CN115258219A - Liquid injection device and liquid injection method - Google Patents
Liquid injection device and liquid injection method Download PDFInfo
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- CN115258219A CN115258219A CN202210443700.2A CN202210443700A CN115258219A CN 115258219 A CN115258219 A CN 115258219A CN 202210443700 A CN202210443700 A CN 202210443700A CN 115258219 A CN115258219 A CN 115258219A
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- liquid injection
- liquid
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- product
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- 239000007788 liquid Substances 0.000 title claims abstract description 311
- 238000002347 injection Methods 0.000 title claims abstract description 196
- 239000007924 injection Substances 0.000 title claims abstract description 196
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 238000005086 pumping Methods 0.000 claims abstract description 64
- 239000011148 porous material Substances 0.000 claims abstract description 10
- 238000000605 extraction Methods 0.000 claims abstract description 6
- 238000012546 transfer Methods 0.000 claims description 20
- 238000007664 blowing Methods 0.000 claims description 15
- 230000000903 blocking effect Effects 0.000 claims description 5
- 230000037452 priming Effects 0.000 claims 9
- 239000012535 impurity Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001802 infusion Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/22—Defoaming liquids in connection with filling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B3/10—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material
- B65B3/12—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention relates to a liquid injection device and a liquid injection method, which comprise a workbench, a belt line, a vacuum liquid injection mechanism, a liquid pumping mechanism and an inclined liquid injection mechanism; the belt line is horizontally arranged on the workbench; a vacuum liquid injection station, a liquid extraction station and an inclined liquid injection station are sequentially arranged on the workbench along the conveying direction of the belt line; the vacuum liquid injection mechanism is arranged on the vacuum liquid injection station and used for injecting first liquid into a product to be processed in a vacuum mode; the liquid pumping mechanism is arranged on the liquid pumping station and used for pumping out first liquid in the product to be processed; the inclined liquid injection mechanism is arranged on the inclined liquid injection station and used for obliquely injecting second liquid into the product to be processed. According to the invention, the vacuum liquid injection mechanism is adopted to inject the first liquid into the product to be processed to infiltrate the liquid injection pore canal, then the liquid pumping mechanism is adopted to pump out the first liquid, and finally the inclined liquid injection mechanism is adopted to obliquely inject the second liquid into the product to be processed, so that bubbles can be effectively prevented from being generated, and the product quality and consistency are improved.
Description
Technical Field
The invention relates to the technical field of product liquid injection, in particular to a liquid injection device and a liquid injection method.
Background
Most of the existing liquid injection systems adopt liquid injection under a normal pressure state, and when the liquid injection amount of a product is less, the liquid injection under the normal pressure state is very easy to generate bubbles, so that the bubbles exist in the product, and the quality of the product is influenced.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a liquid injection device and a liquid injection method, which can effectively avoid the generation of bubbles and improve the quality and consistency of products.
In order to achieve the purpose, the technical scheme of the invention is that the liquid injection device comprises a workbench, a belt line, a vacuum liquid injection mechanism, a liquid pumping mechanism and an inclined liquid injection mechanism; the belt line is horizontally arranged on the workbench and used for transferring a jig for placing a product to be processed; a vacuum liquid injection station, a liquid extraction station and an inclined liquid injection station are sequentially arranged on the workbench along the conveying direction of the belt line; the vacuum liquid injection mechanism is arranged on the vacuum liquid injection station and is used for injecting first liquid into a product to be processed in a vacuum manner; the liquid pumping mechanism is arranged on the liquid pumping station and used for pumping out first liquid in a product to be processed; the inclined liquid injection mechanism is arranged on the inclined liquid injection station and is used for obliquely injecting second liquid into the product to be processed.
Furthermore, a blowing station is arranged between the vacuum liquid injection station and the liquid pumping station, and a blowing mechanism is arranged on the blowing station and blows air into a liquid injection pore channel in a product to be processed.
Furthermore, the inclined liquid injection mechanism comprises a bottom plate, a three-axis transfer assembly, a jig clamping assembly, an inclined liquid injection pump, a rotating table and a base, wherein the base is fixed on the workbench, the rotating table is mounted on the base, and the bottom plate is fixed with a rotating shaft of the rotating table; the three-shaft transferring component and the jig clamping component are both arranged on the bottom plate, and the inclined liquid injection pump is arranged on the three-shaft transferring component.
