CN115255224A - Reinforcement cage welding equipment for pile foundation and use method thereof - Google Patents
Reinforcement cage welding equipment for pile foundation and use method thereof Download PDFInfo
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- CN115255224A CN115255224A CN202210911596.5A CN202210911596A CN115255224A CN 115255224 A CN115255224 A CN 115255224A CN 202210911596 A CN202210911596 A CN 202210911596A CN 115255224 A CN115255224 A CN 115255224A
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- steel bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/121—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
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Abstract
The invention relates to the field of welding equipment. The invention discloses a reinforcement cage welding device for a pile foundation and a use method thereof, and aims to solve the problem that the surfaces of a wound reinforcement and a plurality of annular support reinforcements have certain mutual contact force, so that the welding effect of a device on the wound reinforcement and the support reinforcements is easily influenced. The invention is composed of a rotating mechanism, a collision mechanism, a transmission mechanism and a moving mechanism. According to the steel reinforcement cage welding equipment for the pile foundation and the using method of the steel reinforcement cage welding equipment, the first worm is driven to rotate through anticlockwise rotation of the two-way motor, the rectangular sliding block slides rightwards on the inner wall of the transverse groove, the inner walls of the two limiting pipes on the left side are driven to move rightwards when the supporting steel bars on the inner side of the pipe are placed, the worm wheel is driven to rotate clockwise through rotation of the first worm, the fixing sleeve and the Z-shaped sliding block on the side face of the fixing sleeve are driven to rotate clockwise, the supporting steel bars on the side face of the fixing disc move rightwards when the supporting steel bars rotate clockwise, and it is guaranteed that the winding steel bars on the pay-off rack can be wound on the supporting steel bars better.
Description
Technical Field
The invention relates to the field of welding equipment, in particular to reinforcement cage welding equipment for a pile foundation and a using method thereof.
Background
The reinforcement cage mainly plays a role similar to the stress of the longitudinal steel bars of the column, and mainly plays a role of tensile strength, and the compressive strength of the concrete is high, but the tensile strength is very low. The pile body concrete is restrained, so that the pile body concrete can bear certain axial tension.
Current building pile foundation steel reinforcement cage welding equipment is when welding the steel reinforcement cage, fix on the device through being cyclic annular with a plurality of support bars, then be a plurality of annular support bars through the rotation, because the twisted steel bar self has certain resistant curved toughness, when making to be a plurality of annular support bars and twining the twisted steel bar, make the twisted steel bar with be a plurality of annular support bar surfaces and have certain mutual interference power, lead to the supported steel bar self to produce a certain amount of deformation, and then lead to the twisted steel bar and be and to have certain clearance between a plurality of annular support bars, and then influence the device to twisted steel bar and support bar welded effect easily.
Disclosure of Invention
The invention aims to provide reinforcement cage welding equipment for a pile foundation and a using method thereof, and aims to solve the problems that a certain amount of deformation can be generated on a supporting steel bar due to certain mutual contact force between the surface of a winding steel bar and the surfaces of a plurality of annular supporting steel bars, a certain gap can be formed between the winding steel bar and the plurality of annular supporting steel bars, and the welding effect of a device on the winding steel bar and the supporting steel bar is easily influenced. In order to achieve the purpose, the invention provides the following technical scheme: a reinforcement cage welding device for a pile foundation comprises a base, wherein a sliding groove is formed in the right side of the top surface of the base, and two transverse grooves are formed in the top surface of the base;
the welding machine is characterized in that a rotating mechanism is fixedly connected to the left side of the top surface of the base, a transmission mechanism is fixedly connected to the middle of the top surface of the base, a moving mechanism is fixedly connected to the right side of the transmission mechanism, and a welding machine and a pay-off rack are fixedly connected to the top surface of the base.
