CN115273643B - Flexible manufacturing demonstration method - Google Patents
Flexible manufacturing demonstration method Download PDFInfo
- Publication number
- CN115273643B CN115273643B CN202210908619.7A CN202210908619A CN115273643B CN 115273643 B CN115273643 B CN 115273643B CN 202210908619 A CN202210908619 A CN 202210908619A CN 115273643 B CN115273643 B CN 115273643B
- Authority
- CN
- China
- Prior art keywords
- island
- demonstration
- target product
- test
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 105
- 238000000034 method Methods 0.000 title claims abstract description 51
- 238000012360 testing method Methods 0.000 claims abstract description 148
- 238000004806 packaging method and process Methods 0.000 claims abstract description 62
- 230000008569 process Effects 0.000 claims abstract description 10
- 230000004044 response Effects 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims description 44
- 238000003860 storage Methods 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 12
- 230000006978 adaptation Effects 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 description 9
- 238000003825 pressing Methods 0.000 description 6
- 238000012549 training Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009957 hemming Methods 0.000 description 2
- 238000010295 mobile communication Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000003709 image segmentation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
Landscapes
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Business, Economics & Management (AREA)
- Physics & Mathematics (AREA)
- Educational Administration (AREA)
- Educational Technology (AREA)
- General Physics & Mathematics (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of intelligent manufacturing, in particular to a flexible manufacturing demonstration method, which uses a demonstration production line for demonstration, and comprises the following steps: in response to production requirements, transporting the parts to be assembled to an assembling position to carry out assembling process demonstration and obtaining a target product; transporting the target product to a personalized customization island for personalized customization demonstration; judging the test requirement of the target product and carrying out test demonstration; transporting the target product without test requirements and/or after the test demonstration is completed to a packaging island for packaging demonstration; and transporting the target product which completes the package demonstration to the delivery island, and carrying out the delivery demonstration. The invention solves the problem of lack of demonstration content in the prior art, can synchronously demonstrate the product testing steps in the flexible manufacturing process, perfects the demonstration content of the demonstration production line, expands the product adaptation range of the demonstration scheme, and has the characteristics of excellent demonstration effect, wide application range and the like.
Description
Technical Field
The invention relates to the technical field of intelligent manufacturing, in particular to a flexible manufacturing demonstration method.
Background
The digital practical training factory is a brand-new factory running and demonstration mode, a more common form of the digital practical training factory is a production line for demonstrating production flow, the digital practical training factory adopts a form of combining island production with an AGV (Automated Guided Vehicle, automatic navigation vehicle) to realize flexible scheduling and intelligent coordination, intelligent technologies such as industrial vision, artificial intelligence and 5G are used for providing a technical verification environment for flexible production and personalized customization, research and development and scene application of industrial Internet key technologies are demonstrated to the outside, and the demonstration function of the digital practical training factory can be combined with an actual production mode and a control method through island reconstruction and mixed arrangement.
At present, for flexible manufacturing production lines of multi-product products, various production demonstration schemes exist, but as the production line demonstration requirements of the multi-product products mainly comprise product assembly, a demonstration production line capable of demonstrating a test flow is not provided at present, so that demonstration content is lost, demonstration effects are affected, and actual production scenes cannot be reflected truly.
Disclosure of Invention
In view of the shortcomings of the prior art, the invention aims to provide a flexible manufacturing demonstration method which is used for solving the problems that demonstration contents are lost, demonstration effects are affected and actual production scenes cannot be reflected truly due to the fact that a test flow is lacking in a flexible production flow demonstration link in the prior art.
To achieve the above and other related objects, the present invention provides a flexible manufacturing demonstration method, which demonstrates using a demonstration line comprising a manufacturing system, a testing system, a general control system and a transportation system, wherein the manufacturing system comprises a warehouse island, an assembly island, a personalized custom island, a packaging island and a delivery island;
The method comprises the following steps:
in response to the production demand received by the master control system, transporting the parts to be assembled from the storage island to the matched assembly position of the assembly island through the transportation system so as to carry out assembly process demonstration and obtain a target product;
the target product is transported to the personalized customization island through the transportation system for personalized customization demonstration;
judging the test requirement of the target product, and if the target product has the test requirement, transporting the target product to the test system through the transport system for test demonstration;
transporting the target product without test requirements and/or after the test demonstration is completed to the packaging island for packaging demonstration;
And transporting the target product which completes the package demonstration to the delivery island, and carrying out the delivery demonstration.
In the method, a demonstration production line is utilized for demonstration, a part to be assembled is transported to an assembling position for carrying out assembling process demonstration in response to production requirements, a target product is obtained, the target product is transported to a personalized customization island for carrying out personalized customization demonstration, the test requirements of the target product are judged and the test demonstration is carried out, and the target product which does not need the test requirements and/or has completed the test demonstration is transported to a packaging island for packaging demonstration; the method has the advantages that the problem that the demonstration content is missing, the demonstration effect is affected and the actual production scene cannot be reflected truly is solved, the product testing steps can be synchronously demonstrated in the flexible manufacturing process, the demonstration content of the demonstration production line is perfected, the product adaptation range of the demonstration scheme is expanded, and the method has the characteristics of excellent demonstration effect, wide application range and the like.
