CN210588058U - Automatic assembling equipment - Google Patents
Automatic assembling equipment Download PDFInfo
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- CN210588058U CN210588058U CN201921168450.6U CN201921168450U CN210588058U CN 210588058 U CN210588058 U CN 210588058U CN 201921168450 U CN201921168450 U CN 201921168450U CN 210588058 U CN210588058 U CN 210588058U
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Abstract
The utility model discloses an automatic equipment, include: the device comprises a first feeding unit, a second feeding unit, a first assembling unit, a third feeding unit, a fourth feeding unit and a second assembling unit. In this way, the utility model relates to an automatic equipment utilizes full-automatic equipment to assemble and process product and spare part, has practiced thrift the manpower, has improved work efficiency, has reduced manufacturing cost, has improved the precision of equipment with processing simultaneously, improves the quality of product, has reduced the danger coefficient.
Description
Technical Field
The utility model relates to an equipment field especially relates to an automatic equipment.
Background
Present product HULL is carrying out PIN, light guide plate and power key's equipment and processing work and is mostly manual operation, not only can cause the condition that speed is slow, inefficiency like this, and the equipment quality of manual assembly processing is unstable moreover, and the danger coefficient is also than higher, so need satisfy the equipment that requires more.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides an automatic equipment, has advantages such as reliable performance height, location accuracy, compact structure, work efficiency height, has extensive market prospect in equipment's application and popularization simultaneously.
In order to solve the technical problem, the utility model discloses a technical scheme be:
there is provided an automatic assembly apparatus, comprising: a first feeding unit, a second feeding unit, a first assembling unit, a third feeding unit, a fourth feeding unit and a second assembling unit,
the first supply unit: feeding and discharging the product tray, and conveying the product to be processed to a first assembly unit; the third feeding unit and the fourth feeding unit are used for feeding and discharging parts to be assembled; the first assembly unit: fixing a product to be processed, and assembling the product to be processed and a part to be processed; the second assembly unit: and acquiring the product assembled in the first assembling unit, and assembling and processing the product and the parts to be processed in the third feeding unit and the fourth feeding unit.
In a preferred embodiment of the present invention, the first feeding unit includes a product tray lifting unit, a transferring unit, and a loading unit, the product tray lifting unit is disposed in the first frame, the transferring unit and the loading unit are disposed on the first frame.
In a preferred embodiment of the present invention, the product tray lifting unit includes a guiding post, a tray, a lifting motor, and a bracket, the guiding post is disposed in the first frame, the bracket for carrying the tray is movably connected to the guiding post, the lifting motor drives the bracket to move up and down along the guiding post, and a sensor for detecting whether the product tray is in place is disposed on the first frame;
the moving and carrying unit comprises a first support, a tray sucker, a movable rail, a supporting claw, a driving cylinder and a sucker frame, wherein the movable rail is arranged on the support, the driving cylinder drives the sucker frame to move back and forth along the movable rail, the tray sucker is arranged on the sucker frame, and the supporting claw is movably arranged on the bottom surface of the support;
the feeding unit comprises a second support, a material taking frame, a material taking jig and a material taking sucker, the second support is arranged on the first rack, the material taking jig moves up and down on the material taking frame, the material taking sucker is arranged in the material taking jig, the material taking frame moves horizontally and back and forth on the second support, and the material taking frame is connected with a driving device which drives the material taking frame to move back and forth and move left and right respectively.
In a preferred embodiment of the present invention, the first assembly unit includes a second feeding unit, a transfer unit, an insertion unit, and a press-fitting unit, and the transfer unit is disposed between the insertion unit and the press-fitting unit.
In a preferred embodiment of the present invention, the transfer unit includes a guide rail, a middle rotary seat, a fixing seat, and a needle seat, the middle rotary seat moves back and forth on the guide rail, and the needle seat and the fixing seat matched with the product are disposed on the middle rotary seat;
the plug-in mounting unit comprises a vertical frame, a first moving frame, a second moving frame and a material suction nozzle, wherein a horizontal driving device drives the first moving frame to horizontally move back and forth on the vertical frame, a lifting driving device is arranged on the first moving frame and drives the second moving frame to move up and down, and the material suction nozzle is arranged on the second moving frame;
the press-fitting unit comprises a press-fitting frame and a press plate, the press-fitting frame is arranged above the guide rail, the press plate moves up and down on the press-fitting frame, and a press groove matched with a product structure is formed in the bottom of the press plate.
