CN203482578U - LCD automatic pasting production line - Google Patents
LCD automatic pasting production line Download PDFInfo
- Publication number
- CN203482578U CN203482578U CN201320462237.2U CN201320462237U CN203482578U CN 203482578 U CN203482578 U CN 203482578U CN 201320462237 U CN201320462237 U CN 201320462237U CN 203482578 U CN203482578 U CN 203482578U
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- diaphragm
- belt
- conveyer belt
- platform
- paster head
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000011521 glass Substances 0.000 claims abstract description 71
- 239000000758 substrate Substances 0.000 claims abstract description 31
- 239000012528 membrane Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 25
- 239000002390 adhesive tape Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract 2
- 238000004140 cleaning Methods 0.000 abstract 1
- 230000009471 action Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 210000002683 foot Anatomy 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 241000252254 Catostomidae Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
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Abstract
The utility model discloses an LCD automatic pasting production line, and belongs to the electronic, electrical and mechanical and electrical products production technology equipment field. The LCD automatic pasting production line is provided with a charging conveyor belt, a discharging conveyor belt and pasting machine heads. A net conveyor, a belt conveyor, a cleaning manipulator and a rotating disc are disposed on the charging conveyor belt and all installed on a frame, glass moulds are disposed on the net conveyor, the belt conveyor and the rotating disc, the belt conveyor and the rotating disc are driven by driving devices to form an integrated operating cycle, and therefore glass substrates can be conveyed automatically. One to four pasting machine heads can be installed at the net conveyor side, each pasting machine head is composed of a glass platform, a membrane trough, a membrane platform, a charging/discharging manipulator and a membrane manipulator and the like, and pasting operations are carried out respectively and independently. The LCD automatic pasting production line is characterized in that the LCD automatic pasting production line is compact in structure and skillful in design, the four machine heads can operate at the same time, automation of LCD pasting production process is achieved by the PLC control technology without excessively depending on human, productivity is high, and pasting quality is good.
Description
Technical field
The utility model relates to electronics, electric and electronic product production technology and apparatus field, particularly a kind of LCD automatic chip mounting production line.
Background technology
On many electronics, electric product and electronic product, all need to use LCD Display Technique, and a very important part is LCD display in LCD Display Technique, LCD display will realize Presentation Function, just must be thereon, lower surface each note last layer egative film and polarizer.At present, in LCD paster industry, take manual pasting as main, the product that part output is very large adopts semi-automatic paster, and the high-end LCD product of only a few adopts automatic chip mounting mode.Manual pasting production efficiency is low, unstable product quality; Although semi-automatic paster efficiency increases, the number of workers needing is less, unstable product quality, and paster process has some setbacks, and adjustment process is loaded down with trivial details; And existing automatic chip mounting equipment is import equipment on market, price is very high, also because it requires harshness to production environment, so can not get applying always.The poor efficiency that LCD paster is produced, has become the bottleneck of LCD production.
Utility model content
The purpose of this utility model is exactly the present situation for productive organization poor efficiency in current LCD paster industry, and a kind of LCD automatic chip mounting production line is provided.
One of the purpose of this utility model is to realize by following technical solution, LCD automatic chip mounting production line, comprise frame, it is characterized in that: be provided with material loading conveyer belt, blanking conveyer belt, paster head and PLC logic control system with drive unit, material loading conveyer belt, blanking conveyer belt and paster head are installed respectively and be connected in frame; Described material loading conveyer belt be provided with drive glass mold operation guipure machine, belt feeder, empty manipulator and rotating disk, guipure machine and belt feeder be arranged in parallel, one end of guipure machine and belt feeder arranges the linking of installation rotating disk and is connected, the other end is installed to arrange and is emptied manipulator transition connection, paster head is provided with paster head workbench, paster head is arranged on a side of guipure by paster head workbench, paster head is provided with and in the glass mold from guipure, takes out glass substrate and be put in the loading and unloading manipulator in the glass platform that paster head arranges; One end of blanking conveyer belt is placed on paster head workbench.
The described manipulator that empties is provided with vertical cylinder, horizontal air cylinder and empties plate, and vertically cylinder drives and empties plate lifting, and horizontal air cylinder is provided with passes the telescopic arm to belt one side by the empty mould of guipure end from emptying plate.