Further, appearance detection devices connected with the master control system are arranged in the manufacturing system and the testing system;
after transporting the part to be assembled from the warehouse island to the assembly position of the matched assembly island by the transportation system for assembly, the method further comprises:
performing appearance detection on the target product through the appearance detection device to obtain appearance detection data;
and judging the appearance detection data according to a preset standard appearance to obtain an appearance detection result, and recovering the target product through the transportation system if the appearance detection result is unqualified.
Further, the assembly island is provided with at least a first assembly position and a second assembly position, wherein the first assembly position is used for assembling a first target product requiring testing, and the second assembly position is used for assembling a second target product;
the step of transporting the target product with the test demonstration to the packaging island for packaging demonstration specifically comprises the following steps:
transporting the first target product from the testing system to the packaging island by the transport system;
transporting the second target product from the second assembly location to the packaging island by the transport system.
Further, each assembly position of the assembly island is provided with a clamping assembly and two assembly mechanical arms, the two assembly mechanical arms are oppositely arranged on two sides of the clamping assembly, and the clamping assembly comprises at least two assembly clamping mechanisms which are respectively used for clamping a first target product and a second target product.
Further, the test system comprises a test island, the manufacturing system further comprises a power conversion island used for replacing the battery for the first target product, the input end of the power conversion island is connected with the output end of the personalized custom island and/or the output end of the test island, and the output end of the power conversion island is connected with the input end of the test island.
Further, the battery replacing island is provided with a battery replacing mechanical arm and a battery charging bin, and the battery replacing mechanical arm is used for replacing the battery of the first target product and the battery in the battery charging bin.
Further, the test island comprises a test runway and a detection device arranged on the test runway and used for testing the first target product.
Further, the test runway comprises a spiral structure and/or a straight bridge, the detection device comprises a position sensing device, a noise detection device and an appearance detection device, the position sensing device, the noise detection device and the appearance detection device are arranged on the test runway, and the position sensing device and the noise detection device are symmetrically arranged on two sides of the test runway.
Further, the packaging island is provided with a paper box feeding device, a paper box forming device and a paper box sealing device in sequence along a packaging route, and is used for packaging the target product.
Further, the input end of the delivery island is connected with the output end of the packaging island, and the delivery island is provided with a first goods shelf for placing the target product.
Further, the delivery island is further provided with a delivery table and a slide robot that moves between the delivery table and the first shelf for transporting the target product placed on the first shelf to the delivery table.
Further, the storage island is provided with a storage robot, a sorting mechanical arm and a second goods shelf for placing the parts to be assembled, and the storage robot is used for conveying the parts to be assembled from the second goods shelf to the sorting mechanical arm.
Further, the transportation system comprises a logistics vehicle.
Further, the transportation system further comprises a charging pile for charging the logistics vehicle.
As described above, the invention has the following beneficial effects:
The method comprises the steps of utilizing a demonstration production line to demonstrate, responding to production requirements, transporting parts to be assembled to an assembling position for carrying out assembling process demonstration, obtaining a target product, transporting the target product to a personalized customization island for carrying out personalized customization demonstration, judging test requirements of the target product and carrying out test demonstration, and transporting the target product without the test requirements and/or after the test demonstration to a packaging island for packaging demonstration; the method has the advantages that the problem that the demonstration content is missing, the demonstration effect is affected and the actual production scene cannot be reflected truly is solved, the product testing steps can be synchronously demonstrated in the flexible manufacturing process, the demonstration content of the demonstration production line is perfected, the product adaptation range of the demonstration scheme is expanded, and the method has the characteristics of excellent demonstration effect, wide application range and the like.
Drawings
FIG. 1 is a flow chart of a flexible manufacturing demonstration method in an exemplary embodiment of the application;
FIG. 2 is a schematic diagram of a demonstration line used in a demonstration method for flexible manufacturing in an exemplary embodiment of the present application;
FIG. 3 is a schematic diagram of a fabricated island in an exemplary embodiment of the application;
FIG. 4 is a schematic diagram of a test island in an exemplary embodiment of the application;
FIG. 5 is a schematic diagram of a power island according to an exemplary embodiment of the present application;
Fig. 6 is a schematic structural view of a packaging island in an exemplary embodiment of the application.
