CN115284430A - Novel intelligent cement product production line process method - Google Patents
Novel intelligent cement product production line process method Download PDFInfo
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- CN115284430A CN115284430A CN202111457866.1A CN202111457866A CN115284430A CN 115284430 A CN115284430 A CN 115284430A CN 202111457866 A CN202111457866 A CN 202111457866A CN 115284430 A CN115284430 A CN 115284430A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 104
- 239000004568 cement Substances 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 65
- 230000008569 process Effects 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 230000006698 induction Effects 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000004557 technical material Substances 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000012423 maintenance Methods 0.000 claims description 24
- 238000012546 transfer Methods 0.000 claims description 16
- 239000004744 fabric Substances 0.000 claims description 7
- 230000010354 integration Effects 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 4
- 230000007613 environmental effect Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention belongs to the technical field of cement production, in particular to a novel intelligent cement product production line process method, which comprises the following steps: s1, technical material distribution: the technical material distributor consists of a walking mechanism, a material distributing mechanism, a lifting mechanism, a hydraulic system and an electric control induction positioning system; s2, entering a mold for vibration: the mold entering vibration is composed of a unit vibration table, a hydraulic lifting system and an electric control induction positioning system; the transverse span can be specially designed according to different die table requirements; the mould stacking machine stacks the moulds conveyed by the chain wheel conveyor into three layers by an automatic control positioning system; after the prefabricated part enters the curing bin, according to different customers or products, the temperature control module generates control instructions through PID operation to control the on-off of the heating and cooling battery valves, so that the temperature control is realized, and the curing of the prefabricated part is completed.
Description
Technical Field
The invention relates to the technical field of cement production, in particular to a novel intelligent cement product production line process method.
Background
Cement: a powdered hydraulic inorganic cementitious material. After being stirred by adding water, the mortar can be hardened in the air or in the water and can firmly bond sand, stone and other materials together.
In the prior art, the cement products on the market are all made in a small workshop type process, the working environment is poor, the labor cost is high, the mass production cannot be realized, and the existing concepts such as scattered market and small workshop type operation of the original cement products, non-uniform product specifications and the like are broken through; therefore, a novel intelligent cement product production line process method is provided for solving the problems.
Disclosure of Invention
The invention provides a novel intelligent cement product production line process method, which aims to make up for the defects of the prior art, solve the problems that cement products in the current market are all in a small workshop type process, have poor working environment, high labor cost and can not realize mass production, and break through the original old concepts of scattered cement product market, small workshop type operation, non-uniform product specification and the like.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a novel intelligent cement product production line process method, which comprises the following steps:
s1, technical material distribution: the technical material distributor consists of a walking mechanism, a material distributing mechanism, a lifting mechanism, a hydraulic system and an electric control induction positioning system;
s2, entering a mold for vibration: the mold entering vibration is composed of a unit vibration table, a hydraulic lifting system and an electric control induction positioning system;
s3, die stacking: the mould stacker consists of a hydraulic system, a lifting system, an electric control induction positioning system and the like;
s4, transferring: the central transfer system comprises a driving device, a hydraulic device, an electric control positioning system and the like, and the stacked molds are moved to required stations through the central transfer conveying vehicle and then are moved into the temperature control curing bin through the next direction-changing conveying vehicle;
s5, temperature control maintenance: the temperature control curing bin comprises a central control operating platform, a temperature sensor, a humidity sensor, a steam spraying system and the like;
s6, disassembling the die: dismantling the molds, namely dismantling the maintained three layers of molds into one layer by using a reverse working instruction of a mold stacker, and moving the three layers of molds to the next station;
s7, demoulding and overturning of a finished product: the finished product demoulding and turning is composed of a hydraulic clamping mechanism, a pneumatic turning mechanism, a lifting device, an electric control induction positioning system and the like;
s8, stacking finished products: the finished product stacking machine comprises a walking mechanism, a grabbing and lifting device, a hydraulic system, an electric control induction positioning system and the like, and is used for stacking the prefabricated components conveyed by demoulding on a tray placed in advance through automatic control actions such as grabbing, lifting and positioning, so that the automatic stacking function is realized;