Preferably, the rotating mechanism comprises two fixed disks, the two fixed disks are rotatably connected to the left side of the top surface of the base, a limiting pipe is fixedly connected to the side surface of each fixed disk, and a fixing rod is fixedly connected to the opposite side of each fixed disk;
the side surface of the right fixed disk is fixedly sleeved with a collision ring, the side surface of the collision ring is fixedly connected with a connecting block, the collision ring is fixedly connected with a limiting outer ring through the connecting block, the inner wall of the limiting outer ring is connected with a Z-shaped sliding block in a sliding mode, one end of the Z-shaped sliding block is fixedly connected with the right side of the right fixed disk, the other end of the Z-shaped sliding block is fixedly connected with a fixed sleeve, the left side of the fixed sleeve is fixedly connected with a cylinder, the left end of the cylinder is fixedly connected with a limiting inner ring, and the central axis of the limiting inner ring is coaxial with the central axis of the limiting outer ring;
the right side fixedly connected with of fixed sleeving accomodates the rail, fixed sleeving's side is provided with conflict mechanism.
Preferably, the collision mechanism comprises twelve through grooves, and the twelve through grooves are annularly formed on the side surface of the fixed sleeve at equal intervals;
the inner wall of the through groove is rotatably connected with a telescopic rod, one end of the telescopic rod is fixedly connected with a guide slide rail, the inner wall of the guide slide rail is slidably connected with a wedge block, the surface of the wedge block is hinged with a spring damper, one end, far away from the wedge block, of the spring damper is hinged with the inner wall of the guide slide rail, the side face of the wedge block is fixedly connected with a spring telescopic rod, and one end, far away from the wedge block, of the spring telescopic rod is fixedly connected with the inner wall of the guide slide rail;
the one end of telescopic link articulates there is the sliding frame, the sliding frame is between spacing inner circle ring and spacing outer circle ring, the side fixedly connected with pressure spring of sliding frame, and the left end of pressure spring is contradicted with the right side of spacing inner circle ring, spacing outer circle ring.
Preferably, the left end of the sliding frame is fixedly connected with a hemispherical shell, the inner part of the hemispherical shell is rotatably connected with a ball body, and the surface of the ball body is abutted against the surface of the abutting ring.
Preferably, the transmission mechanism comprises a bidirectional motor, the bidirectional motor is fixedly connected to the top surface of the base, one end of a rotating shaft of the bidirectional motor is fixedly connected with a first worm, a worm wheel is meshed with the side surface of the first worm, and the worm wheel is fixedly sleeved on the fixed sleeve;
the both ends of first worm side all fix the cover and have connect the gear, the side meshing of gear has the pinion rack, and the pinion rack slides in the cross slot.
Preferably, the moving mechanism comprises a rectangular sliding block, the left side of the rectangular sliding block is fixedly connected with the left side of the toothed plate, the rectangular sliding block slides on the inner wall of the sliding groove, the top surface of the rectangular sliding block is rotatably connected with a moving disc, a pipe is placed on the inner wall of the moving disc, and a collision bolt is fixedly connected with the side face of the pipe.
Preferably, the guide rail is T-shaped.
Preferably, the use method of the reinforcement cage welding equipment for the pile foundation comprises the following steps:
s1: supporting steel bars to be fixed sequentially penetrate through the two limiting pipes and then are inserted into the placing pipe, then the supporting steel bars are fixed in the placing pipe by rotating the abutting bolts, then one end of a winding steel bar on the pay-off rack penetrates through the inside of the accommodating rail and then is welded on the surface of one of the supporting steel bars, and then the first worm is driven to rotate by anticlockwise rotation of the two-way motor, so that the gear on the side surface of the first worm rotates anticlockwise to drive the toothed plate and the rectangular sliding block at one end of the toothed plate to slide rightwards on the inner wall of the transverse groove, the supporting steel bar on the inner side of the placing pipe is driven to move rightwards on the inner walls of the two limiting pipes on the left side, and the device is convenient to subsequently weld the winding steel bar on the supporting steel bar in a winding manner;
s2: then, the worm wheel is driven to rotate clockwise through the rotation of the first worm, the fixing sleeve and the Z-shaped sliding block on the side face of the worm wheel are driven to rotate clockwise, the Z-shaped sliding block slides between the limiting inner ring and the limiting outer ring, meanwhile, the fixing disc on one side of the Z-shaped sliding block is driven to rotate, the supporting steel bar on the side face of the fixing disc is driven to rotate clockwise, and the winding steel bar on the pay-off rack can be better wound on the supporting steel bar;