Further, the liquid pumping mechanism/the inclined liquid injection mechanism comprises a liquid pumping pump/an inclined liquid injection pump, a rotating assembly, a clamp and a manipulator; the manipulator is arranged on the workbench, and the liquid pumping pump/inclined liquid injection pump is arranged at the execution end of the manipulator; the rotating assembly is arranged on one side of the manipulator, and a clamp used for clamping the jig is fixed on the rotating assembly.
Further, the vacuum liquid injection mechanism comprises a vacuum box body, a transfer component, a vacuumizing component and a vacuum liquid injection pump, wherein the vacuum box body is arranged on the workbench and is connected with the vacuumizing component; move and carry the subassembly set up in one side of vacuum box is used for the belt line with transport between the vacuum box and wait to process the product.
Furthermore, the vacuum box body is of a drawer type structure, and a plurality of jigs can be placed inside the vacuum box body at the same time.
Further, the belt line comprises two belt line bodies which are arranged in parallel along the conveying direction, and two ends of the jig are respectively positioned on the two belt line bodies; jacking components are arranged at positions corresponding to the vacuum liquid injection station, the liquid pumping station and the inclined liquid injection station between the two belt line bodies.
Further, a cylinder blocking assembly is arranged in front of each jacking assembly along the product conveying direction.
Further, the two belt lines are arranged in parallel; the vacuum liquid injection mechanism, the liquid pumping mechanism and the inclined liquid injection mechanism are correspondingly provided with two liquid injection mechanisms.
The invention also provides a liquid injection method, which comprises the following steps:
1) Placing a jig for placing a product to be processed on a belt line, driving the jig to move to a vacuum liquid injection station by the belt line, jacking the jig by a jacking assembly, clamping the jig by a transfer assembly and conveying the jig into a vacuum box body, closing the vacuum box body, vacuumizing the vacuum box body, and injecting a first liquid into the product to be processed by a vacuum liquid injection pump; after the vacuum liquid injection is finished, opening the vacuum box body, and transferring the assembly clamping jig to a belt line;
2) The belt line drives the jig to continuously move to a liquid pumping station, the jacking component jacks up the jig, the rotating component drives the clamp to clamp the jig and rotate, the manipulator drives the liquid pumping pump to rotate, the position of the liquid pumping pump is matched with the position of a liquid injection port of a product, and the liquid pumping pump pumps out a first liquid in the product to be processed; after the liquid pumping is finished, the rotating assembly drives the clamp to send the jig to the strip line;
3) The belt line drives the jig to continuously move to the inclined liquid injection station, the jacking assembly jacks up the jig, the jig clamping assembly clamps the jig and moves upwards, the rotary table drives the jig clamping assembly, the three-axis transfer assembly and the inclined liquid injection pump to rotate on the vertical surface, the jig is rotated to incline the product liquid injection port, the three-axis transfer assembly adjusts the position of the inclined liquid injection pump to enable the inclined liquid injection pump to be matched with the position of the product liquid injection port, and the inclined liquid injection pump injects a second liquid into a product to be processed in an inclined mode; after the inclined liquid injection is finished, the rotating table and the jig clamping assembly convey the jig to the belt line, and then the next procedure is carried out;
or the belt line drives the jig to continuously move to the inclined liquid injection station, the jacking assembly jacks up the jig, the rotating assembly drives the clamp to clamp the jig and rotates until the liquid injection port of the product inclines, the manipulator drives the inclined liquid injection pump to rotate, the inclined liquid injection pump is matched with the position of the liquid injection port of the product, and the inclined liquid injection pump injects a second liquid into the product to be processed in an inclined manner; after the inclined liquid injection is finished, the rotating assembly drives the fixture to convey the fixture to a belt line, and then the next procedure is carried out.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the vacuum liquid injection mechanism is adopted to inject the first liquid into the product to be processed to infiltrate the liquid injection pore canal, then the liquid pumping mechanism is adopted to pump out the first liquid, and finally the inclined liquid injection mechanism is adopted to obliquely inject the second liquid into the product to be processed, so that bubbles can be effectively avoided, and meanwhile, impurities and the like in the liquid injection pore canal can be brought out together by pumping out the first liquid, thereby improving the product quality and consistency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a vacuum liquid injection mechanism of a liquid injection device provided in an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a liquid pumping mechanism of a liquid injection device according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of an inclined liquid injection mechanism of a liquid injection device according to an embodiment of the present invention;
in the figure: 1. a work table; 2. a belt line; 21. a belt line body; 22. a jacking assembly; 23. a cylinder blocking assembly; 3. a vacuum liquid injection mechanism; 31. a vacuum box body; 32. a transfer component; 4. a liquid pumping mechanism; 41. A rotating assembly; 42. a manipulator; 43. a liquid pump; 44. a positioning assembly; 5. an inclined liquid injection mechanism; 51. A base plate; 52. a three-axis transfer assembly; 53. a jig clamping assembly; 54. inclining the liquid injection pump; 55. a rotating table; 56. a base; 6. a jig; 7. and (4) clamping.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. "a plurality" means two or more unless otherwise specified.
