CN116759229B - Electronic transformer apparatus for producing - Google Patents
Electronic transformer apparatus for producing Download PDFInfo
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- CN116759229B CN116759229B CN202310901696.4A CN202310901696A CN116759229B CN 116759229 B CN116759229 B CN 116759229B CN 202310901696 A CN202310901696 A CN 202310901696A CN 116759229 B CN116759229 B CN 116759229B
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- 238000004804 winding Methods 0.000 claims abstract description 75
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 230000001681 protective effect Effects 0.000 claims abstract description 19
- 238000010030 laminating Methods 0.000 claims description 24
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 230000009471 action Effects 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 210000005056 cell body Anatomy 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Transmission Devices (AREA)
Abstract
The invention discloses an electronic transformer production device, which belongs to the technical field of transformer production and comprises a base, wherein one side of the top of the base is fixedly connected with a protective shell, the top of the protective shell is connected with a feeding plate through a feeding assembly in a transmission manner, and the top of the feeding plate is fixedly connected with a plurality of positioning assemblies. According to the invention, the first driving wheel is driven to rotate by the ratchet groove through arranging the limiting blanking component, the second reciprocating screw is driven to rotate by the first driving wheel through the rotation of the first driven wheel, the finished product winding roller is pushed to fall into the collecting box by the pushing plate through the third screw seat by the second reciprocating screw, and then the finished product winding roller is restored to the original position, so that the continuous connection with the feeding component can be realized, the automatic limiting of the winding reel is finished, the stability of the winding reel during winding is ensured, the winding compactness is improved, and on the other hand, the automatic blanking of the finished product wire set is realized through the unidirectional transmission of the ratchet groove matched with the toggle rod, thereby the processing efficiency of the wire set is improved.
Description
Technical Field
The invention belongs to the technical field of transformer production, and particularly relates to an electronic transformer production device.
Background
The electronic transformer has an electronic device for converting alternating voltage of mains supply into direct current and then forming a high-frequency alternating voltage output through a semiconductor switching device, an electronic element and a high-frequency transformer winding, and is also an alternating-current-to-direct-current-to-alternating-current inverter circuit taught in the electronics theory, the simplest transformer consists of a closed magnetizer and two windings, and in the winding preparation process, a corresponding winding device is generally required for production.
Chinese patent application No.: the invention discloses a winding device for a transformer coil, which comprises a base, a side plate fixedly connected with the top end of the base and a support ring fixedly connected with the top end of the base, wherein the support ring is arranged on the right rear side of the side plate, the right end of the side plate is fixedly connected with a controller, and a rotating coil recording mechanism is arranged on the side plate.
Disclosure of Invention
The invention aims at: in order to solve the problems that a plurality of winding mechanisms still need to be manually returned, the automation degree is low and the processing efficiency is easy to influence, the electronic transformer production device is provided.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an electronic transformer apparatus for producing, includes the base, base top one side fixedly connected with guard casing, guard casing top is connected with the delivery sheet through the transmission of feeding subassembly, a plurality of locating component of delivery sheet top fixedly connected with, base top one side fixedly connected with backplate, backplate and guard casing one side fixedly connected with, backplate one side is through mounting panel fixedly connected with a plurality of first motors, first motor output shaft one end fixedly connected with dwang, dwang one end extends to the backplate opposite side, the dwang outside is provided with spacing unloading subassembly, the dwang top is provided with winding displacement subassembly, the winding displacement subassembly is connected with first motor transmission, backplate top fixedly connected with roof, roof bottom fixedly connected with a plurality of winding rolls, guard casing inside is provided with the collection box, and the collection box is located the dwang under;
the limiting blanking assembly comprises a third motor, an inner cavity is formed in the rotating rod, the third motor is fixedly connected with one side of the inner wall of the inner cavity through a mounting plate, one end of an output shaft of the third motor is fixedly connected with a rotating shaft, two sides of the inner wall of the inner cavity are fixedly connected with mounting rods, the rotating shaft is rotationally connected with the mounting rods through bearings, one end of the rotating shaft is fixedly connected with a movable screw rod, one end of the movable screw rod is fixedly connected with a third screw rod seat in threaded connection with a third screw rod threaded manner, one end of the movable screw rod is far away from the third screw rod seat, two sides of the movable screw rod are respectively attached with a triangular plate, one side of the triangular plate far away from the movable screw rod is fixedly connected with a second sliding rod, one end of the second sliding rod far away from the triangular plate extends to the outside of the inner cavity and is fixedly connected with an attaching plate, the cross section of the attaching plate is semi-annular, the outer surface of the second sliding rod is sleeved with a second spring, and two ends of the second spring are respectively fixedly connected with one side of the triangular plate and one side of the inner wall of the inner cavity.
As a further description of the above technical solution:
two first slide bars are fixedly connected to one side of the mounting rod, the two first slide bars are respectively located on two sides of the movable screw rod, two slide holes are formed in one side of the third screw rod seat, and the first slide bars are in sliding connection with the slide holes.
