CN115390177A - Polarizer and preparation method and application thereof - Google Patents
Polarizer and preparation method and application thereof Download PDFInfo
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- CN115390177A CN115390177A CN202211173909.8A CN202211173909A CN115390177A CN 115390177 A CN115390177 A CN 115390177A CN 202211173909 A CN202211173909 A CN 202211173909A CN 115390177 A CN115390177 A CN 115390177A
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- coating
- polaroid
- polarizer
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- film
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- 238000002360 preparation method Methods 0.000 title claims abstract description 57
- 238000000576 coating method Methods 0.000 claims abstract description 116
- 239000011248 coating agent Substances 0.000 claims abstract description 100
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 72
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 229920006304 triacetate fiber Polymers 0.000 claims abstract description 33
- 239000011265 semifinished product Substances 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 12
- 239000000853 adhesive Substances 0.000 claims abstract description 9
- 230000001070 adhesive effect Effects 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 25
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 22
- 230000007797 corrosion Effects 0.000 claims description 19
- 238000005260 corrosion Methods 0.000 claims description 19
- 239000003085 diluting agent Substances 0.000 claims description 18
- 238000001723 curing Methods 0.000 claims description 16
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 13
- 229920002284 Cellulose triacetate Polymers 0.000 claims description 12
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 claims description 12
- 239000011342 resin composition Substances 0.000 claims description 11
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 7
- 238000013329 compounding Methods 0.000 claims description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 6
- 238000003848 UV Light-Curing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- PUGOMSLRUSTQGV-UHFFFAOYSA-N 2,3-di(prop-2-enoyloxy)propyl prop-2-enoate Chemical compound C=CC(=O)OCC(OC(=O)C=C)COC(=O)C=C PUGOMSLRUSTQGV-UHFFFAOYSA-N 0.000 claims description 4
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 claims description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 4
- 238000007611 bar coating method Methods 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 238000007756 gravure coating Methods 0.000 claims description 4
- 150000002576 ketones Chemical class 0.000 claims description 4
- 239000004973 liquid crystal related substance Substances 0.000 claims description 4
- 239000000178 monomer Substances 0.000 claims description 4
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims description 3
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 claims description 2
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 claims description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 claims description 2
- HQPQZMMDWFLVTD-UHFFFAOYSA-N 3-prop-2-enoyloxypropyl prop-2-enoate propyl prop-2-enoate Chemical compound C(C=C)(=O)OCCCOC(C=C)=O.C(C=C)(=O)OCCC HQPQZMMDWFLVTD-UHFFFAOYSA-N 0.000 claims description 2
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 claims description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 2
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 2
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 claims description 2
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 claims description 2
- 230000001476 alcoholic effect Effects 0.000 claims description 2
- 239000007767 bonding agent Substances 0.000 claims description 2
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims description 2
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 claims description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 claims description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims 2
- 238000003776 cleavage reaction Methods 0.000 claims 2
- 230000007017 scission Effects 0.000 claims 2
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 claims 1
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 claims 1
- NNAHKQUHXJHBIV-UHFFFAOYSA-N 2-methyl-1-(4-methylthiophen-2-yl)-2-morpholin-4-ylpropan-1-one Chemical compound CC1=CSC(C(=O)C(C)(C)N2CCOCC2)=C1 NNAHKQUHXJHBIV-UHFFFAOYSA-N 0.000 claims 1
- KTALPKYXQZGAEG-UHFFFAOYSA-N 2-propan-2-ylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C(C)C)=CC=C3SC2=C1 KTALPKYXQZGAEG-UHFFFAOYSA-N 0.000 claims 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 244000028419 Styrax benzoin Species 0.000 claims 1
- 235000000126 Styrax benzoin Nutrition 0.000 claims 1
- 235000008411 Sumatra benzointree Nutrition 0.000 claims 1
- 229960002130 benzoin Drugs 0.000 claims 1