In a preferred embodiment of the present invention, the third feeding unit comprises a feeding bin, a discharging bin, a tray lifting unit, a conveyor belt, and a limiting unit,
the material loading bin and the material unloading bin are arranged above the conveyor belt which drives the material loading tray to move back and forth, a channel allowing the material loading tray to pass through is arranged between the bin and the conveyor belt, the tray lifting unit is used for lifting the material loading tray and is connected with the material loading bin, the limiting unit used for preventing the material loading tray from entering the channel is arranged in the material unloading bin, and the jacking unit matched with the limiting unit is arranged below the material loading bin and the material unloading bin.
In a preferred embodiment of the present invention, the tray lifting unit, which is loaded in cooperation with the jacking unit, includes a lifting plate and a driving cylinder for driving the lifting plate to move back and forth;
the limiting unit comprises a limiting frame, a spring and a clamping jaw, the bottom of the clamping jaw is rotatably connected with the limiting frame, and the spring is arranged between the upper portion of the clamping jaw and the limiting frame.
In a preferred embodiment of the present invention, the third supply unit has the same structure as the fourth supply unit.
In a preferred embodiment of the present invention, the second assembly unit includes a fourth frame, a material taking manipulator, a turnover unit, a turntable jig, a material pushing unit, a fixing unit, and a hot melting unit, wherein the material taking manipulator, the turnover unit, the turntable, and the hot melting unit are disposed in the fourth frame for placing a product, the turntable jig is disposed on the turntable, the material pushing unit drives the turntable jig to open and close, and the fixing unit is movably connected to the turntable jig.
In a preferred embodiment of the present invention, the turning unit includes a turning frame, a connecting frame, a vertical cylinder, a fixing frame, and a clamping jaw, the connecting frame horizontally moves back and forth on the turning frame, the connecting frame is provided with the vertical cylinder for driving the fixing frame to move up and down, and the fixing frame is provided with a rotary cylinder for driving the clamping jaw to rotate;
the turntable jig comprises a jig seat, a pressing plate, a pressing block, a rotating shaft and a spring, wherein the pressing plate is movably arranged on the side wall of the jig seat through the rotating shaft, the spring is arranged between one end of the pressing plate and the jig seat, and the pressing block for pressing a product is connected to the other end of the pressing plate;
the pushing unit comprises a pushing claw and a pushing cylinder for driving the pushing claw to move back and forth, and the pushing claw drives the pushing claw to rotate around a rotating shaft;
the fixing unit comprises a fixing base, a connecting plate and a flexible pressing block, the connecting plate moves up and down on the fixing base, and the flexible pressing block is arranged on the bottom surface of one end of the connecting plate;
the hot melting unit comprises a base, a hot melting frame and a hot melting head, wherein a driving device for driving the hot melting frame to move back and forth and up and down is arranged on the base, and the hot melting head is arranged on the hot melting frame.
The utility model has the advantages that: the full-automatic equipment is utilized to assemble and process products and parts, so that the labor is saved, the working efficiency is improved, the production cost is reduced, the assembling and processing precision is improved, and the product quality is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive work, wherein:
fig. 1 is a schematic flow chart of product assembly in a preferred embodiment of an automatic assembly apparatus of the present invention;
fig. 2 is a schematic overall structure diagram of a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 3 is a schematic structural diagram of a first feeding unit and a first assembling unit in an automatic assembling apparatus according to the present invention;
fig. 4 is a schematic structural view of a tray lifting unit in a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 5 is a schematic structural view of a transfer unit in a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 6 is a schematic structural diagram of a feeding unit in a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 7 is a schematic structural diagram of a first assembling unit in a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 8 is a schematic structural diagram of a transfer unit in a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 9 is a schematic structural view of a third feeding unit in a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 10 is a schematic top view of the second assembling unit in a preferred embodiment of the automatic assembling apparatus of the present invention;
fig. 11 is a schematic perspective view of a second assembling unit in a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 12 is a schematic structural view of a turning unit in a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 13 is a schematic structural view of a turntable jig and a fixing unit according to a preferred embodiment of the automatic assembling apparatus of the present invention;
fig. 14 is a schematic structural view of a heat melting unit in a preferred embodiment of an automatic assembling apparatus according to the present invention;
fig. 15 is a schematic structural diagram of a material pushing unit in a preferred embodiment of an automatic assembling apparatus according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-15, an embodiment of the present invention includes:
an automatic assembly device sequentially assembles parts PIN98, a light guide plate 97 and a power key 96 on a HULL99, and then carries out hot melting on the assembled product. The device mainly comprises a first feeding unit, a second feeding unit, a first assembling unit, a third feeding unit, a fourth feeding unit and a second assembling unit.