s9, a conveying device: the conveying device is divided into a transverse conveying device and a longitudinal conveying device, consists of a driving system, an induction anti-collision system, an electric control system and the like, is used for transferring the die among stations, and forms an annular intelligent flow production line with the longitudinal conveying device, the vibrating table, the stacking machine, the central transfer trolley, the finished product curing bin, the demolding turnover device and other equipment; the horizontal traveling mechanism of the distributing machine can realize horizontal translation distribution, the distribution range covers the whole die table, and the horizontal span can be specially designed according to different die table requirements; after the process material distribution operation is finished, the grinding table is moved to a vibration station through a chain wheel conveyor, and the vibration compaction of the concrete is finished through the vibration operation of the single vibration table; the mould stacking machine stacks the moulds conveyed by the chain wheel conveyor into three layers by an automatic control positioning system; after the prefabricated part enters the curing bin, according to different customers or products, the temperature control module generates control instructions through PID operation to control the on-off of the heating and cooling battery valves, so that the temperature control is realized, and the curing of the prefabricated part is completed.
Preferably, in step S9, the intelligent flow line includes the following steps:
s91, the novel intelligent cement product production line adopts a planar layout, occupies an intensive area, occupies an area less than 500 square meters in the whole production line, adopts an advanced central control system, a mold transfer station automatic induction control system and an intelligent control mode of automatic start and stop of equipment in the whole production line, and is a model of an intelligent and intensive cement product production line;
s92, a cement product production line adopts a U-shaped circulating structure, the centralized maintenance station of the components is environment-friendly and energy-saving, and the temperature control module of the component maintenance bin generates a control instruction through PID automatic operation to control the heating and cooling of the components in the maintenance bin, so that an intelligent temperature control mode is realized;
s93, the cement member realizes the automatic control function of integration of automatic demoulding, lifting, overturning, conveying and stacking through an automatic demoulding, overturning and conveying system, and realizes intelligent and automatic control of production; through researching and developing the cement product production line, the production line is compact in process layout, intelligent centralized control is achieved on the whole line, the whole production process covers the working procedures of an automatic conveying device, an automatic distributing and vibrating device, an automatic die stacker, a central transfer mechanism, an intelligent maintenance temperature control system, a finished product demolding and overturning device, a finished product stacking device and the like, unmanned automatic intelligent control is achieved, labor intensity of workers is reduced, and the purpose of manpower resources is optimized.
Preferably, in step S91, the layout of the production line includes the following steps:
s913, the novel intelligent cement product production line realizes the fixed and intelligent production operation of the stations such as material distribution, vibration, die stacking, central transfer, maintenance temperature control, automatic demoulding, overturning and conveying, finished product stacking and the like; the full-intelligent control of the production line is realized, the purposes of reducing cost and improving efficiency, reducing labor intensity and optimizing human resources are achieved, the technological innovation of the cement product industry in China is promoted, and the blank of intelligent production of cement products in China is filled.
Preferably, in step S5, the use of the temperature-controlled furnace comprises the following steps:
s51, the intelligent temperature control maintenance bin can meet the individual requirements of components and customers on products, and meets the requirements of differentiated production of the products;
s52, the intelligent temperature-controlled curing bin shortens the curing and demolding time of the cement prefabricated part from the original 48 hours to 4 hours for demolding; the furnace bin is maintained through intelligent temperature control, so that the demolding time is reduced, and the working efficiency of the production line is effectively improved.
Preferably, in step S93, the concrete using method of the cement member includes the steps of:
s931, setting a mode of achieving intelligent manufacturing and intelligent maintenance according to the characteristics of component products or different requirements of customers on the product performance;
s932, the cement component realizes the automatic control function of integration of automatic demoulding, lifting, overturning, conveying and stacking through an automatic demoulding, overturning and conveying system, and unmanned operation can be realized in the whole production process; in the production process of the cement member, the integrated functions of automatic demoulding, lifting, overturning, conveying, stacking and the like are realized through automatic control, and a large amount of manpower and material resources are saved.
