CN115313778A - Rotor assembly production line with transfer mechanism - Google Patents
Rotor assembly production line with transfer mechanism Download PDFInfo
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- CN115313778A CN115313778A CN202211066069.5A CN202211066069A CN115313778A CN 115313778 A CN115313778 A CN 115313778A CN 202211066069 A CN202211066069 A CN 202211066069A CN 115313778 A CN115313778 A CN 115313778A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/80—Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a rotor assembly production line with a transfer mechanism, which relates to the technical field of rotor processing and comprises automatic rotor assembly equipment, rotor bearing assembly equipment, a numerical control cylindrical grinder and a belt transfer mechanism, wherein the automatic rotor assembly equipment is used for feeding and gluing an iron core, magnetic steel, a magnetism isolating sheet and an optical axis in batches and stacking the iron core, the magnetic steel and the magnetism isolating sheet into a stacked body; according to the invention, the iron core, the magnetic steel, the magnetic separation sheet and the optical axis are fed in batches and coated with glue through the automatic rotor assembling equipment, the iron core, the magnetic steel and the magnetic separation sheet are stacked to form a stacked body, the optical axis and the stacked body are mounted, the pressed rotor is transferred to the belt transfer mechanism after the completion and is input to the numerical control cylindrical grinder, the outer circle of the rotor is ground and automatically processed, then the ground rotor is transferred to the rotor bearing assembling equipment for cleaning, dipping, coating glue on the shaft, automatically feeding the shaft sleeve and the bearing, and then discharging, the whole process is automatically carried out, and the processing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of rotor machining, in particular to a rotor assembly production line with a transfer mechanism.
Background
The motor rotor is also the rotating part in the motor, and the motor comprises rotor and stator two parts, and it is the conversion equipment who is used for realizing electric energy and mechanical energy and electric energy, and the rotor of motor inlays at the iron core surface or imbeds the inside constitution of iron core by the permanent magnet of certain number of pole pairs, and the permanent magnet adopts high coercivity such as neodymium iron boron more, and the rare earth permanent magnet material of high permeation magnetic induction density makes to form, and general rotor is specific totally 8 parts and constitutes: 4 iron cores, 2 magnetic steels, 1 magnetic separation sheet and 1 shaft are assembled, the rotor needs to be polished after the assembly, and bearings and shaft sleeves need to be installed at two ends of the rotor after polishing;
at present, in rotor assembly, rotor grinding and assembly of a bearing and a shaft sleeve, workers usually carry out manual processing to complete integral installation of a rotor, the processing mode needs to consume a large amount of manpower and material resources, the efficiency is low, and in the prior art, a full-flow automatic assembly production line is lacked, so that the rotor assembly production line with the transfer mechanism is provided to solve the problems in the prior art.
Disclosure of Invention
In order to solve the problems, the invention provides a rotor assembly production line with a transfer mechanism, the whole process of the rotor assembly production line with the transfer mechanism is automatically carried out, equipment carries out feeding and discharging in batches, manpower and material resources are saved, and the processing efficiency is improved.
In order to realize the purpose of the invention, the invention is realized by the following technical scheme: a rotor assembly production line with a transfer mechanism comprises automatic rotor assembly equipment, rotor bearing assembly equipment, a numerical control cylindrical grinder and a belt transfer mechanism, wherein the automatic rotor assembly equipment is used for feeding and gluing iron cores, magnetic steel, magnetic separation sheets and optical axes in batches, stacking the iron cores, the magnetic steel and the magnetic separation sheets into stacked bodies, mounting the optical axes and the stacked body pressing axes, transferring the pressed rotors to the belt transfer mechanism after finishing, and the belt transfer mechanism is used for inputting the rotors to the numerical control cylindrical grinder to automatically grind and process the outer circles of the rotors;
the belt transfer mechanism is also used for transferring the ground rotor to rotor bearing assembly equipment, and the rotor bearing assembly equipment is used for cleaning the ground rotor, dipping paint, coating glue for a shaft, automatically mounting a shaft sleeve and a bearing and then discharging the ground rotor.
The further improvement lies in that: numerical control cylindrical grinder is equipped with three, belt transfer mechanism is equipped with four groups of modules, and the rotor that automatic equipment of rotor pressed is accepted to three wherein groups of modules to transport the rotor respectively to numerical control cylindrical grinder department, the good rotor of three numerical control cylindrical grinder are accepted to another group of module, and transport it to rotor bearing equipment department.
The further improvement lies in that: the numerical control cylindrical grinder comprises a grinder and a truss manipulator, the truss manipulator is used for grabbing a rotor, and the grinder is used for automatically processing the cylindrical grinding of the rotor.
