CN115367232A - Full-automatic packaging system - Google Patents
Full-automatic packaging system Download PDFInfo
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- CN115367232A CN115367232A CN202210970921.5A CN202210970921A CN115367232A CN 115367232 A CN115367232 A CN 115367232A CN 202210970921 A CN202210970921 A CN 202210970921A CN 115367232 A CN115367232 A CN 115367232A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 122
- 239000000463 material Substances 0.000 claims abstract description 72
- 230000007246 mechanism Effects 0.000 claims description 128
- 238000012546 transfer Methods 0.000 claims description 100
- 238000007639 printing Methods 0.000 claims description 11
- 230000008275 binding mechanism Effects 0.000 claims description 9
- 238000002372 labelling Methods 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 7
- 239000002274 desiccant Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000007789 sealing Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 238000012423 maintenance Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 229920006257 Heat-shrinkable film Polymers 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/123—Feeding flat bags connected to form a series or chain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/0015—Preparing the labels or articles, e.g. smoothing, removing air bubbles
- B65C2009/0018—Preparing the labels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a full-automatic packaging system, comprising: the feeding line body is used for receiving and conveying the stacked material trays; the binding equipment is arranged at the downstream of the feeding line body and is used for binding and conveying the stacked material trays; the packaging equipment is arranged at the downstream of the binding equipment and is used for loading the bound material discs into packaging bags; the corner device is connected between the binding device and the packaging device and can convey the material tray to the binding device or the packaging device, and the corner device is used for switching binding positions of the material tray; and the blanking equipment is used for taking the packaged material tray away from the packaging equipment. The automatic packaging machine can realize automatic packaging of the material tray, saves labor and reduces production cost.
Description
Technical Field
The invention relates to the technical field of circuit board packaging, in particular to a full-automatic packaging system.
Background
And aiming at the circuit board products which are tested, the circuit board products need to be delivered to a client side for production and assembly. For guaranteeing the product quality of shipment to the customer end, need pack the product to in the commodity circulation transportation and protection product need strict management and control to the humiture of the commodity circulation of product on the way simultaneously.
In the prior art, products are placed on trays after testing is completed, and a plurality of trays containing the products are stacked into a group to be packaged. Before packaging, manually finishing inspection before product shipment according to requirements, then binding the PE heat shrinkable films on a plurality of material trays through a binding mechanism, and putting the humidity sensitive cards and the drying agents into the trays; then, aiming at the material trays of products to be packaged with different sizes, selecting packaging bags with different specifications, and filling the bound material trays into the packaging bags; finally, the packaging bag is vacuumized and heat-sealed by a packaging mechanism, so that the packaging is finished.
By adopting the mode, the packaging efficiency is lower due to the limitation of the proficiency of manual operation, the cost is difficult to reduce in the production process due to the gradual increase of the labor cost, and in addition, the repetitive labor operation mode is not suitable for the modern manufacturing industry.
Accordingly, there is a need for improvements in the art that overcome the deficiencies in the prior art.
Disclosure of Invention
The invention aims to provide a full-automatic packaging system to realize automatic packaging of products.
The purpose of the invention is realized by the following technical scheme: a fully automated packaging system, comprising: the feeding line body is used for receiving and conveying the stacked material trays; the binding equipment is arranged at the downstream of the feeding line body and is used for binding and conveying the stacked material trays; the packaging equipment is arranged at the downstream of the binding equipment and is used for loading the bound material discs into packaging bags; the corner device is connected between the binding device and the packaging device and can convey the material tray to the binding device or the packaging device, and the corner device is used for switching binding positions of the material tray; and the blanking equipment is used for taking the packaged material tray away from the packaging equipment.
Further, the ligating apparatus includes: the first transfer line body is connected with the feeding line body and the corner equipment respectively; the binding mechanism is arranged on the conveying path of the first transfer line body and is used for the feeding disc to penetrate through; the binding mechanism is suitable for binding the thermal shrinkage film on the peripheral side of the material tray when the material tray passes through the binding mechanism.
Further, the corner turning device includes: the second transfer line body is respectively connected with the binding equipment and the packaging equipment; and the lifting and rotating mechanism is used for adjusting the position of the material tray, is arranged below the second transfer line body and can lift and rotate relative to the second transfer line body.