Preferably, in the step S6, the specific operation of demolding and turning the finished product includes the following modes: after the cement product component reaches the demolding station, the cement product component is extracted and separated from the mold through the hydraulic clamping and lifting functions of the equipment, the component is lifted to a certain height by utilizing the lifting and pneumatic rotating functions, then the component is automatically turned to a reservation station according to the stacking direction of the component, and the component is placed on a finished product conveying roller way to finish the automatic turning and conveying of the component; through setting up automated control system, can overturn automatically and carry for the production efficiency of cement component improves, has reduced the drawing of patterns time of cement component.
Preferably, in step S1, the material distributor includes the following use methods:
s11, the distributing machine can quickly open and close a distributing gate through a self-contained hydraulic system, so that accurate distribution is ensured, and meanwhile, excess materials are prevented from falling; through setting up cloth machine hydraulic system for the cloth can be abundant utilize, avoids the production waste of cloth.
Preferably, the production line needs higher environmental protection measures in the production process, and the whole production line meets the production requirements of 'green', 'innovation', 'intelligent', 'lean production' and 'clean production'.
The invention has the advantages that:
1. the production line has compact process layout, realizes intelligent centralized control on the whole line, covers the procedures of an automatic conveying device, an automatic material distribution vibrating device, an automatic die stacker crane, a central transfer mechanism, an intelligent maintenance temperature control system, a finished product demoulding and overturning device, a finished product stacking device and the like on the whole line, realizes unmanned automatic intelligent control, further reduces the labor intensity of workers and optimizes the human resources.
2. The construction and commissioning of the novel intelligent cement product production line realizes the intelligent production of the cement product production line, the advanced production process formula and the precise modularized operation flow meet the requirements of high-quality and differentiated production of products, the productivity is liberated, and the raw material resources are saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic flow diagram of the process of the present invention;
FIG. 2 is a schematic view of the central transfer vehicle configuration of the present invention;
FIG. 3 is a schematic view of a control interface of the temperature controlled curing barn of the present invention;
FIG. 4 is a schematic structural view of a product demolding and turning device of the present invention;
in the figure: 1. a vehicle gear; 2. a guide wheel; 3. a buffer; 4. a hydraulic system; 5. a driven wheel assembly; 6. a roller box frame body; 7. a drive wheel assembly; 8. an operation table; 9. a spool shroud; 10. the sensor detects the support; 11. position sensing; 12. a positioning device; 13. a positioning seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As an embodiment of the present invention; referring to fig. 1-3, a novel intelligent cement product production line process method is characterized in that: the method comprises the following steps:
s1, technical material distribution: the technical material distributor consists of a walking mechanism, a material distributing mechanism, a lifting mechanism, a hydraulic system and an electric control induction positioning system;
s2, entering a mold for vibration: the mold entering vibration is composed of a unit vibration table, a hydraulic lifting system and an electric control induction positioning system;
s3, stacking dies: the mould stacker consists of a hydraulic system, a lifting system, an electric control induction positioning system and the like;
s4, transferring: the central transfer system comprises a driving device, a hydraulic device, an electric control positioning system and the like, and the stacked molds are moved to a required station through the central transfer conveying vehicle and then moved into the temperature control curing bin through the next direction-changing conveying vehicle;
s5, temperature control maintenance: the temperature control curing bin comprises a central control operating platform, a temperature sensor, a humidity sensor, a steam spraying system and the like;
s6, dismantling the die: dismantling the molds, namely dismantling the maintained three layers of molds into one layer by using a reverse working instruction of the mold stacker, and moving the three layers of molds to the next station;
s7, demoulding and overturning of a finished product: the finished product demoulding and turning is composed of a hydraulic clamping mechanism, a pneumatic turning mechanism, a lifting device, an electric control induction positioning system and the like;
