CN115194212A - Boiler tube boring device - Google Patents
Boiler tube boring device Download PDFInfo
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- CN115194212A CN115194212A CN202211125554.5A CN202211125554A CN115194212A CN 115194212 A CN115194212 A CN 115194212A CN 202211125554 A CN202211125554 A CN 202211125554A CN 115194212 A CN115194212 A CN 115194212A
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- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 230000005389 magnetism Effects 0.000 claims abstract description 24
- 230000001681 protective effect Effects 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 146
- 230000007723 transport mechanism Effects 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005056 compaction Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000002457 bidirectional effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
- B23Q1/34—Relative movement obtained by use of deformable elements, e.g. piezoelectric, magnetostrictive, elastic or thermally-dilatable elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/15—Devices for holding work using magnetic or electric force acting directly on the work
- B23Q3/154—Stationary devices
- B23Q3/1543—Stationary devices using electromagnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
- B23Q7/055—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways some of the rollers being driven
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Abstract
The invention discloses a boiler pipe boring device which comprises a four-way linkage multi-angle boring mechanism, a semi-contact magnetic suction fixed conveying mechanism, a main body base, a protective top cover, a control module and a to-be-processed boiler pipe. The invention belongs to the field of boiler tube boring, and particularly relates to a boiler tube boring device, which solves the technical problems of repeated fixation and inconvenient compaction during boiler tube boring through a semi-contact type magnetic suction fixed conveying mechanism; the four-way linkage multi-angle boring mechanism solves the technical problems that multi-point simultaneous boring and boring at different angles cannot be carried out during boring; through elasticity oblique angle rod conveying system and adjustable apart from magnetism fixed system of inhaling, realized the technical effect of two kinds of fixed operation modes of fixed simultaneously and transportation, solved when the bore hole of boiler pipe not only will fix boiler pipe (the position can not take place the skew when the boiler pipe adds man-hour) but also will not fix boiler pipe (the boiler pipe can transport without shutting down) contradiction type technical problem.
Description
Technical Field
The invention belongs to the technical field of boiler tube boring, and particularly relates to a boiler tube boring device.
Background
The boiler tube is a steel material having both ends open and a hollow cross section, and the length thereof is larger than that of the periphery thereof, and is classified into a seamless steel tube and a welded steel tube according to the production method, and the specification of the steel tube is represented by the outer dimension (e.g., outer diameter or side length) and the wall thickness, and the size range thereof is wide, ranging from a capillary tube having a small diameter to a large-diameter tube having a diameter of several meters.
When the boiler pipe is connected with the branch pipeline, the pipe wall needs to be punched, and due to the fact that the pipe wall is thick and the material is hard, a machining mode that the hole is drilled firstly and then the boring cutter is used for rotating the boring hole is adopted usually. The existing boring lathe cannot be well matched with a boiler pipe, so that boring efficiency is low. In addition, the following technical problems also exist when using the bored holes for the boiler tubes: because boring is required to be carried out on different positions of the boiler tube, and the position of the boring cutter is fixed, when boring is carried out on different positions of the same tangent plane, the position of the boiler tube needs to be rotationally adjusted for clamping for multiple times, so that deviation of the machining size can be caused, and the machining efficiency and the quality of a finished product are influenced; when boiler pipe bore hole to different bores, can't accomplish to fix full-size boiler pipe, and be difficult to again after fixed and continue to remove, process other positions, can't accomplish not only fixed but also can not fix boiler pipe.
Disclosure of Invention
According to the problem that boiler pipes are difficult to fix due to the fact that manual repeated fixing is needed during boring, a semi-contact type magnetic absorption fixing and conveying mechanism is arranged in a semi-contact type and magnetic absorption fixing mode, the technical effect that boiler pipes with different calibers can be conveyed and fixed at the same time is achieved, and the technical problems that boiler pipes need to be repeatedly fixed and are inconvenient to compress during boring are solved; according to the problem that simultaneous boring at multiple angles cannot be performed at the same time in the traditional machining process, the four-way linkage multi-angle boring mechanism is arranged, the technical effect of all-dimensional boring is achieved, and the technical problem that simultaneous boring at multiple points and boring at different angles cannot be performed in boring is solved; need fix earlier when the hole is bored according to transmission boiler pipe, the problem that the fixed machining efficiency is low results in the repeated, set up elasticity oblique angle rod conveying system and adjustable distance magnetism and inhale fixing system, only use a motor, use the mode transportation boiler pipe of half contact, keep boiler pipe position can not take place the skew when transporting boiler pipe, the technological effect of two kinds of fixed operation modes of fixed simultaneously and transportation has been realized, the contradiction type technical problem of not fixing boiler pipe (the position can not take place the skew when boiler pipe adds man-hour) simultaneously but unfixed boiler pipe (boiler pipe can transport without shutting down) when boiler pipe bore hole has been solved.