As a further description of the above technical solution:
the utility model discloses a reciprocating screw type electric motor for a vehicle, including dwang, lifter, locating plate, connecting rod, mounting bracket, first driving wheel, second driving wheel, connecting rod, locating plate, slide hole has been seted up to dwang surface fixedly connected with, slide hole has been seted up to locating plate one side, and slide in has been connected with the second lead screw seat, second lead screw seat and slide hole cross section shape are the rectangle, second lead screw seat one side fixedly connected with push plate, push plate one side is laminated mutually with locating plate one side, one end threaded connection that the push plate was kept away from to the second lead screw seat has the second reciprocating screw, second reciprocating screw one end is connected with the mounting bracket through the pivot rotation, and mounting bracket one end and dwang one side fixedly connected with, and pivot surface joint has first from the driving wheel, the axis of rotation surface cover is equipped with two first action wheels, and the transmission is connected with first drive belt between first action wheel, first drive belt runs through the inner chamber outside through the logical groove.
As a further description of the above technical solution:
the ratchet groove is formed in the first driving wheel, the rotating disc is rotationally connected in the ratchet groove, the rotating disc is clamped with the rotating shaft, one side of the rotating disc is hinged with a poking rod through a pin shaft, the bottom of the poking rod is attached to the top of the rotating disc, one end of the poking rod is attached to the ratchet groove, a limiting block is attached to the bottom of the poking rod, the cross section of the limiting block is L-shaped, and a reset spring is fixedly connected between the limiting block and the poking rod.
As a further description of the above technical solution:
the feeding assembly comprises two first reciprocating screws, the first reciprocating screws are rotationally connected between the backboard and the protective shell through a rotating shaft, first screw bases are in threaded connection with the outer surfaces of the first reciprocating screws, the bottoms of the first screw bases are attached to the bottom plate, one sides of the first screw bases are attached to one sides of the inner walls of the protective shell, connecting plates are fixedly connected to the tops of the first screw bases, two sides of the tops of the connecting plates are fixedly connected with first telescopic rods, one ends of the first telescopic rods, far away from the connecting plates, are fixedly connected with the bottoms of the feeding plates, connecting rods are fixedly connected with rollers, travel grooves are formed in two sides of the inner walls of the protective shell, and the rollers are slidably connected in the travel grooves.
As a further description of the above technical solution:
one side of the back plate is rotationally connected with two driving wheels through a rotating shaft, a linkage belt is connected between the two driving wheels in a transmission way, one end of each driving wheel extends to the other side of the back plate through the rotating shaft and is fixedly connected with one end of a first reciprocating screw rod, one side of one driving wheel is fixedly connected with a second motor, and the second motor is fixedly installed on one side of the side plate through an installing plate.
As a further description of the above technical solution:
the positioning assembly comprises a fixed block, the laminating groove has been seted up at the fixed block top, and laminating groove cross section shape is the arc, fixed block bottom and delivery sheet top fixed connection, the cavity has been seted up to the fixed block inner wall, the fixed block top is provided with places the board, place equal fixedly connected with slide bar in board bottom both ends, the slide bar extends to cavity inner wall portion, and is located the inside slide bar one side fixedly connected with transmission rack of cavity, transmission rack one side meshing has drive gear, the inside joint of drive gear has the connecting axle, the connecting axle passes through the bearing rotation and connects in the cavity inside, the equal fixedly connected with laminating pole in both ends of the inner wall that the connecting axle is close to, the cell body has all been seted up to the fixed block both sides, the cell body is linked together with the cavity, laminating pole sliding connection is in the cell body.
As a further description of the above technical solution:
the sliding rod is characterized in that a second telescopic rod is fixedly connected to the bottom of the sliding rod, one end, far away from the sliding rod, of the second telescopic rod is fixedly connected with the bottom of the inner wall of the cavity, a first spring is sleeved on the outer surface of the second telescopic rod, and two side ends of the first spring are fixedly connected with one end of the sliding rod and the bottom of the inner wall of the cavity respectively.
As a further description of the above technical solution:
the winding displacement subassembly includes the third reciprocating screw, third reciprocating screw one end is connected with one side of backplate through pivot and bearing rotation, third reciprocating screw surface threaded connection has the fourth lead screw seat, fourth lead screw seat top sliding connection has the third slide bar, third slide bar one end and backplate one side fixed connection, third slide bar one end fixedly connected with connecting piece, third reciprocating screw one end is connected with one side of the connecting piece rotation, fourth lead screw seat one side fixedly connected with wire threading ring, the wire threading ring is embedded to be equipped with a plurality of balls, and the wire threading ring is located the winding roller under.
As a further description of the above technical solution:
one end of the third reciprocating screw rod extends to the other side of the back plate through a rotating shaft and is fixedly connected with a second driven wheel, one end of the output shaft of the first motor is fixedly connected with a second driving wheel, and a second transmission belt is connected between the second driving wheel and the second driven wheel in a transmission manner.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1. according to the invention, by arranging the limiting blanking component, when the feeding component inserts the winding reel into the rotating rod, the third motor starts and drives the rotating disc to rotate forwards through the rotating shaft, the poking rod can deflect, so that the first driving wheel is not driven to rotate, the rotating shaft drives the third screw rod seat to move through the moving screw rod, the third screw rod seat drives the triangular plate to move outwards through the extruding wheel, the triangular plate drives the attaching plate to move outwards through the second sliding rod and enables the attaching plate to attach to the inner wall of the winding reel, limiting clamping of the winding reel is achieved, then the automatic winding can be achieved through the wire arranging component and the first motor, afterwards, the third motor drives the moving screw rod to rotate reversely, the attaching plate is retracted inwards, limiting of the winding reel is relieved, meanwhile, the rotating shaft drives the ratchet groove to rotate through the rotating disc and the poking rod, the first driving wheel drives the second reciprocating screw rod to rotate through the first driven wheel, and the second reciprocating screw rod seat drives the pushing plate to push the finished winding roller into the collecting box to restore to the original position after the finished winding reel, on one hand, automatic connection with the feeding component is achieved, and after the winding reel is completed, and the ratchet wire is clamped, on the winding reel is clamped, and the degree of automatic winding can be improved, and the winding reel is matched is finished, and the winding reel is finished, and the quality is improved.