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 claims 1
- 238000006356 dehydrogenation reaction Methods 0.000 claims 1
- MZRQZJOUYWKDNH-UHFFFAOYSA-N diphenylphosphoryl-(2,3,4-trimethylphenyl)methanone Chemical compound CC1=C(C)C(C)=CC=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MZRQZJOUYWKDNH-UHFFFAOYSA-N 0.000 claims 1
- 235000019382 gum benzoic Nutrition 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 238000005406 washing Methods 0.000 abstract description 12
- 230000002087 whitening effect Effects 0.000 abstract description 7
- 241000264877 Hippospongia communis Species 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 239000003513 alkali Substances 0.000 description 9
- 229920002451 polyvinyl alcohol Polymers 0.000 description 9
- 238000007127 saponification reaction Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 5
- 239000012670 alkaline solution Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000873 masking effect Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- 241000208829 Sambucus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000008995 european elder Nutrition 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000005660 hydrophilic surface Effects 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011146 organic particle Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Nonlinear Science (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention provides a polaroid and a preparation method and application thereof, wherein the preparation method comprises the following steps of firstly, sequentially connecting a triacetate fiber film A, a polaroid and a triacetate fiber film B to obtain a semi-finished polaroid; then coating methanol on the surface of the triacetate fiber film A of the semi-finished product of the polaroid, drying, coating hardening coating liquid again, and curing to obtain the polaroid; according to the preparation method, the hard coating does not need to be subjected to alkaline washing, the problems of falling, whitening and the like in the alkaline washing can be effectively avoided, the phenomena of poor appearance such as shrinkage, convection honeycombs and the like of the hard coating can be avoided, high adhesive force between the hard coating and a semi-finished product of the polaroid can be ensured, and the problems of block deformation, hard coating fracture and the like caused by adhesion phenomenon during unreeling and peeling can be avoided.
Description
Technical Field
The invention belongs to the technical field of polaroids, and particularly relates to a polaroid and a preparation method and application thereof.
Background
Polarizers are widely used as polarizing and analyzing elements in liquid crystal display devices. A polarizer in a liquid crystal display device has been formed by bonding a polarizer having a hydrophilic surface and a cellulose triacetate film (TAC) having high light transmittance, which are formed by polyvinyl alcohol (PVA) and iodine; the TAC plays the only role of protection in the polarizer, but the TAC is brittle and has the defects of high water absorption and environmental influence on surface characteristics, and the use performance of the polarizer is influenced by direct use. Therefore, in order to improve the product yield, a protection layer is generally applied on the TAC on the upper surface of the polarizer.
At present, the most common polarizer preparation technology is to coat a hard coating on TAC and then compound the TAC film and PVA into a polarizer, but because of poor adhesion of the two, chemical surface treatment (saponification treatment) is required to be performed with alkali before the TAC film and PVA are attached, and the hard coating in the saponification treatment process is inevitably immersed in an alkali solution, which affects the performance of the hard coating.
In order to avoid the above problems, a protective film may be coated on one side of the hard coat layer before the TAC alkali washing to eliminate adverse effects of the saponification reaction. JP10268133A discloses a method for producing a polarizer, which comprises the steps of firstly, arranging a protective layer on one side of a triacetyl cellulose film, and then, performing saponification treatment to obtain a triacetyl cellulose film with only one side being saponified; subsequently, the triacetyl cellulose film was bonded to both surfaces of the PVA so as to be in contact with the saponified surface. The hard coating film on the polarizer obtained in this way has better surface hydrophobicity. Although the method can avoid performance reduction caused by contacting the hard coating with alkaline solution to a certain extent, the production process is complex in the mode, and the edge parts of the two films are easy to permeate by the alkaline solution, so that the quality of the TAC is influenced.