Further, the second transfer line body is of a drum-type structure, the second transfer line body comprises a first conveying part and a second conveying part which are arranged side by side along a direction perpendicular to the conveying direction, and the lifting and rotating mechanism is located between the first conveying part and the second conveying part.
Further, the lifting and rotating mechanism comprises a bearing frame and a second driving structure for driving the bearing frame to rotate and lift, the bearing frame comprises two bearing parts which are arranged in a cross shape, a gap for accommodating the bearing parts is formed between the first conveying part and the second conveying part, and gaps for accommodating the bearing parts are formed between two adjacent rollers of the first conveying part and between two adjacent rollers of the second conveying part.
Furthermore, a discharging mechanism used for placing the humidity-sensitive card and the drying agent on the material tray is arranged above the second transfer line body.
Furthermore, the feeding line body and the second transfer line body are both provided with positioning mechanisms for positioning the material trays, each positioning mechanism comprises a first positioning assembly and a second positioning assembly which are arranged oppositely, and the first positioning assemblies and the second positioning assemblies can move oppositely or reversely along the direction vertical to the conveying direction.
Furthermore, the feeding line body and the second transfer line body are both of a drum-type structure, gaps are formed between two adjacent drums of the feeding line body and between two adjacent drums of the second transfer line body, and the first positioning assembly and the second positioning assembly are accommodated in the gaps.
Furthermore, the first positioning assembly and the second positioning assembly have the same structure, the first positioning assembly comprises positioning columns and a first driving structure for driving the positioning columns to move along the direction perpendicular to the conveying direction, and a plurality of positioning columns are arranged in different gaps respectively.
Further, the packaging apparatus comprises: the first conveying mechanism is connected with the corner device; the heat-sealing vacuumizing mechanism is positioned at the downstream of the first conveying mechanism; a second conveying mechanism; the bag cutting mechanism is positioned at the upstream of the second conveying mechanism; the packaging table is positioned between the first conveying mechanism and the second conveying mechanism; wherein, it is used for cutting the wrapping bag of predetermineeing length to cut a bag mechanism, second conveying mechanism is used for defeated to the wrapping bag packing platform, first conveying mechanism is used for inputing the charging tray in the wrapping bag of packing platform department, heat-seal evacuation mechanism is used for carrying out evacuation and heat-seal to the wrapping bag.
Further, the packaging equipment includes the printing labeller constructs that is used for printing the label and pastes the label and locate the wrapping bag, the printing labeller constructs to be located on second conveying mechanism's the conveying path.
Further, the blanking device comprises: a material turnover frame; and the carrying mechanism is used for taking and placing the packaging bags provided with the material trays, and the carrying mechanism can move back and forth between the material turnover frame and the packaging table.
Further, the full-automatic packaging system comprises a scanning camera which is positioned on the conveying path of the feeding line body and used for identifying the binding material discs.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, through arranging the feeding line body, the binding equipment, the corner equipment, the packaging equipment and the blanking equipment, a plurality of positions of the stacked material discs provided with the products can be bound under the coordination of the binding equipment and the corner equipment, so that the reliability after binding is improved, the packaging equipment can bag the bound material discs, and the blanking equipment can take the bagged material discs away from the packaging equipment, so that the automatic packaging of the material discs is realized, the labor is saved, the production cost is reduced, and the packaging equipment conforms to the modern production mode.
Drawings
Fig. 1 is a schematic structural diagram of the fully automatic packaging system of the present invention.
Fig. 2 is a schematic structural diagram of a feeding line body, a binding device and a corner device in the invention.
Fig. 3 is a schematic view of the construction of the loading ledge according to the invention.
Fig. 4 is a schematic view of the structure of the packaging apparatus of the present invention.
Fig. 5 is a schematic view of the structure of fig. 4 in another direction.