2. According to the invention, by arranging the positioning assembly, a worker places the winding reel on the placing plate, the winding reel drives the placing plate to move downwards, the placing plate drives the transmission rack to move downwards through the sliding rod, the transmission rack drives the connecting shaft to rotate through the transmission gear, the connecting shaft drives the attaching rod to rotate and enables the attaching rod to clamp and limit the winding reel, so that the winding reel can be automatically limited and clamped under the action of self gravity, the winding reel is fixed at a relative position, and the feeding through the feeding assembly can be correspondingly butted and connected with the rotating rod, so that the feeding position is ensured not to be wrong, and the feeding precision is improved.
3. According to the invention, the feeding assembly is arranged, the second motor drives the first reciprocating screw rods on two sides to rotate through the driving wheel, the first reciprocating screw rods drive the connecting plate to move through the first screw rod seat, the roller wheels and the connecting rod are matched with the travel groove to drive the telescopic rod to do periodic lifting motion in the vertical direction, so that the feeding plate can drive the winding tube to move towards the direction of the rotating block rod through the positioning assembly, the rotating rod and the attaching plate penetrate through the winding tube, and then the feeding plate moves downwards under the driving of the telescopic rod, so that the positioning assembly is separated from the winding tube, automatic feeding assembly of the winding tube is realized, and the assembly connection with the rotating rod is realized through rectangular motion of the feeding plate in the vertical direction, so that the degree of automation is improved.
4. According to the invention, the motor rotates through the driving wheel and the driven wheel, the driven wheel drives the third reciprocating screw rod to rotate, the third reciprocating screw rod drives the fourth screw rod seat to reciprocate, and the fourth screw rod seat drives the threading ring to reciprocate, so that copper wires can be orderly and tightly wound on the outer surface of the winding reel, and the winding precision of the winding reel is improved.
Drawings
Fig. 1 is a schematic perspective view of an electronic transformer production device according to the present invention;
FIG. 2 is a schematic diagram of a side view of an electronic transformer production device according to the present invention;
fig. 3 is an enlarged schematic view of a portion a in fig. 2 of an electronic transformer production device according to the present invention;
fig. 4 is an enlarged schematic view of a portion B in fig. 2 of an electronic transformer production device according to the present invention;
fig. 5 is an enlarged schematic view of a portion C in fig. 2 of an electronic transformer production device according to the present invention;
fig. 6 is a schematic diagram illustrating an internal cross-sectional structure of a first capstan of an electronic transformer production apparatus according to the present invention;
fig. 7 is a schematic side sectional view of a positioning assembly of an electronic transformer production device according to the present invention.
Legend description:
1. a base; 2. a protective housing; 3. a feeding assembly; 301. a connecting plate; 302. a first telescopic rod; 303. a first reciprocating screw; 304. the first screw rod seat; 305. a travel groove; 306. a roller; 307. a connecting rod; 308. a driving wheel; 309. a second motor; 310. a linkage belt; 4. a positioning assembly; 401. a fixed block; 402. a cavity; 403. a second telescopic rod; 404. a first spring; 405. a connecting shaft; 406. a transmission gear; 407. a tank body; 408. a bonding rod; 409. placing a plate; 410. a slide bar; 411. a drive rack; 5. a limiting blanking assembly; 501. moving the lead screw; 502. a mounting rod; 503. an inner cavity; 504. a first drive wheel; 505. a third motor; 506. a first belt; 507. a first driven wheel; 508. a second reciprocating screw; 509. the second screw rod seat; 510. a first slide bar; 511. a limiting plate; 512. a pushing plate; 513. bonding plates; 514. a second slide bar; 515. a second spring; 516. a triangle; 517. a pressing wheel; 518. a third screw base; 519. a rotating shaft; 520. a rotating disc; 521. a toggle rod; 522. a limiting block; 523. a return spring; 524. ratchet tooth slot; 6. a wire arrangement assembly; 601. a fourth screw base; 602. a third slide bar; 603. a second driven wheel; 604. a second belt; 605. a second driving wheel; 606. a third reciprocating screw; 607. threading a wire ring; 608. a ball; 7. a winding roller; 8. a top plate; 9. a first motor; 10. a rotating lever; 11. a back plate; 12. and a feeding plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 7, the present invention provides a technical solution:
the utility model provides an electronic transformer apparatus for producing, including base 1, 1 top one side fixedly connected with protective housing 2 of base, protective housing 2 top is connected with delivery sheet 12 through the transmission of feeding subassembly 3, a plurality of locating component 4 of delivery sheet 12 top fixedly connected with, 1 top one side fixedly connected with backplate 11 of base, backplate 11 and protective housing 2 one side fixedly connected with, backplate 11 one side is through a plurality of first motors 9 of mounting panel fixedly connected with, first motor 9 output shaft one end fixedly connected with dwang 10, dwang 10 one end extends to backplate 11 opposite side, the dwang 10 outside is provided with spacing unloading subassembly 5, dwang 10 top is provided with winding displacement subassembly 6, winding displacement subassembly 6 is connected with first motor 9 transmission, backplate 11 top fixedly connected with roof 8, roof 8 bottom fixedly connected with a plurality of winding rollers 7, protective housing 2 inside is provided with the collection box, and the collection box is located the dwang 10 under.