On the other hand, a hard coat layer having alkali resistance may be provided on TAC. JP2015101109 discloses a hard coat layer having a surface with adhesiveness to a high adhesive after saponification treatment without using a protective film on the surface, wherein the hard coat layer has a water contact angle of 70 ° or less on the surface, and the water contact angle of the hard coat layer surface does not decrease even after saponification treatment. CN101790695a discloses a hard coat film with excellent soap resistance and wear resistance, which contains inorganic particles of different particle sizes, and the distribution of organic particles of different particle sizes in the hard coat layer is different. When the hard coat film is immersed in an alkaline solution, the inorganic fine particles present on the contact surface of the hard coat layer on the opposite side to the substrate film side and in the vicinity of the contact surface are not eluted or detached in the alkaline solution. However, the method still has the problem that the hard coating layer shrinks to cause the TAC to warp, and the production cost of the cured resin composition is high, so that the cured resin composition is not suitable for industrial use; in addition, because the TAC manufacturers have different processes, the produced film materials have different surface properties, and during the process of coating the hard coating film, the hard coating film often has poor appearance phenomena such as shrinkage cavity, convection honeycomb and the like due to uneven surface tension of the film substrate or different surface tension at a certain position, thereby seriously affecting the use of the polarizer.
Therefore, the development of a preparation method of the polarizer can ensure that the hard coating does not need to be subjected to alkaline washing liquid, so that the problems of falling off, whitening and the like of the hard coating in the alkaline washing liquid can be effectively avoided, the high adhesive force of the hard coating and TAC can be ensured, and the polarizer with excellent appearance is finally obtained.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a polarizer and a preparation method and application thereof, wherein the preparation method comprises the steps of firstly connecting a triacetate cellulose film (TAC) and the polarizer to obtain a semi-finished product of the polarizer, then pretreating the surface of the semi-finished product of the polarizer by using methanol, and coating hardening coating liquid after drying, so that a hard coating does not need to pass through alkaline washing liquid, the problems of falling off and whitening in the alkaline washing liquid are avoided, high adhesive force between the hard coating and the semi-finished product of the polarizer can be ensured, and appearance defects such as shrinkage cavities, convection cells and the like are avoided.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the present invention provides a method for preparing a polarizer, the method comprising the steps of:
(1) Sequentially connecting the triacetate fiber film A, the polaroid and the triacetate fiber film B to obtain a semi-finished polaroid;
(2) And coating methanol on the surface of the triacetate fiber film A of the semi-finished polaroid, drying, coating hardening coating liquid, and curing to obtain the polaroid.
According to the preparation method, through adjusting the process sequence, the triacetate fiber film A (TAC), the polarizing plate and the triacetate fiber film B (TAC) are sequentially connected to obtain a polarizer semi-finished product, then the surface of the triacetate fiber film A of the polarizer semi-finished product is coated with methanol, dried and coated with the hardening coating solution, and a hard coating is formed after solidification, so that the hard coating does not need alkali washing solution, the problems of falling off, whitening and the like in the alkali washing solution can be effectively avoided, the surface tension of the triacetate fiber film A after alkali washing is uniform, and the hard coating obtained by coating the hard coating solution does not have poor appearance phenomena such as shrinkage cavities, convection honeycombs and the like; in addition, the surface of the triacetate fiber film A of the semi-finished polaroid is firstly coated with methanol, and the methanol is adopted for pretreatment, so that the problem of whitening of a hard coating caused by a corrosion assistant which has a corrosion effect on TAC in a hardening coating night can be effectively solved.
Preferably, the thickness of the polarizer semi-finished product in step (1) is 50-300 μm, such as 70 μm, 90 μm, 110 μm, 130 μm, 150 μm, 170 μm, 190 μm, 210 μm, 230 μm, 250 μm, 270 μm, and the like.
Preferably, the connection mode in the step (1) is adhesive connection.
Preferably, the polarizer of step (1) comprises a PVA polarizer.
Preferably, the viscosity of the hardened masking liquid of the step (2) is 15 to 25cps, such as 16cps, 17cps, 18cps, 19cps, 20cps, 21cps, 22cps, 23cps or 24 cps.