As shown in fig. 1 to fig. 3, an embodiment of the present invention provides a liquid injection device, which includes a work table 1, a belt line 2, a vacuum liquid injection mechanism 3, a liquid extraction mechanism 4, and an inclined liquid injection mechanism 5; the belt line 2 is horizontally arranged on the workbench 1 and used for transferring a jig 6 for placing a product to be processed; a vacuum liquid injection station, a liquid extraction station and an inclined liquid injection station are sequentially arranged on the workbench 1 along the conveying direction of the belt line 2; the vacuum liquid injection mechanism 3 is arranged on the vacuum liquid injection station and is used for injecting first liquid into a product to be processed in a vacuum manner; the liquid pumping mechanism 4 is arranged on the liquid pumping station and is used for pumping out first liquid in a product to be processed; the inclined liquid injection mechanism 5 is arranged on the inclined liquid injection station and used for injecting second liquid into the product to be processed in an inclined mode. According to the invention, the vacuum liquid injection mechanism 3 is adopted to inject the first liquid into the product to be processed to infiltrate the liquid injection pore canal, then the liquid pumping mechanism 4 is adopted to pump out the first liquid, and finally the inclined liquid injection mechanism 5 is adopted to obliquely inject the second liquid into the product to be processed, so that bubbles can be effectively avoided, and meanwhile, the first liquid is pumped out to take out impurities and the like in the liquid injection pore canal, and the quality and consistency of the product are improved.
According to the scheme, a blowing station is arranged between the vacuum liquid injection station and the liquid pumping station, a blowing mechanism is arranged on the blowing station, and the blowing mechanism blows air into a liquid injection pore channel in a product to be processed. The air blowing mechanism in the embodiment can adopt the existing air blowing structure, and can blow out the first liquid together with impurities and the like by blowing air into the liquid injection pore channel of the product to be processed after liquid pumping, so that the influence of bubbles generated when the product to be processed is injected into the second liquid on the quality of the product is avoided.
The above embodiment is refined, and the inclined liquid injection mechanism 5 of the embodiment can be integrated or split. In one embodiment, as shown in fig. 3, the inclined liquid injection mechanism 5 includes a bottom plate 51, a three-axis transfer unit 52, a jig gripping unit 53, an inclined liquid injection pump 54, a rotary table 55, and a base 56, wherein the base 56 is fixed to the table 1, the rotary table 55 is mounted on the base 56, and the bottom plate 51 is fixed to a rotating shaft of the rotary table 55; the three-axis transferring component 52 and the jig clamping component 53 are both installed on the bottom plate 51, and the inclined liquid injection pump 54 is arranged on the three-axis transferring component 52. When placing tool 6 that remains the processing product and conveying to the slope by belt line 2 and annotating the liquid station, tool presss from both sides and gets subassembly 53 and press from both sides and get tool 6, drive bottom plate 51 through revolving stage 55 and rotate on vertical face to the drive is installed tool clamp on bottom plate 51 and is got subassembly 53, the triaxial moves subassembly 52 and slope liquid injection pump 54 and rotate on vertical face in step, when rotating tool 6 to the slope of product notes liquid mouth, thereby move the position that subassembly 52 adjusted slope liquid injection pump 54 through the triaxial and pour into the second liquid into in the slope.