The further improvement lies in that: rotor automatic assembly equipment includes first board and rotates magnet steel carousel, magnetism isolating plate carousel, iron core carousel and the first eight station carousels of establishing on first board, magnet steel carousel, magnetism isolating plate carousel, iron core carousel are used for accomodating the magnet steel respectively, magnetism isolating plate and iron core, first eight station carousels are used for assembling iron core, magnet steel according to the sequence of sequence and magnetism isolating plate, the both ends of first bench top front side are equipped with optical axis feeding rail and pressure equipment carousel respectively, optical axis feeding rail is used for carrying the optical axis, the pressure equipment carousel is used for assembling iron core, magnet steel, magnetism isolating plate and optical axis.
The further improvement is that: the automatic gluing machine is characterized in that a first robot, a second robot, a material taking manipulator, a third robot and a glue dispensing part are arranged on the first machine table, the glue dispensing part is used for gluing, the first robot is used for grabbing iron cores on an iron core turntable and piling up the iron cores after gluing to a station of a first eight-station turntable, the second robot is used for grabbing magnetic steels on the magnetic steel turntable and piling up the magnetic steels after gluing to a station of the first eight-station turntable, the material taking manipulator is used for grabbing magnetic sheets on the magnetic sheets separating turntable and piling up the magnetic sheets after gluing to a station of the first eight-station turntable to form a stacked body, and the third robot is used for placing the stacked body into a press-fitting turntable, grabbing an optical axis glue again and then sending the optical axis glue to the press-fitting turntable and press-fitting the stacked body into a rotor.
The further improvement lies in that: the gluey portion of point includes that first point is glued ware, second point and is glued ware, third point and glue the ware and fourth point and glue the ware, first point is glued the ware and is used for giving the iron core rubber coating that first robot snatched, the second point is glued the ware and is used for giving the magnet steel rubber coating that the second robot snatched, third point glues the ware and is used for giving the magnetism piece rubber coating that separates that material manipulator snatchs, the one end position department of fourth point is equipped with optical axis rubber coating platform, and optical axis rubber coating platform is used for the optical axis that centre gripping third robot snatched, fourth point glues the ware and is used for the optical axis rubber coating.
The further improvement lies in that: one side of pressure equipment carousel is equipped with the pressure equipment module, the pressure equipment module includes pressure cylinder support and in-line pressure cylinder, the in-line pressure cylinder is established on the pressure cylinder support, magnet steel carousel one side position department be equipped with magnet steel waste material box and first visual detection probe on the first platform, first visual detection probe is used for detecting the magnet steel that snatchs the second robot, magnet steel waste material box is used for holding the magnet steel that detects unqualified, separate magnetic sheet carousel one side position department be equipped with on the first platform and separate magnetic sheet waste material box and second visual detection probe, second visual detection probe is used for detecting the magnetic sheet that separates that picks the manipulator of reclaimer, separate magnetic sheet waste material box is used for holding and detects unqualified magnetic sheet that separates.
The further improvement lies in that: rotor bearing equipment includes the second board and establishes bearing material loading station and axle sleeve vibration dish on the second board, bearing material loading station is used for placing the bearing, axle sleeve vibration dish is used for placing the axle sleeve, bearing material loading station one side position department be equipped with bearing installation manipulator on the second board, axle sleeve vibration dish one side position department be equipped with axle sleeve installation manipulator on the second board, the intermediate position department at second board top rotates and is equipped with eight station carousels of second, and is equipped with the processing station of placing the rotor on the eight station carousels of second, bearing installation manipulator, axle sleeve installation manipulator are used for respectively installing bearing, axle sleeve and rotor, eight station carousel one side position department of second be equipped with work piece rotating mechanical hand on the second board, be equipped with material loading robot and ejection of compact robot on the second board, the material loading robot is used for rotor material loading to the processing station that belt transfer mechanism carried, ejection of compact robot is used for snatching the rotor of installing bearing, axle sleeve, the one end position department of second board is equipped with ejection of compact track.
The further improvement lies in that: bearing material loading station and axle sleeve vibration dish all are equipped with two sets ofly at least, bearing installation manipulator and axle sleeve installation manipulator all are equipped with two sets ofly at least for respectively to the both ends installation bearing and the axle sleeve of rotor.