Described frame bottom is provided with the feet that regulates height, is provided with electric control box and pneumatic control cabinet in the middle of described material loading conveyer belt frame.
Blanking conveyer belt is provided with drive unit, frame and belt, and drive unit and belt are installed in frame, and the bottom of frame one end is provided with height-adjustable feet, and the frame other end is shelved on described paster head workbench.
Totally four of described paster heads, being distributed on guipure one side is fixedly connected with the frame of material loading conveyer belt, spacing between paster head is 75mm, every paster head is equipped with glass platform, diaphragm hopper, diaphragm platform, loading and unloading manipulator, membrane mechanical hand, described glass platform, diaphragm hopper, diaphragm platform, loading and unloading manipulator, membrane mechanical hand are installed on described paster head workbench, and the glass substrate being provided with in glass platform being placed on it carries out automatic aligning and clamping device; The square groove of the placement diaphragm that described diaphragm hopper consists of diaphragm hopper length adjustment plate, diaphragm hopper width adjustment plates, sideboard, slide block baffle plate and a diaphragm stack height and position detecting sensor and form; Described diaphragm platform is provided with to deposit and transmit the adhesive tape of diaphragm; Described membrane mechanical hand is provided with grabs diaphragm type cylinder, diaphragm vacuum cup and sucker mounting panel, grabbing diaphragm type cylinder is fixed on paster head workbench by cylinder mounting plate, on the flange of grabbing below diaphragm type cylinder, fixedly mount sucker mounting panel, on sucker mounting panel, fixedly mounting two diaphragm vacuum cups; Described loading and unloading manipulator is provided with horizontal air cylinder, vertical cylinder and vacuum cup.
Feature of the present utility model is: compact conformation, design ingeniously, and four heads are worked simultaneously, have realized the automation of LCD paster production process by PLC control technology, do not depend on unduly manually, and productivity ratio is high, and paster quality is good.Guipure machine, belt feeder, rotating disk form a complete materiel delivery system, every paster head partly forms by glass platform, diaphragm hopper, diaphragm platform, loading and unloading manipulator, membrane mechanical hand etc., glass platform is in order to placing glass substrate, in glass platform, be provided with braking contraposition and clamping device, can automatically complete contraposition and the clamping of glass substrate.Diaphragm hopper is in order to deposit diaphragm, and one time amount of storage can reach 2000 to 2500.On diaphragm platform, with adhesive tape, deposit and transmit diaphragm, membrane mechanical hand can take out diaphragm and be put on the adhesive tape on diaphragm platform from hopper.Loading and unloading manipulator has material loading and blanking function, can in the glass mold from guipure, take out glass substrate exactly, is placed in glass platform, also the glass substrate that posts diaphragm can be taken off from glass platform simultaneously, is put on blanking conveyer belt.
The utility model in use, first by manual type, glass substrate is put on glass mold, material loading conveyer belt sends it to guipure one side, loading and unloading manipulator captures glass substrate be placed in the scope of appointment in glass platform, when glass substrate is placed on after the assigned address in glass platform, just carry out the automatic aligning of glass substrate and clamp.Film feeding sheet manipulator takes out a diaphragm from hopper simultaneously, along with horizontal air cylinder moves forward to diaphragm platform top, diaphragm is placed on the adhesive tape on diaphragm platform, and membrane mechanical hand resets subsequently, prepares action next time.Four paster heads, separately through operations such as drawstring, suction sheet, diaphragm contraposition, attaching films, complete paster work automatically.Then loading and unloading manipulator holds the glass substrate that posts diaphragm, is placed on gently on blanking conveyer belt, and along with the motion of blanking conveyer belt, the glass substrate that posts diaphragm is sent, and by workman, is collected and mounted box.More than action is all by PLC program control, and controlling main interface is touch-screen, has realized the automation of LCD paster process.
Accompanying drawing explanation
Fig. 1 is right side of the present utility model structural representation.
Fig. 2 is left side of the present utility model structural representation.
Fig. 3 is the mechanical hand structure for amplifying schematic diagram that empties of the present utility model.
Fig. 4 is loading and unloading manipulator of the present utility model portion structure for amplifying schematic diagram.
Fig. 5 is material loading conveyer structure schematic diagram of the present utility model.
Fig. 6 is turntable structure schematic diagram of the present utility model.
Fig. 7 is blanking conveyer structure schematic diagram of the present utility model.