The wire arranging assembly 6 comprises a third reciprocating screw 606, one end of the third reciprocating screw 606 is rotationally connected with one side of the back plate 11 through a rotating shaft and a bearing, a fourth screw seat 601 is connected to the outer surface of the third reciprocating screw 606 in a threaded manner, a third sliding rod 602 is slidably connected to the top of the fourth screw seat 601, one end of the third sliding rod 602 is fixedly connected with one side of the back plate 11, a connecting piece is fixedly connected to one end of the third sliding rod 602, one end of the third reciprocating screw 606 is rotationally connected with one side of the connecting piece, a wire threading ring 607 is fixedly connected to one side of the fourth screw seat 601, a plurality of balls 608 are embedded in the wire threading ring 607, the wire threading ring 607 is located under the winding roller 7, one end of the third reciprocating screw 606 extends to the other side of the back plate 11 through the rotating shaft and is fixedly connected with a second driven wheel 603, one end of an output shaft of the first motor 9 is fixedly connected with a second driving wheel 605, and a second driving belt 604 is in transmission connection between the second driving wheel 605 and the second driven wheel 603
The implementation mode specifically comprises the following steps: through setting up winding displacement subassembly 6, the motor passes through the action wheel and rotates with the follow driving wheel, and the follow driving wheel drives the rotation of third reciprocating screw 606, and the reciprocating motion is done to the fourth lead screw seat 601 of third reciprocating screw 606 drive, and the reciprocating motion of fourth lead screw seat 601 drive wire through 607 for the copper line can be closely twined in the bobbin surface in order, thereby improves bobbin wire winding's precision.
The limiting blanking assembly 5 comprises a third motor 505, an inner cavity 503 is arranged in the rotating rod 10, the third motor 505 is fixedly connected with one side of the inner wall of the inner cavity 503 through a mounting plate, one end of an output shaft of the third motor 505 is fixedly connected with a rotating shaft 519, two sides of the inner wall of the inner cavity 503 are fixedly connected with mounting rods 502, the rotating shaft 519 is rotationally connected with the mounting rods 502 through bearings, one end of the rotating shaft 519 is fixedly connected with a movable screw 501, one end of the movable screw 501 is in threaded connection with a third screw seat 518, one end of the third screw seat 518, which is far away from the movable screw 501, is fixedly connected with a pressing wheel 517, two sides of the pressing wheel 517 are respectively attached with a triangular plate 516, one side, which is far away from the pressing wheel 517, of the triangular plate 516 is fixedly connected with a second slide bar 514, one end, which is far away from the triangular plate 516, extends to the outside of the inner cavity 503 and is fixedly connected with a laminating plate 513, the cross section of the laminating plate 513 is semi-annular, the second spring 515 is sleeved on the outer surface of the second slide bar 514, two ends of the second spring 515 are fixedly connected with one side of the triangle 516 and one side of the inner wall of the inner cavity 503 respectively, two first slide bars 510 are fixedly connected with one side of the installation bar 502 and are respectively positioned at two sides of the movable screw 501, two slide holes are formed on one side of the third screw seat 518, the first slide bars 510 are in sliding connection with the slide holes, a limiting plate 511 is fixedly connected with the outer surface of the rotating bar 10, the slide holes are formed on one side of the limiting plate 511, a second screw seat 509 is in sliding connection with the slide holes, the cross section of the second screw seat 509 and the slide holes are rectangular, a pushing plate 512 is fixedly connected on one side of the second screw seat 509, one side of the pushing plate 512 is attached to one side of the limiting plate 511, one end of the second screw seat 509, which is far away from the pushing plate 512, is in threaded connection with a second reciprocating screw 508, one end of the second reciprocating screw 508 is rotationally connected with a mounting frame through a rotating shaft, and mounting bracket one end and dwang 10 one side fixed connection, and pivot surface joint has first follow driving wheel 507, the cover of axis of rotation 519 surface is equipped with two first action wheels 504, and the transmission is connected with first drive belt 506 between first action wheel 504 and the first follow driving wheel 507, first drive belt 506 runs through the inside and outside of inner chamber 503 through logical groove, set up ratchet groove 524 in the first action wheel 504, ratchet groove 524 swivelling joint has dwang 520, dwang 520 looks joint with axis of rotation 519, dwang 520 one side articulates through the round pin axle has the poking rod 521, poking rod 521 bottom is laminated with dwang 520 top mutually, poking rod 521 one end is laminated with ratchet groove 524 mutually, poking rod 521 bottom laminating has stopper 522, stopper 522 cross section shape is L shape, fixedly connected with reset spring 523 between stopper 522 and the poking rod 521.