The further improvement lies in that: one side at second board top is equipped with processing part and fifth point and glues the ware, and processing part is equipped with two sets ofly, the material loading robot snatchs the rotor, glues the ware through two sets of processing parts and fifth point and cleans, rubber coating, dip coating and piles up to the eight station carousels of second on, processing part includes support, bearing roller and motor, the bearing roller rotates and establishes on the support, the motor is established in one side of support, and the motor is used for driving the bearing roller rotatory, the bearing roller is used for bearing the weight of the rotor and drives the rotor rotation to be used for the manual work to carry out the cloth wheel cleanness and rubber coating dip coating.
The invention has the beneficial effects that:
1. according to the automatic rotor assembling device, an iron core, magnetic steel, a magnetic separation sheet and an optical axis are fed in batches and coated with glue, the iron core, the magnetic steel and the magnetic separation sheet are stacked into a stacked body, the optical axis and the stacked body are mounted, the pressed rotor is transferred to the belt transfer mechanism after the mounting is finished, the rotor is input to the numerical control cylindrical grinder through the belt transfer mechanism, the outer circle of the rotor is ground and automatically processed, the ground rotor is transferred to the rotor bearing assembling device through the belt transfer mechanism, cleaning, paint dipping and coating glue are carried out on the shaft, the shaft sleeve and the bearing are automatically mounted, then discharging is carried out, the whole process is carried out automatically, the device is fed and discharged in batches, manpower and material resources are saved, and the processing efficiency is improved.
2. According to the invention, the magnetic steel grabbed by the second robot is detected by the first visual detection probe, unqualified magnetic steel is accommodated and detected by the magnetic steel waste material box, the magnetism isolating sheet grabbed by the material taking manipulator is detected by the second visual detection probe, and the unqualified magnetism isolating sheet is accommodated and detected by the magnetism isolating sheet waste material box, so that the quality of the rotor is ensured.
3. The processing part bears the rotor and drives the rotor to rotate, so that the cloth wheel is conveniently cleaned and dipped with paint manually, the coating is also conveniently carried out, and the processing quality of the rotor is improved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic view of a numerically controlled cylindrical grinding machine according to the present invention;
FIG. 4 is a schematic view of an automatic rotor assembly apparatus of the present invention;
FIG. 5 is a top view of the automatic rotor assembly apparatus of the present invention;
FIG. 6 is a schematic view of a rotor bearing assembly apparatus of the present invention;
fig. 7 is a top view of the rotor bearing assembly apparatus of the present invention.
Wherein: 1. automatic rotor assembly equipment; 2. a rotor bearing assembly apparatus; 3. a numerical control cylindrical grinding machine; 4. a belt transfer mechanism; 5. grinding machine; 6. a truss manipulator; 7. a first machine table; 8. a magnetic steel turntable; 9. a magnetic shielding sheet turntable; 10. an iron core turntable; 11. a first eight-station turntable; 12. an optical axis feed rail; 13. pressing the turntable; 14. a first robot; 15. a second robot; 16. a material taking manipulator; 17. a third robot; 18. a first dispenser; 19. a second dispenser; 20. a third glue applicator; 21. a fourth glue applicator; 22. press-fitting the module; 23. a magnetic steel waste box; 24. a magnetic shielding sheet waste box; 25. a second machine; 26. a bearing feeding station; 27. a shaft sleeve vibrating disk; 28. a bearing mounting manipulator; 29. the shaft sleeve is provided with a mechanical arm; 30. a second eight-station turntable; 31. a workpiece rotating manipulator; 32. a feeding robot; 33. a discharging robot; 34. a discharge rail; 35. a processing unit; 36. and a fifth glue dispenser.
Detailed Description
In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
Example one
According to the drawings of fig. 1, 2 and 3, the embodiment provides a rotor assembly production line with a transfer mechanism, which comprises automatic rotor assembly equipment 1, rotor bearing assembly equipment 2, a numerical control cylindrical grinder 3 and a belt transfer mechanism 4, wherein the automatic rotor assembly equipment 1 is used for feeding and gluing an iron core, magnetic steel, a magnetism isolating sheet and an optical axis in batches, stacking the iron core, the magnetic steel and the magnetism isolating sheet into a stacked body, mounting the optical axis and the stacked body pressure axis, transferring the pressed rotor to the belt transfer mechanism 4 after finishing, and the belt transfer mechanism 4 is used for inputting the rotor to the numerical control cylindrical grinder 3 to automatically grind and process the outer circle of the rotor;
the belt transfer mechanism 4 is also used for transferring the ground rotor to the rotor bearing assembly equipment 2, the rotor bearing assembly equipment 2 is used for cleaning the ground rotor, dipping paint, coating glue for a shaft, automatically mounting a shaft sleeve and a bearing and then discharging the ground rotor. During the use, through rotor automatic assembly equipment 1 with the iron core, the magnet steel, magnetism isolating sheet and optical axis batch feeding and rubber coating, to the iron core, the magnet steel, magnetism isolating sheet piles up into the pile body, install optical axis and pile body pressure axle, will press good rotor transfer to belt transfer mechanism 4 after accomplishing, import the rotor to numerical control cylindrical grinder 3 through belt transfer mechanism 4, to rotor cylindrical grinding automatic processing, still be used for transporting the rotor that grinds to rotor bearing equipment 2 through belt transfer mechanism 4, clean, the dip coating, give the axle rubber coating, and automatic axle sleeve and bearing of going up, then the ejection of compact.
