CN115352046B

CN115352046B - Full-automatic flatting mill

Info

Publication number: CN115352046B
Application number: CN202211293022.2A
Authority: CN
Inventors: 王柱军; 史冰冰; 孙垂宾
Original assignee: Hebei Dingci Electronic Technology Co ltd
Current assignee: Hebei Dingci Electronic Technology Co ltd
Priority date: 2022-10-21
Filing date: 2022-10-21
Publication date: 2023-01-10
Anticipated expiration: 2042-10-21
Also published as: CN115352046A

Abstract

The invention discloses a full-automatic flattening machine, which comprises a lifting material loading frame and a lifting material unloading frame which are arranged on one side of a machine body, wherein a working platform is arranged on the machine body, a film covering retracting and releasing mechanism is arranged on the machine body, a film pulling mechanism and a flattening mechanism are respectively connected with the working platform in a sliding way and can be driven to reciprocate between the two ends of the working platform, the flattening mechanism is positioned between the film pulling mechanism and the film covering retracting and releasing mechanism, a transverse guide rail is arranged at one end of the working platform far away from the film covering retracting and releasing mechanism, and an automatic material taking and releasing mechanism is connected on the transverse guide rail in a sliding way. The full-automatic green ceramic chip feeding and discharging device realizes full-automatic feeding and discharging, film covering, rolling and film collecting of green ceramic chips, further improves production efficiency, can complete rolling operation without staff, ensures that the metalized height is rolled to an expected range, and simultaneously ensures the consistency of the metalized height after flattening. The invention is suitable for the technical field of metallization flattening in green ceramic chip processing.

Description

Full-automatic flatting mill

Technical Field

The invention belongs to the technical field of raw ceramic metallization flattening, and particularly relates to a full-automatic flattening machine.

Background

At present, in order to control the heights of printing metallization and micropore filling metallization, an operator needs to place a raw ceramic chip after printing or micropore filling on an operation platform, and manually operate a pressing roller mechanism to perform reciprocating rolling on the raw ceramic chip so as to enable the height of metallization to reach an application range. Therefore, the labor intensity is high, the working efficiency is low, and the consistency of the metallization height after rolling cannot be accurately controlled by manual operation. Before rolling the green ceramic chip, a protective film needs to be placed on the surface of the green ceramic chip to protect the surface of the green ceramic chip from being tidy, so that the steps are complicated, and the workload of operators is increased.

Disclosure of Invention

The invention provides a full-automatic flatting machine which is used for realizing full-automatic loading, unloading, film covering, rolling and film collecting of a raw ceramic chip subjected to printing metallization and micropore filling metallization, further improving the production efficiency, completing rolling operation without needing to be equipped with workers, ensuring that the metallization height of the raw ceramic chip is rolled to an expected range and the metallization height in a rolling area is consistent, and simultaneously ensuring that the surface of the raw ceramic chip is clean and pollution-free.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

the utility model provides a full-automatic flatting mill, including set up in the lift of organism one side and go up the work or material rest with the lift, in install the work platform on the organism, the one end department that just is located the work platform on the organism is provided with tectorial membrane jack, draws membrane mechanism and flattening mechanism respectively with work platform sliding connection and can be driven and reciprocating motion between the both ends of work platform, and flattening mechanism is located and draws between membrane mechanism and the tectorial membrane jack, and the one end department of keeping away from tectorial membrane jack in the work platform is provided with transverse guide, transverse guide is located to go up the work or material rest by the work platform through going up the lift and extends to the lift work or material rest department down, and sliding connection has automatic drop feed mechanism of getting on transverse guide.

Furthermore, the automatic material taking and placing mechanism comprises a transverse walking part which is slidably mounted on the transverse guide rail, and a pneumatic type material taking and placing part which can move vertically is slidably connected to the transverse walking part.

Furthermore, horizontal walking portion includes a linear electric motor, a linear electric motor slidable mounting is on transverse guide, installs the guide mounting panel on a linear electric motor, pneumatic type is got and is put portion along vertical sliding connection on the guide mounting panel.