Description of reference numerals:
100. a feeding line body; 110. a scanning camera; 200. binding equipment; 210. a first transfer line body; 220. a binding mechanism; 300. a corner turning device; 310. a second transfer line body; 311. a first conveying section; 312. a second conveying section; 320. a lifting and rotating mechanism; 321. a carrier; 3211. a bearing part; 330. a discharging mechanism; 400. a packaging device; 410. a first conveying mechanism; 411. a third transfer line body; 412. a horizontal pushing component; 413. a bagging assembly; 4131. a pusher member; 4132. a connecting member; 420. a heat-sealing vacuumizing mechanism; 430. a second conveying mechanism; 431. a fourth transfer line body; 432. a transfer assembly; 440. a bag cutting mechanism; 441. a receiving roller; 442. a cutter assembly; 443. a driving roller; 450. a packaging table; 460. a printing and labeling mechanism; 500. blanking equipment; 510. a carrying mechanism; 520. a material turnover frame; 521. a roller; 600. packaging bags; 710. a first positioning assembly; 711. a positioning column; 720. a second positioning assembly.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting of the application. It should be further noted that, for the convenience of description, only some of the structures associated with the present application are shown in the drawings, not all of them. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort belong to the protection scope of the present application.
The terms "comprising" and "having," as well as any variations thereof, in this application are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
Referring to fig. 1, a fully automatic packaging system according to a preferred embodiment of the present invention includes: a feeding line body 100 for receiving and conveying stacked trays; the binding device 200 is arranged at the downstream of the feeding line body 100 and is used for binding and conveying stacked material trays; the packaging device 400 is arranged at the downstream of the binding device 200 and is used for loading the bound material trays into the packaging bags 600; the corner device 300 is received between the binding device 200 and the packaging device 400 and can convey the material trays to the binding device 200 or the packaging device 400, and the corner device 300 is used for switching binding positions of the material trays; and a blanking device 500 for taking the packaged tray away from the packaging device 400.
According to the invention, by arranging the feeding line body 100, the binding equipment 200, the corner equipment 300, the packaging equipment 400 and the blanking equipment 500, a plurality of positions of stacked trays with products can be bound under the cooperation of the binding equipment 200 and the corner equipment 300, so that the reliability after binding is improved, the packaging equipment 400 can bag the bound trays, and the blanking equipment 500 can take the bagged trays away from the packaging equipment 400, so that the automatic packaging of the trays is realized, the manpower is saved, the production cost is reduced, and the modern production mode is met.
Further, referring to fig. 2, the feeding line body 100 is a drum-type line body so that the drum can be selectively replaced when the line body fails, thereby reducing the maintenance cost. The feeding line body 100 comprises a plurality of rollers which are arranged at intervals along the conveying direction, and the axial length of each roller is greater than that of each material tray so as to adapt to material trays with different sizes and improve the universality of the system.
Preferably, in order to position the trays in a direction perpendicular to the conveying direction of the loading line body 100, ensuring that the trays accurately and reliably flow into the banding device 200, a positioning mechanism that positions the trays is provided on the loading line body 100. The positioning mechanism comprises a first positioning component 710 and a second positioning component 720 which are arranged oppositely, the tray is positioned between the first positioning component 710 and the second positioning component 720, and the first positioning component 710 and the second positioning component 720 can move towards or away from each other along the direction vertical to the conveying direction so as to position the tray.
A gap is formed between two adjacent rollers of the feeding line body 100, and the positioning portions of the first positioning assembly 710 and the second positioning assembly 720 are accommodated in the gap, so that the structure of the feeding line body 100 does not need to be improved, the existing roller line body is directly adopted, and the production cost is reduced.
The first positioning assembly 710 includes a positioning post 711 disposed in the gap and a first driving structure (not shown) disposed below the roller and in transmission connection with the positioning post 711. The positioning column 711 protrudes relative to the bearing surface of the roller so as to contact with the side surface of the tray. The number of the positioning columns 711 can be provided with a plurality of positioning columns, and the positioning columns are respectively positioned in different gaps, so that a plurality of positions of the material tray in the conveying direction can be positioned, and the material tray is prevented from deflecting. The first driving structure can drive the positioning posts 711 to move along a direction perpendicular to the conveying direction, so as to adapt to trays with different sizes, the first driving structure can specifically adopt a linear electric cylinder or a linear air cylinder, and the positioning posts 711 can be simultaneously fixed on a mounting frame (not shown) extending along the conveying direction. The structure of the second positioning element 720 is the same as that of the first positioning element 710, and the description of the present invention is omitted.