Numerical control cylindrical grinder 3 is equipped with three, belt transfer mechanism 4 is equipped with four groups of modules, and the rotor that automatic equipment of rotor 1 pressed is accepted to three groups of modules wherein to transport the rotor respectively to numerical control cylindrical grinder 3 departments, the rotor that three numerical control cylindrical grinder 3 ground is accepted to another group of module, and transports it to 2 departments of rotor bearing equipment.
The numerical control cylindrical grinding machine 3 comprises a grinding machine 5 and a truss manipulator 6, the truss manipulator 6 is used for grabbing the rotor, and the grinding machine 5 is used for automatically processing the cylindrical grinding of the rotor. During the use, snatch the rotor that assembles on belt transfer mechanism 4 through truss manipulator 6, send into grinding machine 5 and carry out automatic processing to the rotor excircle grinding, then truss manipulator 6 sends the rotor to belt transfer mechanism 4 and goes up to send to rotor bearing equipment assembly bearing and axle sleeve.
Example two
According to the drawings of fig. 1, 2, 4, 5, 6 and 7, the embodiment provides a rotor assembly production line with a transfer mechanism, which comprises automatic rotor assembly equipment 1, rotor bearing assembly equipment 2, a numerical control cylindrical grinder 3 and a belt transfer mechanism 4, wherein the automatic rotor assembly equipment 1 is used for feeding and gluing an iron core, magnetic steel, a magnetism isolating sheet and an optical axis in batches, stacking the iron core, the magnetic steel and the magnetism isolating sheet into a stacked body, mounting the optical axis and the stacked body pressure shaft, transferring the pressed rotor to the belt transfer mechanism 4 after finishing, and the belt transfer mechanism 4 is used for inputting the rotor to the numerical control cylindrical grinder 3 and automatically grinding the outer circle of the rotor;
the belt transfer mechanism 4 is also used for transferring the ground rotor to the rotor bearing assembly equipment 2, the rotor bearing assembly equipment 2 is used for cleaning the ground rotor, dipping paint, coating glue for a shaft, automatically mounting a shaft sleeve and a bearing and then discharging the ground rotor. During the use, with the iron core through automatic rotor assembly equipment 1, the magnet steel, magnetic isolation sheet and optical axis batch feeding and rubber coating, to the iron core, the magnet steel, the magnetic isolation sheet is piled up into the pile body, with optical axis and pile up the installation of body pressure axle, the rotor that will press after the completion shifts to belt transfer mechanism 4, input rotor to numerical control cylindrical grinder 3 through belt transfer mechanism 4, to rotor cylindrical grinding automatic processing, still be used for transporting the rotor that grinds to rotor bearing assembly equipment 2 through belt transfer mechanism 4, clean, the dip coating, for the axle rubber coating, and automatic upper shaft sleeve and bearing, then the ejection of compact.