In figure: 1 blanking conveyer belt, 2 empty manipulator, No. 3 chip mounters, 4 No. two chip mounters, 5 touch-screens, 6 No. three chip mounters, 7 No. four chip mounters, 8 loading and unloading manipulators, 9 glass platform, 10 rotating disks, 11 electric control boxes, 12 pneumatic control casees, 13 adjustable feets, 14 glass molds, 15 touch-screen supports, 16 belt feeders, 17 guipure machines, 18 membrane mechanical hands, 19 diaphragm hoppers, 20 diaphragm platforms, 21 vertical cylinders, 22 empty backboard, 23 empty plate, 24 guide rails, 25 horizontal air cylinders, the vertical cylinder of 26 material loading, 27 guide rails, 28 material loading suckers are installed version, 29 material loading vacuum cups, 30 blanking vacuum cups, 31 blanking sucker mounting panels, the vertical cylinder of 32 blanking, 33 loading and unloading horizontal air cylinders, 34 guipure drive units, 35 rotating disk guide rails, 36 rotating blade drives, 37 belt conveyer driving devices, 38 material loading conveyer belt frames, 39 blanking conveyer belt frames, 40 blanking conveyor drive arrangement, 41 post the glass substrate of diaphragm, 42 paster head workbench.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
Shown in Fig. 1 to Fig. 7, LCD automatic chip mounting production line, by material loading conveyer belt, blanking conveyer belt, paster head (1-4 platform paster head) and the PLC logic control system formation that is provided with drive unit is installed in frame, material loading conveyer belt, blanking conveyer belt and paster head are installed respectively and are connected in frame; Described material loading conveyer belt be provided with drive glass mold operation guipure machine, belt feeder, empty manipulator and rotating disk, guipure machine and belt feeder be arranged in parallel, one end of guipure machine and belt feeder arranges the linking of installation rotating disk and is connected, the other end is installed to arrange and is emptied manipulator transition connection, paster head is provided with paster head workbench, paster head is arranged on a side of guipure by paster head workbench, paster head is provided with and in the glass mold from guipure, takes out glass substrate and be put in the loading and unloading manipulator in the glass platform that paster head arranges; One end of blanking conveyer belt is placed on paster head workbench.
On described material loading conveyer belt, be provided with guipure machine 17, belt feeder 16, empty manipulator 2 and rotating disk 10, described guipure machine 17 is provided with rotating disk 19 with the parallel placement of belt feeder 16 a, side of guipure machine 17 and belt feeder 16, and opposite side is provided with and empties manipulator 2.Described guipure machine 17, belt feeder 16, empty manipulator 2 and rotating disk 10 is installed in frame 38, frame 38 bottoms are provided with adjustable feet 13, to regulate height, in the middle of described material loading conveyer belt frame 38, are provided with electric control box 11 and pneumatic control cabinet 12.On described guipure machine 17, belt feeder 16 and rotating disk 10, putting glass mold 14, described guipure machine 17 drives by drive unit 34, mould 14 carry glass substrate under the effect of frictional force along with guipure moves together, glass substrate is sent to guipure one side successively, complete work precession and do; The described manipulator 2 that empties, under the drive of vertical cylinder 21, will empty plate 23 and fall, and then by horizontal air cylinder 25, pushed away and moved ahead, and push the empty mould of guipure end to belt one side, then reset, and complete and empty action; Described belt feeder 16 is driven empty mould is sent to rotating disk 10 1 sides by drive unit 37, completes return action; Described rotating disk 10 drives by drive unit 36, glass mold is sent to guipure one side by rotatablely moving along guide rail 35, completes revolution action.The actions such as above work is entered, empties, returned, revolution form a complete duty cycle, thereby realize the automatic transport of glass substrate.
In fact described blanking conveyer belt 1 is exactly a belt feeder, be provided with drive unit 40, frame 39 and belt, the bottom of frame 39 1 sides is provided with adjustable feet 13, in order to regulate height, the bottom of frame 39 opposite sides is shelved on the workbench 42 of paster head, and drive unit 40 and belt are installed in frame 39.Blanking conveyer belt 1 is sent the glass substrate 41 that posts diaphragm under the driving of drive unit 40, by workman, is collected and mounted box.