Furthermore, the pneumatic type is got and is put portion including setting up the fixed plate on the fixing base, in be fixed with a plurality of floor between fixed plate and the fixing base, install second linear electric motor on the fixed plate, construct the slide rail that extends along vertical direction on the direction mounting panel, second linear electric motor slidable mounting is on the slide rail, in a plurality of pieces of getting are installed at the interval on the fixing base.

Further, the taking and placing part comprises an air guide pipe vertically penetrating through the fixing seat, a sucker is installed at the lower end of the air guide pipe, and an air outlet pipe and an exhaust pipe are connected to the upper end of the air guide pipe.

Further, tectorial membrane jack is including installing on the organism and following the lower release roller and the last wind-up roll that vertical interval set up, the one end of going up the wind-up roll is connected with winding motor, in it has the pressure membrane book to assemble on the release roller down, and the one end of pressing the membrane book is passed in proper order and is flattened the mechanism and draw membrane mechanism and roll up on last wind-up roll, and the pressure membrane of rolling on last wind-up roll forms useless membrane book, and useless membrane book is the waste membrane to the pressure membrane of drawing between the membrane mechanism, and the pressure membrane is rolled up to the pressure membrane of drawing between the membrane mechanism and is new membrane.

Further, on the organism and be located one side department that the work platform was kept away from to the wind-up roll and rotate and be connected with the connecting rod, in the both ends department symmetry of connecting rod is fixed with the swing arm, a swing guide arm fixed mounting in two the lower extreme of swing arm, waste film are through flattening the top of mechanism, swing guide arm and rolling on last wind-up roll, are provided with fixed guide arm on the organism and lie in the oblique top of release roll down, and the new film is rolled up by the press mold and is released and continue in the below of fixed guide arm, flattening mechanism with the waste film in the mechanism department of drawing the film.

Further, the flattening mechanism comprises a first sliding seat, rolling rollers are rotatably mounted on the first sliding seat, two ends of each rolling roller transversely extend to two sides of the operation platform, and when the rolling rollers are driven to the operation platform, the rolling rollers are pressed on the ceramic sheets on the operation platform through new films; the lower end of the first sliding seat is provided with a connecting lug, a transmission screw rod is in threaded connection with the connecting lug, the transmission screw rod extends from one end of the operation platform to the other end of the operation platform, a driving motor is arranged at one end of the transmission screw rod, and an output shaft of the driving motor is coaxially connected with the end part of the transmission screw rod.

Furthermore, the film drawing mechanism comprises a second sliding seat, a first cross rod is installed on the second sliding seat, the first cross rod is located above the operation platform, the new film and the waste film are connected at the front end of the first cross rod, the second sliding seat is connected with the end of an air cylinder rod of the driving air cylinder, and the driving air cylinder extends longitudinally along the operation platform.

Furthermore, a second cross rod is arranged on the second sliding seat and above the first cross rod, and the waste film penetrates through a gap between the first cross rod and the second cross rod.

Due to the adoption of the structure, compared with the prior art, the invention has the technical progress that: according to the automatic ceramic tile flattening device, raw ceramic tiles on a lifting loading frame are taken through the automatic material taking and placing mechanism, then the automatic material taking and placing mechanism moves to the position above the operation platform on the transverse guide rail, the raw ceramic tiles are placed on the operation platform through the automatic material taking and placing mechanism, then the film drawing mechanism moves on the operation platform, so that the protective films on the film laminating and releasing mechanism are covered on the upper end faces of the raw ceramic tiles, then the flattening mechanism moves on the operation platform, and the flattening mechanism is used for indirectly rolling the protective films through directly rolling the protective films, so that the purpose of flattening metallization is achieved; after rolling is finished, the film drawing mechanism and the flattening mechanism return, the used protective film is wound by the film coating retracting mechanism, then the raw ceramic chips are taken from the operation platform by the automatic material taking and placing mechanism and are moved to the lifting blanking frame, and finally the raw ceramic chips are placed on the lifting blanking frame; in conclusion, the full-automatic green ceramic chip rolling machine realizes full-automatic loading, unloading, film laminating, rolling and film collecting of the green ceramic chips subjected to printing metallization and micropore filling metallization, further improves the production efficiency, can complete rolling operation without the need of workers, ensures that the metallization height of the green ceramic chips is rolled to an expected range and the metallization height in a rolling area is consistent, and simultaneously ensures that the surfaces of the green ceramic chips are clean and pollution-free.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of another embodiment of the present invention;