When the tray passes through the positioning mechanism, the positioning posts 711 of the first positioning assembly 710 and the second positioning assembly 720 move towards each other along the direction perpendicular to the conveying direction to clamp and position the tray, so as to ensure that the tray accurately flows into the banding device 200.
Further, the fully automatic packaging system comprises a scanning camera 110 located on the conveying path of the feeding line body 100, wherein the scanning camera 110 is used for scanning the two-dimensional code on the material tray to identify the binding material tray, so that a corresponding program is called according to the information of the material tray to ensure the accurate packaging of the material tray.
Further, the ligating apparatus 200 includes a first transfer line body 210 and a ligating mechanism 220. The first transfer line body 210 is respectively butted with the feeding line body 100 and the corner device 300. The conveying direction of the first transfer line body 210 coincides with the conveying direction of the feeding line body 100. The banding mechanism 220 is disposed on the conveying path of the first transfer line body 210. Banding mechanism 220 is current structure, and it has the frame of "mouth" style of calligraphy that the feed tray passed, and when the charging tray was located the frame, banding mechanism 220 can be regional in the corresponding week side of charging tray and frame with pyrocondensation membrane ligature.
The charging tray is from material loading line body 100 during to ligature mechanism 220, the length direction and the direction of delivery of charging tray are unanimous, when first transfer line body 210 carried the charging tray and made the front end of charging tray in ligature mechanism 220 in the time, ligature mechanism 220 once collimates the charging tray, first transfer line body 210 continues to carry the charging tray and makes the rear end of charging tray in ligature mechanism 220 after that, ligature mechanism 220 collimates the charging tray once more, so that the front end and the rear end of charging tray all receive the ligature, thereby the width direction at the charging tray restricts a plurality of charging tray relative movement.
Further, the angle turning apparatus 300 includes a second transfer line body 310 and an elevation and rotation mechanism 320. The second transfer line body 310 preferably has a drum-type structure. The second transfer line body 310 is used for conveying trays, and the second transfer line body 310 is connected with the first transfer line body 210 and the packaging apparatus 400 respectively. The lifting and rotating mechanism 320 is used for adjusting the position of the tray, and the lifting and rotating mechanism 320 is arranged below the second transfer line body 310 and can lift and rotate relative to the second transfer line body 310. First transfer line body 210 can be with the charging tray input second transfer line body 310 of ligature front end and rear end, second transfer line body 310 can carry the charging tray to lifting and drop rotating mechanism 320 directly over, lifting and drop rotating mechanism 320 can rise and bear the charging tray, rotatory 90 and decline after that, the width direction and the direction of delivery of charging tray are unanimous this moment, second transfer line body 310 transports the charging tray back again among the ligature mechanism 220, ligature mechanism 220 ligature the charging tray once more, thereby can be in the length direction of charging tray restriction a plurality of charging trays relative movement. Preferably, because the ascending size of charging tray width direction is less, in order to practice thrift the pyrocondensation membrane and improve ligature efficiency, in this embodiment, the preferred ligature of pyrocondensation membrane is regional in the middle part of charging tray, and second transfer line body 310 carries the certain distance with the charging tray promptly to when making the charging tray be arranged in ligature mechanism 220 in width direction's middle part region, ligature mechanism 220 carries out the ligature to the charging tray.
The lifting and lowering rotating mechanism 320 includes a carrier 321 and a second driving structure (not shown) for driving the carrier 321 to rotate and lift. The second transfer line body 310 has an escape gap in a vertical direction so that the carrier 321 passes through the second transfer line body 310 in the vertical direction. The second driving structure can adopt a linear driving part arranged along the vertical direction to match with a rotary driving part to realize lifting and rotating, the linear driving part can be a linear electric cylinder or an air cylinder, and the rotary driving part can be a rotary motor or an air cylinder.
In order to facilitate the extension of the carrier 321 out of the second transfer line body 310 and ensure the reliability of the load, the second transfer line body 310 includes a first conveying part 311 and a second conveying part 312 which are arranged side by side along a direction perpendicular to the conveying direction, the first conveying part 311 and the second conveying part 312 are both independent roller conveying structures, and an avoiding gap for the carrier 321 to ascend and descend is formed between the first conveying part 311 and the second conveying part 312.