s3: then when the worm wheel drives the fixed sleeve to rotate clockwise, the sliding frame is driven to slide annularly between the limiting inner ring and the limiting outer ring, when one end of the sliding frame slides on the concave surface of the abutting ring, the telescopic rod is driven to extend and deflect anticlockwise with the guide slide rail under the action of the reset force of the pressure spring, the wedge-shaped block moves towards the inside of the guide slide rail under the tension force of the spring shock absorber, the distance and the opening degree between the wedge-shaped block and the accommodating rail are increased, the subsequent winding steel bars can be better conveyed into the accommodating rail conveniently, then the winding steel bars are fixed in the accommodating rail through the resetting of the wedge-shaped block, the device can pre-bend the winding steel bars subsequently, and the subsequent winding steel bars can be better attached to the surfaces of the plurality of annular supporting steel bars;
s4: then when the sliding frame follows the adapter sleeve and rotates, when the one end that drives the sliding frame slides on the arch of conflict circle, the arch at the conflict circle extrudees the one end of sliding frame, make the telescopic link contract and clockwise deflection simultaneously with the direction slide rail, the wedge resets in the inside of direction slide rail this moment, reduce interval and the aperture between wedge and the storage rail, and then contradict the winding reinforcing bar and fix in the inside of taking in the rail, then cooperate rotatory adapter sleeve, even if in carrying out the pulling transport to the winding reinforcing bar on the pay off rack, and through twelve wedge wherein six wedges conflict with the winding reinforcing bar that lasts respectively fix in the inside of taking in the rail, make the winding reinforcing bar better with the radian laminating of taking in the rail inner wall, better carry out the preflex bending to the winding reinforcing bar, then be in the open state through remaining six wedges among twelve wedges, make the winding reinforcing bar after preflex move the supporting bar that the inboard of rotatory movable plate to follow and move right and be the heliciform laminating on the surface of supporting bar, because the winding reinforcing bar self is carried out the straight contact point of support stress, support reinforcing bar welding machine.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, when the protrusion of the sliding frame abutting ring slides, the telescopic rod is enabled to contract and simultaneously deflect clockwise with the guide slide rail, the wedge blocks are reset in the guide slide rail, the space and the opening degree between the wedge blocks and the accommodating rail are reduced, and then the winding steel bars are abutted and fixed in the accommodating rail, and then the rotating fixing sleeve is matched, even if the winding steel bars on the pay-off rack are pulled and conveyed, and the winding steel bars are respectively and continuously abutted and fixed in the accommodating rail through six wedge blocks of twelve wedge blocks, so that the winding steel bars are better attached to the radian of the inner wall of the accommodating rail, the winding steel bars are better and continuously conveyed and pre-bent, then the remaining six wedge blocks in the twelve wedge blocks are in an opening state, so that the pre-bent winding steel bars move rightwards along with the rotation of the supporting steel bars and are spirally attached to the surface of the supporting steel bars, the straightening of the supporting steel bars is prevented due to the stress between the self elasticity of the winding steel bars, and the straightness of the supporting steel bars is ensured, and finally, and the contact points of the winding steel bars and the supporting steel bars are welded through a welding machine.
When one end of the sliding frame slides on the concave surface of the abutting ring, the telescopic rod is driven to extend and deflect anticlockwise with the guide slide rail under the action of the reset force of the pressure spring, the wedge-shaped block moves towards the inside of the guide slide rail under the tension force of the spring shock absorber at the moment, the distance and the opening degree between the wedge-shaped block and the accommodating rail are increased, the subsequent steel bar winding can be conveyed into the accommodating rail better, then the steel bar winding is fixed in the accommodating rail through the reset of the wedge-shaped block, and the device can be used for pre-bending the steel bar winding later, so that the steel bar winding later can be attached to the surfaces of a plurality of annular supporting steel bars better.
According to the invention, the first worm is driven to rotate by the counterclockwise rotation of the bidirectional motor, so that the rectangular sliding block slides rightwards on the inner wall of the transverse groove to drive the supporting steel bars on the inner side of the placing pipe to move rightwards on the inner walls of the two limiting pipes on the left side, the worm wheel is driven to rotate clockwise by the rotation of the first worm to drive the fixing sleeve and the Z-shaped sliding block on the side face to rotate clockwise, the fixing disc on one side of the fixing disc is driven to rotate, the supporting steel bars on the side face of the fixing disc move rightwards while rotating clockwise, and the winding steel bars on the pay-off rack can be better wound on the supporting steel bars.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial perspective view of the present invention;
FIG. 3 is a schematic perspective view of the rotating mechanism of the present invention;
FIG. 4 is a rear elevational view of a first three-dimensional deployment configuration of the pivoting mechanism of the present invention;
FIG. 5 is a rear elevational view of a second three-dimensional deployment configuration of the pivoting mechanism of the present invention;
fig. 6 is a schematic perspective view of the interference mechanism of the present invention.