Preferably, the hardened coating liquid of step (2) includes a resin composition and a corrosion assistant.
Preferably, the hardening coating liquid in the step (2) comprises the following components in parts by weight:
20 to 50 parts by weight of a resin composition
10-40 parts of corrosion assistant.
Wherein the resin may be 23 parts by weight, 26 parts by weight, 29 parts by weight, 31 parts by weight, 34 parts by weight, 37 parts by weight, 40 parts by weight, 43 parts by weight, 46 parts by weight, 49 parts by weight, or the like.
The corrosion aid may be 13 parts by weight, 16 parts by weight, 19 parts by weight, 21 parts by weight, 24 parts by weight, 27 parts by weight, 30 parts by weight, 33 parts by weight, 36 parts by weight, 39 parts by weight, or the like.
As a preferable technical scheme of the invention, the hardening coating liquid is limited to contain 20-50 parts by weight of resin composition and 10-40 parts by weight of corrosion assistant, the corrosion assistant is added into the hardening coating liquid, and the adhesion force of the formed hard coating to the TAC can be improved by utilizing the corrosion effect of the corrosion assistant on the TAC; while the amount of the corrosion assistant is limited to 10 to 40 parts by weight, on one hand, if the amount of the corrosion assistant is less than 10 parts by weight, the adhesion of the formed coating on TAC is insufficient, and on the other hand, if the amount of the corrosion assistant is more than 40 parts by weight, the surface of the coating may be whitened.
Preferably, the corrosion aid comprises any one of cyclohexanone, propylene carbonate or dimethyl carbonate or a combination of at least two of them
Preferably, the resin composition comprises a combination of a photocurable resin and a photoinitiator, preferably any one of UV9021 of the aboveground chemical industry, 7911 of a constant light environment-friendly new material or 6621 of the sambucus group or a combination of at least two of the above.
Preferably, the photocurable resin includes a reactive acrylate oligomer and/or a multifunctional acrylate monomer.
Preferably, the reactive acrylate oligomer comprises any one of a polyacrylate oligomer, a urethane acrylate oligomer, an epoxy acrylate oligomer, a polyester acrylate oligomer or a polyether acrylate oligomer, or a combination of at least two thereof.
Preferably, the multifunctional acrylate monomer comprises any one of dipentaerythritol hexaacrylate, dipentaerythritol hydroxypentaacrylate, pentaerythritol tetraacrylate, pentaerythritol triacrylate, trimethylene propyl triacrylate, propoxylated glycerol triacrylate, trimethylolpropane ethoxy triacrylate, 1,6-hexanediol diacrylate, propoxylated glyceryl triacrylate, tripropylene glycol diacrylate, or ethylene glycol diacrylate, or a combination of at least two thereof.
Preferably, the hardened masking liquid of step (2) further comprises the diluent.
Preferably, the content of the diluent in the hardened coating liquid in the step (2) is 10 to 70 parts by weight, for example, any one of 20 parts by weight, 30 parts by weight, 40 parts by weight, 50 parts by weight or 60 parts by weight or a combination of at least two of them.
Preferably, the diluent comprises any one of an alcohol diluent, an ester diluent or a ketone diluent or a combination of at least two of them.
Preferably, the alcoholic diluent comprises any one of methanol, ethanol or isopropanol or a combination of at least two thereof.
Preferably, the ester diluent comprises ethyl acetate and/or butyl acetate.
Preferably, the ketone diluent comprises butanone preferably, and the method for coating methanol in step (2) comprises any one of a blade coating method, a bar coating method, a roll coating method, a blade coating method, a slit coating method, or a micro-gravure coating method.
Preferably, the method of applying the hardened coating liquid of step (2) includes any one of a blade coating method, a bar coating method, a roll coating method, a blade coating method, a slit coating method, or a micro-gravure coating method.
Preferably, the method further comprises a drying step before curing.