Wherein, subassembly 53 is got to tool clamp includes vertical module and anchor clamps 7, and vertical module is fixed in on the bottom plate 51 for drive anchor clamps 7 and move in vertical direction, when liquid is annotated in the slope of needs, drive tool 6 and wherein treat that the processing product shifts up through vertical module, rotates again. The three-axis transfer assembly 52 includes an X-axis module, a Y-axis module, and a Z-axis module, which are used to drive the tilt-infusion pump 54 to move along the X-axis, Y-axis, and Z-axis directions, respectively, and to adjust the position of the tilt-infusion pump 54. The X-axis module, the Y-axis module, the Z-axis module and the vertical module can all adopt the existing structural form, such as the form of driving the sliding block to linearly move along the sliding rail by adopting a servo motor.
In another embodiment, the inclined liquid injection mechanism 5 comprises a rotating assembly, a clamp, a manipulator and an inclined liquid injection pump; the manipulator is arranged on the workbench, and the inclined liquid injection pump is arranged at an execution end of the manipulator; the rotating assembly is arranged on one side of the manipulator, and a clamp used for clamping the jig is fixed on the rotating assembly. Similar to the liquid pumping mechanism 4 in fig. 2, when the jig 6 for placing the product to be processed is conveyed to the inclined liquid injection station by the belt line 2, the jig 6 is clamped by the fixture 7, the rotating assembly drives the fixture 7 to rotate the jig 6 to the inclined position of the liquid injection port of the product, the manipulator can drive the inclined liquid injection pump 54 to rotate to the position matched with the liquid injection port of the product, and then the second liquid is injected into the product to be processed in the inclined position.
The manipulator is a multi-shaft manipulator, and the tail end of the manipulator can be provided with a CCD camera positioning liquid injection port; the rotating assembly comprises a fixture fixing plate and a rotating motor, the rotating motor is fixed on the workbench 1 through a fixing seat, and an output shaft of the rotating motor is connected with the fixture fixing plate and used for driving the fixture 7 and a product to be processed in the fixture 7 to rotate.
Optimally, in the two embodiments of the above inclined liquid injection mechanism 5, the product liquid injection port can be inclined by 30 ° for injecting the second liquid, so that the liquid injection is facilitated on the one hand, and the generation of bubbles can be avoided on the other hand. Optimally, anchor clamps 7 in this embodiment include clamping jaw cylinder and splint, and the both ends symmetry of clamping jaw cylinder is fixed with the splint of L shape, and the splint that drive both ends through clamping jaw cylinder's flexible realizes pressing from both sides tightly and unclamp tool 6.
In a refinement of the above embodiment, as shown in fig. 2, the pumping mechanism 4 includes a rotating assembly 41, a clamp 7, a manipulator 42 and a pumping pump 43; the manipulator 42 is arranged on the workbench 1, and the liquid-extracting pump 43 is arranged at an execution end of the manipulator 42; the rotating assembly 41 is disposed at one side of the manipulator 42, and a clamp 7 for clamping the jig 6 is fixed to the rotating assembly 41. The liquid pumping mechanism 4 in this embodiment is similar to the structure of the second embodiment of the above inclined liquid injection mechanism 5, and the difference is only that the liquid pumping mechanism 4 adopts the liquid pumping pump 43 to pump out the first liquid in the product to be processed, and details are not repeated again. When the jig 6 for placing the product to be processed is conveyed to the liquid pumping station by the belt line 2, the jig 6 is clamped by the fixture 7, the rotating component 41 drives the fixture 7 to rotate, the manipulator 42 drives the liquid pumping pump 43 to rotate, the liquid injection port of the product is matched with the liquid inlet position of the liquid pumping pump 43, and then the first liquid in the product to be processed is pumped out from the liquid injection port of the product through the liquid pumping pump 43.
Wherein, rotating assembly 41 can set up on vertical module, can drive rotating assembly 41 and anchor clamps 7 through vertical module and remove along vertical direction to drive tool 6 and keep away from belt line 2, so that implement the rotation. Optimally, the execution end of the manipulator 42 is further provided with a positioning component 44 for positioning the liquid injection port of the product to be processed on the rotating component 41, so that the manipulator 42 can drive the liquid pump 43 to accurately find the liquid injection port for injecting liquid; the positioning assembly 44 may be implemented as a CCD camera or the like.