FIG. 3 is a side view of the film covering and retracting mechanism, the film pulling mechanism and the pressing mechanism disposed on the machine body and at the working platform according to the embodiment of the present invention;

fig. 4 is a schematic structural view of the automatic material taking and placing mechanism after the transverse walking part and the pneumatic material taking and placing part are separated;

FIG. 5 is a schematic structural diagram of a flattening mechanism according to an embodiment of the present invention;

fig. 6 is a schematic structural diagram of a film drawing mechanism according to an embodiment of the present invention.

Labeling components: 100-lifting blanking frame, 200-lifting loading frame, 300-transverse guide rail, 400-automatic material taking and discharging mechanism, 401-guide mounting plate, 402-first linear motor, 403-sliding rail, 404-fixing seat, 405-fixing plate, 406-second linear motor, 407-ribbed plate, 408-air guide tube, 409-sucking disc, 500-operation platform, 600-machine body, 700-flattening mechanism, 701-first sliding seat, 702-rolling roller, 703-transmission screw rod, 704-driving motor, 800-film drawing mechanism, 801-second sliding seat, 802-first cross rod, 803-second cross rod, 804-driving cylinder, 900-film covering and collecting and releasing mechanism, 901-lower releasing roller, 902-upper rolling roller, 903-rolling motor, 904-connecting rod, 905-swinging arm, 906-swinging guide rod, 907-fixing guide rod, 908-film pressing roll, 909-waste film roll, 910-new film, 911-waste film.

Detailed Description

Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for purposes of illustration and explanation only and are not intended to limit the present invention.

The invention discloses a full-automatic flatting machine, which comprises a lifting feeding frame 200, a lifting discharging frame 100, an automatic material taking and discharging mechanism 400, a film pulling mechanism 800, a film covering and retracting mechanism 900 and a flattening mechanism 700, wherein the lifting feeding frame 200 and the lifting discharging frame 100 are arranged on one side of a machine body 600, and an operation platform 500 is arranged on the machine body 600. The film covering retracting mechanism 900 of the present invention is provided on the machine body 600, and the film covering retracting mechanism 900 is located at one end of the work platform 500. The film drawing mechanism 800 and the flattening mechanism 700 of the present invention are slidably connected to the work platform 500, respectively, and both can be driven independently to reciprocate between the two ends of the work platform 500. The flattening mechanism 700 of the invention is positioned between the film drawing mechanism 800 and the film covering and retracting mechanism 900, a transverse guide rail 300 is arranged at one end of the operation platform 500 far away from the film covering and retracting mechanism 900, the transverse guide rail 300 extends from the operation platform 500 to the lifting and lowering frame 100 through the lifting and feeding frame 200, and the automatic material taking and discharging mechanism 400 is connected on the transverse guide rail 300 in a sliding way and can move on the transverse guide rail 300. The working principle and the advantages of the invention are as follows: according to the invention, the raw ceramic chips on the lifting loading frame 200 are taken by the automatic material taking and placing mechanism 400, then the automatic material taking and placing mechanism 400 moves on the transverse guide rail 300 to the position above the operation platform 500, the raw ceramic chips are placed on the operation platform 500 by the automatic material taking and placing mechanism 400, then the film drawing mechanism 800 moves on the operation platform 500, so that the protective film on the film covering and placing mechanism 900 is covered on the upper end surface of the raw ceramic chips, then the flattening mechanism 700 moves on the operation platform 500, and the flattening mechanism 700 directly rolls the protective film, so that the raw ceramic chips are indirectly rolled, the heights of the raw ceramic chips are finely adjusted, and the surfaces of the raw ceramic chips are flattened; after rolling, the film pulling mechanism 800 and the flattening mechanism 700 return, the used protective film is rolled up by the film covering and retracting mechanism 900, then the raw ceramic chips are taken from the operation platform 500 by the automatic material taking and placing mechanism 400 and are moved to the lifting and discharging frame 100, and finally the raw ceramic chips are placed on the lifting and discharging frame 100; in conclusion, the full-automatic green ceramic chip rolling machine realizes full-automatic loading, unloading, film laminating, rolling and film collecting of the green ceramic chips subjected to printing metallization and micropore filling metallization, further improves the production efficiency, can complete rolling operation without the need of workers, ensures that the metallization height of the green ceramic chips is rolled to an expected range and the metallization height in a rolling area is consistent, and simultaneously ensures that the surfaces of the green ceramic chips are clean and pollution-free.