The first feed unit (product feed unit) 1: and feeding and discharging the product tray, and conveying the product to be processed to the first assembly unit.
The first assembling unit (PIN-in unit) 2: and fixing the product to be processed, and assembling the product to be processed and the PIN.
The second feed unit (PIN feed unit) 3: a part PIN is provided.
The third supply unit (light guide plate supply unit) 4: a light guide plate is provided.
The fourth supply unit (power key supply unit) 5: a component power key is provided.
The second assembling unit 6: and acquiring the product assembled in the first assembly unit, sequentially assembling the product with the light guide plate and the power key, and carrying out hot melting processing on the product.
1) Product supply unit 1
The product feeding unit comprises a product tray lifting unit, a transferring unit 11 and a loading unit 12, the transferring unit and the loading unit are arranged on a first rack 13, the transferring unit is arranged above the product tray lifting unit, and the loading unit is arranged above the transferring unit. Be provided with full TRAY position and empty TRAY position in the first frame, product TRAY lift unit sets up in full TRAY position (full material level) and empty TRAY position (empty material level), the product in the product TRAY that the material loading unit will be on full material level is taken out and is delivered to dress PIN unit, it takes to empty material level to move the TRAY that the unit will be full empty on the material level.
The product tray lifting unit comprises a guide post 101, a product tray 102 used for placing a product, a lifting motor 103 and a bracket 104, wherein the guide post is arranged in the first rack and used for bearing the tray, the bracket is movably connected with the guide post, and the lifting motor drives the bracket to move up and down along the guide post.
The transfer unit 11 comprises a first support 110, a tray chuck 111, a movable rail 112, a supporting claw 113, a driving cylinder 114 and a chuck frame 115, the first support is arranged on the first rack, the movable rail is arranged on the first support, the driving cylinder drives the chuck frame to move back and forth along the movable rail, the tray chuck is arranged on the chuck frame, the supporting claw is movably arranged on the bottom surface of the support, and a driving device for driving the supporting claw to move back and forth is connected to the supporting claw.
The feeding unit 12 comprises a second support 120, a movable frame 121, a material taking frame 123, a material taking jig 124 and a material taking sucker, the second support is arranged on the first rack, guide rails are arranged on the second support, the movable frame and the material taking frame, an X-axis driving device (servo motor) drives the material taking frame to move left and right on the movable frame, a Y-axis driving device (servo motor) drives the material taking jig to move up and down on the material taking frame, a Z-axis driving device (servo motor) drives the movable frame to move back and forth on the second support, the material taking sucker is arranged in the material taking jig, and the driving device drives the movable frame, the material taking frame and the material taking jig to move through a synchronous belt. Get material tool and be the profile modeling tool, its bottom surface is provided with two and product structure matched with grooves, and a groove adsorbs a product, the top in groove is provided with gets the material sucking disc, improves the efficiency that the product absorbs, prevents the product slippage.
When in use, a user firstly puts the full product tray in the full material level, the lifting unit in the full material level drives the full product tray to rise until the sensor detects that the tray is in place (only the tray positioned at the top is detected), at this time, the lifting unit is kept still, the feeding unit is started to enable the material taking jig to move right above the product, then the material taking jig descends and the material taking sucker is opened to absorb the product into the material taking jig, then the movable frame is moved to send the product to the PIN loading unit, when all the products in the tray are taken away, then the tray sucker is started to adsorb the empty tray on the full material level, then the empty tray is conveyed to the empty material level, the lifting device in the empty material level is started to descend, the tray storage device is used for storing empty trays, and after a certain amount of trays exist, the empty trays in the empty material level are all taken out, so that the accuracy and the efficiency of loading and unloading are improved. When only one full-material tray is arranged on the lifting unit, the supporting claw is pushed out to support the last tray, and the lifting unit descends to change materials, so that the material can be changed while the material taking jig takes materials, and the working efficiency is improved.