Preferably, the curing comprises UV light curing.
Preferably, the energy of the UV light curing is 300 to 500mJ/cm 2 E.g. 320mJ/cm 2 、340mJ/cm 2 、360mJ/cm 2 、380mJ/cm 2 、400mJ/cm 2 、420mJ/cm 2 、440mJ/cm 2 、460mJ/cm 2 Or 480mJ/cm 2 And so on. .
Preferably, the thickness of the hard coat layer obtained after the curing is 1 to 5 μm, for example, 1.5 μm, 2 μm, 2.5 μm, 3 μm, 3.5 μm, 4 μm or 4.5 μm and the like.
Preferably, the method further comprises the step of compounding a protective film on the surface of the obtained hard coating after the curing is finished.
As a preferred technical scheme of the invention, the surface of the formed hard coating is compounded with the protective film, so that the obtained polaroid can be protected from the problems of block deformation, hard coating cracking and the like caused by adhesion when the polaroid is unreeled and peeled.
Preferably, the method further comprises the step of sequentially connecting a pressure sensitive adhesive and a release film on the surface of the triacetate fiber film B after the step (2) is finished.
As a preferred technical scheme, the preparation method comprises the following steps:
(1) Sequentially connecting the triacetate fiber film A, the polaroid and the triacetate fiber film B through a bonding agent to obtain a polaroid semi-finished product with the thickness of 50-300 mu m;
(2) Coating methanol on the surface of a triacetate fiber film A of the polarizer semi-finished product with the thickness of 50-300 mu m obtained in the step (1), drying, coating hardening coating liquid with the viscosity of 15-25 cps, carrying out UV light curing, and compounding a protective film on the surface of the formed hard coating; and (2) sequentially connecting pressure-sensitive adhesive and release film on the surface of the cellulose triacetate film B of the semi-finished polaroid with the thickness of 50-300 mu m obtained in the step (1) to obtain the polaroid.
In a second aspect, the present invention provides a polarizer, wherein the polarizer is prepared by the preparation method according to the first aspect.
In a third aspect, the present invention provides a use of the polarizer according to the second aspect in a liquid crystal display device.
Compared with the prior art, the invention has the following beneficial effects:
the preparation method of the polaroid comprises the steps of sequentially connecting a triacetate fiber film A, a polaroid and a triacetate fiber film B to obtain a semi-finished polaroid, then coating methanol on the surface of the triacetate fiber film A of the semi-finished polaroid, pretreating by using the methanol, coating hardening coating liquid after the methanol is dried, and forming a hard coating after curing, so that the hard coating does not need alkali washing liquid, the problems of falling off, whitening and the like in the alkali washing liquid can be effectively avoided, and the haze of the obtained polaroid can be reduced to 0.62%; meanwhile, the hard coating can be prevented from having poor appearance phenomena such as shrinkage cavity, convection honeycomb and the like; further ensuring that the adhesion between the hard coating and the semi-finished product of the polaroid is up to 5B, and avoiding the problems of block deformation, hard coating fracture and the like caused by adhesion during unreeling and peeling.
Detailed Description
The technical solution of the present invention is further described below by way of specific embodiments. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
Preparation example 1
The hardening coating liquid comprises the following components in parts by weight:
resin composition 30 parts by weight
35 parts by weight of Cyclohexanone
35 parts by weight of methanol;
the preparation method of the hardening coating liquid provided by the preparation example comprises the following steps: and mixing a resin composition (chemical engineering on the well, UV 9021), cyclohexanone and methanol to obtain the hardened masking liquid.
Preparation example 2
A curable coating composition which differs from preparation example 1 only in that propylene carbonate is used in place of cyclohexanone, and the other components, amounts and preparation methods are the same as those of preparation example 1.
Preparation example 3
A hardening coating liquid which differs from preparation example 1 only in that butanone is used instead of cyclohexanone, and the other components, amounts and preparation methods are the same as those of preparation example 1.