The implementation mode specifically comprises the following steps: through setting up spacing unloading subassembly 5, when feeding subassembly 3 inserts the reel into dwang 10, third motor 505 starts and drives rotor disk 520 forward rotation, stir bar 521 can deflect, therefore can not drive first action wheel 504 rotation, it moves outside to move lead screw 501 through third lead screw seat 518 and extruder 517 drive set square 516, make set square 516 drive paste the board 513 outside and make paste board 513 and reel inner wall laminating mutually, thereby realize the spacing centre gripping to the reel, afterwards cooperation winding displacement subassembly 6 and first motor 9 can realize automatic wire winding, third motor 505 drives through the rotation and moves lead screw 501 and reverse, laminating board 513 is inwards contracted, thereby remove the spacing to the reel, simultaneously, the axis of rotation 519 drives ratchet tooth groove 524 through rotor disk 520 and stir bar 521 and rotates, ratchet tooth groove 524 drives first action wheel 504 rotation, first action wheel 504 drives the rotation of second reciprocal finished product lead screw 508 through first driven wheel 507 rotation, second reciprocal finished product lead screw 508 drives the push plate 512 through the third lead screw seat and resumes the normal position behind the reel 7 is to the collection box to the reel, can realize the automatic wire winding with the continuous wire winding displacement subassembly, thereby improve the efficiency of the continuous reel when the reel is connected, and the improvement in the transmission stability of the reel is realized, the improvement of the continuous wire winding, and the finished wire winding is completed when the automatic wire winding is completed, the continuous to the reel is completed, the automatic wire winding is completed, and the system is finished to the high in the speed of winding, and is finished, the winding efficiency is finished, and is guaranteed.
The feeding assembly 3 comprises two first reciprocating screws 303, the first reciprocating screws 303 are rotationally connected between the back plate 11 and the protective shell 2 through rotating shafts, first screw bases 304 are connected to the outer surfaces of the first reciprocating screws 303 in a threaded mode, the bottoms of the first screw bases 304 are attached to the bottom plate, one side of each first screw base 304 is attached to one side of the inner wall of the protective shell 2, connecting plates 301 are fixedly connected to the tops of the first screw bases 304, first telescopic rods 302 are fixedly connected to two sides of the tops of the connecting plates 301, one ends of the first telescopic rods 302, far away from the connecting plates 301, are fixedly connected with the bottoms of the feeding plates 12, connecting rods 307 are fixedly connected between the two first telescopic rods 302, rollers 306 are rotationally connected to one side of the connecting rods 307, travel grooves 305 are formed in two sides of the inner wall of the protective shell 2, the rollers 306 are slidingly connected to the travel grooves 305, one side of the back plate 11 is rotationally connected with two driving wheels 308 through rotating shafts, one ends of the driving wheels 308 are in transmission connection with a linkage belt 310, one end of each driving wheel 308 extends to the other side of the back plate 11 through rotating shafts and is fixedly connected with one end of the first reciprocating screws 303, one side of the driving wheels 309 is fixedly connected to a second motor 309, one side of the driving wheels 309 is fixedly connected to one side of the driving wheels 309, and one side of the driving wheels is fixedly arranged on one side of the driving wheels 308 is fixedly connected to the side of the driving wheels 308, and the driving wheels 308 is fixedly connected with one side and one side.
The positioning component 4 comprises a fixed block 401, the laminating groove is formed in the top of the fixed block 401, the cross section of the laminating groove is arc-shaped, the bottom of the fixed block 401 is fixedly connected with the top of the feeding plate 12, a cavity body 407 is formed in the inner wall of the fixed block 401, a placing plate 409 is arranged at the top of the fixed block 401, sliding rods 410 are fixedly connected to the two ends of the bottom of the placing plate 409, the sliding rods 410 extend to the inner wall of the cavity body 402, one side of each sliding rod 410 positioned in the cavity body 402 is fixedly connected with a transmission rack 411, one side of each transmission rack 411 is meshed with a transmission gear 406, a connecting shaft 405 is clamped inside the transmission gear 406, the connecting shafts 405 are rotatably connected to the inside of the cavity body 402 through bearings, two ends of the inner walls, close to the connecting shafts 405, are fixedly connected with laminating rods 408, groove bodies 407 are formed in two sides of the fixed block 401, the groove bodies 407 are communicated with the cavity body 402, the laminating rods 408 are slidably connected to the inside the groove bodies 407, the bottoms of the second telescopic rods 403 are fixedly connected to the bottoms of the second telescopic rods 403, one ends of the second telescopic rods 403 are far away from the inner wall of the sliding rods 410, the bottoms of the cavity body 404, the first sides of the first springs 404 are sleeved on the outer surfaces of the second telescopic rods 403, and the first sides of the first springs are fixedly connected to the inner ends of the first springs 404, and the inner ends of the first springs 404 are respectively.
The implementation mode specifically comprises the following steps: through setting up locating component 4 and feeding component 3, the staff places the bobbin on placing plate 409, and the bobbin drives places plate 409 downwardly moving, places plate 409 and drives drive rack 411 downwardly moving through slide bar 410, and drive rack 411 drives connecting axle 405 through drive gear 406 and rotates, and connecting axle 405 drives laminating pole 408 and rotates and make laminating pole 408 press from both sides tight spacing to the bobbin, can make the bobbin realize automatic spacing centre gripping under the effect of self gravity to make the bobbin be fixed in relative position, carry out corresponding butt joint through feeding component 3's pay-off and dwang 10 and link up, guarantee that the pay-off position can not makeing mistakes, improve the pay-off precision.