In the figure: 1. a base; 2. a chute; 3. a transverse groove; 4. a rotating mechanism; 41. fixing the disc; 42. a limiting pipe; 43. a collision ring; 44. connecting blocks; 45. a limiting outer ring; 46. a Z-shaped slider; 47. fixing the sleeve; 48. a cylinder; 49. a limiting inner ring; 410. a storage rail; 5. a transmission mechanism; 51. a bi-directional motor; 52. a first worm; 53. a worm gear; 54. a gear; 55. a toothed plate; 6. a moving mechanism; 61. a rectangular slider; 62. a movable tray; 63. placing a tube; 64. abutting against the bolt; 7. a collision mechanism; 71. a through groove; 72. a telescopic rod; 73. a guide slide rail; 74. a wedge block; 75. a spring damper; 76. a spring telescopic rod; 77. a sliding frame; 78. a pressure spring; 8. a hemispherical shell; 9. a sphere; 10. welding machine; 11. and (7) a pay-off rack.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1 to 6, the present invention provides a technical solution: a reinforcement cage welding device for a pile foundation comprises a base 1, wherein a sliding groove 2 is formed in the right side of the top surface of the base 1, and two transverse grooves 3 are formed in the top surface of the base 1;
the left side fixedly connected with slewing mechanism 4 of base 1 top surface, the middle part fixedly connected with drive mechanism 5 of base 1 top surface, the right side fixedly connected with moving mechanism 6 of drive mechanism 5, the top surface fixedly connected with welding machine 10 and the pay off rack 11 of base 1.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3, fig. 4, and fig. 5, the rotating mechanism 4 includes two fixed disks 41, the number of the fixed disks 41 is two, and both the two fixed disks 41 are rotatably connected to the left side of the top surface of the base 1, the side surface of the fixed disk 41 is fixedly connected with a limiting tube 42, and the opposite side of the two fixed disks 41 is fixedly connected with a fixing rod;
the side surface of the right fixed disk 41 is fixedly sleeved with an abutting ring 43, the side surface of the abutting ring 43 is fixedly connected with a connecting block 44, the abutting ring 43 is fixedly connected with a limiting outer ring 45 through the connecting block 44, the inner wall of the limiting outer ring 45 is slidably connected with a Z-shaped sliding block 46, one end of the Z-shaped sliding block 46 is fixedly connected with the right side of the right fixed disk 41, the other end of the Z-shaped sliding block 46 is fixedly connected with a fixed sleeve 47, the left side of the fixed sleeve 47 is fixedly connected with a cylinder 48, the left end of the cylinder 48 is fixedly connected with a limiting inner ring 49, and the central axis of the limiting inner ring 49 is coaxial with the central axis of the limiting outer ring 45; the worm wheel 53 is matched with the cylinder 48 to drive the limiting inner ring 49 to rotate along with the worm wheel 53, and the effect that the limiting inner ring 49 is matched with the limiting outer ring 45 to limit the sliding frame 77 is ensured.
The right side of the fixed sleeve 47 is fixedly connected with a receiving rail 410, and the side surface of the fixed sleeve 47 is provided with an abutting mechanism 7.
In this embodiment, as shown in fig. 2, 3, 4, and 6, the abutting mechanism 7 includes through slots 71, the number of the through slots 71 is twelve, and the twelve through slots 71 are equidistantly annularly disposed on the side surface of the fixed sleeve 47;
the inner wall of the through groove 71 is rotatably connected with an expansion rod 72, one end of the expansion rod 72 is fixedly connected with a guide slide rail 73, the inner wall of the guide slide rail 73 is slidably connected with a wedge block 74, the surface of the wedge block 74 is hinged with a spring damper 75, one end, far away from the wedge block 74, of the spring damper 75 is hinged with the inner wall of the guide slide rail 73, the side surface of the wedge block 74 is fixedly connected with a spring expansion rod 76, and one end, far away from the wedge block 74, of the spring expansion rod 76 is fixedly connected with the inner wall of the guide slide rail 73; the telescopic spring rod 76 ensures that the wedge-shaped block 74 slides on the guide slide rail 73 more smoothly.