The rotor automatic assembling equipment 1 comprises a first machine table 7, and a magnetic steel rotary table 8, a magnetism isolating sheet rotary table 9, an iron core rotary table 10 and a first eight-station rotary table 11 which are rotatably arranged on the first machine table 7, wherein the magnetic steel rotary table 8, the magnetism isolating sheet rotary table 9 and the iron core rotary table 10 are respectively used for accommodating magnetic steel, the magnetism isolating sheet and an iron core, the first eight-station rotary table 11 is used for assembling the iron core, the magnetic steel and the magnetism isolating sheet in sequence, an optical axis feeding rail 12 and a press-fitting rotary table 13 are respectively arranged at two ends of the front side of the top of the first machine table 7, the optical axis feeding rail 12 is used for conveying an optical axis, and the press-fitting rotary table 13 is used for assembling the iron core, the magnetic steel, the magnetism isolating sheet and the optical axis;
be equipped with first robot 14, second robot 15, reclaimer manipulator 16, third robot 17 and some glue portions on first platform 7, some glue portions are used for the rubber coating, first robot 14 is arranged in grabbing the iron core on iron core carousel 10, pile up to the station of first eight station carousels 11 after the rubber coating, second robot 15 is arranged in grabbing magnet steel, piling up to the station of first eight station carousels 11 after the rubber coating on magnet steel carousel 8, reclaimer manipulator 16 is arranged in grabbing on magnetic isolation piece carousel 9 and piles up to the station of first eight station carousels 11 after magnetic isolation piece, the rubber coating, constitutes the stack body, third robot 17 is arranged in putting the stack body to pressure equipment carousel 13, sends to pressure equipment carousel 13 department and stack body pressure equipment and becomes the rotor after snatching the optical axis rubber coating again. When the automatic rotor assembling device is used, a first robot 14 is used for simultaneously grabbing 4 iron cores and gluing the iron cores, and the iron cores are manually arranged on a magnetic steel rotary table 8, a magnetism isolating rotary table 9, an iron core rotary table 10 and an optical axis feeding rail 12 of the automatic rotor assembling device in batches, and the iron cores, the magnetism isolating rotary tables, the iron cores and the optical axes are stacked to corresponding stations on an eight-station rotary table 5 after the iron cores, the magnetism isolating rotary tables, the iron cores and the optical axes are glued; grabbing 2 magnetic steels and gluing at the same time through a second robot 9, and stacking the magnetic steels to corresponding stations on a first eight-station turntable 11 after finishing the grabbing; grabbing the magnetic separation sheet by a material taking manipulator 16, gluing, and stacking the magnetic separation sheet to a corresponding station on the first eight-station turntable 11; assembling an iron core, magnetic steel and a magnetic separation sheet on the first eight-station turntable 11 to form a stacked body, and reserving an assembled discharging station; and grabbing the stacked body by a third robot 17, placing the stacked body into a press-fitting rotary table 13, grabbing the optical axis for gluing, sending the stacked body to the press-fitting rotary table 13 for press-fitting to obtain a finished product, and grabbing the product by the third robot 17 for discharging.
The portion of gluing includes that first point glues ware 18, second point glue ware 19, third point glue ware 20 and fourth point glue ware 21, first point glue ware 18 is used for giving the iron core rubber coating that first robot 14 snatched, second point glue ware 19 is used for giving the magnet steel rubber coating that second robot 15 snatched, third point glue ware 20 is used for giving the magnetism sheet rubber coating that picks manipulator 16 and snatchs, the one end position department of fourth point glue ware 21 is equipped with optical axis rubber coating platform, and optical axis rubber coating platform is used for the optical axis that centre gripping third robot 17 snatched, fourth point glue ware 21 is used for the optical axis rubber coating. For gluing the various parts. The point is glued the ware for prior art, glues the box and holds gluey, and it goes out to glue to be equipped with the point and glues the head above.
And a press-mounting module 22 is arranged on one side of the press-mounting rotary table 13, the press-mounting module 22 comprises a pressure cylinder support and an in-line pressure cylinder, the in-line pressure cylinder is arranged on the pressure cylinder support, when the press-mounting rotary table is used, the third robot 17 grabs the stacked body and places the stacked body on a station in the press-mounting rotary table 13, the press-mounting rotary table 13 rotates to rotate the station to the position below the in-line pressure cylinder, the third robot 17 grabs the optical axis again for gluing, and sends the optical axis to the position below the in-line pressure cylinder to press the optical axis into the stacked body for press-mounting to obtain a finished product.
8 one side positions of magnet steel carousel are located be equipped with magnet steel waste material box 23 and first visual detection probe on the first board 7, first visual detection probe is used for detecting the magnet steel that second robot 15 snatched, magnet steel waste material box 23 is used for holding the unqualified magnet steel that detects, position department on one side of magnetic isolation piece carousel 9 be equipped with magnetic isolation piece waste material box 24 and second visual detection probe on the first board 7, second visual detection probe is used for detecting the magnetic isolation piece that reclaimer manipulator 16 snatched, magnetic isolation piece waste material box 24 is used for holding the unqualified magnetic isolation piece that detects. In the rotor assembly process, the magnetic steel grabbed by the second robot 15 is detected by the first visual detection probe, unqualified detected magnetic steel is accommodated by the magnetic steel waste material box 23, the magnetic separation sheet grabbed by the material taking manipulator 16 is detected by the second visual detection probe, and the unqualified detected magnetic separation sheet is accommodated by the magnetic separation sheet waste material box 24, so that the quality of the rotor is ensured.