As a preferred embodiment of the present invention, as shown in fig. 4, the automatic material taking and placing mechanism 400 includes a transverse traveling part and a pneumatic material taking and placing part, wherein the transverse traveling part is slidably mounted on the transverse guide rail 300, and the pneumatic material taking and placing part is slidably connected to the transverse traveling part and can move in a vertical direction for taking and placing green ceramic tiles. The transverse walking part of the embodiment has a specific structure that the transverse walking part comprises a first linear motor 402, the first linear motor 402 is slidably mounted on the transverse guide rail 300, a guide mounting plate 401 is mounted on the first linear motor 402, and the pneumatic pick-and-place part is slidably connected to the guide mounting plate 401 along the vertical direction. The whole body of the embodiment moves on the transverse guide rail 300 through the first linear motor 402. The pneumatic pick-and-place part of the present embodiment has a specific structure that the pneumatic pick-and-place part includes a fixing base 404, a fixing portion is disposed on the fixing base 404, wherein a plurality of ribs 407 are fixed between the fixing plate 405 and the fixing base 404 for enhancing the connection stability of the fixing portion and the fixing base. A second linear motor 406 is mounted on the fixing plate 405, a slide rail 403 extending in the vertical direction is configured on the guide mounting plate 401, the second linear motor 406 is slidably mounted on the slide rail 403, and a plurality of taking and placing parts are mounted on the fixing base 404 at intervals. The second linear motor 406 moves on the slide rail 403, so that the fixing base 404 drives the pick-and-place member to ascend and descend, and further pick and place the green ceramic sheets, and then the first linear motor 402 moves, so that the green ceramic sheets are placed on the working platform 500 or the ascending and descending material-descending frame 100, and the green ceramic sheets on the ascending and descending material-ascending frame 200 or the working platform 500 are taken.

As a preferred embodiment of the present invention, as shown in fig. 4, the taking and placing member includes an air duct 408 and a suction cup 409, wherein the air duct 408 penetrates through the fixing base 404 along a vertical direction, the suction cup 409 is installed at a lower end of the air duct 408, an air outlet pipe and an air exhaust pipe are connected to an upper end of the air duct 408, and the suction cup 409 sucks the green ceramic sheet or puts down the green ceramic sheet by controlling a flow direction of air entering the air duct 408.