Description of the part reference numerals
1. Storage islands; 11. a storage robot; 12. a second shelf; 13. a sorting mechanical arm;
2. assembling an island; 21. a first assembly bit; 211. assembling a mechanical arm; 212. clamping the assembly; 213. a first rack; 214. a second rack; 215. a product placement position; 22. a second assembly bit;
3. Customizing the island in a personalized way; 31. customizing a workbench;
4. Testing islands; 41. testing the runway; 411. a spiral structure; 412. ping Zhiqiao passes; 413. a position sensing device; 414. noise detection means; 415. appearance detection means; 42. testing a feeding table;
5. A power conversion island; 51. a battery charging bin; 52. changing the mechanical arm; 53. changing radio stations; 531. a battery replacement device; 532. a battery placement position;
6. packaging islands; 601. packaging and feeding platforms; 61. carton feeding equipment; 611. a storage bin; 612. a material taking arm; 62. a paper box forming device; 621. a forming mechanism; 622. a flanging mechanism; 63. paper box sealing equipment; 64. lining feeding equipment; 65. a six-axis robot; 651. a quick change device;
7. Delivering islands; 71. a first shelf; 72. a slipway robot; 73. a delivery station;
8. A logistics vehicle; 801. and (5) charging the pile.
Detailed Description
Further advantages and effects of the present invention will become apparent to those skilled in the art from the disclosure of the present invention, which is described by the following specific examples.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the invention to the extent that it can be practiced, since modifications, changes in the proportions, or otherwise, used in the practice of the invention, are not intended to be critical to the essential characteristics of the invention, but are intended to fall within the spirit and scope of the invention. Also, the terms "upper", "lower", "left", "right", "middle" and "first", "second", etc. are used herein for descriptive purposes only and are not intended to limit the scope of the invention for which the invention may be practiced, but rather the relative relationships may be altered or modified without materially altering the technical context.
The island can be understood as a digital training factory and operation units arranged on a demonstration line, and the arrangement positions, arrangement modes and arrangement quantity of the operation units can be flexibly adjusted along with the actual requirements of the production line on functions such as production and display.
The application provides a flexible manufacturing demonstration method, in an embodiment, a flexible manufacturing production flow is demonstrated by a demonstration production line, the demonstration production line comprises a manufacturing system, a testing system, a general control system and a transportation system, wherein the manufacturing system comprises a storage island 1, an assembly island 2, a personalized customization island 3, a packaging island 6 and a delivery island 7, and in particular, as shown in fig. 1, the demonstration method comprises the following steps:
Step S10, in response to production requirements received by a master control system, transporting parts to be assembled from the storage island to the matched assembly position of the assembly island through the transportation system so as to demonstrate an assembly process and obtain a target product;
Step S20, conveying the target product to the personalized customization island through the conveying system for personalized customization demonstration;
step S30, judging the test requirement of the target product, and if the target product has the test requirement, transporting the target product to the test system through the transport system for test demonstration;
Step S40, conveying the target product without test requirements and/or after the test demonstration to the packaging island for packaging demonstration;
and S50, conveying the target product with the package demonstration to the delivery island, and carrying out delivery demonstration.
For steps S10-S50, in a flexible manufacturing demonstration method, a demonstration production line is utilized to demonstrate the assembling and testing process of a target product, in response to the received production requirement, parts to be assembled are transported to an assembling island 2 for assembling, and when it is to be understood, the demonstration production line herein shows a flexible manufacturing production line with various production capabilities of the target product, and according to different production requirements, different kinds of target products can be assembled, so that different testing requirements exist for the target products, for example, in some embodiments, the target products assembled by the assembling island 2 are electric fans, the electric fans have no testing requirements, the target products assembled by the assembling island 2 are directly transported to the packaging island 6 for packaging demonstration, for example, in other embodiments, the target products assembled by the assembling island 2 are electric trolleys, and the electric trolleys have testing requirements, after completing the testing demonstration, the target products are transported to the packaging island 6 for packaging demonstration.
In some embodiments, the mounting island 2 is provided with at least a first mounting bit 21 for mounting a first target product for testing purposes and a second mounting bit 22 for mounting a second target product;
The step of transporting the target product which completes the test demonstration to the packaging island for packaging demonstration, and the method specifically further comprises the following steps:
transporting the first target product from the testing system to the packaging island by the transport system;
transporting the second target product from the second assembly location to the packaging island by the transport system.
In some embodiments, the manufacturing system and the testing system are provided with appearance detection devices connected with the general control system;
after transporting the part to be assembled from the warehouse island to the assembly position of the matched assembly island by the transportation system for assembly, the method further comprises:
performing appearance detection on the target product through the appearance detection device to obtain appearance detection data;
Judging the appearance detection data according to a preset standard appearance to obtain an appearance detection result, and recovering the target product through the transportation system if the appearance detection result is unqualified;
In the above steps, it may be understood that the preset standard appearance refers to indexes such as appearance, size, shape and the like of the target product which is qualified in assembly, in some embodiments, the design size of the target product may be preset in the master control system, the appearance detection device may be an industrial vision camera, after assembly, the industrial vision camera collects appearance detection data of the target product such as an assembly size corresponding to the design size, the process may be completed through an image recognition algorithm such as image segmentation, color segmentation and the like, the obtained assembly size and the design size are compared and judged, if the size error exceeds an acceptable range, the assembly size is judged to be unqualified, and the unqualified target product is recovered through a transportation system such as an AGV trolley.