2) PIN supply unit 3
The second feed unit adopts vibration dish, permutation machine, and the bottom of permutation machine is provided with the drive arrangement who drives its seesaw, the vibration dish is arranged PIN according to order in proper order and is sent to the discharge gate, and permutation machine backward movement receives the PIN that the vibration dish conveyed out, then arranges the rotation with PIN for permutation machine can carry two vertical ascending PINs in proper order, moves forward at last, makes the cartridge unit can conveniently acquire PIN more.
3) PIN installation unit 2
The PIN loading unit comprises a second rack 20, a transfer unit, a plug-in unit 22 and a press-fitting unit 23, wherein the transfer unit, the plug-in unit and the press-fitting unit are arranged on the second rack, and the transfer unit is arranged between the plug-in unit and the press-fitting unit.
Transfer unit 21 includes guide rail 210, well swivel mount 211, fixing base 212, and drive arrangement drives well swivel mount is in back and forth movement on the guide rail, the fixing base set up in well swivel mount's top, the fixing base include with the fixed tool 213 of product structure matched with profile modeling, the fixed tool of profile modeling cooperates fixed product and makes the needle file aim at the dress PIN position on the product, when getting the material tool and putting the product on transfer unit, the fixed tool of profile modeling is directly inserted in the product, the cartridge subassembly with PIN disect insertion to the needle file, can prevent effectively that the product from rocking, improve stability, and can let product and PIN can be more accurate, quick alignment and installation, improve the accuracy of equipment.
The inserting unit 22 comprises a vertical frame 220, a first moving frame 221, a second moving frame 222 and a material suction nozzle 223, wherein a horizontal driving device drives the first moving frame to horizontally move back and forth on the vertical frame, a lifting driving device is arranged on the first moving frame and drives the second moving frame to move up and down, and one or more material suction nozzles are arranged on the second moving frame.
The press-fitting unit 23 comprises a press-fitting frame 230 and a press plate 231, the press-fitting frame is arranged above the guide rail and is movably connected with the press-fitting frame through a guide pillar, the lifting cylinder is arranged on the press-fitting frame and drives the press plate to move up and down, so that the press plate can be prevented from generating position deviation in the movement process, the press-fitting precision and efficiency are improved, a press groove matched with a product structure is formed in the bottom of the press plate, the press plate can press the PIN into the product more quickly and better according to the structure of the product, and the condition that the PIN is exposed due to the fact that the press plate is not attached to the product is prevented.
When the automatic feeding device is used, the suction nozzle moves horizontally to the upper side of the PIN feeding unit, then descends and sucks PIN (PIN keeps in a vertical state), then moves back the transfer unit, the suction nozzle descends and inserts the PIN into the needle seat (the upper portion of the PIN exposes the needle seat), the feeding unit conveys a product onto the transfer unit, the product is fixed on the fixing seat by the profiling fixing jig, the PIN is inserted into the product at the moment, then the transfer unit moves to the position below the press-mounting unit, the pressing plate descends and presses the PIN into the product completely, and finally the transfer unit continues to advance until the product is taken away by the second assembling unit and then returns to the position of the plug-in unit.
4) Light guide plate feeding unit 4
The third feeding unit comprises a third frame 41, a feeding bin 42, a discharging bin 43, a tray lifting unit 44, a jacking unit, a conveyor belt 45, a limiting unit 46, a feeding tray for placing a light guide plate/power key, and a pressing frame 47.
Be provided with full TRAY position, empty TRAY position in the third frame and get the material level, empty TRAY position sets up to be full TRAY position and gets between the material level, the material loading feed bin set up in full TRAY position, the unloading feed bin set up in empty TRAY position, the jacking unit set up in full TRAY position, empty TRAY position and get the material level in, be connected with servo motor the conveyer belt runs through full TRAY position, empty TRAY position and gets the material level, the pressure frame set up in get on the material level.