Preferably, as shown in fig. 3, in order to make the whole second transfer line body 310 more compact so as to reduce the occupied space, in this embodiment, the bearing frame 321 includes two bearing portions 3211 arranged in a cross shape, wherein one bearing portion 3211 corresponds to the gap between the first conveying portion 311 and the second conveying portion 312, and the other bearing portion 3211 corresponds to the gap between two adjacent rollers of the first conveying portion 311 and the gap between two adjacent rollers of the second conveying portion 312. When the carrier 321 is raised, the two carrier portions 3211 may respectively extend out of the second transfer line body 310 through the gap. By adopting the above-described structure, the gap between the first conveying portion 311 and the second conveying portion 312 can be set small so that the first conveying portion 311 and the second conveying portion 312 abut against each other. Because the bearing frame 321 is of a cross structure, four sides of the bottom of the charging tray can be effectively supported, so that the supporting reliability is ensured, and when the bearing frame 321 rotates by 90 degrees and descends, the second transfer line body 310 can still effectively avoid the bearing frame 321, so that the second transfer line body 310 is more compact while the charging tray is convenient to rotate.
Preferably, in order to ensure that the second transfer line body 310 accurately conveys the trays to the banding mechanism 220, a positioning mechanism is also arranged on the second transfer line body 310, and a first positioning component 710 and a second positioning component 720 of the positioning mechanism are respectively positioned on the first conveying part 311 and the second conveying part 312, which is not described herein again.
Further, a discharging mechanism 330 for placing the humidity sensitive card and the desiccant on the tray is arranged above the second transfer line body 310. The material discharging mechanism 330 may specifically adopt a linear module in cooperation with a vacuum chuck to achieve the picking and placing of the humidity sensitive card and the desiccant, which is not described herein again.
Further, referring to fig. 1, 4 and 5, the packaging apparatus 400 includes a first conveying mechanism 410, a heat-seal vacuum-pumping mechanism 420, a second conveying mechanism 430, a bag cutting mechanism 440, and a packaging table 450. The first conveying mechanism 410 is connected with the corner device 300, the heat-sealing vacuum-pumping mechanism 420 is positioned at the downstream of the first conveying mechanism 410, the bag cutting mechanism 440 is positioned at the upstream of the second conveying mechanism 430, and the packaging platform 450 is positioned between the first conveying mechanism 410 and the second conveying mechanism 430. The bag cutting mechanism 440 is used for cutting the packaging bag 600 with a preset length, the second conveying mechanism 430 is used for conveying the packaging bag 600 to the packaging table 450, the first conveying mechanism 410 is used for conveying the tray into the packaging bag 600 at the packaging table 450, and the heat-sealing vacuumizing mechanism 420 is used for vacuumizing and heat-sealing the packaging bag 600.
Specifically, the first conveying mechanism 410 includes a third transfer line body 411 and a translation assembly 412. The third transfer line body 411 is connected with the second transfer line body 310 to receive the banded trays. The third transfer line body 411 is also of a drum-type structure, so that the maintenance is facilitated, and meanwhile, the material trays of different sizes are adapted. Preferably, a positioning mechanism may also be disposed on the third transfer line body 411 to position the tray in a direction perpendicular to the conveying direction.
The horizontal pushing assembly 412 can push the tray on the third transfer line body 411 to the heat-sealing vacuum pumping mechanism 420. In order to facilitate installation and ensure that the horizontal pushing assembly 412 pushes the tray smoothly, in this embodiment, the third transfer line 411 has a structure similar to that of the second transfer line 310, such that the middle portion of the third transfer line 411 has a gap extending from the upstream to the downstream thereof, and the horizontal pushing assembly 412 is accommodated in the gap.
The horizontal pushing assembly 412 may adopt a linear module (not shown) arranged along the conveying direction of the third transfer line body 411, a lifting pushing block cylinder (not shown) is arranged on a sliding block of the linear module, and a pushing block is arranged on the pushing block cylinder. Under the normal condition, the ejector pad is located the below of the loading end of the third transfer line body 411 to influence the charging tray and get into the third transfer line body 411, when needs promote the charging tray, the ejector pad cylinder rises, so that the ejector pad is corresponding with the side of charging tray, the slider of sharp module moves to heat-seal evacuation mechanism 420 after that, the ejector pad can push the charging tray to heat-seal evacuation mechanism 420 under the drive of sharp module.
