CN115431621A - 一种顶面装饰膜及其制作工艺 - Google Patents

一种顶面装饰膜及其制作工艺 Download PDF

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CN115431621A
CN115431621A CN202211245283.7A CN202211245283A CN115431621A CN 115431621 A CN115431621 A CN 115431621A CN 202211245283 A CN202211245283 A CN 202211245283A CN 115431621 A CN115431621 A CN 115431621A
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layer
titanium dioxide
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base cloth
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魏欣
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Xinrun New Material Technology Jiangsu Co ltd
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Abstract

本发明公开了一种顶面装饰膜及其制作工艺，顶面装饰膜包括基布层和表面膜层，表面膜层复合于基布层上表面，基布层下表面复合保护层，基布层组分按重量份数包括水性聚氨酯乳液30‑40份、聚对苯二甲酸丁二酯纤维3‑9份、纳米二氧化硅5‑12份、纳米二氧化钛4‑8份、甲壳素纤维2‑4份、成布助剂2‑4份、钛白粉7‑12份、纳米碳酸钙9‑16份，本发明制作工艺简单，制得的顶面装饰膜具有耐刮擦、耐热、耐酸碱、阻燃性能，与墙面附着力强，平整度好，使用安全环保，不易脱落，使用寿命长。

Description

一种顶面装饰膜及其制作工艺
技术领域
本发明涉及装饰膜制作技术领域，具体为一种顶面装饰膜及其制作工艺。
背景技术
随着人们生活水平不断提高，对各类装修的要求也越来越高，其中，装饰膜是一种应用相当广泛的装饰材料。它除了美观作用外，还有一些其他性能，如：隔热、保暖、隔紫外线、安全防爆防盗防弹和私密性等。装饰膜种类很多，家具贴膜、地板保护膜、墙面贴膜等。
目前的装修用顶面装饰膜具有一定的机械性能，但是长时间使用后容易出现变形脱落现象，影响美观度和使用寿命，因此，有必要进行改进。
发明内容
本发明的目的在于提供一种顶面装饰膜及其制作工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种顶面装饰膜，顶面装饰膜包括基布层和表面膜层，所述表面膜层复合于基布层上表面，所述基布层下表面复合保护层，所述基布层组分按重量份数包括水性聚氨酯乳液30-40份、聚对苯二甲酸丁二酯纤维3—9份、纳米二氧化硅5-12份、纳米二氧化钛4-8份、甲壳素纤维2-4份、成布助剂2—4份、钛白粉7-12份、纳米碳酸钙9—16份。
优选的，本申请提供的一种顶面装饰膜，其中，所述基布层组分优选的成分配比包括水性聚氨酯乳液35份、聚对苯二甲酸丁二酯纤维6份、纳米二氧化硅9份、纳米二氧化钛6份、甲壳素纤维3份、成布助剂3份、钛白粉10份、纳米碳酸钙12份。