Preparation example 4
A hardened dope differing from preparation example 1 only in that ethyl acetate was used in place of cyclohexanone, and the other components, amounts and preparation methods were the same as those of preparation example 1.
Preparation example 5
A hardened dope differing from preparation example 1 only in that cyclohexanone was not added, the amount of methanol was 70 parts by weight, and the other components, the amounts and the preparation method were the same as those of preparation example 1.
Preparation example 6
A hardened dope differing from preparation example 1 only in that propylene glycol methyl ether was used in place of cyclohexanone, and the other components, the amounts and the preparation method were the same as those of preparation example 1.
Preparation example 7
A hardened dope differing from preparation example 1 only in that methanol was not added, cyclohexanone was used in an amount of 70 parts by weight, and the other components, amounts and preparation methods were the same as those of preparation example 1.
Preparation example 8
A hardened dope differing from preparation example 1 only in that cyclohexanone was not added, the amount of methanol was 70 parts by weight, and the other components, the amounts and the preparation method were the same as those of preparation example 1.
Example 1
A preparation method of a polarizer comprises the following steps:
(1) Connecting the cellulose triacetate film A, PVA polaroid with the cellulose triacetate film B by adopting an adhesive to obtain a semi-finished polaroid product with the thickness of 170 mu m;
(2) Coating a layer of methanol on the surface of the triacetate fiber film A of the semi-finished polarizer with the thickness of 170 mu m obtained in the step (1) by using a No. 5 wire rod, coating a hardening coating liquid by using a No. 10 wire rod after drying the methanol, drying the coating liquid in an oven at the temperature of 50 ℃ for about 1min, and curing the coating liquid by ultraviolet irradiation (the curing energy is 400 mJ/cm) 2 ) Compounding a protective film on the surface of the formed hard coating;
sequentially connecting pressure-sensitive adhesive and release film on the surface of a triacetate fiber film B of the semi-finished polaroid with the thickness of 170 mu m obtained in the step (1); and obtaining the polaroid.
Examples 2 to 8
A method for preparing a polarizer, which is different from example 1 only in that the hardened coating solutions obtained in preparation examples 2 to 8 were respectively used in place of the hardened coating solution obtained in preparation example 1, and the other conditions, parameters and preparation method were the same as in example 1.
Comparative example 1
A method for preparing a polarizer, the method comprising the steps of:
(1) Connecting the cellulose triacetate film A, PVA polarizing film with the cellulose triacetate film B by adopting an adhesive to obtain a semi-finished polarizing film with the thickness of 170 mu m;
(2) The surface of the cellulose triacetate film a of the polarizer semi-finished product obtained in the step (1) and having a thickness of 170 μm was coated with a hardening coating solution using a # 10 wire bar (preparation example 1), and then cured by ultraviolet irradiation after drying in an oven at 50 ℃ for about 1min (curing energy 400 mJ/cm) 2 ) Compounding a protective film on the surface of the formed hard coating,
sequentially connecting pressure-sensitive adhesive and release film on the surface of a triacetate fiber film B of the semi-finished polaroid with the thickness of 170 mu m obtained in the step (1); and obtaining the polaroid.
Comparative example 2
A preparation method of a polarizer comprises the following steps:
(1) The cured coating liquid (preparation example 1) was coated on the surface of the cellulose triacetate film A, and after drying in an oven at 50 ℃ for about 1min, curing was carried out by ultraviolet irradiation (curing energy 400 mJ/cm) 2 ) Forming a hard coating layer;
(2) Saponifying the triacetate fiber film A with the hard coating obtained in the step (1);
(3) And (3) bonding the non-coating surface of the triacetate fiber film A in the step (2) and any surface of the PVA polarizer and the triacetate fiber film B by adopting an adhesive, finally compounding a protective film on the coating surface of the triacetate fiber film A, and coating a pressure-sensitive adhesive composite release film on the non-bonding surface of the triacetate fiber film B to obtain the polarizer.