One end of the telescopic rod 72 is hinged with a sliding frame 77, the sliding frame 77 is arranged between the limiting inner ring 49 and the limiting outer ring 45, a pressure spring 78 is fixedly connected to the side face of the sliding frame 77, and the left end of the pressure spring 78 is abutted against the right sides of the limiting inner ring 49 and the limiting outer ring 45.
In this embodiment, as shown in fig. 3, 4 and 6, a hemispherical shell 8 is fixedly connected to the left end of the sliding frame 77, a ball 9 is rotatably connected to the interior of the hemispherical shell 8, and the surface of the ball 9 abuts against the surface of the abutting ring 43. The friction force of the sliding frame 77 when the sliding frame slides against the surface of the abutting ring 43 is reduced by the cooperation of the hemispherical shell 8 and the ball 9.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3, fig. 4, and fig. 5, the transmission mechanism 5 includes a bidirectional motor 51, the bidirectional motor 51 is fixedly connected to the top surface of the base 1, one end of a rotating shaft of the bidirectional motor 51 is fixedly connected to a first worm 52, a side surface of the first worm 52 is engaged with a worm wheel 53, and the worm wheel 53 is fixedly sleeved on the fixing sleeve 47;
two ends of the side surface of the first worm 52 are fixedly sleeved with a gear 54, the side surface of the gear 54 is meshed with a toothed plate 55, and the toothed plate 55 slides in the transverse groove 3.
In this embodiment, as shown in fig. 1 and fig. 2, the moving mechanism 6 includes a rectangular sliding block 61, the left side of the rectangular sliding block 61 is fixedly connected to the left side of the toothed plate 55, the rectangular sliding block 61 slides on the inner wall of the sliding chute 2, the top surface of the rectangular sliding block 61 is rotatably connected to a moving plate 62, the inner wall of the moving plate 62 is fixedly connected to a placing pipe 63, and the side surface of the placing pipe 63 is fixedly connected to an interference bolt 64. The side of the movable disc 62 is matched with a belt through a transmission motor to drive the movable disc 62 to rotate at the same speed along with the worm wheel 53, so that the movable disc 62 and the fixed disc 41 can synchronously drive the supporting steel bars to rotate.
In the present embodiment, as shown in fig. 1 and 2, the guide rail 73 has a T-shape.
The use method and the advantages of the invention are as follows: the use method of the reinforcement cage welding equipment for the pile foundation comprises the following working processes:
as shown in fig. 1, 2, 3, 4, 5, and 6:
s1: supporting steel bars to be fixed sequentially penetrate through the two limiting pipes 42 and then are inserted into the placing pipe 63, then the supporting steel bars are fixed in the placing pipe 63 by rotating the abutting bolts 64, then one end of each winding steel bar on the pay-off rack 11 penetrates through the inside of the accommodating rail 410 and then is welded on the surface of one of the supporting steel bars, and then the two-way motor 51 rotates anticlockwise to drive the first worm 52 to rotate, so that the gear 54 on the side surface of the first worm 52 rotates anticlockwise to drive the movable toothed plate 55 and the rectangular sliding block 61 at one end of the movable toothed plate to slide rightwards on the inner wall of the transverse groove 3, the supporting steel bars on the inner side of the placing pipe 63 are driven to move rightwards on the inner walls of the two limiting pipes 42 on the left side, and the device can conveniently and subsequently weld the winding steel bars on the supporting steel bars;
s2: then, the first worm 52 rotates to drive the worm wheel 53 to rotate clockwise, so as to drive the fixing sleeve 47 and the Z-shaped sliding block 46 on the side surface to rotate clockwise, so that the Z-shaped sliding block 46 slides between the limiting inner ring 49 and the limiting outer ring 45, and simultaneously drives the fixing disc 41 on one side of the Z-shaped sliding block to rotate, so that the supporting steel bars on the side surface of the fixing disc 41 rotate clockwise, and the winding steel bars on the pay-off rack 11 can be better wound on the supporting steel bars;