In detail, as shown in fig. 1, the vacuum liquid injection mechanism 3 includes a vacuum box 31, a transfer component 32, a vacuum-pumping component and a vacuum liquid injection pump, the vacuum box 31 is disposed on the worktable 1, and the vacuum box 31 is connected to the vacuum-pumping component; the transferring component 32 is arranged on one side of the vacuum box 31 and used for transferring the product to be processed between the belt line 2 and the vacuum box 31. When the jig 6 for placing the product to be processed is conveyed to the vacuum liquid injection station by the belt line 2, the vacuum box 31 is opened, the transferring component 32 clamps the jig 6 and conveys the jig into the vacuum box 31, then the vacuum box 31 is closed, the vacuum box 31 is vacuumized by the vacuumizing component, and then the first liquid is injected into the product to be processed by the vacuum liquid injection pump; after the vacuum injection is completed, the vacuum box 31 is opened, and the transferring assembly 32 clamps the jig 6 and conveys the jig to the strip line 2.
The transfer assembly 32 comprises a rack, a Y-axis assembly, a Z-axis assembly and a clamp assembly, the rack is fixed on the workbench 1, the Y-axis assembly and the Z-axis assembly are fixed on the rack and are respectively used for driving the clamp assembly to move along the Y-axis direction and the Z-axis direction, and the belt line 2 drives the jig 6 and a product to be processed in the jig 6 to move along the X-axis direction; the clamp assembly comprises a clamping jaw fixing plate and a plurality of clamps 7, and the clamps 7 are fixed on the bottom surface of the clamping jaw fixing plate and are arranged at equal intervals along the X-axis direction; the structure of the clamp 7 may be the same as that of the clamp 7, and will not be described herein. The vacuum pumping assembly can adopt the forms of a vacuum pump and a vacuum tube, and the vacuum pump is communicated with the vacuum box body 31 through the vacuum tube; the vacuum liquid injection pump can be arranged in the vacuum box body 31 and is communicated with a liquid storage bottle outside the vacuum box body 31.
Preferably, the vacuum box 31 is a drawer structure, and a plurality of jigs 6 can be placed inside the vacuum box at the same time. The vacuum box 31 is of a drawer type structure, and is convenient to open and close.
In detail, as shown in fig. 1, the belt line 2 includes two belt line bodies 21 arranged in parallel along the conveying direction, and two ends of the jig 6 are respectively located on the two belt line bodies 21; jacking components 22 are arranged at positions corresponding to the vacuum liquid injection station, the liquid pumping station and the inclined liquid injection station between the two belt line bodies 21. Two ends of the jig 6 for placing the product to be processed are respectively positioned on the two belt line bodies 21, and the jig 6 is driven to move by the synchronous movement of the two belt line bodies 21; when the jig 6 for placing the product to be processed is conveyed to the vacuum liquid injection station, the liquid extraction station and the inclined liquid injection station by the two belt line bodies 21, the jig 6 and the product to be processed are jacked up by the jacking component 22 at the corresponding position to leave the belt line bodies 21, and then are clamped by the corresponding clamp 7.
Wherein, jacking subassembly 22 includes jacking cylinder, tray roof and telescopic link, and wherein the lower extreme of jacking cylinder and telescopic link is all fixed on workstation 1, and the both sides of jacking cylinder all are provided with the telescopic link, and the expansion end of jacking cylinder and the expansion end of telescopic link all are connected with the tray roof. Optimally, a cylinder blocking assembly 23 is arranged in front of each jacking assembly 22 along the product conveying direction. When the jig 6 for placing the product to be processed is conveyed to the vacuum liquid injection station, the liquid pumping station and the inclined liquid injection station, the cylinder blocking assembly 23 extends out to prevent the jig 6 from continuously moving, and then the jig is jacked up by the jacking assembly 22. The cylinder blocks the subassembly 23 and includes stopping the piece and blockking the cylinder, blocks that the cylinder is fixed on workstation 1, and the expansion end that blocks the cylinder is fixed with and blocks the piece, drives through blockking the cylinder and blocks that the piece stretches out and can block tool 6 and remove, blocks that the cylinder drives and blocks the piece withdrawal after jacking subassembly 22 jack-up tool 6.
Optimally, the belt line 2 has two, and along direction of transfer parallel arrangement, the vacuum annotates liquid mechanism 3 the drawing liquid mechanism 4 with the slope annotates liquid mechanism 5 and all corresponds and is provided with two to improve production efficiency.
