys the detected products (19) into the vibrating disk (7), and the detected products (19) are conveyed to the position right below the camera (6) in a sequential queuing mode. The track feeding platform (9) is composed of 8 independent tracks, mainly completes the conveying task of the detected products (19) after being distinguished by the camera (6), and the straight vibration controller (12) controls the feeding speed of the detected products (19). The material taking interface module (14) separates the detected products (19) from 8 independent tracks and places the stable and jitter-free detected products (19) on the material taking interface module for detection. The fixing rod (22) is made of 4040 section bar. The polarity direction on the detected product (19) in the vibrating disk (7) is output according to the uniform polarity direction.
The intelligent automatic feeding equipment for visual inspection is implemented and has the working principle and characteristics that: the machine is powered by a mains supply 220V, all electronic components of the machine enter a preparation state, after the machine is started to operate, a fan of the machine starts to work, a touch screen of the machine starts to display, parameter indexes are set on the touch screen, a touch button is clicked to start, a vibration disc of the machine can drive detected products in the vibration disc according to the set direction of the parameter setting indexes and anticlockwise or clockwise, the detected products are queued and output to the position right below a camera according to a certain logic time sequence step by step, the camera can judge the detected products right below the vibration disc one by one through a camera software algorithm and carry out polarity direction on the surface of the detected products one by step, after the required direction is met, the products are output according to a uniform polarity direction, and the detected products which do not meet the direction can be blown back into the vibration disc by a pneumatic device. The camera identification time is set to be 20 seconds, the camera can identify 300 detected products with the same direction to be output at the set time, at this time, the personal clothing motor can drive the movable carrier plate to move to one of the 8 track feeding platforms, 200 detected products in each track in the 8 tracks are filled with the detected products with the same direction by the 8 track feeding platforms, the cycle is finished, and the time for finishing the cycle needs to be manually set through software on the touch screen. The detected products with the consistent filling direction are output to the material taking interface module through the direct vibration controller on 8 rail feeding platforms for the next process detection.
The intelligent visual detection automatic feeding equipment disclosed by the invention is implemented by mainly integrating the following functions: designing a human-computer friendly interactive interface based on a PLC technology; a servo motor motion control system based on PLC technology; a vibration disc motion control system based on PLC technology; an automatic feeding multi-station parallel technology based on a PLC technology; and polarity judgment calibration technology based on visual quick identification technology. The automatic feeder system has the advantages of high efficiency, safety, reliability and strong stability, can realize full-automatic feeding operation without manual intervention by judging the polarity of a visual algorithm and combining the vibration disc and various sensor acquisition to finish the automatic feeding function, solves the problem of improving the productivity of automatic feeding, saves the labor cost and improves the enterprise competitiveness.
Claims (6)
1. The utility model provides an intelligence visual detection automatic feed equipment, which comprises a frame (1), a serial communication port, frame (1) upper portion is fixed with bearing plate (10), bearing plate (10) overhead has motion slide rail (2), bearing plate (10) left part has controller (4), bearing plate (10) left corner overhead has dead lever (22), dead lever (22) top is fixed with touch-sensitive screen (5), motion slide rail (2) overhead has movable support plate (3), fixed montant (21) on the movable support plate (3), horizontal pole (20) have been put to the montant (21) top, camera (6) have been put to horizontal pole (20) right-hand member, vibration dish (7) have been put under camera (6), camera (6) and vibration dish (7) all place on movable support plate (3), movable support plate (3) are connected and are obeyed motor (8), bearing plate (10) front end has directly vibrated fixed plate (11), directly vibrated fixed plate (11) have directly vibrated controller (12) have been put to directly vibrated on fixed plate (11) top, directly vibrate fixed with on fixed material taking platform (11) top has material taking support (13), material taking platform (9) top control platform (14) is installed on material taking platform (14), the track feeding platform (9) is connected to the bottom of the vibrating disc (7), a detected product (19) is arranged on the track feeding platform (9), a movable door (16) is installed on one side of the rack (1), a fan (15) is installed on the other side of the rack (1), casters (17) are installed at the bottom of the rack (1), and a supporting seat (18) is fixed at the bottom of the rack (1).
2. An intelligent visual inspection automatic feeding device according to claim 1, characterized in that a vibrating disk (7) is arranged right below the camera (6), and the vibrating disk (7) is controlled by the controller (4) to control the vibration frequency.
3. The automatic feeding device for intelligent visual inspection according to claim 1, wherein the camera (6) and the vibrating disk (7) are arranged on the movable carrier plate (3), and the personal wear motor (8) drives the movable carrier plate (3) to move left and right.
4. An intelligent visual inspection automatic feeding device according to claim 1, characterized in that the inspected products (19) are placed on a track feeding platform (9), the track feeding platform (9) transports the inspected products (19) into the vibratory tray (7), and the inspected products (19) are transported in a sequential queue directly below the camera (6).
5. An intelligent visual inspection automatic feeding device according to claim 1, characterized in that the rail feeding platform (9) is composed of 8 independent rails, mainly completing the conveying task of the detected product (19) after being distinguished by the camera (6), and the vertical vibration controller (12) controls the feeding speed of the detected product (19).
6. An intelligent visual inspection automatic feed apparatus as claimed in claim 1, wherein said take-out interface module (14) separates inspected products (19) from 8 separate tracks and places stable, jitter-free inspected products (19) thereon for inspection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211118511.4A CN115432399A (en) | 2022-09-06 | 2022-09-06 | Intelligent visual detection automatic feeding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211118511.4A CN115432399A (en) | 2022-09-06 | 2022-09-06 | Intelligent visual detection automatic feeding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115432399A true CN115432399A (en) | 2022-12-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211118511.4A Pending CN115432399A (en) | 2022-09-06 | 2022-09-06 | Intelligent visual detection automatic feeding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115432399A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115793549A (en) * | 2023-01-10 | 2023-03-14 | 温州优匠工品科技有限公司 | Intelligent frequency-conversion and wave-conversion amplitude-variation feeder control system |
-
2022
- 2022-09-06 CN CN202211118511.4A patent/CN115432399A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115793549A (en) * | 2023-01-10 | 2023-03-14 | 温州优匠工品科技有限公司 | Intelligent frequency-conversion and wave-conversion amplitude-variation feeder control system |
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