s3: then when the worm wheel 53 drives the fixed sleeve 47 to rotate clockwise, the sliding frame 77 is driven to slide annularly between the limiting inner ring 49 and the limiting outer ring 45, when one end of the sliding frame 77 slides on the concave surface of the abutting ring 43, the telescopic rod 72 is driven to extend and deflect anticlockwise with the guide slide rail 73 under the action of the reset force of the pressure spring 78, at the moment, the wedge block 74 moves towards the inside of the guide slide rail 73 under the pulling force of the spring damper 75, the distance and the opening degree between the wedge block 74 and the accommodating rail 410 are increased, subsequent wound steel bars are conveniently and better conveyed into the accommodating rail 410, and then the wound steel bars are fixed in the accommodating rail 410 through the reset of the wedge block 74, so that the device can perform pre-bending on the wound steel bars subsequently, and the subsequent steel bars are better attached to the surfaces of a plurality of annular supporting steel bars;
s4: then when the sliding frame 77 rotates along with the fixed sleeve 47, when one end of the sliding frame 77 is driven to slide on the protrusion of the abutting ring 43, one end of the sliding frame 77 is extruded by the protrusion of the abutting ring 43, the telescopic rod 72 is made to contract and deflect clockwise with the guide slide rail 73 at the same time, at this time, the wedge-shaped blocks 74 reset inside the guide slide rail 73, the distance and the opening degree between the wedge-shaped blocks 74 and the accommodating rail 410 are reduced, and then the wound steel bars are abutted and fixed inside the accommodating rail 410, and then the rotating fixed sleeve 47 is matched, even if the wound steel bars on the pay-off rack 11 are pulled and conveyed, and the wound steel bars are abutted and fixed inside the accommodating rail 410 respectively and continuously through six wedge-shaped blocks 74 of twelve wedge-shaped blocks 74, so that the wound steel bars are better attached to the radian of the inner wall of the accommodating rail 410, the wound steel bars are better pre-bent, then the remaining six wedge-shaped blocks 74 in twelve wedge-shaped blocks 74 are in an open state, so that the wound steel bars move rightwards along with the spiral supporting disc 62 and move to be attached to the surface of the supporting steel bars, and the supporting steel bars are prevented from being welded by the elastic contact point, and the welding machine which can ensure the wound steel bars are straight and the wound steel bars.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a steel reinforcement cage welding equipment for pile foundation, includes base (1), its characterized in that: the right side of the top surface of the base (1) is provided with a sliding groove (2), and the top surface of the base (1) is provided with two transverse grooves (3);
the welding machine is characterized in that a rotating mechanism (4) is fixedly connected to the left side of the top surface of the base (1), a transmission mechanism (5) is fixedly connected to the middle of the top surface of the base (1), a moving mechanism (6) is fixedly connected to the right side of the transmission mechanism (5), and a welding machine (10) and a pay-off rack (11) are fixedly connected to the top surface of the base (1).
2. The reinforcement cage welding equipment for the pile foundation of claim 1, wherein: the rotating mechanism (4) comprises two fixed disks (41), the two fixed disks (41) are rotatably connected to the left side of the top surface of the base (1), a limiting pipe (42) is fixedly connected to the side surface of each fixed disk (41), and a fixed rod is fixedly connected to the opposite side of each fixed disk (41);
the right side of the fixed disc (41) is fixedly sleeved with a collision ring (43), the side of the collision ring (43) is fixedly connected with a connecting block (44), the collision ring (43) is fixedly connected with a limiting outer ring (45) through the connecting block (44), the inner wall of the limiting outer ring (45) is slidably connected with a Z-shaped sliding block (46), one end of the Z-shaped sliding block (46) is fixedly connected with the right side of the fixed disc (41), the other end of the Z-shaped sliding block (46) is fixedly connected with a fixed sleeve (47), the left side of the fixed sleeve (47) is fixedly connected with a cylinder (48), the left end of the cylinder (48) is fixedly connected with a limiting inner ring (49), and the central axis of the limiting inner ring (49) is coaxial with the central axis of the limiting outer ring (45);
the right side fixedly connected with of fixed sleeving (47) accomodates rail (410), the side of fixed sleeving (47) is provided with conflict mechanism (7).