As a preferred embodiment of the present invention, as shown in fig. 2-3, the laminating film take-up mechanism 900 includes a lower release roller 901 and an upper take-up roller 902, wherein the lower release roller 901 and the upper take-up roller 902 are respectively mounted on the machine body 600, the lower release roller 901 and the upper take-up roller 902 are vertically spaced upward, a take-up motor 903 is connected to one end of the upper take-up roller 902, and a laminating film roll 908 is mounted on the lower release roller 901. In this embodiment, one end of the film pressing roll 908 sequentially passes through the pressing mechanism 700 and the film pulling mechanism 800, and then is wound on the upper winding roll 902; the pressed film wound on the upper winding roller 902 forms a waste film roll 909, the pressed film between the waste film roll 909 and the film drawing mechanism 800 is a waste film 911, and the pressed film between the pressed film roll 908 and the film drawing mechanism 800 is a new film 910. The working principle of the embodiment is as follows: after the green ceramic sheets are placed on the operation platform 500, the film pulling mechanism 800 pulls the film, the film pressing roll 908 is passively unreeled, the new film 910 covers the green ceramic sheets along with the movement of the film pulling mechanism 800, then the flattening mechanism 700 flattens the film-covered green ceramic sheets, after the rolling is completed, the flattening mechanism 700 returns, then the film pulling mechanism 800 gradually returns, the winding motor 903 drives the upper winding roller 902 to rotate in the process, and the waste film is gradually wound on the waste film roll 909. In order to avoid the waste of the new film 910, prevent the waste film 911 and the new film 910 from loosening, and effectively guide the waste film 911, the embodiment adopts the measures that a connecting rod 904 is rotatably connected to the machine body 600, the connecting rod 904 is located at one side of the upper winding roller 902 away from the work platform 500, swing arms 905 are symmetrically fixed at two ends of the connecting rod 904, and a swing guide rod 906 is fixedly installed at the lower ends of the two swing arms 905. The waste film 911 passes through the upper part of the flattening mechanism 700, swings the guide rod 906 and is wound on the upper winding roller 902, the fixed guide rod 907 is arranged on the machine body 600 and is positioned obliquely above the lower release roller 901, the fixed guide rod 907 is used for guiding the new film 910, and the new film 910 is released by the film pressing roller 908 and is connected with the waste film 911 at the film pulling mechanism 800 after passing through the fixed guide rod 907 and the lower part of the flattening mechanism 700. Before the green ceramic sheets are required to be flattened, the film pulling mechanism 800 pulls the joint of the new film 910 and the waste film 911 to move, so that the film pressing roll 908 is gradually unwound, the waste film 911 is gradually tensioned and drives the swing arm 905 to gradually rotate towards the operation platform 500 through the swing guide rod 906, and the joint of the waste film 911 and the new film 910 is always positioned at the end part of the film pulling mechanism 800, so that the new film 910 is ensured to completely cover the green ceramic sheets, and the waste of the new film 910 is avoided; after the rolling is completed, the film pulling mechanism 800 returns, the winding motor 903 gradually winds the waste film 911 on the waste film roll 909, and the swing arm 905 gradually returns.

As a preferred embodiment of the present invention, as shown in fig. 3 and 5, the flattening mechanism 700 includes a first sliding seat 701, rolling rollers 702 are rotatably mounted on the first sliding seat 701, two ends of the rolling rollers 702 transversely extend to two sides of the work platform 500, and when the rolling rollers 702 are driven onto the work platform 500, the rolling rollers 702 press the ceramic sheet on the work platform 500 through a new film 910. In this embodiment, a connection lug is configured at the lower end of the first sliding seat 701, a transmission lead screw 703 is in threaded connection with the connection lug, the transmission lead screw 703 extends from one end of the work platform 500 to the other end, a driving motor 704 is disposed at one end of the transmission lead screw 703, and an output shaft of the driving motor 704 is coaxially connected with the end of the transmission lead screw 703. The driving motor 704 is controlled to rotate forward and backward, so that the transmission screw 703 drives the first sliding seat 701 to reciprocate on the working platform 500, and further, the rolling of the raw ceramic tiles on the working platform 500 by the rolling rollers 702 is realized.