s8, stacking finished products: the finished product stacking machine comprises a walking mechanism, a grabbing and lifting device, a hydraulic system, an electric control induction positioning system and the like, and is used for stacking the prefabricated components conveyed by demoulding on a tray placed in advance through automatic control actions such as grabbing, lifting and positioning, so that the automatic stacking function is realized;
s9, a conveying device: the conveying device is divided into a transverse conveying device and a longitudinal conveying device, consists of a driving system, an induction anti-collision system, an electric control system and the like, is used for transferring the molds among stations, and forms an annular intelligent flow production line together with the longitudinal conveying device, the vibrating table, the stacking machine, the central transfer trolley, the finished product curing bin, the demolding turnover device and other devices. When the horizontal traveling mechanism of the distributing machine is used, the transverse translational distribution can be realized, the distribution range covers the whole die table, and the transverse span can be specially designed according to different die table requirements; after the process material distribution operation is finished, the grinding table is moved to a vibration station through a chain wheel conveyor, and the vibration compaction of the concrete is finished through the vibration operation of the single vibration table; the mould stacking machine stacks the moulds conveyed by the chain wheel conveyor into three layers through an automatic control positioning system; after the prefabricated part enters the curing bin, according to different customers or products, the temperature control module generates control instructions through PID operation to control the on-off of the heating and cooling battery valves, so that the temperature control is realized, and the curing of the prefabricated part is completed.
As an embodiment of the present invention; in step S9, the intelligent flow production line includes the following steps:
s91, the novel intelligent cement product production line adopts a planar layout, occupies an intensive area, occupies an area less than 500 square meters in the whole production line, adopts an advanced central control system, a mold circulation station automatic induction control system and an intelligent control mode of automatic start and stop of equipment in the whole production line, and is a model of an intelligent and intensive cement product production line;
s92, a cement product production line adopts a U-shaped circulating structure, the centralized maintenance station of the components is environment-friendly and energy-saving, and the temperature control module of the component maintenance bin generates a control instruction through PID automatic operation to control the heating and cooling of the components in the maintenance bin, so that an intelligent temperature control mode is realized;
s93, the cement member realizes the automatic control function of integration of automatic demoulding, lifting, overturning, conveying and stacking through an automatic demoulding, overturning and conveying system, and realizes intelligent and automatic control of production; during operation, through researching and developing a cement product production line, the production line is compact in process layout, intelligent centralized control is achieved on the whole line, the whole production process covers the procedures of an automatic conveying device, an automatic material distributing and vibrating device, an automatic die stacking machine, a central transfer mechanism, an intelligent maintenance temperature control system, a finished product demolding and turning device, a finished product stacking device and the like, unmanned automatic intelligent control is achieved, labor intensity of workers is reduced, and the purpose of manpower resources is optimized.
As an embodiment of the present invention; in step S91, the production line layout comprises the following steps:
s913, the novel intelligent cement product production line realizes the fixed and intelligent production operation of the stations such as material distribution, vibration, die stacking, central transfer, maintenance temperature control, automatic demoulding, overturning and conveying, finished product stacking and the like; when the intelligent cement product production line works, the full-intelligent control of the production line is realized, the purposes of reducing cost and improving efficiency, reducing labor intensity and optimizing human resources are achieved, the technological innovation of the cement product industry in China is promoted, and the blank of the intelligent production of the cement products in China is filled.
As an embodiment of the present invention; in the step S5, the use of the temperature-controlled furnace comprises the following steps:
s51, the intelligent temperature control maintenance bin can meet the individual requirements of components and customers on products, and meets the requirements of differentiated production of the products;
s52, the intelligent temperature-controlled curing bin shortens the curing and demolding time of the cement prefabricated part from the original 48 hours to 4 hours; during operation, the furnace storehouse is supported through intelligent control by temperature change, the time of drawing of patterns has been reduced, and then the effectual work efficiency who promotes the production line.