Rotor bearing equipment 2 includes second board 25 and establishes bearing material loading station 26 and axle sleeve vibration dish 27 on second board 25, bearing material loading station 26 is used for placing the bearing, axle sleeve vibration dish 27 is used for placing the axle sleeve, bearing material loading station 26 one side position department be equipped with bearing installation manipulator 28 on the second board 25, axle sleeve vibration dish 27 one side position department be equipped with axle sleeve installation manipulator 29 on the second board 25, the intermediate position department at second board 25 top rotates and is equipped with the eight station carousel 30 of second, and is equipped with the machining-position of placing the rotor on the eight station carousel 30 of second, bearing installation manipulator 28, axle sleeve installation manipulator 29 are used for respectively with bearing, axle sleeve and rotor installation, eight station carousel 30 one side position department of second be equipped with work piece rotating manipulator 31 on the second board 25, be equipped with material loading robot 32 and ejection of compact robot 33 on the second board 25, material loading robot 32 is used for the rotor material loading that transfer mechanism 4 carried to the machining-position on the belt, ejection of compact robot 33 is used for installing the axle sleeve bearing, the one end of rotor position department is equipped with ejection of material track 34, second board 25. During the use, axle sleeve and bearing are gone up in batches to artifical on bearing material loading station 26 and axle sleeve vibration dish 27, material loading robot 32 snatchs the rotor and piles up to the processing station on the eight station carousel 30 of second, snatch the axle sleeve of axle sleeve vibration dish 27 department by axle sleeve installation manipulator 29, and install to waiting in the rotor of installing, snatch the bearing installation to waiting in the rotor of installing on the bearing material loading station 26 through bearing installation manipulator 28, snatch and rotate the rotor of this station through work piece rotation manipulator 31, in order to conveniently to rotor other end installation bearing, the axle sleeve, snatch the ejection of compact through ejection of compact robot 33 after the installation.
The bearing loading station 26 and the shaft sleeve vibration disc 27 are at least provided with two groups, and the bearing installation manipulator 28 and the shaft sleeve installation manipulator 29 are at least provided with two groups and used for respectively installing a bearing and a shaft sleeve at two ends of the rotor. And the two groups of the bearing and the shaft sleeve are arranged and used for respectively mounting a bearing and a shaft sleeve at two ends of the rotor.
One side at second board 25 top is equipped with processing part 35 and fifth point glue ware 36, and processing part 35 is equipped with two sets ofly, material loading robot 32 snatchs the rotor, glues ware 36 through two sets of processing parts 35 and fifth point and cleans, rubber coating, dip coating and piles up to the eighth station carousel 30 of second on, processing part includes support, bearing roller and motor, the bearing roller rotates and establishes on the support, the motor is established in one side of support, and the motor is used for driving the bearing roller rotatory, the bearing roller is used for bearing the weight of the rotor and drives the rotor rotatory to be used for the manual work to carry out the cloth wheel cleanness and the rubber coating dip coating. During the use, material loading robot 32 snatchs the rotor after, puts in two processing portions 35, and the motor drives the bearing roller rotatory, bears the weight of the rotor through the bearing roller and drives the rotor rotatory to make things convenient for the manual work to carry out cloth wheel cleaning and dip coating, also make things convenient for fifth point to glue ware 36 and carry out the rubber coating, improve the processingquality of rotor. The point is glued the ware for prior art, glues the box and holds gluey, and it goes out to glue to be equipped with the point and glues the head above.