Totally four of described paster heads, they are distributed on guipure one side, be fixedly connected with the frame 38 of material loading conveyer belt, spacing between paster head is 75mm, and every paster head partly forms by glass platform 9, diaphragm hopper 19, diaphragm platform 20, loading and unloading manipulator 8, membrane mechanical hand 18 etc.Described glass platform 9, diaphragm hopper 19, diaphragm platform 20, loading and unloading manipulator 8, membrane mechanical hand 18 are installed on the workbench 42 of paster head, described glass platform 9 is in order to placing glass substrate, in glass platform 9, be provided with braking contraposition and clamping device, can automatically complete contraposition and the clamping of glass substrate; Described diaphragm hopper 19 is in order to deposit diaphragm, and one time amount of storage can reach 2000 to 2500; On described diaphragm platform 20, there is adhesive tape, in order to deposit and to transmit diaphragm; Described loading and unloading manipulator 8 has material loading and blanking function, 14 li of glass molds from guipure take out glass substrates exactly, be placed in glass platform 9, also the glass substrate 41 that posts diaphragm can be taken off from glass platform 9 simultaneously, be put on blanking conveyer belt 1; Described membrane mechanical hand 18 can take out diaphragm and be put on the adhesive tape on diaphragm platform 20 from hopper 19.The utility model in use, first by manual type, glass substrate is put on glass mold 14, material loading conveyer belt sends it to guipure one side, loading and unloading manipulator 8 captures glass substrate be placed in the scope of appointment in glass platform 9, when glass substrate is placed on after the assigned address in glass platform 9, just carry out the automatic aligning of glass substrate and clamp.Membrane mechanical hand 18 takes out a diaphragm from hopper 19 simultaneously, along with horizontal air cylinder moves forward to diaphragm platform 20 tops, diaphragm is placed on the adhesive tape on diaphragm platform 20, and membrane mechanical hand 18 resets subsequently, prepares action next time.Four paster heads, separately through operations such as drawstring, suction sheet, diaphragm contraposition, attaching films, complete paster work automatically.Then loading and unloading manipulator 8 holds the glass substrate 41 that posts diaphragm, is placed on gently on blanking conveyer belt 1, and along with the motion of blanking conveyer belt 1, the glass substrate 41 that posts diaphragm is sent, and by workman, is collected and mounted box.
Claims (5)
1. a LCD automatic chip mounting production line, comprise frame, it is characterized in that: be provided with material loading conveyer belt, blanking conveyer belt, paster head and PLC logic control system with drive unit, material loading conveyer belt, blanking conveyer belt and paster head are installed respectively and be connected in frame; Described material loading conveyer belt be provided with drive glass mold operation guipure machine, belt feeder, empty manipulator and rotating disk, guipure machine and belt feeder be arranged in parallel, one end of guipure machine and belt feeder arranges the linking of installation rotating disk and is connected, the other end arranges to install and empties manipulator transition connection, paster head is provided with paster head workbench, paster head is arranged on a side of guipure by paster head workbench, paster head is provided with and in the glass mold from guipure, takes out glass substrate and be put in the loading and unloading manipulator in the glass platform that paster head arranges; One end of blanking conveyer belt is placed on paster head workbench.
2. LCD automatic chip mounting production line as claimed in claim 1, it is characterized in that: described in empty manipulator and be provided with vertical cylinder, horizontal air cylinder and empty plate, vertically cylinder drives and empties plate lifting, and horizontal air cylinder is provided with passes the telescopic arm to belt one side by the empty mould of guipure end from emptying plate.
3. LCD automatic chip mounting production line as claimed in claim 1, is characterized in that: described frame bottom is provided with the feet that regulates height, is provided with electric control box and pneumatic control cabinet in the middle of described material loading conveyer belt frame.
4. LCD automatic chip mounting production line as claimed in claim 1, it is characterized in that: blanking conveyer belt is provided with drive unit, frame and belt, drive unit and belt are installed in frame, the bottom of frame one end is provided with height-adjustable feet, and the frame other end is shelved on described paster head workbench.