As an embodiment of the present invention; in step S93, a concrete use method of the cement member includes the steps of:
s931, setting a mode of achieving intelligent manufacturing and intelligent maintenance according to the characteristics of component products or different requirements of customers on the product performance;
s932, the cement component realizes the automatic control function of integration of automatic demoulding, lifting, overturning, conveying and stacking through an automatic demoulding, overturning and conveying system, and unmanned operation can be realized in the whole production process; during operation, the cement component realizes the integrated functions of automatic demoulding, lifting, overturning, conveying, stacking and the like through automatic control in the production process, and saves a large amount of manpower and material resources.
As an embodiment of the present invention; in the step S6, the specific operation of demoulding and turning the finished product includes the following steps: after the cement product component reaches the demolding station, the cement product component is extracted and separated from the mold through the hydraulic clamping and lifting functions of the equipment, the component is lifted to a certain height by utilizing the lifting and pneumatic rotating functions, then the component is automatically turned to a reservation station according to the stacking direction of the component, and the component is placed on a finished product conveying roller way to complete the automatic turning and conveying of the component; during operation, the automatic control system is arranged, so that the turnover and the conveying can be automatically carried out, the production efficiency of the cement member is improved, and the demoulding time of the cement member is shortened.
As an embodiment of the present invention; in the step S1, the material distributor comprises the following use methods:
s11, the distributing machine can quickly open and close a distributing gate through a self-contained hydraulic system, so that accurate distribution is ensured, and meanwhile, excess materials are prevented from falling; during operation, through setting up cloth machine hydraulic system for the cloth can be abundant utilize, avoids the production waste of cloth.
As an embodiment of the present invention; the production line needs higher environmental protection measures in the production process, and the whole production line meets the production requirements of 'green', 'innovation', 'intelligent', 'lean production' and 'clean production'.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications are within the scope of the invention as claimed.
Claims (8)
1. A novel intelligent cement product production line process method is characterized in that: the method comprises the following steps:
s1, technical material distribution: the technical material distributor consists of a walking mechanism, a material distributing mechanism, a lifting mechanism, a hydraulic system and an electric control induction positioning system;
s2, entering a mold to vibrate: the in-mold vibration is composed of a unit vibration table, a hydraulic lifting system and an electric control induction positioning system;
s3, die stacking: the mould stacker consists of a hydraulic system, a lifting system, an electric control induction positioning system and the like;
s4, transferring: the central transfer system comprises a driving device, a hydraulic device, an electric control positioning system and the like, and the stacked molds are moved to required stations through the central transfer conveying vehicle and then are moved into the temperature control curing bin through the next direction-changing conveying vehicle;
s5, temperature control maintenance: the temperature control curing bin comprises a central control operation platform, a temperature sensor, a humidity sensor, a steam spraying system and the like;
s6, dismantling the die: dismantling the molds, namely dismantling the maintained three layers of molds into one layer by using a reverse working instruction of a mold stacker, and moving the three layers of molds to the next station;
s7, demoulding and overturning of a finished product: the finished product demoulding and turning is composed of a hydraulic clamping mechanism, a pneumatic turning mechanism, a lifting device, an electric control induction positioning system and the like;
s8, stacking finished products: the finished product stacking machine comprises a walking mechanism, a grabbing and lifting device, a hydraulic system, an electric control induction positioning system and the like, and is used for stacking the prefabricated components conveyed by demoulding on a tray placed in advance through automatic control actions such as grabbing, lifting and positioning, so that the automatic stacking function is realized;
s9, a conveying device: the conveying device is divided into a transverse conveying device and a longitudinal conveying device, consists of a driving system, an induction anti-collision system, an electric control system and the like, is used for transferring the molds among stations, and forms an annular intelligent flow production line with the longitudinal conveying device, the vibrating table, the stacking machine, the central transfer trolley, the finished product curing bin, the demolding turnover device and other devices.