In this embodiment, referring to fig. 2, the present invention specifically provides a specific solution of a demonstration line used in a flexible manufacturing demonstration method, including:
the manufacturing system specifically comprises a storage island 1, an assembly island 2, a personalized customization island 3 and a packaging island 6;
the test system is used for testing the target product and comprises a test island 4, wherein the input end of the test island 4 is connected with the output end of the personalized customization island 3;
the transportation system comprises a logistics trolley 8 for transporting parts to be assembled and target products assembled by the parts to be assembled;
And the master control system is used for controlling the transportation system, the manufacturing system and the testing system and is electrically connected with the transportation system, the manufacturing system and the testing system respectively.
In this embodiment, an output end of the storage island 1 is connected with an input end of the assembly island 2, an output end of the assembly island 2 is connected with an input end of the personalized customization island 3, wherein the storage island 1 is used for storing a part to be assembled, the assembly island 2 is used for assembling the part to be assembled into a target product, and the personalized customization island 3 is used for processing the target product; the manufacturing system is used to manufacture a target product with the part to be assembled, the target product including at least a first target product having a test requirement, in some embodiments, the target product including a first target product having a test requirement, such as an electric cart, and a second target product having no test requirement, such as an electric fan.
In this embodiment, the input end of the packaging island 6 is connected with the output end of the test island 4 and is also connected with the output end of the personalized customization island 3, specifically, in this embodiment, the input end of the packaging island 6 is a packaging feeding table 601, the packaging feeding table 601 is close to the end point of the test runway 41, and the mechanical arm on the packaging feeding table 601 can directly grasp the electric trolley in the test runway 41 for normally completing the test and put into the packaging island 6 for packaging.
In this embodiment, the packaging island 6 is provided with a carton feeding apparatus 61, a carton forming apparatus 62 and a carton sealing apparatus 63 in sequence along a packaging route of a target product, and the carton feeding apparatus 61 and the carton forming apparatus 62 are used for taking out a plate-shaped carton from a storage position thereof and forming the plate-shaped carton into a box-shaped carton so as to put the target product into the carton, in other embodiments, the carton is required to be internally lined for preventing the target product in the carton from being damaged due to vibration, and the carton sealing apparatus 63 is used for sealing the filled carton, it is worth noting that the description of the carton feeding apparatus 61, the carton forming apparatus 62 and the carton sealing apparatus 63 according to the present application is a common prior art in the art, and a person skilled in the art can easily understand the description of the present application, so that the description of the carton feeding apparatus 61, the carton forming apparatus 62 and the carton sealing apparatus 63 is not specifically limited, and only one exemplary structural arrangement scheme is illustrated in the description of the subsequent embodiment for understanding.
It should be understood that the connection described in the above embodiments is a broad connection, and refers to a physical connection that is achieved by directly or indirectly implementing the transmission or transportation of the parts to be assembled and/or the target product between different islands, and may include, but is not limited to, a physical connection that is achieved by providing a pipeline or a conveyor between an input end and an output end, or a logical connection that is achieved by implementing the transportation of the parts and/or the target product by an AGV (Automated Guided Vehicle, an automated guided vehicle) that is a pre-planned path, for example, in this embodiment, by using the logistics vehicle 8; the electrical connections described in the above embodiments should be understood to include, but are not limited to, electronic signals transmitted through ethernet (ethernet), intranet (Intranet), internet (Internet), global system for mobile communications (Global System of Mobile communication, GSM), wideband code division multiple access (Wideband Code Division Multiple Access, WCDMA), 4G network, 5G network, bluetooth (Bluetooth), wiFi, etc. wireless or wired networks, through which the central control system can receive signals collected from the transportation system, manufacturing system, and testing system, and can also send signals to control the transportation system, manufacturing system, and testing system.
In this embodiment, the connection between the storage island 1, the assembly island 2, the personalized custom island 3, the test island 4 and the like is realized through the transportation function of the logistics trolley 8, the logistics trolley 8 is an AGV trolley, specifically, for example, in an application scenario from assembly to test under the control of a master control system, multiple types of target products need to be assembled, a first target product is for example, an electric trolley, a second target product is for example, an electric small fan, the storage robot 11 in the storage island 1 removes the part to be assembled from the second shelf 12 and moves to the sorting mechanical arm 13, the sorting mechanical arm 13 sorts the part to be assembled to the logistics trolley 8, the part to be assembled of the electric trolley is transported to the first assembling bit 21 by the logistics trolley 8, the part to be assembled of the electric small fan is transported to the second assembling bit 22, and the assembling process is completed by the assembling mechanical arm 211.