3. The reinforcement cage welding equipment for the pile foundation of claim 2, wherein: the interference mechanism (7) comprises through grooves (71), the number of the through grooves (71) is twelve, and the twelve through grooves (71) are annularly formed on the side surface of the fixed sleeve (47) at equal intervals;
the inner wall of the through groove (71) is rotatably connected with a telescopic rod (72), one end of the telescopic rod (72) is fixedly connected with a guide sliding rail (73), the inner wall of the guide sliding rail (73) is connected with a wedge block (74) in a sliding manner, the surface of the wedge block (74) is hinged with a spring shock absorber (75), one end, far away from the wedge block (74), of the spring shock absorber (75) is hinged with the inner wall of the guide sliding rail (73), the side face of the wedge block (74) is fixedly connected with a spring telescopic rod (76), and one end, far away from the wedge block (74), of the spring telescopic rod (76) is fixedly connected with the inner wall of the guide sliding rail (73);
one end of the telescopic rod (72) is hinged with a sliding frame (77), the sliding frame (77) is arranged between the limiting inner ring (49) and the limiting outer ring (45), the side face of the sliding frame (77) is fixedly connected with a pressure spring (78), and the left end of the pressure spring (78) is abutted against the right side of the limiting inner ring (49) and the limiting outer ring (45).
4. The reinforcement cage welding equipment for the pile foundation of claim 3, wherein: the left end fixedly connected with hemisphere shell (8) of sliding frame (77), and the inside rotation of hemisphere shell (8) is connected with spheroid (9), and the surface of spheroid (9) is contradicted with the surface of contradicting circle (43).
5. The reinforcement cage welding equipment for the pile foundation of claim 3, wherein: the transmission mechanism (5) comprises a two-way motor (51), the two-way motor (51) is fixedly connected to the top surface of the base (1), one end of a rotating shaft of the two-way motor (51) is fixedly connected with a first worm (52), a worm wheel (53) is meshed with the side surface of the first worm (52), and the worm wheel (53) is fixedly sleeved on the fixed sleeve (47);
both ends of the side surface of the first worm (52) are fixedly sleeved with gears (54), the side surface of each gear (54) is meshed with a toothed plate (55), and each toothed plate (55) slides in the corresponding transverse groove (3).
6. The reinforcement cage welding equipment for the pile foundation of claim 5, wherein: moving mechanism (6) include rectangle slider (61), the left side of rectangle slider (61) and the left side fixed connection of pinion rack (55), rectangle slider (61) slide at spout (2) inner wall, the top surface of rectangle slider (61) rotates and is connected with and removes dish (62), the inner wall fixedly connected with that removes dish (62) places pipe (63), the side fixedly connected with conflict bolt (64) of placing pipe (63).
7. The reinforcement cage welding equipment for the pile foundation of claim 3, wherein: the guide slide rail (73) is T-shaped.
8. The use method of the steel cage welding equipment for the pile foundation according to claim 6, comprising the following steps:
s1: supporting steel bars needing to be fixed sequentially penetrate through the two limiting pipes (42) and then are inserted into the placing pipe (63), then a collision bolt (64) is rotated to fix the supporting steel bars in the placing pipe (63), then one end of each steel bar wound on the pay-off rack (11) penetrates through the inside of the containing rail (410) and then is welded on the surface of one of the supporting steel bars, and then the two-way motor (51) rotates anticlockwise to drive the first worm (52) to rotate, so that the gear (54) on the side surface of the first worm (52) rotates anticlockwise to drive the toothed plate (55) and the rectangular sliding block (61) at one end of the toothed plate to slide rightwards on the inner wall of the transverse groove (3), the supporting steel bars on the inner side of the placing pipe (63) are driven to move rightwards on the inner walls of the two limiting pipes (42) on the left side, and the device is convenient to subsequently weld the wound steel bars on the supporting steel bars;
s2: then, the first worm (52) rotates to drive the worm wheel (53) to rotate clockwise, the fixed sleeve (47) and the Z-shaped sliding block (46) on the side face of the worm wheel are driven to rotate clockwise, the fixed disc (41) on one side of the Z-shaped sliding block (46) is driven to rotate while the Z-shaped sliding block slides between the limiting inner ring (49) and the limiting outer ring (45), the supporting steel bars on the side face of the fixed disc (41) rotate clockwise, and the winding steel bars on the pay-off rack (11) can be better wound on the supporting steel bars;