In addition, the first conveying mechanism 410 further includes a bagging assembly 413, and the bagging assembly 413 can move along the conveying direction of the flat pushing assembly 412 to push the tray from the heat-seal vacuum-pumping mechanism 420 into the packaging bag 600. The bagging assembly 413 can specifically adopt a linear module which is consistent with the conveying direction of the horizontal pushing assembly 412 and is matched with the pushing piece 4131 to realize bagging action, and the bagging assembly 413 is arranged on the outer side of the third transfer line body 411. The pushing member 4131 is connected to the linear module of the bagging assembly 413 through a connecting member 4132, and is located right above the third transfer line body 411.
The heat-seal vacuum pumping mechanism 420 is a structure known in the art, and has a vacuum pumping part capable of pumping out air inside the package 600 after the second conveying mechanism 430 inputs the package 600 into the package table 450, and a heat-seal part for heat-sealing an opening of the package 600.
The bag cutting mechanism 440 includes a receiving roller 441 wound with the packaging bag 600 and actively rotating, and a cutter assembly 442 for cutting the packaging bag 600, and a plurality of driving rollers 443 are provided between the receiving roller 441 and the second conveying mechanism 430 to reliably feed the packaging bag 600 into the second conveying mechanism 430. The package 600 is hollow in the conveying direction, the cutter assembly 442 includes driving rollers 443 at both upstream and downstream sides thereof, the driving rollers 443 at the upstream side of the cutter assembly 442 can convey the package 600 to the cutter assembly 442, the cutter assembly 442 can cut the package 600 and heat-seal an opening of one end of the package 600 away from the heat-seal vacuum extractor 420, and the driving rollers 443 at the downstream side of the cutter assembly 442 can convey the cut and heat-sealed package 600 to the second conveyor 430.
The second transfer mechanism 430 includes a fourth transfer line body 431 and a transfer assembly 432, and the fourth transfer line body 431 is located downstream of the bag cutting mechanism 440 to receive the packaging bag 600 output from the bag cutting mechanism 440 and transfer the packaging bag 600 to the transfer assembly 432.
The packing table 450 and the transfer assembly 432 are both located between the third transfer line 411 and the fourth transfer line 431, and the transfer assembly 432 can transfer the packing bag 600 on the fourth transfer line 431 to the packing table 450. The transfer module 432 specifically adopts a linear module that can move along the vertical direction and the conveying direction of the third transfer line 411 and/or the fourth transfer line 431, and a gripping member (not shown) of a vacuum adsorption structure is disposed on the linear module to transfer the packaging bag 600. Preferably, since the packaging bag 600 is flat with its opening closed after being discharged from the bag cutting mechanism 440, in order to ensure that the tray can be smoothly loaded into the packaging bag 600, in an embodiment, the packaging table 450 may adopt a vacuum suction table to suck the bottom surface of the packaging bag 600, and the transfer assembly 432 can suck the top surface of the packaging bag 600 and gradually open the packaging bag 600 as it is lifted.
Preferably, in this embodiment, the packaging bag 600 is an aluminum foil bag, and the aluminum foil bag is a silvery-white non-transparent reflective structure, has good barrier property, heat sealing property, light shielding property, oil resistance, aroma retention property and flexibility, has the characteristics of high temperature resistance, low temperature resistance, no toxicity, no odor and the like, and is suitable for packaging various circuit boards, electronic products, precision mechanical accessories, consumer products, industrial products and the like.
Further, the packaging apparatus 400 further includes a printing and labeling mechanism 460, the printing and labeling mechanism 460 is located above the fourth transfer line body 431, and after the packaging bag 600 is located on the fourth transfer line body 431, the printing and labeling mechanism 460 can print and label the packaging bag 600.