The invention also provides a liquid injection method, which comprises the following steps:
1) Placing a jig 6 for placing a product to be processed on a belt line 2, driving the jig 6 to move to a vacuum liquid injection station by the belt line 2, jacking the jig 6 by a jacking component 22, clamping the jig 6 by a transfer component 32 and sending the jig to a vacuum box body 31, closing the vacuum box body 31, vacuumizing the vacuum box body 31, and injecting a first liquid into the product to be processed by a vacuum liquid injection pump; after the vacuum liquid injection is finished, opening the vacuum box body 31, clamping the jig 6 by the transfer assembly 32 and conveying the jig to the belt line 2;
2) The belt line 2 drives the jig 6 to continuously move to the liquid pumping station, the jacking component 22 jacks up the jig 6, the rotating component 41 drives the clamp 7 to clamp the jig 6 and rotate, the manipulator 42 drives the liquid pumping pump 43 to rotate, the liquid pumping pump 43 is matched with the position of a liquid injection port of a product, and the liquid pumping pump 43 pumps out a first liquid in the product to be processed; after the liquid pumping is finished, the rotating component 41 drives the clamp 7 to send the jig 6 to the belt line 2;
3) The belt line 2 drives the jig 6 to continuously move to the inclined liquid injection station, the jacking component 22 jacks up the jig 6, the jig clamping component 53 clamps the jig 6 and moves upwards, the rotating platform 55 drives the jig clamping component 53, the three-axis transfer component 52 and the inclined liquid injection pump 54 to rotate on the vertical surface, the jig 6 is rotated until the liquid injection port of the product inclines, the three-axis transfer component 52 adjusts the position of the inclined liquid injection pump 54 to enable the inclined liquid injection pump 54 to be matched with the position of the liquid injection port of the product, and the inclined liquid injection pump 54 injects a second liquid into the product to be processed in an inclined manner; after the inclined injection is completed, the rotating table 55 and the jig clamping assembly 53 convey the jig 6 to the belt line 2, and then the next process is performed;
or the belt line 2 drives the jig 6 to continuously move to the inclined liquid injection station, the jacking component 22 jacks up the jig 6, the rotating component drives the clamp 7 to clamp the jig 6 and rotate until the liquid injection port of the product inclines, the manipulator drives the inclined liquid injection pump 54 to rotate, the inclined liquid injection pump 54 is matched with the position of the liquid injection port of the product, and the inclined liquid injection pump 54 injects a second liquid into the product to be processed in an inclined manner; after the inclined liquid injection is finished, the rotating assembly drives the clamp 7 to convey the jig 6 to the belt line 2, and then the next procedure is carried out.
Optimally, after the step 2) and before the step 3), the belt line 2 drives the jig 6 to continuously move to the air blowing station, the air blowing mechanism blows air into the liquid injection pore channel of the product to be processed through the product liquid injection port, the first liquid is blown out together with impurities and the like, and the influence of bubbles generated when the product to be processed is injected into the second liquid on the quality of the product is avoided.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.
Claims (10)
1. A priming device which characterized in that: comprises a workbench, a belt line, a vacuum liquid injection mechanism, a liquid pumping mechanism and an inclined liquid injection mechanism; the belt line is horizontally arranged on the workbench and used for transferring a jig for placing a product to be processed; a vacuum liquid injection station, a liquid extraction station and an inclined liquid injection station are sequentially arranged on the workbench along the conveying direction of the belt line; the vacuum liquid injection mechanism is arranged on the vacuum liquid injection station and is used for injecting first liquid into a product to be processed in a vacuum manner; the liquid pumping mechanism is arranged on the liquid pumping station and is used for pumping out first liquid in a product to be processed; the inclined liquid injection mechanism is arranged on the inclined liquid injection station and is used for obliquely injecting second liquid into the product to be processed.
2. The priming device of claim 1, wherein: and a blowing station is arranged between the vacuum liquid injection station and the liquid pumping station, and a blowing mechanism is arranged on the blowing station and blows air into a liquid injection pore channel in a product to be processed.