优选的，本申请提供的一种顶面装饰膜，其中，所述表面膜层组分按重量份数包括将PVC树脂55-85份、聚丙烯纤维4-12份、亚磷酸二苯-异辛酯3—9份、玻璃纤维2-6份、聚四氟乙烯改性蜡4-10份、纳米氮化硅2-8份。
优选的，本申请提供的一种顶面装饰膜，其中，所述保护层组分按重量份数包括正硅酸乙酯2-4份、苯基三甲氧基硅烷4-10份、偶联剂1-3份、羧甲基纤维素2-6份、聚磷酸铵1-2份、陶瓷纤维1-3份。
优选的，本申请提供的一种顶面装饰膜，其中，其制作工艺包括以下步骤：
A、将水性聚氨酯乳液、聚对苯二甲酸丁二酯纤维、纳米二氧化硅、纳米二氧化钛、甲壳素纤维、成布助剂、钛白粉、纳米碳酸钙混合后加入搅拌机中搅拌，得到混合物A；
B、将混合物A计入密炼机中进行密炼塑化，之后加入挤出机中挤出造粒，得到塑料颗粒；
C、将塑料颗粒压延机压中压延成型，形成基布层；
D、将制备的表面膜层粘贴于基布层上表面，进行加热加压贴合；
E、将制备的保护层粘贴于基布层下表面，进行加热加压贴合；
F、最后冷却收卷，得到顶面装饰膜。
优选的，所述步骤A中搅拌机搅拌速率为1000-1800转/分，搅拌时间为30min-40min。
优选的，所述步骤B中密炼机密炼温度为160-180℃。
优选的，所述步骤B中挤出机温度为150—160℃。
与现有技术相比，本发明的有益效果是：本发明制作工艺简单，制得的顶面装饰膜具有耐刮擦、耐热、耐酸碱、阻燃性能，与墙面附着力强，平整度好，使用安全环保，不易脱落，使用寿命长。
附图说明
图1为本发明结构示意图；
图2为本发明制作流程图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-2，本发明提供一种技术方案：一种顶面装饰膜，顶面装饰膜包括基布层1和表面膜层2，所述表面膜层2复合于基布层1上表面，所述基布层1下表面复合保护层3，所述基布层组分按重量份数包括水性聚氨酯乳液30-40份、聚对苯二甲酸丁二酯纤维3—9份、纳米二氧化硅5-12份、纳米二氧化钛4-8份、甲壳素纤维2—4份、成布助剂2-4份、钛白粉7-12份、纳米碳酸钙9-16份。
实施例一：
基布层组分按重量份数包括水性聚氨酯乳液30份、聚对苯二甲酸丁二酯纤维3份、纳米二氧化硅5份、纳米二氧化钛4份、甲壳素纤维2份、成布助剂2份、钛白粉7份、纳米碳酸钙9份。
本实施例中，表面膜层组分按重量份数包括将PVC树脂55份、聚丙烯纤维4份、亚磷酸二苯-异辛酯3份、玻璃纤维2份、聚四氟乙烯改性蜡4份、纳米氮化硅2份。
本实施例中，保护层组分按重量份数包括正硅酸乙酯2份、苯基三甲氧基硅烷4份、偶联剂1份、羧甲基纤维素2份、聚磷酸铵1份、陶瓷纤维1份。
本实施例的制作工艺包括以下步骤：
A、将水性聚氨酯乳液、聚对苯二甲酸丁二酯纤维、纳米二氧化硅、纳米二氧化钛、甲壳素纤维、成布助剂、钛白粉、纳米碳酸钙混合后加入搅拌机中搅拌，得到混合物A；
B、将混合物A计入密炼机中进行密炼塑化，之后加入挤出机中挤出造粒，得到塑料颗粒；
C、将塑料颗粒压延机压中压延成型，形成基布层；
D、将制备的表面膜层粘贴于基布层上表面，进行加热加压贴合；
E、将制备的保护层粘贴于基布层下表面，进行加热加压贴合；
F、最后冷却收卷，得到顶面装饰膜。
本实施例中，步骤A中搅拌机搅拌速率为1000转/分，搅拌时间为30min。
本实施例中，步骤B中密炼机密炼温度为160℃。