Further, referring to fig. 1, the blanking apparatus 500 includes a carrying mechanism 510 and a material circulating frame 520, the carrying mechanism 510 is used for taking and placing the packaging bag 600 with the tray, and the carrying mechanism 510 can reciprocate between the material circulating frame 520 and the packaging stage 450 to accommodate the packaging bag 600 with the tray in the material circulating frame 520. The carrying mechanism 510 may specifically adopt a manipulator structure, and achieve material taking and placing by means of vacuum adsorption. The bottom of the material turnover frame 520 is preferably provided with rollers 521, so that the material turnover frame 520 after being fully loaded is convenient to transport, and the transportation of the material is convenient.
The working process of the invention is as follows: placing stacked material trays to be packaged on the feeding line body 100, scanning the material trays by a scanning camera 110, and calling different production programs according to the two-dimensional codes; the feeding line body 100 conveys the trays to the first transfer line body 210, and the binding mechanism 220 binds the trays; then the first transfer line body 210 conveys the material tray to the second transfer line body 310, the discharging mechanism 330 places the humidity sensitive card and the desiccant on the material tray, the lifting and rotating mechanism 320 lifts the material tray and rotates for 90 degrees and then descends, the second transfer line body 310 conveys the material tray to the first transfer line body 210, the binding mechanism 220 continues to bind the material tray, and then the first transfer line body 210 conveys the material tray back to the second transfer line body 310; the second transfer line body 310 inputs the tray after being bound into the third transfer line body 411, the bag cutting mechanism 440 conveys the packaging bag 600 with a preset length to the fourth transfer line body 431, the printing and labeling mechanism 460 prints a label and pastes the label on the packaging bag 600, and the transfer assembly 432 conveys the packaging bag 600 to the packaging table 450 and props up the packaging bag 600; the flat pushing assembly 412 pushes the material tray into the heat-seal vacuumizing mechanism 420, the bagging assembly 413 pushes the material tray into the packaging bag 600, at the moment, the opening of the packaging bag 600 corresponds to the heat-seal vacuumizing mechanism 420, and the heat-seal vacuumizing mechanism 420 vacuumizes and heat-seals the packaging bag 600; finally, the carrying mechanism 510 carries the packaging bag 600 with the tray into the material turnover frame 520; and repeating the actions to realize the continuous packaging of the material trays.
The above description is only for the purpose of illustrating embodiments of the present invention and is not intended to limit the scope of the present invention, and all modifications, equivalents, and equivalent structures or equivalent processes that can be used directly or indirectly in other related fields of technology shall be encompassed by the present invention.
Claims (13)
1. A fully automated packaging system, comprising:
a feeding line body (100) for receiving and conveying stacked trays;
a binding device (200) which is arranged at the downstream of the feeding line body (100) and is used for binding and conveying stacked trays;
the packaging device (400) is arranged at the downstream of the binding device (200) and is used for loading the bound trays into packaging bags (600);
the corner device (300) is connected between the binding device (200) and the packaging device (400) and can convey the material trays to the binding device (200) or the packaging device (400), and the corner device (300) is used for switching binding positions of the material trays; and
and the blanking equipment (500) is used for taking the packaged material tray away from the packaging equipment (400).
2. The fully automatic packaging system according to claim 1, characterized in that said banding device (200) comprises:
the first transfer line body (210) is connected with the feeding line body (100) and the corner device (300) respectively;
the binding mechanism (220) is arranged on the conveying path of the first transfer line body (210) and is used for a feeding disc to penetrate through;
the binding mechanism (220) is suitable for binding the heat shrinkage film on the peripheral side of the material tray when the material tray passes through.
3. The fully automated packaging system of claim 1, wherein the corner device (300) comprises:
the second transfer line body (310) is connected with the binding equipment (200) and the packaging equipment (400) respectively;
and the lifting and rotating mechanism (320) is used for adjusting the position of the material tray, and the lifting and rotating mechanism (320) is arranged below the second transfer line body (310) and can lift and rotate relative to the second transfer line body (310).
4. The fully automatic packaging system according to claim 3, characterized in that said second transfer line body (310) is of a drum-type structure, said second transfer line body (310) comprising a first conveying portion (311) and a second conveying portion (312) arranged side by side along a direction perpendicular to a conveying direction, said lifting and rotating mechanism (320) being located between said first conveying portion (311) and said second conveying portion (312).