Working principle: during the use, the staff places a plurality of bobbins on placing plate 409 in proper order, and the bobbin is laminated mutually with the laminating groove and drive placing plate 409 and move downwards, places plate 409 and drives slide bar 410 and move downwards, and slide bar 410 drives drive rack 411 and move downwards, and drive rack 411 drives drive gear 406 and rotates, and drive gear 406 drives connecting axle 405 and rotates, and connecting axle 405 drives laminating pole 408 and rotates in cell body 407 for laminating pole 408 presss from both sides tightly spacing to the bobbin.
After the bobbin is positioned and clamped, the second motor 309 is started, the second motor 309 drives the driving wheel 308 to rotate, the driving wheel 308 drives the other driving wheel 308 to rotate through the linkage belt 310, the two driving wheels 308 drive the first reciprocating screw 303 to rotate through the rotating shaft, the first reciprocating screw 303 drives the first screw seat 304 to reciprocate, the first screw seat 304 drives the connecting plate 301 to reciprocate, the connecting plate 301 drives the first telescopic rod 302 to reciprocate, in the process, the roller 306 moves in the travel groove 305, the roller 306 and the connecting rod 307 cooperate with the travel groove 305 to drive the telescopic rod to do periodic lifting movement in the vertical direction, the feeding plate 12 can drive the bobbin to move towards the direction of the rotating block rod through the positioning component 4, and the rotating rod 10 and the laminating plate 513 pass through the bobbin, at the moment, the feeding plate 12 moves downwards under the driving of the telescopic rod, the bobbin is separated from the placing plate 409, the gravity of the placing plate 409 is insufficient, the second spring 515 drives the sliding rod 410 to do reset movement, the sliding rod 410 drives the gear to rotate reversely through the rack 411, and the laminating rod 408 contacts with the positioning component 4 to restore to the original position, and the bobbin is matched with the bobbin 305.
Then, the third motor 505 starts and drives the rotation shaft 519 to rotate forward according to a predetermined program, in this process, the stirring rod 521 can deflect, so that the first driving wheel 504 is not driven to rotate, the rotation shaft 519 drives the moving screw 501 to rotate, the moving screw 501 drives the third screw seat 518 to move, the third screw seat 518 drives the extrusion wheel 517 to move to one side, the extrusion wheel 517 drives the triangle plate 516 to move to the outside, the triangle plate 516 drives the second slide bar 514 to move to the outside, the second slide bar 514 drives the bonding plate 513 to move to bond the bonding plate 513 with the inner wall of the winding reel, thereby realizing limit clamping of the winding reel, then, a worker passes the copper wire on the winding roller 7 through the wire through ring 607 and fixedly winds with one side of the winding reel, then, the worker starts the first motor 9 drives the rotation rod 10 to rotate, the rotation rod 10 cooperates with the bonding plate 513 to drive the winding reel, the winding reel drives the winding reel to wind on the outer surface of the winding reel, in this process, the motor drives the driving wheel drives the driven wheel to rotate, the driven wheel drives the third reciprocating screw 606 to rotate, the third reciprocating screw 601 drives the fourth reciprocating screw seat 607 to reciprocate to make the copper wire tightly wind around one side of the winding reel.
After winding of the winding drum turns is completed, the first motor 9 stops rotating, the third motor 505 starts reversing, the third motor 505 drives the movable screw 501 to rotate reversely, the movable screw 501 drives the extrusion wheel 517 to reset through the third screw seat 518, the extrusion wheel 517 releases the limit of the triangle 516, the triangle 516 is driven by the second spring 515 to reset, the triangle 516 drives the attaching plate 513 to retract inwards through the second sliding rod 514, so that the limitation of the winding drum is released, in the process, the rotating shaft 519 drives the rotating disc 520 to rotate, the rotating disc 520 drives the ratchet tooth groove 524 to rotate through the poking rod 521, the ratchet tooth groove 524 drives the first driving wheel 504 to rotate, the first driving wheel 504 drives the first driven wheel 507 to rotate through the first driving belt 506, the first driven wheel 507 drives the second reciprocating screw 508 to rotate, the second reciprocating screw 508 drives the third screw seat 518 to move, the third screw seat 518 drives the pushing plate 512 to reciprocate, the pushing plate 512 pushes the finished winding roller 7 into the collecting box, and then the pushing plate 512 returns to the original position under the driving of the second reciprocating screw 508.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. The utility model provides an electronic transformer apparatus for producing, includes base (1), its characterized in that, base (1) top one side fixedly connected with protective housing (2), protective housing (2) top is connected with feeding plate (12) through feeding subassembly (3) transmission, feeding plate (12) top fixedly connected with a plurality of locating component (4), base (1) top one side fixedly connected with backplate (11), backplate (11) and protective housing (2) one side fixedly connected with, backplate (11) one side is connected with a plurality of first motors (9) through the mounting panel fixedly, first motor (9) output shaft one end fixedly connected with dwang (10), dwang (10) one end extends to backplate (11) opposite side, dwang (10) outside is provided with spacing unloading subassembly (5), dwang (10) top is provided with winding displacement subassembly (6), winding displacement subassembly (6) are connected with first motor (9) transmission, backplate (11) top fixedly connected with roof (8), roof (8) bottom fixedly connected with roof (7) and a plurality of collecting box (7), just, collecting box (2) are located under collecting box;