3. The priming device of claim 1, wherein: the inclined liquid injection mechanism comprises a bottom plate, a three-axis transfer component, a jig clamping component, an inclined liquid injection pump, a rotating table and a base, wherein the base is fixed on the workbench, the rotating table is mounted on the base, and the bottom plate is fixed with a rotating shaft of the rotating table; the three-shaft transferring component and the jig clamping component are both arranged on the bottom plate, and the inclined liquid injection pump is arranged on the three-shaft transferring component.
4. The priming device of claim 1, wherein: the liquid pumping mechanism/the inclined liquid injection mechanism comprises a liquid pumping pump/an inclined liquid injection pump, a rotating assembly, a clamp and a manipulator; the manipulator is arranged on the workbench, and the liquid pump/inclined liquid injection pump is arranged at the execution end of the manipulator; the rotating assembly is arranged on one side of the manipulator, and a clamp used for clamping the jig is fixed on the rotating assembly.
5. The priming device of claim 1, wherein: the vacuum liquid injection mechanism comprises a vacuum box body, a transfer component, a vacuumizing component and a vacuum liquid injection pump, wherein the vacuum box body is arranged on the workbench and is connected with the vacuumizing component; move and carry the subassembly set up in one side of vacuum box is used for the belt line with transport between the vacuum box and wait to process the product.
6. The priming device of claim 5, wherein: the vacuum box body is of a drawer type structure, and a plurality of jigs can be placed inside the vacuum box body at the same time.
7. The priming device of claim 1, wherein: the belt line comprises two belt line bodies which are arranged in parallel along the conveying direction, and two ends of the jig are respectively positioned on the two belt line bodies; jacking components are arranged at positions between the two belt line bodies, corresponding to the vacuum liquid injection station, the liquid pumping station and the inclined liquid injection station.
8. The priming device of claim 7, wherein: and a cylinder blocking assembly is arranged in front of each jacking assembly along the product conveying direction.
9. The priming device of claim 1, wherein: two belt lines are arranged in parallel; the vacuum liquid injection mechanism, the liquid pumping mechanism and the inclined liquid injection mechanism are correspondingly provided with two.
10. The liquid injection method is characterized by comprising the following steps:
1) Placing a jig for placing a product to be processed on a belt line, driving the jig to move to a vacuum liquid injection station by the belt line, jacking the jig by a jacking assembly, clamping the jig by a transferring assembly and conveying the jig into a vacuum box body, closing the vacuum box body, vacuumizing the vacuum box body, and injecting a first liquid into the product to be processed by a vacuum liquid injection pump; after the vacuum liquid injection is finished, opening the vacuum box body, and transferring the assembly clamping jig to a belt line;
2) The belt line drives the jig to continuously move to a liquid pumping station, the jacking assembly jacks up the jig, the rotating assembly drives the clamp to clamp the jig and rotate, the manipulator drives the liquid pumping pump to rotate, the position of the liquid pumping pump is matched with the position of a liquid injection port of a product, and the liquid pumping pump pumps out a first liquid in the product to be processed; after the liquid pumping is finished, the rotating assembly drives the clamp to send the jig to the strip line;
3) The belt line drives the jig to continuously move to the inclined liquid injection station, the jacking assembly jacks up the jig, the jig clamping assembly clamps the jig and moves upwards, the rotary table drives the jig clamping assembly, the three-axis transfer assembly and the inclined liquid injection pump to rotate on the vertical surface, the jig is rotated to incline the product liquid injection port, the three-axis transfer assembly adjusts the position of the inclined liquid injection pump to enable the inclined liquid injection pump to be matched with the position of the product liquid injection port, and the inclined liquid injection pump injects a second liquid into a product to be processed in an inclined mode; after the inclined liquid injection is finished, the rotating table and the jig clamping assembly convey the jig to the belt line, and then the next procedure is carried out;
or the belt line drives the jig to continuously move to the inclined liquid injection station, the jacking assembly jacks up the jig, the rotating assembly drives the clamp to clamp the jig and rotates until the liquid injection port of the product inclines, the manipulator drives the inclined liquid injection pump to rotate, the inclined liquid injection pump is matched with the position of the liquid injection port of the product, and the inclined liquid injection pump injects a second liquid into the product to be processed in an inclined manner; after the inclined liquid injection is finished, the rotating assembly drives the clamp to convey the jig to a belt line, and then the next procedure is carried out.
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| Publication number | Publication date |
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| CN115258219B (en) | 2023-11-14 |
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