And (3) performance testing:
(1) Haze: measured by the transmitted light method using a haze meter of the Japanese electrochromic NDH 8000 type in accordance with JIS K-7105 Standard;
(2) Adhesion force: scribing 100 square grids of 1 × 1mm on the surface of the hard coating; flatly adhering a transparent adhesive tape with the model number of 610-1PK produced by American 3M company on the square grids without leaving a wire gap, then lifting the transparent adhesive tape at the fastest speed of 60 degrees, and observing whether the edge of the scratch is delaminated or not; if no delamination is 5B, the delamination amount is equal to or less than 5 percent, 4B is equal to or less than 4B, 3B is equal to or less than 5-15 percent, 2B is equal to or less than 15-35 percent, 1B is equal to or less than 35-65 percent, and 0B is equal to or more than 65 percent.
The polarizers provided in examples 1 to 8 and comparative examples 1 to 2 were tested according to the above test methods, and the test results are shown in table 1:
TABLE 1
As can be seen from the data in table 1:
the polaroid prepared by the preparation method provided by the invention has lower haze and higher adhesion with TAC, and the haze of the obtained polaroid is only 0.62-0.96% and the adhesion is as high as 5B by further limiting the preparation raw materials of the hard coating.
Specifically comparing the polarizers obtained in example 1 and comparative example 1, it can be seen that the haze of the polarizer obtained without the methanol pretreatment was as high as 2.56%, and the phenomenon of surface whitening occurred.
Further, by comparing the polarizers obtained in example 1 and comparative example 2, it can be seen that the polarizer prepared by the preparation method of coating before saponification provided in the prior art has high haze, and the adhesion between the coating and TAC is low.
Further comparing the data of example 1 and examples 3 to 6, it can be seen that the cured coating formed by coating with the hardened coating solution containing no corrosion aid has a low adhesion to TAC.
Finally, comparing the data of example 1 and examples 7 to 8, it can be found that too high content of the corrosion assistant in the hardened coating liquid results in higher haze of the formed polarizer; and the lower addition amount of the corrosion assistant in the hardened coating liquid can result in lower adhesion between the hard coating and the TAC.
The applicant states that the present invention is described in the above examples to describe a polarizer and a method for preparing the same and applications thereof, but the present invention is not limited to the above examples, that is, it does not mean that the present invention must be implemented depending on the above examples. It should be understood by those skilled in the art that any modification of the present invention, equivalent substitutions of the raw materials of the product of the present invention, addition of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.
Claims (10)
1. A preparation method of a polarizer is characterized by comprising the following steps:
(1) Sequentially connecting the triacetate fiber film A, the polaroid and the triacetate fiber film B to obtain a semi-finished polaroid;
(2) And coating methanol on the surface of the triacetate fiber film A of the semi-finished polaroid, drying, coating hardening coating liquid, and curing to obtain the polaroid.
2. The method according to claim 1, wherein the thickness of the semi-finished polarizer of step (1) is 50 to 300 μm;
preferably, the connection mode in the step (1) is adhesive connection;
preferably, the polarizer of step (1) comprises a PVA polarizer.