the limiting blanking assembly (5) comprises a third motor (505), an inner cavity (503) is formed in the rotating rod (10), the third motor (505) is fixedly connected with one side of the inner wall of the inner cavity (503) through a mounting plate, one end of an output shaft of the third motor (505) is fixedly connected with a rotating shaft (519), two sides of the inner wall of the inner cavity (503) are fixedly connected with mounting rods (502), the rotating shaft (519) is rotationally connected with the mounting rods (502) through bearings, one end of the rotating shaft (519) is fixedly connected with a movable screw rod (501), one end of the movable screw rod (501) is in threaded connection with a third screw rod seat (518), one end of the third screw rod seat (518) far away from the movable screw rod (501) is fixedly connected with a pressing wheel (517), two sides of the pressing wheel (517) are respectively provided with a triangular plate (516), one side of the triangular plate (516) far away from the pressing wheel (517) is fixedly connected with a second sliding rod (514), one end of the second triangular plate (514) far away from the inner cavity (503) extends to the outside and is fixedly connected with a laminating plate (513), one end of the triangular plate (516) is provided with a second sliding rod (513), one end of the triangular plate (514) is provided with a second sliding rod (516), one end is provided with a second sliding rod (516), two ends of the second spring (515) are fixedly connected with one side of the triangle plate (516) and one side of the inner wall of the inner cavity (503) respectively.
2. The electronic transformer production device according to claim 1, wherein two first sliding rods (510) are fixedly connected to one side of the mounting rod (502), the two first sliding rods (510) are respectively located at two sides of the movable screw rod (501), two sliding holes are formed in one side of the third screw rod seat (518), and the first sliding rods (510) are in sliding connection with the sliding holes.
3. The electronic transformer production device according to claim 1, wherein the outer surface of the rotating rod (10) is fixedly connected with a limiting plate (511), a sliding hole is formed in one side of the limiting plate (511), a second screw seat (509) is connected in the sliding hole in a sliding mode, the cross section of the second screw seat (509) and the cross section of the sliding hole are rectangular, a pushing plate (512) is fixedly connected to one side of the second screw seat (509), one side of the pushing plate (512) is attached to one side of the limiting plate (511), one end of the second screw seat (509) far away from the pushing plate (512) is connected with a second reciprocating screw (508) in a threaded mode, one end of the second reciprocating screw (508) is connected with a mounting frame in a rotating mode through a rotating shaft, one end of the mounting frame is fixedly connected with one side of the rotating rod (10), a first driven wheel (507) is clamped on the outer surface of the rotating shaft, two first driving wheels (504) are sleeved on the outer surface of the rotating shaft (519), a first driving belt (506) is connected between the first driving wheel (504) and the first driven wheel (507), and one end of the first driving belt (506) is connected with the first driving belt through an inner cavity (506) in a penetrating mode.
4. The electronic transformer production device according to claim 3, wherein ratchet grooves (524) are formed in the first driving wheel (504), a rotating disc (520) is rotationally connected to the ratchet grooves (524), the rotating disc (520) is clamped with a rotating shaft (519), a poking rod (521) is hinged to one side of the rotating disc (520) through a pin shaft, the bottom of the poking rod (521) is attached to the top of the rotating disc (520), one end of the poking rod (521) is attached to the ratchet grooves (524), a limiting block (522) is attached to the bottom of the poking rod (521), the cross section of the limiting block (522) is L-shaped, and a reset spring (523) is fixedly connected between the limiting block (522) and the poking rod (521).
5. The electronic transformer production device according to claim 1, wherein the feeding assembly (3) comprises two first reciprocating screws (303), the first reciprocating screws (303) are rotationally connected between the back plate (11) and the protective housing (2) through a rotating shaft, first screw bases (304) are connected to the outer surfaces of the first reciprocating screws (303) in a threaded mode, bottoms of the first screw bases (304) are attached to the bottom plate, one side of each first screw base (304) is attached to one side of the inner wall of the protective housing (2), a connecting plate (301) is fixedly connected to the top of each first screw base (304), first telescopic rods (302) are fixedly connected to two sides of the top of each connecting plate (301), one end, away from the connecting plate (301), of each first telescopic rod (302) is fixedly connected with a connecting rod (307), one side of each connecting rod (307) is rotationally connected with a roller (306), travel groove (305) is formed in two sides of the inner wall of the protective housing (2), and the travel groove (305) is connected to the roller groove (305).
6. The electronic transformer production device according to claim 5, wherein one side of the back plate (11) is rotatably connected with two driving wheels (308) through a rotating shaft, a linkage belt (310) is in transmission connection between the two driving wheels (308), one end of the driving wheel (308) extends to the other side of the back plate (11) through the rotating shaft and is fixedly connected with one end of the first reciprocating screw (303), one side of one driving wheel (308) is fixedly connected with a second motor (309), and the second motor (309) is fixedly installed on one side of the side plate through a mounting plate.