2. The novel intelligent cement product production line process method as claimed in claim 1, wherein the process method comprises the following steps: in step S9, the intelligent flow production line includes the following steps:
s91, the novel intelligent cement product production line adopts a planar layout, occupies an intensive area, occupies an area less than 500 square meters in the whole production line, adopts an advanced central control system, a mold circulation station automatic induction control system and an intelligent control mode of automatic start and stop of equipment in the whole production line, and is a model of an intelligent and intensive cement product production line;
s92, a cement product production line adopts a U-shaped circulating structure, the centralized maintenance station of the components is environment-friendly and energy-saving, and the temperature control module of the component maintenance bin generates a control instruction through PID automatic operation to control the heating and cooling of the components in the maintenance bin, so that an intelligent temperature control mode is realized;
and S93, the cement component realizes the automatic control function of integration of automatic demoulding, lifting, overturning, conveying and stacking through the automatic demoulding, overturning and conveying system, and the intelligent and automatic control of production is realized.
3. The novel intelligent cement product production line process method as claimed in claim 2, wherein the process method comprises the following steps: in step S91, the layout of the production line includes the following steps:
s913, novel intelligent cement products production line, through realizing cloth, vibration, mould pile up neatly, central authorities transport, maintenance control by temperature change, automatic drawing of patterns upset are carried, the fixed of stations such as finished product pile up neatly, intelligent production operation.
4. The novel intelligent cement product production line process method as claimed in claim 1, wherein the process method comprises the following steps: in the step S5, the use of the temperature-controlled furnace comprises the following steps:
s51, the intelligent temperature control maintenance bin can meet the individual requirements of components and customers on products, and meets the requirements of differentiated production of the products;
s52, the intelligent temperature-controlled curing bin shortens the curing and demolding time of the cement prefabricated part from the original 48 hours to 4 hours.
5. The novel intelligent cement product production line process method as claimed in claim 1, wherein the process method comprises the following steps: in step S93, a concrete use method of the cement member includes the steps of:
s931, setting a mode of achieving intelligent manufacturing and intelligent maintenance according to the characteristics of component products or different requirements of customers on the product performance;
s932, the cement component realizes the automatic control function of integration of automatic demoulding, lifting, overturning, conveying and stacking through an automatic demoulding, overturning and conveying system, and unmanned operation can be realized in the whole production process.
6. The novel intelligent cement product production line process method as claimed in claim 1, wherein the process method comprises the following steps: in the step S6, the specific operation of demoulding and turning the finished product includes the following steps: after the cement product component reaches the demolding station, the cement product component is extracted and separated from the mold through the hydraulic clamping and lifting functions of the equipment, the component is lifted to a certain height by utilizing the lifting and pneumatic rotating functions, then the component is automatically turned to a reservation station according to the stacking direction of the component, and the component is placed on a finished product conveying roller way to finish the automatic turning and conveying of the component.
7. The novel intelligent cement product production line process method as claimed in claim 1, wherein the process method comprises the following steps: in the step S1, the material distributor comprises the following use methods:
s11, the distributing machine can rapidly open and close the distributing gate through a hydraulic system in the distributing machine, accurate distributing is guaranteed, and meanwhile, the excess material is prevented from falling.
8. The novel intelligent cement product production line process method as claimed in claim 1, wherein the process method comprises the following steps: the production line needs higher environmental protection measures in the production process, and the whole production line meets the production requirements of green, innovation, intelligence, lean production and clean production.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111457866.1A CN115284430A (en) | 2021-12-02 | 2021-12-02 | Novel intelligent cement product production line process method |
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| JPH054210A (en) * | 1990-06-26 | 1993-01-14 | Kyodo Kogyosho:Yugen | Manufacture of concrete block |
| US20110089610A1 (en) * | 2009-10-19 | 2011-04-21 | Global Filtration Systems | Resin Solidification Substrate and Assembly |
| CN107877684A (en) * | 2017-10-23 | 2018-04-06 | 中铁十六局集团有限公司 | A kind of production method that can produce various shapes prefabricated component simultaneously |
| CN109262813A (en) * | 2018-10-15 | 2019-01-25 | 南宁学院 | A kind of intelligent cement test piece maintenance water tank |
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