According to the automatic rotor assembling device, an iron core, magnetic steel, a magnetism isolating sheet and an optical axis are fed in batches and coated with glue through the automatic rotor assembling device 1, the iron core, the magnetic steel and the magnetism isolating sheet are stacked into a stacked body, the optical axis and the stacked body are installed, the pressed rotor is transferred to the belt transfer mechanism 4 after the completion of the loading, the rotor is input to the numerical control cylindrical grinder 3 through the belt transfer mechanism 4, the outer circle of the rotor is ground and automatically processed, the ground rotor is also transferred to the rotor bearing assembling device 2 through the belt transfer mechanism 4, the rotor is cleaned, dipped in paint, coated with glue on the shaft, the shaft sleeve and the bearing are automatically mounted, then the rotor is discharged, the whole process is automatically carried out, the device is fed and discharged in batches, manpower and material resources are saved, and the processing efficiency is improved; and personnel can go on unloading in the safety position in the course of the work, do not have the potential safety hazard. In the rotor assembly process, the magnetic steel grabbed by the second robot 15 is detected by the first visual detection probe, unqualified detected magnetic steel is accommodated by the magnetic steel waste material box 23, the magnetic separation sheet grabbed by the material taking manipulator 16 is detected by the second visual detection probe, and the unqualified detected magnetic separation sheet is accommodated by the magnetic separation sheet waste material box 24, so that the quality of the rotor is ensured. Meanwhile, in the rotor bearing assembly, the processing part 35 bears the rotor and drives the rotor to rotate, so that the cloth wheel cleaning and paint dipping can be conveniently carried out manually, the glue coating can be conveniently carried out, and the processing quality of the rotor is improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a rotor assembly production line with transfer mechanism, includes automatic equipment of rotor (1), rotor bearing equipment (2), numerical control cylindrical grinder (3) and belt transfer mechanism (4), its characterized in that: the rotor automatic assembly equipment (1) is used for feeding and gluing an iron core, magnetic steel, a magnetism isolating sheet and an optical axis in batches, stacking the iron core, the magnetic steel and the magnetism isolating sheet into a stacked body, mounting the optical axis and the stacked body pressure axis, and transferring the pressed rotor to a belt transfer mechanism (4) after the stacking is finished, wherein the belt transfer mechanism (4) is used for inputting the rotor to a numerical control cylindrical grinder (3) and automatically processing the cylindrical grinding of the rotor;
the belt transfer mechanism (4) is also used for transferring the grinded rotor to rotor bearing assembly equipment (2), and the rotor bearing assembly equipment (2) is used for cleaning the grinded rotor, dipping paint, coating glue on a shaft, automatically mounting a shaft sleeve and a bearing, and discharging.
2. The rotor assembling line with a relay mechanism according to claim 1, wherein: numerical control cylindrical grinder (3) are equipped with three, belt transfer mechanism (4) are equipped with four groups of modules, and wherein three groups of modules accept the rotor that automatic equipment of rotor (1) pressed to transport numerical control cylindrical grinder (3) department respectively with the rotor, a set of module accepts the rotor that three numerical control cylindrical grinder (3) ground in addition, and transport it to rotor bearing equipment (2) department.
3. The rotor assembling line with a relay mechanism according to claim 1, wherein: numerical control cylindrical grinder (3) are including grinding machine (5) and truss manipulator (6), truss manipulator (6) are used for snatching the rotor, grinding machine (5) are used for rotor cylindrical grinding automatic processing.
4. The rotor assembling line with a relay mechanism according to claim 1, wherein: rotor automatic assembly equipment (1) includes first board (7) and rotates magnet steel carousel (8), magnetism isolation sheet carousel (9), iron core carousel (10) and first eight station carousel (11) of establishing on first board (7), magnet steel carousel (8), magnetism isolation sheet carousel (9), iron core carousel (10) are used for accomodating magnet steel, magnetism isolation sheet and iron core respectively, first eight station carousel (11) are used for assembling iron core, magnet steel and magnetism isolation sheet according to the order of sequence, the both ends of first board (7) top front side are equipped with optical axis feeding rail (12) and pressure equipment carousel (13) respectively, optical axis feeding rail (12) are used for carrying the optical axis, pressure equipment carousel (13) are used for assembling iron core, magnet steel, magnetism isolation sheet and optical axis.
5. The rotor assembling line with a relay mechanism according to claim 4, wherein: be equipped with first robot (14), second robot (15), reclaimer manipulator (16), third robot (17) and some gluing parts on first platform (7), some gluing parts are used for the rubber coating, first robot (14) are arranged in snatching the station of iron core, stacking to first eight station carousel (11) after the rubber coating on iron core carousel (10), second robot (15) are arranged in snatching magnet steel, stacking to the station of first eight station carousel (11) after the rubber coating on magnet steel carousel (8), reclaimer manipulator (16) are arranged in snatching on magnetic separation piece carousel (9), stacking to the station of first eight station carousel (11) after the rubber coating, constitute the stack body, third robot (17) are arranged in putting the stack body to pressure equipment carousel (13) after the rubber coating is grabbed to the optical axis again and send to pressure equipment carousel (13) department and stack body pressure equipment to become the rotor.
6. The rotor assembling line with a relay mechanism according to claim 5, wherein: the gluey portion of point includes that first point is glued ware (18), second point and is glued ware (19), third point and glues ware (20) and fourth point and glue ware (21), first point is glued ware (18) and is used for giving the iron core rubber coating that first robot (14) snatched, second point is glued ware (19) and is used for giving the magnet steel rubber coating that second robot (15) snatched, third point is glued ware (20) and is used for giving the magnetism isolating plate rubber coating that material taking manipulator (16) snatched, the one end position department of fourth point gluey ware (21) is equipped with optical axis rubber coating platform, and optical axis rubber coating platform is used for the optical axis that centre gripping third robot (17) snatched, fourth point glues ware (21) and is used for the optical axis rubber coating.