5. LCD automatic chip mounting production line as claimed in claim 1, it is characterized in that: totally four of described paster heads, being distributed on guipure one side is fixedly connected with the frame of material loading conveyer belt, spacing between paster head is 75mm, every paster head is equipped with glass platform, diaphragm hopper, diaphragm platform, loading and unloading manipulator, membrane mechanical hand, described glass platform, diaphragm hopper, diaphragm platform, loading and unloading manipulator, membrane mechanical hand is installed on described paster head workbench, the glass substrate being provided with in glass platform being placed on it carries out automatic aligning and clamping device, the square groove of the placement diaphragm that described diaphragm hopper consists of diaphragm hopper length adjustment plate, diaphragm hopper width adjustment plates, sideboard, slide block baffle plate and a diaphragm stack height and position detecting sensor and form, described diaphragm platform is provided with to deposit and transmit the adhesive tape of diaphragm, described membrane mechanical hand is provided with grabs diaphragm type cylinder, diaphragm vacuum cup and sucker mounting panel, grabbing diaphragm type cylinder is fixed on paster head workbench by cylinder mounting plate, on the flange of grabbing below diaphragm type cylinder, fixedly mount sucker mounting panel, on sucker mounting panel, fixedly mounting two diaphragm vacuum cups, described loading and unloading manipulator is provided with horizontal air cylinder, vertical cylinder and vacuum cup.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320462237.2U CN203482578U (en) | 2013-07-31 | 2013-07-31 | LCD automatic pasting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320462237.2U CN203482578U (en) | 2013-07-31 | 2013-07-31 | LCD automatic pasting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203482578U true CN203482578U (en) | 2014-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320462237.2U Expired - Fee Related CN203482578U (en) | 2013-07-31 | 2013-07-31 | LCD automatic pasting production line |
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| Country | Link |
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| CN (1) | CN203482578U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103369951A (en) * | 2013-07-31 | 2013-10-23 | 钜鼎（扬州）光电显示科技有限公司 | LCD (liquid crystal display) automatic paster production line and LCD automatic paster production method thereof |
| CN104084702A (en) * | 2014-06-26 | 2014-10-08 | 长春光华微电子设备工程中心有限公司 | Automatic alignment device for stainless steel substrate loading |
| CN112453888A (en) * | 2020-11-11 | 2021-03-09 | 广西天阳科技发展有限公司 | Power equipment assembly line |
| CN113207246A (en) * | 2021-05-14 | 2021-08-03 | 昆山松沅电子有限公司 | Full-automatic film laminating and assembling machine |
-
2013
- 2013-07-31 CN CN201320462237.2U patent/CN203482578U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103369951A (en) * | 2013-07-31 | 2013-10-23 | 钜鼎（扬州）光电显示科技有限公司 | LCD (liquid crystal display) automatic paster production line and LCD automatic paster production method thereof |
| CN103369951B (en) * | 2013-07-31 | 2015-11-25 | 许翔 | LCD automatic chip mounting production line and LCD automatic chip mounting production method thereof |
| CN104084702A (en) * | 2014-06-26 | 2014-10-08 | 长春光华微电子设备工程中心有限公司 | Automatic alignment device for stainless steel substrate loading |
| CN104084702B (en) * | 2014-06-26 | 2016-01-20 | 长春光华微电子设备工程中心有限公司 | Stainless steel substrate material loading automatic contraposition device |
| CN112453888A (en) * | 2020-11-11 | 2021-03-09 | 广西天阳科技发展有限公司 | Power equipment assembly line |
| CN112453888B (en) * | 2020-11-11 | 2021-09-10 | 孔夏飞 | Power equipment assembly line |
| CN113207246A (en) * | 2021-05-14 | 2021-08-03 | 昆山松沅电子有限公司 | Full-automatic film laminating and assembling machine |
| CN113207246B (en) * | 2021-05-14 | 2023-11-21 | 昆山松沅电子有限公司 | Full-automatic film pasting assembly machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: XU XIANG Free format text: FORMER OWNER: JUDING (YANGZHOU) PHOTOELECTRIC DISPLAY TECHNOLOGY CO., LTD. Effective date: 20150226 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 225231 YANGZHOU, JIANGSU PROVINCE TO: 225000 YANGZHOU, JIANGSU PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20150226 Address after: Guangling District Jiangsu city Yangzhou province 225000 Friendship Road No. 18 Yintai Nga Court 17-503 Patentee after: Xu Xiang Address before: 225231, Nanling Road, 53 Ling Town, Jiangdu District, Jiangsu, Yangzhou Patentee before: Giant Ding (Yangzhou) Optoelectronic Display Technology Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140312 Termination date: 20200731 |