In another embodiment, as shown in fig. 2, the present application further specifically provides a specific structural configuration scheme of the assembly line, where the specific structure is applicable to the assembly line of the assembly island 2, each assembly position of the assembly island 2 is provided with one assembly clamp assembly 212 and two assembly mechanical arms 211, and the two assembly mechanical arms 211 are oppositely disposed on two sides of the assembly clamp assembly 212, and the assembly clamp assembly 212 includes at least two assembly clamp mechanisms, where the assembly clamp mechanisms can be understood as a positioning clamp or a positioning fixture matched with a target product, and the specific structure of the assembly clamp or the positioning fixture is matched with the target product to be assembled, and is not specifically limited herein, the two assembly clamp mechanisms are respectively used to clamp the first target product and the second target product, and the assembly island 2 is further provided with a first placement frame 213 and a second placement frame 214 for meeting different assembly requirements and for placing tools or parts, and a product placement position 215 for placing the assembled target product, and with this structure, and each assembly clamp mechanism can be understood as a positioning clamp or positioning fixture matched with the first target product, so that the first assembly clamp mechanism can be adjusted to the first target product or the second target product according to requirements, and the first flexible target product can be further adjusted according to the assembly line requirements, and the flexible production requirements can be further improved, and the flexible production performance can be demonstrated, and the assembly performance can be further improved.
After the assembly is completed, the logistics trolley 8 conveys the electric trolley and the electric small fan to the customization workbench 31 for personalized processing, it is to be understood that personalized customization herein refers to the completion of different demands according to orders including, but not limited to, label pasting, color drawing or assembly installation, etc., after personalized customization, the logistics trolley 8 conveys the electric trolley to the test feeding table 42 according to test demands, a mechanical arm arranged on the test feeding table 42 places the electric trolley into the test runway 41 for testing, and target products without test demands, such as the electric small fan, are directly conveyed to subsequent island positions from the personalized customization island 3 by the logistics trolley 8 for other operations.
In the method, the test system connected with the personalized customization island is arranged in the production line in the form of the test island, so that a target product with test requirements enters the test system for testing after personalized customization is completed, the manufacturing and testing steps can be synchronously finished in a plurality of lines in the same production line, the additional independent test is not needed, the production rhythm is not influenced, the product delivery efficiency and the demonstration effect are effectively improved, and the method has the characteristics of flexible layout space, high automation degree, accordance with intelligent production requirements and the like.
In this embodiment, a charging pile 801 is disposed on the production line, and when the electric quantity of the logistics car 8 is insufficient, the logistics car is moved to the charging pile 801 for charging according to a preset path or an instruction of a master control system.
In the present embodiment, the test island 4 includes a test runway 41 and a detection device disposed on the test runway, and it is understood that the detection device herein refers to a device installed on the test runway 41 for identifying and collecting information in the test runway 41, and includes, but is not limited to, for example, a photoelectric sensor, a noise sensor, a camera, and other common devices and devices having signal identifying and information collecting functions.
In this embodiment, the manufacturing system further includes a power conversion island 5, where an input end of the power conversion island 5 is connected with an output end of the personalized customization island 3 and/or an output end of the test island 4, and an output end of the power conversion island is connected with an input end of the test island 4, which is worth noting that the power conversion island 5 is used for replacing a battery for a first target product with a test requirement, for example, an electric trolley, so that the first target product can normally complete a test in the test island 4, for example, in an application scenario that the electric trolley is tested in the test island 4, the electric trolley is transported by the logistics trolley 8 after the personalized customization island 3 completes the personalized customization, or the electric trolley is transported by the logistics trolley 8 from the output end of the test island 4 in the test island 4, is transported to the power conversion island 5, and then transported to the test loading platform 42 by the logistics trolley 8 after the battery replacement, and the mechanical arm arranged on the test loading platform 42 places the electric trolley into the test runway 41 for testing.
In another embodiment, as shown in fig. 4, the present application specifically provides a structural arrangement scheme of the test island 4 that can be used to form the above production line, where the test runway 41 includes a spiral structure 411 and a straight bridge 412, the detection device includes a position sensing device 413, a noise detection device 414 and an appearance detection device 415 that are disposed on the test runway 41, and the position sensing device 413 and the noise detection device 414 are symmetrically disposed on two sides of the test runway 41, and by adopting this structure, multiple parameters such as noise, appearance, speed, etc. under multiple driving conditions can be detected at the same time, which is beneficial to further improving the test demonstration effect.
In this embodiment, the battery charging compartment 51 is configured to store the replaced battery, and the battery charging compartment 51 is configured to charge the replaced battery for replacement, while the battery charging compartment 51 is configured to store the replaced battery and the battery for replacement, and the battery charging compartment 52 is configured to perform a battery replacement operation on a first target product, such as an electric car, according to a preset program.
In another embodiment, as shown in fig. 5, the application further specifically provides a structural arrangement scheme of the battery changing island 5, which can be used for forming the production line, and the structural arrangement scheme comprises a battery charging bin 51, a battery changing mechanical arm 52 and a battery changing station 53, wherein a battery changing device 531 and a battery placing position 532 are arranged on the battery changing station 53, the battery changing device 531 comprises a positioning component and a disassembling component, the positioning component is used for clamping and positioning the electric trolley, the disassembling component is used for disassembling and assembling a battery of the electric trolley, the battery disassembled by the disassembling component is transmitted to the battery placing position 532 through a conveying belt, and the battery is grabbed and moved between the battery placing position 532 and the battery charging bin 51 by the battery changing mechanical arm 52 so as to realize battery changing.