As a preferred embodiment of the present invention, as shown in fig. 6, the film drawing mechanism 800 includes a second sliding base 801, a first cross bar 802 is mounted on the second sliding base 801, the first cross bar 802 is located above the work platform 500, and the new film 910 and the waste film 911 are continued at the front end of the first cross bar 802. The second sliding seat 801 of the present embodiment is connected to the cylinder rod end of a driving cylinder 804, the driving cylinder 804 extending in the longitudinal direction of the work platform 500. The driving cylinder 804 drives the second sliding seat 801 to reciprocate on the work platform 500, so that the film drawing operation of the first cross bar 802 is realized. In order to avoid the influence on the coating of the new film 910 and the winding of the waste film 911 caused by the large bounce of the waste film 911 during the returning process of the second sliding seat 801, the embodiment adopts the measures that the second cross bar 803 is arranged on the second sliding seat 801 and above the first cross bar 802, and the waste film 911 passes through the gap between the first cross bar 802 and the second cross bar 803.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. The utility model provides a full-automatic flatting mill which characterized in that: the film laminating machine comprises a lifting material loading frame and a lifting material unloading frame which are arranged on one side of a machine body, wherein an operation platform is arranged on the machine body, a film laminating retraction mechanism is arranged on the machine body and at one end of the operation platform, a film drawing mechanism and a flattening mechanism are respectively connected with the operation platform in a sliding manner and can be driven to reciprocate between two ends of the operation platform, the flattening mechanism is arranged between the film drawing mechanism and the film laminating retraction mechanism, a transverse guide rail is arranged at one end of the operation platform, which is far away from the film laminating retraction mechanism, the transverse guide rail extends from the operation platform to the lifting material unloading frame through the lifting material loading frame, and an automatic material taking and unloading mechanism is connected on the transverse guide rail in a sliding manner; the film laminating and retracting mechanism comprises a lower releasing roller and an upper winding roller which are arranged on the machine body and are arranged at intervals along the vertical direction, one end of the upper winding roller is connected with a winding motor, a film pressing roll is assembled on the lower releasing roller, one end of the film pressing roll sequentially penetrates through a flattening mechanism and a film pulling mechanism and is wound on the upper winding roller, a pressed film wound on the upper winding roller forms a waste film roll, a pressed film between the waste film roll and the film pulling mechanism is a waste film, and a pressed film between the pressed film roll and the film pulling mechanism is a new film; a connecting rod is rotatably connected to one side of the upper winding roller, which is far away from the operation platform, on the machine body, swing arms are symmetrically fixed to two ends of the connecting rod, a swing guide rod is fixedly mounted at the lower ends of the two swing arms, the waste film passes through the upper part of the flattening mechanism, the swing guide rod and is wound on the upper winding roller, a fixed guide rod is arranged on the machine body and obliquely above the lower release roller, and a new film is released by the film pressing roll and is connected with the waste film at the film pulling mechanism after passing through the fixed guide rod and the lower part of the flattening mechanism; the flattening mechanism comprises a first sliding seat, rolling rollers are rotatably arranged on the first sliding seat, two ends of each rolling roller transversely extend to two sides of the operation platform, and when the rolling rollers are driven to the operation platform, the rolling rollers are pressed on the ceramic sheets on the operation platform through new films; a connecting lug is formed at the lower end of the first sliding seat, a transmission screw rod is in threaded connection with the connecting lug, the transmission screw rod extends from one end of the operation platform to the other end, a driving motor is arranged at one end of the transmission screw rod, and an output shaft of the driving motor is coaxially connected with the end part of the transmission screw rod; the film drawing mechanism comprises a second sliding seat, a first cross rod is arranged on the second sliding seat, the first cross rod is positioned above the operation platform, a new film and a waste film are connected at the front end of the first cross rod, the second sliding seat is connected with the end part of a cylinder rod of a driving cylinder, and the driving cylinder extends along the longitudinal direction of the operation platform; and a second cross rod is arranged on the second sliding seat and above the first cross rod, and the waste film penetrates through the gap between the first cross rod and the second cross rod.

2. The full-automatic flatting mill of claim 1, characterized in that: the automatic material taking and placing mechanism comprises a transverse walking part which is slidably installed on the transverse guide rail, and a pneumatic type material taking and placing part which can move vertically is connected to the transverse walking part in a sliding mode.

3. The full-automatic flatting mill of claim 2, characterized in that: the horizontal walking part comprises a first linear motor, the first linear motor is slidably mounted on the horizontal guide rail, a guide mounting plate is mounted on the first linear motor, and the pneumatic type taking and placing part is connected to the guide mounting plate in a sliding mode along the vertical direction.

4. The full-automatic flatting mill of claim 3, characterized in that: the pneumatic type is got and is put portion including setting up the fixed plate on the fixing base, in be fixed with a plurality of floors between fixed plate and the fixing base, install second linear electric motor on the fixed plate, be constructed the slide rail that extends along vertical direction on the guide mounting board, second linear electric motor slidable mounting is on the slide rail, in a plurality of getting of interval installation are put on the fixing base and are put the piece.

5. The full-automatic flatting mill of claim 4, characterized in that: the taking and placing part comprises an air guide pipe vertically penetrating through the fixing base, a sucker is installed at the lower end of the air guide pipe, and an air outlet pipe and an exhaust pipe are connected to the upper end of the air guide pipe.