The feeding bin, the discharging bin and the pressing frame are arranged above the conveyor belt which drives the feeding tray to move back and forth, and a channel allowing the feeding tray to pass through is arranged between the feeding bin, the discharging bin, the pressing frame and the conveyor belt. The tray lifting unit is connected with the feeding bin, a limiting unit for preventing the feeding tray from entering a channel is arranged in the discharging bin, the feeding bin, the discharging bin and the lower portion of the pressing frame are sequentially provided with a first jacking unit, a second jacking unit and a third jacking unit, and the three jacking units are identical in structure.
The tray lifting unit 44 comprises a lifting plate 440 and a driving cylinder 441, a through hole is formed in the bottom of the side wall of the feeding bin, the driving cylinder drives the lifting plate to move back and forth in the through hole, and a step used for being inserted between two feeding trays is formed in the lifting plate, so that the lifting plate can move conveniently, the trays can be separated more quickly, and feeding efficiency is improved.
The jacking unit comprises a jacking cylinder 48 and a jacking plate 49, and the jacking cylinder drives the jacking plate to move up and down so as to push the feeding tray to move upwards.
The limiting unit 46 comprises a limiting frame 460, a spring 461 and a clamping jaw 462, a movable hole is formed in the bottom of the side wall of the blanking bin, the clamping jaw is movably arranged in the movable hole, the bottom of the clamping jaw is rotatably connected with the limiting frame through a connecting rod, and the spring is arranged between the upper portion of the clamping jaw and the limiting frame.
At the full TRAY position, firstly lifting a first jacking unit, then placing a plurality of full-loading TRAYs in a loading bin (10 TRAY), and jacking all the loading TRAYs by the first jacking unit so as to prevent the loading TRAYs from being pressed on a conveyor belt; when feeding, the first jacking unit descends by the thickness of one feeding tray, and then the lifting plate extends out and supports the last but one or more feeding trays, so that the jacking unit only drives the lowest tray to descend to the conveying belt in the channel; the servo motor is started and drives the conveyor belt to convey the feeding tray to the material taking position through the channel; when the feeding tray reaches the material taking position, the third jacking unit drives the feeding tray to ascend until the jacking unit is matched with the pressing frame to fix the feeding tray, and at the moment, the manipulator starts to take materials; when the parts in the feeding TRAY on the material taking position are taken out, the servo motor runs reversely to drive the conveyor belt to convey the TRAY on the material taking position to the empty TRAY position; after the material loading TRAY reaches empty TRAY position, jacking unit starts and upwards lifts empty TRAY, and the jack catch is outwards passed by the TRAY, and the spring atress is compressed, and until empty TRAY moves to the jack catch top, the jack catch descends in-process spring and extends gradually to promote jack catch inward movement, empty TRAY just is held in the palm in the top of passageway by the jack catch like this, after the blanking feed bin was received the TRAY fully, takes out the TRAY again.
5) Power key supply unit 5
The power key feeding unit is arranged beside the light guide plate feeding unit, and the specific structure of the power key feeding unit is the same as that of the light guide plate feeding unit.
6) Second assembling unit 6
The second assembling unit 6 comprises a fourth rack 60, a material taking manipulator, a turning unit 63, a turntable jig 64, a material pushing unit 68, a fixing unit 65 and a hot melting unit 66.
The fourth frame is last to have set gradually upset material loading station, light guide plate equipment station, power key equipment station, right side hot melt station, left hot melt station, unloading station, the upset unit set up in on the upset material loading station for snatch and install the first manipulator 60 on the product with the light guide plate set up in on the light guide plate equipment station, be used for snatch and install the second manipulator 62 on the product with the power key set up in power key equipment station, carry out the first hot melt unit of hot melt to the component product right side and set up on right hot melt station, carry out the hot melt to the component product left side and go on the hot melt left side hot melt station of second hot melt unit.
The turntables comprise a large turnplate 67 and a small turnplate 69, the large turnplate is arranged on the outer ring of the small turnplate and connected with a movable part on the cam divider, and the small turnplate is connected with a fixed part on the cam divider, so that the small turnplate is fixed on the fourth rack, and the large turnplate can rotate.