In another embodiment, as shown in fig. 6, the present application specifically provides a structural arrangement of a packaging island 6 which can be used to form the above-mentioned production line, wherein the carton loading device 61 comprises three bins 611 arranged side by side, and a take-out arm 612 capable of moving between the three bins 611 by means of a guide rail, the take-out arm 612 takes out an unshaped carton corresponding to a target product from the bins 611 and puts it into the carton forming device 62 for forming, the carton forming device 62 comprises a forming mechanism 621 and a hemming mechanism 622, a pressing member such as a pressing plate driven by a driving member such as a cylinder is provided in the forming mechanism 621 for pressing the unshaped carton for forming, a pressing member such as a pressing plate driven by a cylinder is provided in the hemming mechanism 622 for pressing the unshaped carton for forming a hem, a six-axis robot 65 and a quick-change device 651 are provided near the carton forming device 62 for changing a joint, a liner loading device 64 is further provided near the six-axis robot 65 for gripping cartons, liners of different specifications, cartons for forming and packaging the cartons 62 by a conveying belt 63 for connecting them with the packaging device for forming after the packaging.
In this embodiment, the input end of the delivering island 7 is connected with the output end of the packaging island 6, and a first shelf 71 is arranged in the packaging island 7 for storing the packaged target product transported from the packaging island 6; the delivery island 7 is further provided with a delivery table 73 and a slide robot 72, the slide robot 72 is used for carrying out an operation of placing the target product transported to the packaging island 7 on the first shelf 71, and is also used for taking out and transporting the target product stored in the first shelf 71 to the delivery table 71, and the delivery operation is completed by the delivery table 71, for example, a mechanical arm for taking out the target product and performing a delivery operation is provided at the delivery table 71.
It should be understood that the warehouse robot 11 and the sliding table robot 72 are all commonly adopted in the art, and the specific structures thereof are not technical features necessary for implementing the scheme of the present application, and the application thereof belongs to the scheme which can be easily understood and implemented by those skilled in the art according to the description of the present application.
In summary, in the flexible manufacturing demonstration method provided by the embodiment of the invention, a demonstration production line is utilized to carry out demonstration, a part to be assembled is transported to an assembling position to carry out assembling process demonstration in response to production requirements, a target product is obtained, the target product is transported to a personalized customization island to carry out personalized customization demonstration, the test requirement of the target product is judged and test demonstration is carried out, and the target product which does not need the test requirement and/or has completed the test demonstration is transported to a packaging island to carry out packaging demonstration; the method has the advantages that the problem that the demonstration content is missing, the demonstration effect is affected and the actual production scene cannot be reflected truly is solved, the product testing steps can be synchronously demonstrated in the flexible manufacturing process, the demonstration content of the demonstration production line is perfected, the product adaptation range of the demonstration scheme is expanded, and the method has the characteristics of excellent demonstration effect, wide application range and the like.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (11)
1. A flexible manufacturing demonstration method is characterized in that a demonstration production line is utilized for demonstration, the demonstration production line comprises a manufacturing system, a testing system, a master control system and a transportation system, the manufacturing system comprises a storage island, an assembly island, a personalized custom island, a packaging island and a delivery island, the assembly island is at least provided with a first assembly position and a second assembly position, the first assembly position is used for assembling a first target product with testing requirements, the second assembly position is used for assembling a second target product, the testing system comprises a testing island, the manufacturing system further comprises a power changing island used for changing a battery for the first target product, the input end of the power changing island is connected with the output end of the personalized custom island and/or the output end of the testing island, the output end of the power changing island is connected with the input end of the testing island, the power change island is used for changing batteries of a first target product with test requirements, so that the first target product can normally finish the test in the test island, the test island comprises a test runway and a detection device arranged on the test runway, the test runway comprises a spiral structure and/or a straight bridge channel, the detection device is used for testing a plurality of parameters of the first target product, the detection device comprises a position sensing device, a noise detection device and an appearance detection device which are arranged on the test runway, the position sensing device and the noise detection device are symmetrically arranged on two sides of the test runway, the first target product which is transported out after the personalized customization island finishes the personalized customization, or the first target product which is transported out from the output end of the test island after the test island fails to normally finish the test in the test island, the test runway is transported to the power changing island to change the battery, and the battery is transported to the test runway for testing after the battery is changed; the method comprises the following steps:
in response to the production demand received by the master control system, transporting the parts to be assembled from the storage island to the matched assembly position of the assembly island through the transportation system so as to carry out assembly process demonstration and obtain a target product;
the target product is transported to the personalized customization island through the transportation system for personalized customization demonstration;
judging the test requirement of the target product, and if the target product has the test requirement, transporting the target product to the test system through the transport system for test demonstration;
transporting the target product without test requirements and/or after the test demonstration is completed to the packaging island for packaging demonstration;
And transporting the target product which completes the package demonstration to the delivery island, and carrying out the delivery demonstration.