7. The electronic transformer production device according to claim 1, wherein the positioning component (4) comprises a fixed block (401), the laminating groove is seted up at fixed block (401) top, and laminating groove cross section shape is the arc, cavity (402) are seted up to fixed block (401) bottom and delivery sheet (12) top fixed connection, cavity (402) are seted up to fixed block (401) inner wall, fixed block (401) top is provided with placing plate (409), equal fixedly connected with slide bar (410) in placing plate (409) bottom both ends, slide bar (410) extend to cavity (402) inner wall portion, and slide bar (410) one side fixedly connected with drive rack (411) that is located cavity (402) inside, drive rack (411) one side meshing has drive gear (406), inside joint of drive gear (406) has connecting axle (405), connecting axle (405) rotate through the bearing and are connected in cavity (402) inside, equal fixedly connected with laminating bar (408) in the both ends of the inner wall that connecting axle (405) are close to, cavity (407) are all seted up with slide bar (408), both sides (407) are connected with cavity (407), and the cavity (407) are all in connection with the groove (407).
8. The electronic transformer production device according to claim 7, wherein a second telescopic rod (403) is fixedly connected to the bottom of the sliding rod (410), one end, away from the sliding rod (410), of the second telescopic rod (403) is fixedly connected with the bottom of the inner wall of the cavity (402), a first spring (404) is sleeved on the outer surface of the second telescopic rod (403), and two side ends of the first spring (404) are fixedly connected with one end of the sliding rod (410) and the bottom of the inner wall of the cavity (402) respectively.
9. The electronic transformer production device according to claim 1, wherein the winding displacement assembly (6) comprises a third reciprocating screw (606), one end of the third reciprocating screw (606) is rotationally connected with one side of the back plate (11) through a rotating shaft, a fourth screw seat (601) is connected to the outer surface of the third reciprocating screw (606) in a threaded manner, a third sliding rod (602) is connected to the top of the fourth screw seat (601) in a sliding manner, one end of the third sliding rod (602) is fixedly connected with one side of the back plate (11), one end of the third sliding rod (602) is fixedly connected with a connecting piece, one end of the third reciprocating screw (606) is rotationally connected with one side of the connecting piece, one side of the fourth screw seat (601) is fixedly connected with a threading ring (607), a plurality of balls (608) are embedded in the threading ring (607), and the threading ring (607) is located under the winding roller (7).
10. The electronic transformer production device according to claim 9, wherein one end of the third reciprocating screw rod (606) extends to the other side of the back plate (11) through a rotating shaft and is fixedly connected with a second driven wheel (603), one end of an output shaft of the first motor (9) is fixedly connected with a second driving wheel (605), and a second driving belt (604) is in transmission connection between the second driving wheel (605) and the second driven wheel (603).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310901696.4A CN116759229B (en) | 2023-07-21 | 2023-07-21 | Electronic transformer apparatus for producing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310901696.4A CN116759229B (en) | 2023-07-21 | 2023-07-21 | Electronic transformer apparatus for producing |
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| CN116759229A CN116759229A (en) | 2023-09-15 |
| CN116759229B true CN116759229B (en) | 2023-11-17 |
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| CN117042342B (en) * | 2023-10-08 | 2023-12-26 | 四川英创力电子科技股份有限公司 | Multilayer circuit board laminating equipment and using method thereof |
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| EP1657728A1 (en) * | 2004-11-15 | 2006-05-17 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | A transformer and a related method of assembly |
| CN112635190A (en) * | 2020-12-08 | 2021-04-09 | 浙江电力变压器有限公司 | Coil winding equipment and process for transformer processing |
| CN215710693U (en) * | 2021-04-30 | 2022-02-01 | 广东科源电气股份有限公司 | Winding mechanism for transformer |
| CN114141532A (en) * | 2021-12-15 | 2022-03-04 | 合肥市菲力克斯电子科技有限公司 | Automatic loading and unloading device for electronic transformer production |
| CN218351279U (en) * | 2022-10-17 | 2023-01-20 | 石家庄高新区德凯仪器设备科技有限公司 | Power transformer winding machine |
| CN116387018A (en) * | 2023-05-22 | 2023-07-04 | 沅江市金莫特电子有限公司 | Winding device for electronic transformer production |
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2023
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1657728A1 (en) * | 2004-11-15 | 2006-05-17 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | A transformer and a related method of assembly |
| CN112635190A (en) * | 2020-12-08 | 2021-04-09 | 浙江电力变压器有限公司 | Coil winding equipment and process for transformer processing |
| CN215710693U (en) * | 2021-04-30 | 2022-02-01 | 广东科源电气股份有限公司 | Winding mechanism for transformer |
| CN114141532A (en) * | 2021-12-15 | 2022-03-04 | 合肥市菲力克斯电子科技有限公司 | Automatic loading and unloading device for electronic transformer production |
| CN218351279U (en) * | 2022-10-17 | 2023-01-20 | 石家庄高新区德凯仪器设备科技有限公司 | Power transformer winding machine |
| CN116387018A (en) * | 2023-05-22 | 2023-07-04 | 沅江市金莫特电子有限公司 | Winding device for electronic transformer production |
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| CN116759229A (en) | 2023-09-15 |
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