s3: then when the worm wheel (53) drives the fixing sleeve (47) to rotate clockwise, the sliding frame (77) is driven to slide annularly between the limiting inner ring (49) and the limiting outer ring (45), when one end of the sliding frame (77) slides on the concave surface of the abutting ring (43), under the action of the reset force of the pressure spring (78), the telescopic rod (72) is driven to extend and deflect anticlockwise with the guide sliding rail (73) simultaneously, at the moment, the wedge-shaped block (74) moves towards the inner part of the guide sliding rail (73) under the tension of the spring shock absorber (75), the distance and the opening degree between the wedge-shaped block (74) and the accommodating rail (410) are increased, the subsequent steel bars are conveniently conveyed into the accommodating rail (410) better, and then the wound steel bars are fixed in the accommodating rail (410) through the reset of the wedge-shaped block (74), so that the device can perform pre-bending on the wound steel bars later, and the later steel bars can be better attached to the surfaces of a plurality of supporting steel bars in an annular shape;
s4, when the sliding frame (77) rotates along with the fixed sleeve (47), and one end of the sliding frame (77) is driven to slide on the protrusion of the abutting ring (43), one end of the sliding frame (77) is extruded at the protrusion of the abutting ring (43), so that the telescopic rod (72) is contracted and deflects clockwise along with the guide slide rail (73), at the moment, the wedge block (74) is reset in the guide slide rail (73), the space and the opening degree between the wedge block (74) and the accommodating rail (410) are reduced, further, the wound steel bars are abutted and fixed in the accommodating rail (410), and then the rotating fixed sleeve (47) is matched, so that the wound steel bars on the pay-off rack (11) are pulled and conveyed, and the winding steel bars are continuously abutted and fixed in the containing rail (410) through six wedge blocks (74) of the twelve wedge blocks (74), so that the winding steel bars are better attached to the radian of the inner wall of the containing rail (410), the winding steel bars are better pre-bent, then the remaining six wedge blocks (74) of the twelve wedge blocks (74) are in an opening state, the pre-bent winding steel bars move rightwards along with the rotation of the support steel bars on the inner side of the moving disc (62) and are spirally attached to the surface of the support steel bars, after the winding steel bars are pre-bent, the attachment degree of the winding steel bars and the surface of the support steel bars is ensured, and the winding steel bars are prevented from being stressed between the elasticity of the winding steel bars and the support steel bars, the straightness of the supporting steel bars is guaranteed, and finally the contact points of the winding steel bars and the supporting steel bars are welded through a welding machine (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210911596.5A CN115255224A (en) | 2022-07-27 | 2022-07-27 | Reinforcement cage welding equipment for pile foundation and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210911596.5A CN115255224A (en) | 2022-07-27 | 2022-07-27 | Reinforcement cage welding equipment for pile foundation and use method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN115255224A true CN115255224A (en) | 2022-11-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210911596.5A Withdrawn CN115255224A (en) | 2022-07-27 | 2022-07-27 | Reinforcement cage welding equipment for pile foundation and use method thereof |
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| Country | Link |
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| CN (1) | CN115255224A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502534A (en) * | 2022-11-04 | 2022-12-23 | 江苏省海洋资源开发研究院(连云港) | Follow welding mechanism |
| CN115583525A (en) * | 2022-12-13 | 2023-01-10 | 优诺（天津）服装有限公司 | Clothing production is with weaving equipment with retrieve function fast |
| CN115592323A (en) * | 2022-12-15 | 2023-01-13 | 智迈德股份有限公司（Cn） | Robot for welding |
-
2022
- 2022-07-27 CN CN202210911596.5A patent/CN115255224A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502534A (en) * | 2022-11-04 | 2022-12-23 | 江苏省海洋资源开发研究院(连云港) | Follow welding mechanism |
| CN115583525A (en) * | 2022-12-13 | 2023-01-10 | 优诺（天津）服装有限公司 | Clothing production is with weaving equipment with retrieve function fast |
| CN115583525B (en) * | 2022-12-13 | 2023-02-28 | 优诺（天津）服装有限公司 | Clothing production is with weaving equipment with retrieve function fast |
| CN115592323A (en) * | 2022-12-15 | 2023-01-13 | 智迈德股份有限公司（Cn） | Robot for welding |
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