2. A flexible manufacturing demonstration method according to claim 1 wherein: the manufacturing system and the testing system are internally provided with appearance detection devices connected with the master control system;
after transporting the part to be assembled from the warehouse island to the assembly position of the matched assembly island by the transportation system for assembly, the method further comprises:
performing appearance detection on the target product through the appearance detection device to obtain appearance detection data;
and judging the appearance detection data according to a preset standard appearance to obtain an appearance detection result, and recovering the target product through the transportation system if the appearance detection result is unqualified.
3. A flexible manufacturing demonstration method according to claim 1 wherein:
the step of transporting the target product with the test demonstration to the packaging island for packaging demonstration specifically comprises the following steps:
transporting the first target product from the testing system to the packaging island by the transport system;
transporting the second target product from the second assembly location to the packaging island by the transport system.
4. A flexible manufacturing demonstration method according to claim 3 wherein: each assembly position of the assembly island is provided with an assembly clamp assembly and two assembly mechanical arms, the two assembly mechanical arms are oppositely arranged on two sides of the assembly clamp assembly, and the assembly clamp assembly comprises at least two assembly clamp mechanisms which are respectively used for clamping a first target product and a second target product.
5. A flexible manufacturing demonstration method according to claim 1 wherein: the battery replacing island is provided with a battery replacing mechanical arm and a battery charging bin, and the battery replacing mechanical arm is used for replacing a battery of the first target product with a battery in the battery charging bin.
6. A flexible manufacturing demonstration method according to claim 1 wherein: the packaging island is provided with a paper box feeding device, a paper box forming device and a paper box sealing device in sequence along a packaging route and is used for packaging the target product.
7. A flexible manufacturing demonstration method according to claim 1 wherein: the input end of the delivery island is connected with the output end of the packaging island, and the delivery island is provided with a first goods shelf for placing the target product.
8. A flexible manufacturing demonstration method according to claim 7 wherein: the delivery island is further provided with a delivery table and a sliding table robot, wherein the sliding table robot moves between the delivery table and the first goods shelf and is used for conveying the target product placed on the first goods shelf to the delivery table.
9. A flexible manufacturing demonstration method according to claim 1 wherein: the storage island is provided with a storage robot, a sorting mechanical arm and a second goods shelf for placing the parts to be assembled, and the storage robot is used for conveying the parts to be assembled from the second goods shelf to the sorting mechanical arm.
10. A flexible manufacturing demonstration method according to claim 1 wherein: the transport system includes a logistics vehicle.
11. A flexible manufacturing demonstration method according to claim 10 wherein: the transport system further comprises a charging pile for charging the logistics vehicle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210908619.7A CN115273643B (en) | 2022-07-29 | 2022-07-29 | Flexible manufacturing demonstration method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210908619.7A CN115273643B (en) | 2022-07-29 | 2022-07-29 | Flexible manufacturing demonstration method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115273643A CN115273643A (en) | 2022-11-01 |
| CN115273643B true CN115273643B (en) | 2024-04-30 |
Family
ID=83770550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210908619.7A Active CN115273643B (en) | 2022-07-29 | 2022-07-29 | Flexible manufacturing demonstration method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115273643B (en) |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2811118A1 (en) * | 2000-06-28 | 2002-01-04 | Ecole D Ingenieurs Epf | Industrial installation simulator study tool having management /study modules low production/personalised manufacture rate modules and dedicated manufacture/assembly equipment. |
| TW201537479A (en) * | 2014-03-24 | 2015-10-01 | Universal Global Scient Ind Co | A test method and system for testing online products |
| CN107305372A (en) * | 2016-04-25 | 2017-10-31 | 韩磊 | The electric automobile energy monitoring of the remote monitoring of system for cloud computing framework and more draping |
| CN108363373A (en) * | 2018-03-05 | 2018-08-03 | 菲尼克斯(南京)智能制造技术工程有限公司 | Flexible manufacturing system and its corresponding demo system |
| CN110221586A (en) * | 2019-06-19 | 2019-09-10 | 盐城工学院 | A kind of Automated assembly control system and method, Automated assembly device |
| CN110412948A (en) * | 2018-04-28 | 2019-11-05 | 深圳市裕展精密科技有限公司 | Produce control device, method and storage equipment |
| CN110779732A (en) * | 2019-11-13 | 2020-02-11 | 安徽安凯汽车股份有限公司 | Offline detection system of new energy passenger car |