The rotary disc jig used for fixing the products is arranged on the large rotary disc, the number of the rotary disc jig on the large rotary disc is larger than or equal to that of the processing stations, so that all stations can assemble and process different products simultaneously, the working efficiency is improved, the material pushing unit drives the rotary disc jig to open and close, and the material pushing unit is only arranged on the overturning feeding station and the blanking station. The small turntables in the light guide plate assembling station, the power key assembling station, the right hot melting station and the left hot melting station are respectively provided with one fixing unit, and the fixing units are matched with the turntable jig to fix a product, so that the processing precision is improved.
The turning unit 63 includes a turning frame 630, a horizontal guide rail 631, a horizontal cylinder (e.g., a rodless cylinder) 632, a connecting frame 633, a vertical cylinder (e.g., a mini cylinder) 634, a vertical guide pillar 635, a fixing frame 636, and a clamping jaw 637, the turning frame is disposed on the fourth frame, the horizontal guide rail is disposed on the upper portion of the turning frame, the horizontal cylinder drives the connecting frame to move back and forth on the horizontal guide rail, the vertical cylinder is disposed on the connecting frame, the fixing frame passes through the vertical guide pillar and is movably connected with the connecting frame, the vertical cylinder drives the fixing frame to move up and down along the vertical guide pillar, and the fixing frame is provided with a finger cylinder for driving the clamping jaw to open and close and a rotary cylinder for driving the clamping jaw to.
The rodless cylinder drives the product clamping jaw to move left and right on the horizontal guide rail, the mini cylinder drives the product clamping jaw to move up and down along the vertical guide pillar, and the rotary cylinder rotates the clamping jaw; the rodless cylinder moves to the right, the product clamping jaw reaches the upper part of a product, the finger cylinder opens, the mini cylinder drives the product clamping jaw to descend to the product grade, the finger cylinder closes, and the HULL is clamped (the end face of the HULL faces horizontally downwards); mini cylinder rises, and revolving cylinder is rotatory 90 degrees (the vertical outside of HULL terminal surface this moment) with the product clamping jaw, and rodless cylinder takes the product clamping jaw to 1 top of carousel station, and mini cylinder descends, puts HULL to carousel station 1's carousel subassembly in.
The turntable jig 64 comprises a jig base 640, a pressing plate 641, a pressing block, a rotating shaft 642 and a spring, wherein the pressing plate is movably arranged on the side wall of the jig base through the rotating shaft, a first guide inclined plane is arranged at the front end of the pressing plate, the spring (the bottom of the spring can be arranged in a fixing hole in the side wall of the jig base) is arranged between the front end of the pressing plate and the jig base, the pressing block for pressing a product is connected to the rear end of the pressing plate, a movable hole 643 is arranged in the side wall of the jig base, and the pressing block moves back and forth in the movable hole.
The material pushing unit 68 comprises a pushing claw 690 and a material pushing cylinder 691 for driving the pushing claw to move back and forth, a second guide inclined plane matched with the first guide inclined plane is arranged on the inner side of the pushing claw, and the pushing claw drives the pushing claw to rotate around a rotating shaft.
When a product is to be placed into the jig, the pushing cylinder pushes the pushing claw to move forward, the second guide inclined plane is in contact with the first guide inclined plane and presses the front end of the pressing plate downwards (the front end presses the spring), and the front end of the pressing plate tilts to enable the pressing block to move outwards; after a product is put in, the pushing cylinder pulls the push claw backwards, so that the front end of the pressing plate is jacked up by the spring, and meanwhile, the rear end of the pressing plate drives the pressing block to move inwards to press the product.
The fixing unit 65 comprises a fixing base 650, an adjusting cylinder 651, a connecting plate 652 and a flexible pressing block (sponge) 653, wherein the fixing base is arranged on the small turntable, the adjusting cylinder is arranged on the fixing base and drives the connecting plate to move up and down, the adjusting cylinder is connected with an adjusting valve for controlling the pressure of the cylinder after the cylinder descends, and the sponge is arranged on the bottom surface of one end of the connecting plate.
When the carousel tool that is equipped with HULL changes light guide plate equipment station, power key equipment station, right side hot melt station, left hot melt station, the cylinder drives connecting plate and sponge decline, pushes down HULL's upper portion to fixed HULL.
When the product that needs hot melt processing rotated right hot melt station, left hot melt station, the translation cylinder drove first support body and moves forward for during the hot melt frame inserted HULL, hot melt head reachd the position top of waiting to heat this moment, the lift cylinder drove first support body and descends to make hot melt head and product contact heat.