本实施例中，步骤B中挤出机温度为150℃。
实施例二：
基布层组分按重量份数包括水性聚氨酯乳液40份、聚对苯二甲酸丁二酯纤维9份、纳米二氧化硅12份、纳米二氧化钛8份、甲壳素纤维4份、成布助剂4份、钛白粉12份、纳米碳酸钙16份。
本实施例中，表面膜层组分按重量份数包括将PVC树脂85份、聚丙烯纤维12份、亚磷酸二苯-异辛酯9份、玻璃纤维6份、聚四氟乙烯改性蜡10份、纳米氮化硅8份。
本实施例中，保护层组分按重量份数包括正硅酸乙酯4份、苯基三甲氧基硅烷10份、偶联剂3份、羧甲基纤维素6份、聚磷酸铵2份、陶瓷纤维3份。
本实施例的制作工艺包括以下步骤：
A、将水性聚氨酯乳液、聚对苯二甲酸丁二酯纤维、纳米二氧化硅、纳米二氧化钛、甲壳素纤维、成布助剂、钛白粉、纳米碳酸钙混合后加入搅拌机中搅拌，得到混合物A；
B、将混合物A计入密炼机中进行密炼塑化，之后加入挤出机中挤出造粒，得到塑料颗粒；
C、将塑料颗粒压延机压中压延成型，形成基布层；
D、将制备的表面膜层粘贴于基布层上表面，进行加热加压贴合；
E、将制备的保护层粘贴于基布层下表面，进行加热加压贴合；
F、最后冷却收卷，得到顶面装饰膜。
本实施例中，步骤A中搅拌机搅拌速率为1800转/分，搅拌时间为40min。
本实施例中，步骤B中密炼机密炼温度为180℃。
本实施例中，步骤B中挤出机温度为160℃。
实施例三：
基布层组分按重量份数包括水性聚氨酯乳液30份、聚对苯二甲酸丁二酯纤维9份、纳米二氧化硅5份、纳米二氧化钛8份、甲壳素纤维2份、成布助剂4份、钛白粉7份、纳米碳酸钙16份。
本实施例中，表面膜层组分按重量份数包括将PVC树脂55份、聚丙烯纤维12份、亚磷酸二苯-异辛酯3份、玻璃纤维6份、聚四氟乙烯改性蜡4份、纳米氮化硅8份。
本实施例中，保护层组分按重量份数包括正硅酸乙酯2份、苯基三甲氧基硅烷10份、偶联剂1份、羧甲基纤维素6份、聚磷酸铵1份、陶瓷纤维3份。
本实施例的制作工艺包括以下步骤：
A、将水性聚氨酯乳液、聚对苯二甲酸丁二酯纤维、纳米二氧化硅、纳米二氧化钛、甲壳素纤维、成布助剂、钛白粉、纳米碳酸钙混合后加入搅拌机中搅拌，得到混合物A；
B、将混合物A计入密炼机中进行密炼塑化，之后加入挤出机中挤出造粒，得到塑料颗粒；
C、将塑料颗粒压延机压中压延成型，形成基布层；
D、将制备的表面膜层粘贴于基布层上表面，进行加热加压贴合；
E、将制备的保护层粘贴于基布层下表面，进行加热加压贴合；
F、最后冷却收卷，得到顶面装饰膜。
本实施例中，步骤A中搅拌机搅拌速率为1200转/分，搅拌时间为32min。
本实施例中，步骤B中密炼机密炼温度为164℃。
本实施例中，步骤B中挤出机温度为152℃。
实施例四：
基布层组分按重量份数包括水性聚氨酯乳液35份、聚对苯二甲酸丁二酯纤维6份、纳米二氧化硅9份、纳米二氧化钛6份、甲壳素纤维3份、成布助剂3份、钛白粉10份、纳米碳酸钙12份。
本实施例中，表面膜层组分按重量份数包括将PVC树脂70份、聚丙烯纤维8份、亚磷酸二苯-异辛酯6份、玻璃纤维4份、聚四氟乙烯改性蜡7份、纳米氮化硅5份。
本实施例中，保护层组分按重量份数包括正硅酸乙酯3份、苯基三甲氧基硅烷7份、偶联剂2份、羧甲基纤维素4份、聚磷酸铵2份、陶瓷纤维2份。
本实施例的制作工艺包括以下步骤：
A、将水性聚氨酯乳液、聚对苯二甲酸丁二酯纤维、纳米二氧化硅、纳米二氧化钛、甲壳素纤维、成布助剂、钛白粉、纳米碳酸钙混合后加入搅拌机中搅拌，得到混合物A；