7. The rotor assembling line with a relay mechanism according to claim 6, wherein: one side of the press-fitting rotary table (13) is provided with a press-fitting module (22), the press-fitting module (22) comprises a pressure cylinder support and an in-line pressure cylinder, the in-line pressure cylinder is arranged on the pressure cylinder support, a magnetic steel waste box (23) and a first visual detection probe are arranged on the first machine table (7) at the position of one side of the magnetic steel rotary table (8), the first visual detection probe is used for detecting magnetic steel grabbed by the second robot (15), the magnetic steel waste box (23) is used for accommodating unqualified magnetic steel to be detected, a magnetic sheet isolating waste box (24) and a second visual detection probe are arranged on the first machine table (7) at the position of one side of the magnetic sheet isolating rotary table (9), the second visual detection probe is used for detecting the magnetic sheet isolating sheet grabbed by the magnetic sheet fetching manipulator (16), and the magnetic sheet isolating sheet box (24) is used for accommodating unqualified magnetic sheet to be detected.
8. The rotor assembling line with a relay mechanism according to claim 1, wherein: the rotor bearing assembling equipment (2) comprises a second machine table (25), a bearing feeding station (26) and a shaft sleeve vibrating disk (27) which are arranged on the second machine table (25), the bearing feeding station (26) is used for placing a bearing, the shaft sleeve vibrating disc (27) is used for placing a shaft sleeve, a bearing installing manipulator (28) is arranged on the second machine table (25) at one side of the bearing loading station (26), a shaft sleeve installation manipulator (29) is arranged on the second machine table (25) at one side of the shaft sleeve vibration disc (27), a second eight-station turntable (30) is rotatably arranged at the middle position of the top of the second machine table (25), and the second eight-station turntable (30) is provided with a processing station for placing a rotor, the bearing mounting mechanical arm (28) and the shaft sleeve mounting mechanical arm (29) are respectively used for mounting the bearing, the shaft sleeve and the rotor, a workpiece rotating manipulator (31) is arranged on the second machine table (25) at one side of the second eight-station turntable (30), a feeding robot (32) and a discharging robot (33) are arranged on the second machine table (25), the feeding robot (32) is used for feeding the rotor conveyed by the belt transfer mechanism (4) to a processing station, the discharging robot (33) is used for grabbing and discharging the rotor provided with the bearing and the shaft sleeve, and a discharge rail (34) is arranged at one end of the second machine table (25).
9. The rotor assembling line with a relay mechanism according to claim 8, wherein: the bearing mounting manipulator is characterized in that at least two groups of bearing loading stations (26) and at least two groups of shaft sleeve vibration disks (27) are arranged, and at least two groups of bearing mounting manipulators (28) and at least two groups of shaft sleeve mounting manipulators (29) are arranged and used for mounting bearings and shaft sleeves at two ends of the rotor respectively.
10. A rotor assembling line with a transit mechanism according to claim 9, wherein: one side at second board (25) top is equipped with processing portion (35) and fifth point and glues ware (36), and processing portion (35) is equipped with two sets ofly, material loading robot (32) snatch the rotor, glues ware (36) through two sets of processing portion (35) and fifth point and cleans, the rubber coating, soaks the lacquer and piles up to eight station carousel of second (30) on, processing portion includes support, bearing roller and motor, the bearing roller rotates and establishes on the support, the motor is established in one side of support, and the motor is used for driving the bearing roller rotatory, the bearing roller is used for bearing rotor and drive the rotor rotatory to be used for the manual work to carry out cloth wheel cleanness and rubber coating and soaks the lacquer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211066069.5A CN115313778A (en) | 2022-09-01 | 2022-09-01 | Rotor assembly production line with transfer mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211066069.5A CN115313778A (en) | 2022-09-01 | 2022-09-01 | Rotor assembly production line with transfer mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115313778A true CN115313778A (en) | 2022-11-08 |
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ID=83863897
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211066069.5A Pending CN115313778A (en) | 2022-09-01 | 2022-09-01 | Rotor assembly production line with transfer mechanism |
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| Country | Link |
|---|---|
| CN (1) | CN115313778A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116317398A (en) * | 2023-05-17 | 2023-06-23 | 佛山市顺德龙佳微电机实业有限公司 | Improved processing equipment for direct-current permanent magnet motor |
-
2022
- 2022-09-01 CN CN202211066069.5A patent/CN115313778A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116317398A (en) * | 2023-05-17 | 2023-06-23 | 佛山市顺德龙佳微电机实业有限公司 | Improved processing equipment for direct-current permanent magnet motor |
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