When the second assembly unit works (taking a rotary table fixture as an example), the turnover mechanism sucks the HULL from the transfer fixture, rotates 90 degrees and puts the HULL to the rotary table assembly; rotating the turntable, pressing the HULL by a pressing mechanism in the light guide plate assembling station, sucking the power key from the feeding machine by a first manipulator, and putting the power key into the HULL in the turntable assembly; the rotating disc rotates, a pressing mechanism in a power key assembly station presses the HULL tightly, and the second mechanical arm sucks the light guide plate from the feeding machine and puts the light guide plate into the HULL in the rotating disc assembly; rotating the rotary table, pressing the HULL by a pressing mechanism in the right hot melting station, and heating the right assembled finished product by the hot melting assembly; rotating the rotary table, pressing the HULL by a pressing mechanism in the left hot melting station, and heating the left assembled finished product by the hot melting assembly; and rotating the turntable to take away the finished product after hot melting in the blanking station.
The utility model relates to an automatic equipment's beneficial effect is: the full-automatic equipment is utilized to assemble and process products and parts, so that the labor is saved, the working efficiency is improved, the production cost is reduced, the assembling and processing precision is improved, the product quality is improved, and the danger coefficient of the assembling and processing is reduced.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made by the content of the specification of the present invention, or directly or indirectly applied to other related technical fields, all included in the same way in the patent protection scope of the present invention.
Claims (10)
1. An automatic assembly apparatus, comprising: a first feeding unit, a second feeding unit, a first assembling unit, a third feeding unit, a fourth feeding unit and a second assembling unit,
the first supply unit: feeding and discharging the product tray, and conveying the product to be processed to a first assembly unit; the third feeding unit and the fourth feeding unit are used for feeding and discharging parts to be assembled; the first assembly unit: fixing a product to be processed, and assembling the product to be processed and a part to be processed; the second assembly unit: and acquiring the product assembled in the first assembling unit, and assembling and processing the product and the parts to be processed in the third feeding unit and the fourth feeding unit.
2. The automatic assembling equipment of claim 1, wherein the first feeding unit comprises a product tray lifting unit, a transferring unit and a loading unit, the product tray lifting unit is disposed in the first frame, and the transferring unit and the loading unit are disposed on the first frame.
3. The automatic assembling equipment of claim 2, wherein the product tray lifting unit comprises a guide post, a tray, a lifting motor and a bracket, the guide post is arranged in the first frame, the bracket for bearing the tray is movably connected with the guide post, the lifting motor drives the bracket to move up and down along the guide post, and a sensor for detecting whether the product tray is in place is arranged on the first frame;
the moving and carrying unit comprises a first support, a tray sucker, a movable rail, a supporting claw, a driving cylinder and a sucker frame, wherein the movable rail is arranged on the support, the driving cylinder drives the sucker frame to move back and forth along the movable rail, the tray sucker is arranged on the sucker frame, and the supporting claw is movably arranged on the bottom surface of the support;
the feeding unit comprises a second support, a material taking frame, a material taking jig and a material taking sucker, the second support is arranged on the first rack, the material taking jig moves up and down on the material taking frame, the material taking sucker is arranged in the material taking jig, the material taking frame moves horizontally and back and forth on the second support, and the material taking frame is connected with a driving device which drives the material taking frame to move back and forth and move left and right respectively.
4. The automatic assembling equipment of claim 1, wherein the first assembling unit comprises a second feeding unit, a transferring unit, a mounting unit and a press-fitting unit, and the transferring unit is arranged between the mounting unit and the press-fitting unit.
5. An automatic assembly device according to claim 4,
the transfer unit comprises a guide rail, a middle rotary seat, a fixed seat and a needle seat, the middle rotary seat moves back and forth on the guide rail, and the needle seat and the fixed seat matched with a product are arranged on the middle rotary seat;
the plug-in mounting unit comprises a vertical frame, a first moving frame, a second moving frame and a material suction nozzle, wherein a horizontal driving device drives the first moving frame to horizontally move back and forth on the vertical frame, a lifting driving device is arranged on the first moving frame and drives the second moving frame to move up and down, and the material suction nozzle is arranged on the second moving frame;
the press-fitting unit comprises a press-fitting frame and a press plate, the press-fitting frame is arranged above the guide rail, the press plate moves up and down on the press-fitting frame, and a press groove matched with a product structure is formed in the bottom of the press plate.