B、将混合物A计入密炼机中进行密炼塑化，之后加入挤出机中挤出造粒，得到塑料颗粒；
C、将塑料颗粒压延机压中压延成型，形成基布层；
D、将制备的表面膜层粘贴于基布层上表面，进行加热加压贴合；
E、将制备的保护层粘贴于基布层下表面，进行加热加压贴合；
F、最后冷却收卷，得到顶面装饰膜。
本实施例中，步骤A中搅拌机搅拌速率为1400转/分，搅拌时间为35min。
本实施例中，步骤B中密炼机密炼温度为170℃。
本实施例中，步骤B中挤出机温度为155℃。
综上所述，本发明制作工艺简单，制得的顶面装饰膜具有耐刮擦、耐热、耐酸碱、阻燃性能，与墙面附着力强，平整度好，使用安全环保，不易脱落，使用寿命长。
需要说明的是，在本文中，诸如术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下，由语句“包括一个……”限定的要素，并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (8)

1.一种顶面装饰膜，顶面装饰膜包括基布层(1)和表面膜层(2)，其特征在于：所述表面膜层(2)复合于基布层(1)上表面，所述基布层(1)下表面复合保护层(3)，所述基布层组分按重量份数包括水性聚氨酯乳液30-40份、聚对苯二甲酸丁二酯纤维3-9份、纳米二氧化硅5-12份、纳米二氧化钛4-8份、甲壳素纤维2-4份、成布助剂2-4份、钛白粉7-12份、纳米碳酸钙9-16份。
2.根据权利要求1所述的一种顶面装饰膜，其特征在于：所述基布层组分优选的成分配比包括水性聚氨酯乳液35份、聚对苯二甲酸丁二酯纤维6份、纳米二氧化硅9份、纳米二氧化钛6份、甲壳素纤维3份、成布助剂3份、钛白粉10份、纳米碳酸钙12份。
3.根据权利要求1所述的一种顶面装饰膜，其特征在于：所述表面膜层组分按重量份数包括将PVC树脂55-85份、聚丙烯纤维4-12份、亚磷酸二苯-异辛酯3-9份、玻璃纤维2-6份、聚四氟乙烯改性蜡4-10份、纳米氮化硅2-8份。
4.根据权利要求1所述的一种顶面装饰膜，其特征在于：所述保护层组分按重量份数包括正硅酸乙酯2-4份、苯基三甲氧基硅烷4-10份、偶联剂1-3份、羧甲基纤维素2-6份、聚磷酸铵1-2份、陶瓷纤维1-3份。
5.实现权利要求1所述的一种顶面装饰膜的制作工艺，其特征在于：其制作工艺包括以下步骤：
A、将水性聚氨酯乳液、聚对苯二甲酸丁二酯纤维、纳米二氧化硅、纳米二氧化钛、甲壳素纤维、成布助剂、钛白粉、纳米碳酸钙混合后加入搅拌机中搅拌，得到混合物A；
B、将混合物A计入密炼机中进行密炼塑化，之后加入挤出机中挤出造粒，得到塑料颗粒；
C、将塑料颗粒压延机压中压延成型，形成基布层；
D、将制备的表面膜层粘贴于基布层上表面，进行加热加压贴合；
E、将制备的保护层粘贴于基布层下表面，进行加热加压贴合；
F、最后冷却收卷，得到顶面装饰膜。
6.根据权利要求5所述的一种顶面装饰膜的制作工艺，其特征在于：所述步骤A中搅拌机搅拌速率为1000-1800转/分，搅拌时间为30min-40min。
7.根据权利要求5所述的一种顶面装饰膜的制作工艺，其特征在于：所述步骤B中密炼机密炼温度为160-180℃。
8.根据权利要求5所述的一种顶面装饰膜的制作工艺，其特征在于：所述步骤B中挤出机温度为150-160℃。
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Application publication date: 20221206