| CN210363460U (en) * | 2019-08-02 | 2020-04-21 | 上海星沿工业智能科技有限公司 | Car trades power station based on robot |
| CN111210294A (en) * | 2019-11-28 | 2020-05-29 | 海尔卡奥斯物联生态科技有限公司 | Large-scale customization system |
| CN112014052A (en) * | 2020-07-30 | 2020-12-01 | 中国汽车技术研究中心有限公司 | Method for checking safety of electric vehicle with power battery rapidly replaced |
| CN212762087U (en) * | 2020-06-10 | 2021-03-23 | 邯郸职业技术学院 | Robot teaching platform |
| WO2021103588A1 (en) * | 2019-11-28 | 2021-06-03 | 青岛海尔工业智能研究院有限公司 | Intelligent manufacturing system |
| CN113902336A (en) * | 2021-10-28 | 2022-01-07 | 广域铭岛数字科技有限公司 | Intelligent flexible manufacturing factory and production method |
| CN218413810U (en) * | 2022-07-29 | 2023-01-31 | 广域铭岛数字科技有限公司 | Flexible manufacturing production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI647648B (en) * | 2016-12-30 | 2019-01-11 | 國家中山科學研究院 | Product development management system |
-
2022
- 2022-07-29 CN CN202210908619.7A patent/CN115273643B/en active Active
Patent Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2811118A1 (en) * | 2000-06-28 | 2002-01-04 | Ecole D Ingenieurs Epf | Industrial installation simulator study tool having management /study modules low production/personalised manufacture rate modules and dedicated manufacture/assembly equipment. |
| TW201537479A (en) * | 2014-03-24 | 2015-10-01 | Universal Global Scient Ind Co | A test method and system for testing online products |
| CN107305372A (en) * | 2016-04-25 | 2017-10-31 | 韩磊 | The electric automobile energy monitoring of the remote monitoring of system for cloud computing framework and more draping |
| CN108363373A (en) * | 2018-03-05 | 2018-08-03 | 菲尼克斯(南京)智能制造技术工程有限公司 | Flexible manufacturing system and its corresponding demo system |
| CN110412948A (en) * | 2018-04-28 | 2019-11-05 | 深圳市裕展精密科技有限公司 | Produce control device, method and storage equipment |
| CN110221586A (en) * | 2019-06-19 | 2019-09-10 | 盐城工学院 | A kind of Automated assembly control system and method, Automated assembly device |
| CN210363460U (en) * | 2019-08-02 | 2020-04-21 | 上海星沿工业智能科技有限公司 | Car trades power station based on robot |
| CN110779732A (en) * | 2019-11-13 | 2020-02-11 | 安徽安凯汽车股份有限公司 | Offline detection system of new energy passenger car |
| CN111210294A (en) * | 2019-11-28 | 2020-05-29 | 海尔卡奥斯物联生态科技有限公司 | Large-scale customization system |
| WO2021103719A1 (en) * | 2019-11-28 | 2021-06-03 | 青岛海尔工业智能研究院有限公司 | Mass customization system |
| WO2021103588A1 (en) * | 2019-11-28 | 2021-06-03 | 青岛海尔工业智能研究院有限公司 | Intelligent manufacturing system |
| CN212762087U (en) * | 2020-06-10 | 2021-03-23 | 邯郸职业技术学院 | Robot teaching platform |
| CN112014052A (en) * | 2020-07-30 | 2020-12-01 | 中国汽车技术研究中心有限公司 | Method for checking safety of electric vehicle with power battery rapidly replaced |
| CN113902336A (en) * | 2021-10-28 | 2022-01-07 | 广域铭岛数字科技有限公司 | Intelligent flexible manufacturing factory and production method |
| CN218413810U (en) * | 2022-07-29 | 2023-01-31 | 广域铭岛数字科技有限公司 | Flexible manufacturing production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115273643A (en) | 2022-11-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110516991B (en) | System and method for intelligently sorting goods, warehousing robot and processing terminal | |
| CN108891838B (en) | Order processing method, apparatus, electronic equipment and computer readable storage medium | |
| CN102565749A (en) | Flexible automatic verification system and method for watt-hour meter | |
| CN113830476B (en) | Intelligent sorting system, intelligent sorting method, storage robot and processing terminal | |
| CN111776557B (en) | Item picking system, related method, apparatus and readable storage medium | |
| CN107380990A (en) | A kind of intelligent storage sorting station and its method for sorting | |
| CN109240238B (en) | Multi-station automatic spot inspection and production return method based on AGV | |
| CN112170238A (en) | Manipulator sorting system | |
| CN105118370A (en) | Modular tobacco logistics production line practical training device | |
| CN109693901A (en) | A kind of intelligent plant | |
| CN218413810U (en) | Flexible manufacturing production line | |
| CN111591767A (en) | Pneumatic logistics transmission control system for unmanned aerial vehicle | |
| CN113084502B (en) | Intelligent manufacturing production line for electric cylinder | |
| CN115273643B (en) | Flexible manufacturing demonstration method | |
| CN107640569A (en) | The article transport facility of adaptive height | |
| CN110474124B (en) | Electric automobile retired power storage battery pack disassembling line and disassembling process thereof | |
| CN202421490U (en) | Flexible and automatic detection system for electric energy meter | |
| CN210735196U (en) | System for intelligence letter sorting goods | |
| CN113996565A (en) | Electric jar intelligent packaging system | |
| CN205158774U (en) | Real device of instructing of modularization tobacco commodity circulation production line | |
| US20230347386A1 (en) | Automated Sorting and Packing System | |
| CN110371698A (en) | It is a kind of can automatic mold-change flexible apparatus | |
| CN113978854A (en) | Electric jar intelligence cartoning device | |
| CN113351495A (en) | System, method and apparatus for processing orders | |
| CN209746415U (en) | intelligent factory training system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |