CN115249578A - Quick winding equipment of inductance coil - Google Patents
Quick winding equipment of inductance coil Download PDFInfo
- Publication number
- CN115249578A CN115249578A CN202210128811.4A CN202210128811A CN115249578A CN 115249578 A CN115249578 A CN 115249578A CN 202210128811 A CN202210128811 A CN 202210128811A CN 115249578 A CN115249578 A CN 115249578A
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- base
- mounting
- copper wire
- copper
- limiting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention relates to quick winding equipment, in particular to quick winding equipment for an inductance coil. The utility model provides an inductance coil quick winding equipment that reduces manual operation and cost, improves work efficiency. An inductance coil rapid winding device comprises: the copper wire placing seat is arranged on the right side of the top of the base; the left side of the bottom in the base is provided with a mounting seat, and the top of the mounting seat is provided with a servo motor; the left side of the top of the base is rotatably provided with a rotating shaft, and the lower part of the rotating shaft is provided with an inductor placing disc; the copper wire guide mechanism is arranged in the middle of the base and used for guiding the extraction of copper wires; prevent that copper line overlaps mechanism, the base top left side rear side is equipped with prevents that the copper line from overlapping the mechanism that overlaps that carries on overlapping when preventing the copper line to coil. The rotating shaft rotates to drive the inductor to rotate to automatically wind the copper wire, and the guide plate slowly reciprocates up and down during the automatic winding process, so that the copper wire can be driven to be uniformly wound.
Description
Technical Field
The invention relates to a quick winding device, in particular to a quick winding device for an inductance coil.
Background
The electromagnetic coil is a circular coil or a spiral coil formed by winding an enameled wire, the circular coil or the spiral coil is fixed on the surface of a coil framework by using an adhesive, and the circular coil or the spiral coil is fixed on the bottom surface of a coil support by using the adhesive again.
Therefore, the equipment for quickly winding the inductance coil is designed, which reduces manual operation and cost and improves working efficiency.
Disclosure of Invention
In order to overcome the defects of labor waste, high production cost and low working efficiency of the conventional manual operation, the rapid winding equipment for the inductance coil is provided, which reduces the manual operation and cost and improves the working efficiency.
A rapid winding device for an inductance coil comprises a base, wherein a copper wire placing seat is arranged on the right side of the top of the base; the left side of the bottom in the base is provided with a mounting seat, and the top of the mounting seat is provided with a servo motor; the left side of the top of the base is rotatably provided with a rotating shaft, and the lower part of the rotating shaft is provided with an inductor placing disc; the middle part of the base is provided with a copper wire guide mechanism for guiding the extraction of a copper wire; prevent copper line and overlap mechanism, the base top left side rear side is equipped with and carries out the copper line of preventing that overlaps mechanism that overlaps when preventing the copper line to coil.
Further, the copper wire guide mechanism comprises a mounting plate, the mounting plate is arranged on the right side of the bottom in the base, a reciprocating screw rod is rotatably arranged on the top of the mounting plate, and a belt is connected between the lower part of the reciprocating screw rod and an output shaft of the servo motor; the guide bases are symmetrically arranged at the front and back of the middle side of the top of the base, and guide plates in threaded connection with the reciprocating screw rods are connected between the guide bases in a sliding mode.
Further, the copper wire overlapping prevention mechanism comprises mounting frames, the mounting frames are symmetrically arranged on the left and right sides of the left rear side of the top of the base, and a connecting plate is connected between the front sides of the mounting frames in a sliding manner; the front side of the connecting plate is rotatably provided with a mounting wheel which guides the copper wires to prevent the copper wires from being overlapped; first reset spring all is connected with first reset spring between connecting plate rear side and the mounting bracket.
The inductor top limiting mechanism comprises a connecting frame, the connecting frame is connected between the tops of the mounting frames, and second contact rods are symmetrically arranged on the connecting frame left and right; the left side and the right side of the middle part of the connecting plate are both provided with a first mounting bracket; the first limiting plate is rotatably connected between the rear sides of the first mounting brackets, and torsion springs are connected between the first limiting plate and the first mounting brackets; first contact lever, the first limiting plate left and right sides all is equipped with first contact lever.
The copper wire cutting mechanism comprises a guide table, the guide table is arranged on the inner side of the top of the base, and a wedge-shaped plate is arranged on the rear side of the guide table in a sliding mode through a second return spring; the cutting tool is used for automatically cutting the copper wire, and is arranged on the front side of the bottom of the wedge-shaped plate; the connecting rod, the connecting plate right side is equipped with the connecting rod, and connecting rod lower part right side is equipped with the contact post.
The inductor placing disc is characterized by further comprising an inductor bottom limiting mechanism, wherein the inductor bottom limiting mechanism comprises mounting columns, 3 mounting columns are embedded outside the inductor placing disc, second limiting plates are connected to the mounting columns in a sliding mode, and third reset springs are connected between the outer sides of the second limiting plates and the mounting columns; and the limiting wheels are rotatably arranged on the second limiting plate and used for limiting the lower part of the inductor.
Further, still including copper line straightening mechanism, copper line straightening mechanism is equipped with the second installing support including second installing support, bottom in the base, and symmetry rotary type is equipped with the leading wheel around the second installing support top, and the leading wheel top all is equipped with the gear.
Furthermore, the installation wheel is made of rubber materials and can drive the copper wire to be uniformly wound under the guiding of friction.
The beneficial effects are that:
1. the rotating shaft rotates to drive the induction to rotate to automatically wind the copper wire, and the guide plate slowly reciprocates up and down during the automatic winding process, so that the copper wire can be driven to be uniformly wound;
2. the mounting wheel can be always kept in contact with the copper wire coil under the action of the first return spring, so that secondary guiding is carried out on the winding of the copper wire, and the copper wire is prevented from being overlapped;
3. when the copper wire is wound to a certain degree, the first limiting plate is driven to rotate backwards and is not used for limiting the copper wire, and the servo motor is turned off at the moment, so that an indirect timing effect is achieved;
4. after winding, the cutting tool can be driven to automatically move downwards to cut off the copper wire, and manual operation is not needed.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is a perspective sectional view of the present invention.
Fig. 4 is a schematic perspective view of the copper wire guiding mechanism of the present invention.
Fig. 5 is a perspective view showing a copper wire guide mechanism according to the present invention.
Fig. 6 is a schematic perspective view of the copper wire overlapping prevention mechanism of the present invention.
Fig. 7 is a schematic perspective view of an inductor top limiting mechanism according to the present invention.
Fig. 8 is an enlarged view of part a of the present invention.
Fig. 9 is a schematic perspective view of a first embodiment of the copper wire cutting mechanism according to the present invention.
Fig. 10 is a schematic perspective view of a second copper wire cutting mechanism according to the present invention.
Fig. 11 is an enlarged structural diagram of part B of the present invention.
Fig. 12 is a schematic perspective view of a first exemplary embodiment of an inductance bottom limiting mechanism of the present invention.
Fig. 13 is a schematic perspective view of a second exemplary embodiment of an inductive bottom stop according to the present invention.
FIG. 14 is a schematic perspective view of the copper wire straightening mechanism according to the present invention.
FIG. 15 is a sectional view showing the three-dimensional structure of the copper wire straightening mechanism according to the present invention.
Part names and serial numbers in the figure: 1_ base, 2_ copper wire placing base, 3_ mounting base, 4_ servo motor, 5_ rotating shaft, 6_ inductor placing disc, 7_ copper wire guiding mechanism, 71_ mounting plate, 72_ belt, 73_ guiding base, 74_ reciprocating screw rod, 75_ guiding plate, 8_ copper wire overlapping prevention mechanism, 81_ mounting frame, 82_ connecting plate, 83_ mounting wheel, 84_ first reset spring, 9_ inductor top limiting mechanism, 91_ first mounting bracket, 92_ torsion spring, 93_ first limiting plate, 94_ first contact rod, 95_ connecting frame, 96_ second contact rod, 10_ copper wire cutting mechanism, 101_ guiding table, 102_ second reset spring, 103_ cutter, 104_ wedge plate, 105_ connecting rod, 106_ contact column, 11_ inductor bottom limiting mechanism, 111_ mounting column, 112_ third reset spring, 113_ second limiting plate, 114_ limiting wheel, 12_ copper wire mechanism, 121_ second mounting bracket, 122_ guiding wheel, 123_ gear.
Detailed Description
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Example 1
The utility model provides an inductance coil quick winding equipment, as shown in fig. 1 to 6, including base 1, the copper line is placed seat 2, mount pad 3, servo motor 4, pivot 5, dish 6 is placed to the inductance, copper line guiding mechanism 7 and prevent that the copper line overlaps mechanism 8, base 1 top right side is equipped with the copper line and places seat 2, base 1 bottom left side is equipped with mount pad 3, 3 tops of mount pad are equipped with servo motor 4, base 1 top left side rotary type is equipped with pivot 5, 5 bottoms of pivot are connected with servo motor 4's output shaft, 5 lower parts of pivot are equipped with the inductance and place dish 6, the inductance is placed dish 6 and is located base 1 top, base 1 middle part is equipped with copper line guiding mechanism 7, base 1 top left rear side is equipped with prevents that the copper line overlaps mechanism 8.
Copper line guiding mechanism 7 is equipped with mounting panel 71 including mounting panel 71, belt 72, guide holder 73, reciprocal lead screw 74 and deflector 75 in the base 1 bottom right side, and mounting panel 71 top rotary type is equipped with reciprocal lead screw 74, is connected with belt 72 between the output shaft of reciprocal lead screw 74 lower part and servo motor 4, and the inboard front and back symmetry in base 1 top is equipped with guide holder 73, and sliding connection has deflector 75 between the guide holder 73, and deflector 75 and reciprocal lead screw 74 threaded connection.
Copper wire overlapping prevention mechanism 8 is equipped with mounting bracket 81 including mounting bracket 81, connecting plate 82, installation wheel 83 and first reset spring 84, and base 1 top left rear side bilateral symmetry is equipped with mounting bracket 81, and slidingtype is connected with connecting plate 82 between the mounting bracket 81 front side, and the connecting plate 82 front side rotation type is equipped with installation wheel 83, all is connected with first reset spring 84 between connecting plate 82 rear side and the mounting bracket 81.
The staff places the inductance on inductance placing plate 6, place copper coil again on copper line placing seat 2, pull the one end of copper line through on the aperture of deflector 75, fix on the inductance again afterwards, start servo motor 4, servo motor 4's output shaft rotates and drives the inductance through pivot 5 and rotate and convolute the copper line, servo motor 4's output shaft rotates and drives reciprocal lead screw 74 through belt 72 and rotate simultaneously, and then drive the upper and lower reciprocating motion that deflector 75 is slow, so just can drive the even coiling of copper line, the copper line that so just can drive in the period along with the inductance is rolled up and is bigger, can extrude installation wheel 83 and remove backward, installation wheel 83 can keep in contact with the copper line book always under first reset spring 84's effect, carry out the secondary guide to the coiling of copper line, avoid the copper line to overlap, convolute to certain degree, stop servo motor 4 and function, it can to take out the inductance.
Example 2
On the basis of embodiment 1, as shown in fig. 1, fig. 2, fig. 3, and fig. 7 to fig. 11, still include inductance top stop gear 9, inductance top stop gear 9 is including first installing support 91, torsion spring 92, first limiting plate 93, first contact rod 94, link 95 and second contact rod 96, be connected with link 95 between the installing frame 81 top, bilateral symmetry is equipped with second contact rod 96 on link 95, the connecting plate 82 middle part left and right sides all is equipped with first installing support 91, the rotary type is connected with first limiting plate 93 between first installing support 91 rear side, all be connected with torsion spring 92 between first limiting plate 93 and the first installing support 91, the first limiting plate 93 left and right sides all is equipped with first contact rod 94.
Still including copper line cutting mechanism 10, copper line cutting mechanism 10 is equipped with guide table 101 including direction platform 101, second reset spring 102, cutter 103, wedge plate 104, connecting rod 105 and contact post 106 in the top middle side of base 1, and the guide table 101 rear side is equipped with wedge plate 104 through second reset spring 102 slidingtype, and wedge plate 104 bottom front side is equipped with cutter 103, and connecting plate 82 right side is equipped with connecting rod 105, and connecting rod 105 lower part right side is equipped with contact post 106.