5. The full-automatic packaging system of claim 4, wherein the lifting and rotating mechanism (320) comprises a carrier (321) and a second driving mechanism for driving the carrier (321) to rotate and lift, the carrier (321) comprises two bearing portions (3211) arranged in a cross shape, a gap for accommodating the bearing portions (3211) is formed between the first conveying portion (311) and the second conveying portion (312), and gaps for accommodating the bearing portions (3211) are formed between two adjacent rollers of the first conveying portion (311) and between two adjacent rollers of the second conveying portion (312).
6. The fully automatic packaging system according to claim 3, wherein a discharging mechanism (330) for placing the humidity sensitive card and the desiccant on the tray is arranged above the second transfer line body (310).
7. The fully automatic packaging system according to claim 3, wherein the feeding line body (100) and the second transfer line body (310) are provided with positioning mechanisms for positioning trays, the positioning mechanisms comprise a first positioning assembly (710) and a second positioning assembly (720) which are oppositely arranged, and the first positioning assembly (710) and the second positioning assembly (720) can move towards or away from each other along a direction perpendicular to the conveying direction.
8. The fully automatic packaging system according to claim 7, wherein said feeding line body (100) and said second transfer line body (310) are both drum-type structures, and a gap is provided between two adjacent drums of said feeding line body (100) and between two adjacent drums of said second transfer line body (310), and said first positioning assembly (710) and said second positioning assembly (720) are accommodated in said gap.
9. The fully automatic packaging system of claim 8, wherein said first positioning assembly (710) and said second positioning assembly (720) are identical in structure, said first positioning assembly (710) includes a positioning post (711) and a first driving structure for driving said positioning post (711) to move in a direction perpendicular to said conveying direction, said positioning post (711) is plural in number and is located in different ones of said gaps.
10. The fully automated packaging system of claim 1, wherein the packaging apparatus (400) comprises:
a first conveying mechanism (410) connected with the corner device (300);
a heat-seal vacuum-pumping mechanism (420) located downstream of the first conveying mechanism (410);
a second conveying mechanism (430);
a bag cutting mechanism (440) located upstream of the second conveying mechanism (430); and
a packaging station (450) located between the first conveyor mechanism (410) and the second conveyor mechanism (430);
wherein, cut a bag mechanism (440) and be used for cutting wrapping bag (600) of predetermineeing length, second conveying mechanism (430) are used for defeated to wrapping bag (600) packing platform (450), first conveying mechanism (410) are arranged in with the charging tray input in wrapping bag (600) of packing platform (450) department, heat-seal evacuation mechanism (420) are arranged in carrying out evacuation and heat-seal to wrapping bag (600).
11. The fully automatic packaging system according to claim 10, wherein the packaging device (400) comprises a printing and labeling mechanism (460) for printing and labeling labels on the packaging bags (600), the printing and labeling mechanism (460) being located on the conveying path of the second conveying mechanism (430).
12. The fully automatic packaging system according to claim 1, characterized in that said blanking apparatus (500) comprises:
a material turnover frame (520);
the carrying mechanism (510) is used for taking and placing the packaging bags (600) with the trays, and the carrying mechanism (510) can move back and forth between the material turnover frame (520) and the packaging table (450).
13. The fully automatic packaging system according to claim 1, characterized in that it comprises a scanning camera (110) for identifying binding trays located on the transport path of the feeding line body (100).
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| CN202210970921.5A CN115367232B (en) | 2022-08-14 | 2022-08-14 | Full-automatic packaging system |
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| CN202210970921.5A CN115367232B (en) | 2022-08-14 | 2022-08-14 | Full-automatic packaging system |
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| CN115367232B CN115367232B (en) | 2023-11-17 |
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Cited By (1)
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| CN116692182A (en) * | 2023-07-24 | 2023-09-05 | 常州坚正橡塑制品有限公司 | Automobile shock absorber spring pad conveying and packaging production line |
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| US20120186197A1 (en) * | 2011-01-21 | 2012-07-26 | Illinois Tool Works Inc. | Bagging, sealing, and labeling system and method |
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| Publication number | Publication date |
|---|---|
| CN115367232B (en) | 2023-11-17 |
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