6. The automatic assembling equipment of claim 1, wherein the third feeding unit comprises a feeding bin, a discharging bin, a tray lifting unit, a conveyor belt, and a limiting unit,
the material loading bin and the material unloading bin are arranged above the conveyor belt which drives the material loading tray to move back and forth, a channel allowing the material loading tray to pass through is arranged between the bin and the conveyor belt, the tray lifting unit is used for lifting the material loading tray and is connected with the material loading bin, the limiting unit used for preventing the material loading tray from entering the channel is arranged in the material unloading bin, and the jacking unit matched with the limiting unit is arranged below the material loading bin and the material unloading bin.
7. An automatic assembly apparatus according to claim 6,
the tray lifting unit matched with the jacking unit for loading comprises a lifting plate and a driving cylinder for driving the lifting plate to move back and forth;
the limiting unit comprises a limiting frame, a spring and a clamping jaw, the bottom of the clamping jaw is rotatably connected with the limiting frame, and the spring is arranged between the upper portion of the clamping jaw and the limiting frame.
8. The automatic assembling apparatus of claim 7, wherein said third supply unit has the same structure as said fourth supply unit.
9. The automatic assembling equipment of claim 1, wherein the second assembling unit comprises a fourth frame, a material taking manipulator, a turning unit, a turntable jig, a material pushing unit, a fixing unit and a hot melting unit, the material taking manipulator, the turning unit, the turntable and the hot melting unit are arranged on the fourth frame, the turntable jig for placing products is arranged on the turntable, the material pushing unit drives the turntable jig to open and close, and the fixing unit is movably connected with the turntable jig.
10. The automatic assembly device of claim 9,
the overturning unit comprises an overturning frame, a connecting frame, a vertical cylinder, a fixing frame and a clamping jaw, wherein the connecting frame horizontally moves back and forth on the overturning frame, the vertical cylinder for driving the fixing frame to move up and down is arranged on the connecting frame, and a rotating cylinder for driving the clamping jaw to rotate is arranged on the fixing frame;
the turntable jig comprises a jig seat, a pressing plate, a pressing block, a rotating shaft and a spring, wherein the pressing plate is movably arranged on the side wall of the jig seat through the rotating shaft, the spring is arranged between one end of the pressing plate and the jig seat, and the pressing block for pressing a product is connected to the other end of the pressing plate;
the pushing unit comprises a pushing claw and a pushing cylinder for driving the pushing claw to move back and forth, and the pushing claw drives the pushing claw to rotate around a rotating shaft;
the fixing unit comprises a fixing base, a connecting plate and a flexible pressing block, the connecting plate moves up and down on the fixing base, and the flexible pressing block is arranged on the bottom surface of one end of the connecting plate;
the hot melting unit comprises a base, a hot melting frame and a hot melting head, wherein a driving device for driving the hot melting frame to move back and forth and up and down is arranged on the base, and the hot melting head is arranged on the hot melting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921168450.6U CN210588058U (en) | 2019-07-24 | 2019-07-24 | Automatic assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921168450.6U CN210588058U (en) | 2019-07-24 | 2019-07-24 | Automatic assembling equipment |
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| Publication Number | Publication Date |
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| CN210588058U true CN210588058U (en) | 2020-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303339A (en) * | 2019-07-24 | 2019-10-08 | 苏州德机自动化科技有限公司 | A kind of automatic assembly equipment |
| CN111818673A (en) * | 2020-06-29 | 2020-10-23 | 中山市易恩自动化科技有限公司 | Ceramic heating element assembling and filling and sealing machine |
-
2019
- 2019-07-24 CN CN201921168450.6U patent/CN210588058U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303339A (en) * | 2019-07-24 | 2019-10-08 | 苏州德机自动化科技有限公司 | A kind of automatic assembly equipment |
| CN110303339B (en) * | 2019-07-24 | 2024-06-21 | 苏州德机自动化科技有限公司 | Automatic assembly equipment |
| CN111818673A (en) * | 2020-06-29 | 2020-10-23 | 中山市易恩自动化科技有限公司 | Ceramic heating element assembling and filling and sealing machine |
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