The first limiting plate 93 is pushed to rotate backwards manually, the torsion spring 92 deforms, an inductor is placed immediately, after placement is completed, the first limiting plate 93 is stopped being pushed to rotate forwards under the action of the torsion spring 92 to limit the top of the inductor, a pulled copper wire can pass through the guide table 101 and then is fixed on the inductor, when the copper wire is wound to a certain degree by driving the inductor to rotate, when the copper wire is wound to a certain degree, the mounting wheel 83 is extruded to move backwards to drive the upper part of the mounting wheel to move backwards, the first contact rod 94 is driven to move backwards to be in contact with the second contact rod 96, the first contact rod 94 is forced to rotate forwards to drive the first limiting plate 93 to rotate backwards and stop the copper wire from being wound, the servo motor 4 is closed at the moment, the torsion spring 92 deforms, meanwhile, the connecting plate 82 moves backwards to drive the contact column 106 to move backwards, the connecting rod 105 is driven to move backwards to extrude the extrusion wedge-shaped plate 104 to move downwards, the cutting tool 103 is driven to move downwards to cut off the copper wire, the second reset spring 102 is compressed, the copper wire is wound out of the mounting wheel 83, the mounting wheel 83 is wound by the wedge-shaped reset spring 102, and the wedge-shaped reset plate 94, and the wedge-shaped reset plate is driven by the first reset spring 94 to move forwards, and the wedge-shaped reset spring 102, and the wedge-shaped reset plate is driven by the wedge-shaped reset spring 92, and the wedge-shaped reset plate 94, and the wedge-shaped reset spring 92, and the wedge-shaped reset plate is driven reset plate 94.
Example 3
On the basis of embodiment 2, as shown in fig. 1, fig. 2, fig. 3, and fig. 12 to fig. 15, the inductance placing tray further includes an inductance bottom limiting mechanism 11, the inductance bottom limiting mechanism 11 includes a mounting post 111, a third return spring 112, a second limiting plate 113, and a limiting wheel 114, 3 mounting posts 111 are embedded outside the inductance placing tray 6, the mounting posts 111 are connected with the second limiting plate 113 in a sliding manner through the third return spring 112, and the second limiting plate 113 is provided with the limiting wheel 114 in a rotating manner.
Still including copper line straightening mechanism 12, copper line straightening mechanism 12 is including second installing support 121, leading wheel 122 and gear 123, and the bottom is equipped with second installing support 121 in base 1, and second installing support 121 is located mounting panel 71 right side, and second installing support 121 top longitudinal symmetry rotary type is equipped with leading wheel 122, and preceding leading wheel 122 is located belt 72, and the leading wheel 122 top all is equipped with gear 123.
When the inductor is placed downwards, the second limiting plate 113 is extruded to move outwards through the limiting wheel 114, the third reset spring 112 is compressed, meanwhile, the second limiting plate 113 is kept in contact with the inductor under the action of the third reset spring 112, the bottom of the inductor is limited, the inductor is prevented from moving upwards due to centrifugal force when the inductor rotates, the inductor is taken out after winding is finished, the limiting wheel 114 is not extruded any more, and the third reset spring 112 resets to drive the second limiting plate 113 to move inwards to reset; still need take out the copper line between the leading wheel 122, so, just can drive front side leading wheel 122 through belt 72 and rotate when belt 72 rotates, and then drive rear side leading wheel 122 through the gear 123 meshing and rotate, so leading wheel 122 rotates in opposite directions just can correct the copper line of taking out, avoids the copper line to buckle and piles up on the inductance, influences the effect of convoluteing.
It should be understood that the above description is intended for illustrative purposes only, and is not intended to limit the present invention. Those skilled in the art will appreciate that variations of the present invention are intended to be included within the scope of the claims herein.
Claims (8)
1. The utility model provides an inductance coils equipment of twining fast which characterized in that, including: the copper wire placing seat is arranged on the right side of the top of the base; the left side of the bottom in the base is provided with a mounting seat, and the top of the mounting seat is provided with a servo motor; the left side of the top of the base is rotatably provided with a rotating shaft, and the lower part of the rotating shaft is provided with an inductor placing disc; the middle part of the base is provided with a copper wire guide mechanism for guiding the extraction of a copper wire; prevent copper line and overlap mechanism, the base top left side rear side is equipped with and carries out the copper line of preventing that overlaps mechanism that overlaps when preventing the copper line to coil.
2. The rapid winding device for the inductance coil according to claim 1, wherein the copper wire guiding mechanism comprises: the mounting plate is arranged on the right side of the bottom in the base, a reciprocating screw rod is rotatably arranged at the top of the mounting plate, and a belt is connected between the lower part of the reciprocating screw rod and an output shaft of the servo motor; the guide seats are symmetrically arranged at the front and back of the inner side of the top of the base, and guide plates in threaded connection with the reciprocating screw rods are connected between the guide seats in a sliding mode.