3. The method according to claim 1 or 2, wherein the viscosity of the hardened dope of the step (2) is 15 to 25cps;
preferably, the hardened coating liquid of step (2) comprises a resin composition and a corrosion assistant;
preferably, the hardening coating liquid in the step (2) comprises the following components in parts by weight:
20 to 50 parts by weight of a resin composition
10-40 parts of corrosion assistant;
preferably, the corrosion aid comprises any one of cyclohexanone, propylene carbonate or dimethyl carbonate or a combination of at least two thereof;
preferably, the resin composition comprises a combination of a photocurable resin and a photoinitiator;
preferably, the photocurable resin includes a reactive acrylate oligomer and/or a multifunctional acrylate monomer;
preferably, the reactive acrylate oligomer comprises any one of an acrylate oligomer, a urethane acrylate oligomer, an epoxy acrylate oligomer, a polyester acrylate oligomer or a polyether acrylate oligomer, or a combination of at least two thereof;
preferably, the multifunctional acrylate monomer comprises any one or a combination of at least two of dipentaerythritol hexaacrylate, dipentaerythritol hydroxypentaacrylate, pentaerythritol tetraacrylate, pentaerythritol triacrylate, trimethylene propyl triacrylate, propoxylated glycerol triacrylate, trimethylolpropane ethoxy triacrylate, 1,6-hexanediol diacrylate, propoxylated glyceryl triacrylate, tripropylene glycol diacrylate, or ethylene glycol diacrylate;
preferably, the photoinitiator comprises a cleavage type photoinitiator and/or a hydrogen abstraction type photoinitiator;
preferably, the cleavage type photoinitiator comprises any one of 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-methylphenylpropan-1-one, 2-methyl-1- (4-methylthiophenyl) -2-morpholinyl-1-propanone, benzoin dimethyl ether or 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide or a combination of at least two thereof;
preferably, the hydrogen abstraction-type photoinitiator comprises tolidine and/or 2-isopropyl thioxanthone.
4. The method according to claim 3, wherein the hardened dope of step (2) further comprises a diluent;
preferably, the content of the diluent in the hardened coating liquid in the step (2) is 10 to 70 parts by weight;
preferably, the diluent comprises any one of an alcohol diluent, an ester diluent or a ketone diluent or a combination of at least two of the same;
preferably, the alcoholic diluent comprises any one of methanol, ethanol or isopropanol or a combination of at least two thereof;
preferably, the ester diluent comprises ethyl acetate and/or butyl acetate;
preferably, the ketone diluent comprises butanone.
5. The production method according to any one of claims 1 to 4, wherein the method of coating methanol in step (2) includes any one of a blade coating method, a bar coating method, a roll coating method, a blade coating method, a slit coating method, or a micro-gravure coating method;
preferably, the method of applying the hardened coating liquid of step (2) includes any one of a blade coating method, a bar coating method, a roll coating method, a blade coating method, a slit coating method, or a micro-gravure coating method.
6. The method according to any one of claims 1 to 5, further comprising a step of heating and drying before curing;
preferably, the curing comprises UV light curing;
preferably, the energy of the UV light curing is 300 to 500mJ/cm 2 ;
Preferably, the thickness of the hard coating obtained after curing is 1-5 μm;
preferably, the method further comprises the step of compounding a protective film on the surface of the obtained hard coating after the curing is finished.
7. The preparation method according to any one of claims 1 to 6, wherein the step (2) is finished and then the step of sequentially connecting a pressure-sensitive adhesive and a release film to the surface of the cellulose triacetate film B is included.
8. The production method according to any one of claims 1 to 7, characterized by comprising the steps of:
(1) Sequentially connecting the triacetate fiber film A, the polaroid and the triacetate fiber film B through a bonding agent to obtain a polaroid semi-finished product with the thickness of 50-300 mu m;
(2) Coating methanol on the surface of a triacetate fiber film A of the polarizer semi-finished product with the thickness of 50-300 mu m obtained in the step (1), drying, coating hardening coating liquid with the viscosity of 15-25 cps, carrying out UV light curing, and compounding a protective film on the surface of the formed hard coating; and (2) sequentially connecting pressure-sensitive adhesive and a release film on the surface of the triacetate fiber film B of the semi-finished polaroid with the thickness of 50-300 mu m obtained in the step (1) to obtain the polaroid.
9. A polarizer, wherein the polarizer is produced by the production method according to any one of claims 1 to 8.
10. Use of the polarizer according to claim 9 in a liquid crystal display device.
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CN116273756A (en) * | 2023-03-13 | 2023-06-23 | 合肥三利谱光电科技有限公司 | Coating method of pressure-sensitive adhesive |
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