3. The rapid winding device for the inductance coil according to claim 2, wherein the mechanism for preventing the copper wires from overlapping comprises: the left rear side of the top of the base is symmetrically provided with mounting frames, and a connecting plate is connected between the front sides of the mounting frames in a sliding manner; the front side of the connecting plate is rotatably provided with a mounting wheel which guides the copper wires to prevent the copper wires from being overlapped; first reset spring all is connected with first reset spring between connecting plate rear side and the mounting bracket.
4. The rapid inductance coil winding device according to claim 3, further comprising an inductance top limiting mechanism, wherein the inductance top limiting mechanism comprises: the connecting frames are connected between the tops of the mounting frames, and second contact rods are symmetrically arranged on the left side and the right side of each connecting frame; the left side and the right side of the middle part of the connecting plate are both provided with a first mounting bracket; the first limiting plate is rotatably connected between the rear sides of the first mounting brackets, and torsion springs are connected between the first limiting plate and the first mounting brackets; first contact lever, the first limiting plate left and right sides all is equipped with first contact lever.
5. The rapid winding device for the inductance coil according to claim 4, further comprising a copper wire cutting mechanism, wherein the copper wire cutting mechanism comprises: the middle side of the top of the base is provided with a guide table, and the rear side of the guide table is provided with a wedge-shaped plate in a sliding manner through a second return spring; a cutting tool for automatically cutting the copper wire is arranged on the front side of the bottom of the wedge-shaped plate; the connecting rod, the connecting plate right side is equipped with the connecting rod, and connecting rod lower part right side is equipped with the contact post.
6. The rapid inductance coil winding device according to claim 5, further comprising an inductance bottom limiting mechanism, wherein the inductance bottom limiting mechanism comprises: the outer sides of the inductor placing discs are embedded with 3 mounting columns, the mounting columns are connected with second limiting plates in a sliding mode, and third reset springs are connected between the outer sides of the second limiting plates and the mounting columns; and the limiting wheels are used for limiting the lower part of the inductor in a rotating manner.
7. The inductance coil rapid winding device according to claim 6, further comprising a copper wire straightening mechanism, wherein the copper wire straightening mechanism comprises: the bottom is equipped with the second installing support in the second installing support, and symmetrical rotary type is equipped with the leading wheel around the second installing support top, and the leading wheel top all is equipped with the gear.
8. The rapid winding device for the inductance coil according to claim 7, wherein the mounting wheel is made of rubber and can drive the copper wire to be uniformly wound under the guiding of friction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210128811.4A CN115249578A (en) | 2022-02-11 | 2022-02-11 | Quick winding equipment of inductance coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210128811.4A CN115249578A (en) | 2022-02-11 | 2022-02-11 | Quick winding equipment of inductance coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115249578A true CN115249578A (en) | 2022-10-28 |
Family
ID=83698728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210128811.4A Withdrawn CN115249578A (en) | 2022-02-11 | 2022-02-11 | Quick winding equipment of inductance coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115249578A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117423544A (en) * | 2023-12-18 | 2024-01-19 | 江苏京泉华电子科技有限公司 | Coil winding device for transformer and inductor windings |
| CN117497321A (en) * | 2023-11-07 | 2024-02-02 | 安徽兆晟新能源科技有限公司 | Foil winding machine for reactor production |
-
2022
- 2022-02-11 CN CN202210128811.4A patent/CN115249578A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117497321A (en) * | 2023-11-07 | 2024-02-02 | 安徽兆晟新能源科技有限公司 | Foil winding machine for reactor production |
| CN117497321B (en) * | 2023-11-07 | 2024-04-05 | 安徽兆晟新能源科技有限公司 | Foil winding machine for reactor production |
| CN117423544A (en) * | 2023-12-18 | 2024-01-19 | 江苏京泉华电子科技有限公司 | Coil winding device for transformer and inductor windings |
| CN117423544B (en) * | 2023-12-18 | 2024-03-29 | 江苏京泉华电子科技有限公司 | Coil winding device for transformer and inductor windings |
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| PB01 | Publication | ||
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Application publication date: 20221028 |