The technical scheme adopted by the invention is as follows: the invention provides a boiler pipe boring device which comprises a four-way linkage multi-angle boring mechanism, a semi-contact type magnetic absorption fixed conveying mechanism, a main body base, a protective top cover, a control module and a to-be-processed boiler pipe, wherein the protective top cover is arranged on the main body base, the control module is arranged on the main body base, the semi-contact type magnetic absorption fixed conveying mechanism is arranged on the main body base, the four-way linkage multi-angle boring mechanism is arranged on the main body base, and the to-be-processed boiler pipe is movably arranged on the semi-contact type magnetic absorption fixed conveying mechanism.
Furthermore, be equipped with the spacing wheel of slip on the main part base, be equipped with the main part heel brace on the main part base.
Further, fixed transport mechanism is inhaled to half-contact magnetism inhales fixing device A, transportation magnetism and inhales fixing device B, array base and output shaft base including transportation motor, transportation output shaft, transportation magnetism, the array base is located on the main part base, the output shaft base is located on the main part base, the transportation motor is located on the main part base, the transportation output shaft is located on the output of transportation motor, the transportation output shaft rotates and locates on the output shaft base, transportation magnetism is inhaled fixing device A and is located on the array base, transportation magnetism is inhaled fixing device B and is located on the array base, through the transportation motor, can drive transportation magnetism and inhale fixing device A and transportation magnetism and inhale fixing device B transportation and wait to process the boiler pipe, compares in traditional fixed post-processing earlier, and this equipment has realized the continuous processing of boiler pipe, improves production efficiency greatly.
As a further preferred embodiment of the present invention, the transporting magnetic suction fixing device a and the transporting magnetic suction fixing device B have the same structure and the same working principle, and are both used for transporting and fixing the to-be-processed boiler pipe.
The transportation magnetic suction fixing device A comprises an elastic oblique-angle rod transportation system and a distance-adjustable magnetic suction fixing system, the elastic oblique-angle rod transportation system is arranged on the array base, and the distance-adjustable magnetic suction fixing system is arranged on the elastic oblique-angle rod transportation system.
As a further preferred aspect of the present invention, two elastic oblique-angle rod transportation systems are provided, and the distance-adjustable magnetic attraction fixing system is simultaneously provided on the two elastic oblique-angle rod transportation systems.
Wherein, the elastic oblique angle rod transportation system comprises a W-shaped base, an elastic rubber roller A, an elastic rubber roller B, a transportation transmission shaft A, a transportation transmission shaft B, a conical transmission gear A, a conical transmission gear B, a transmission turbine and a transmission worm, the W-shaped base is arranged on the array base, the transportation transmission shaft A is rotatably arranged on the W-shaped base, the transportation transmission shaft B is rotatably arranged on the W-shaped base, the elastic rubber roller A is arranged on the transportation transmission shaft A, the elastic rubber roller B is arranged on the transportation transmission shaft B, the conical transmission gear A is arranged on the transportation transmission shaft A, the utility model discloses a transportation boiler pipe, including transportation transmission shaft A, transmission worm gear B, transmission worm gear A, transmission worm gear B, transmission worm gear A, transmission worm gear B and transmission worm gear A mesh are connected, compare with the fixed mode of traditional complete parcel formula, this equipment only uses a motor, uses the mode transportation boiler pipe of half contact, has reduced the motor that uses, has optimized fixed mode, and fixed system is inhaled to cooperation adjustable distance magnetism, has used still less transportation roller to realize two kinds of fixed operation modes fixed and the transportation simultaneously.
Further, the adjustable-pitch magnetic suction fixing system comprises a connecting base, a limiting slide rod, an electromagnetic chuck, a chuck base, a limiting slide rail, a pitch adjusting screw rod, a pitch adjusting transmission gear, a pitch adjusting output gear and a pitch adjusting motor, wherein the connecting base is arranged on a W-shaped base, the limiting slide rail is arranged on the connecting base, the limiting slide rod is arranged on the connecting base, the pitch adjusting screw rod is rotatably arranged on the connecting base, the chuck base is slidably arranged on the limiting slide rail, the chuck base is simultaneously slidably arranged on the limiting slide rod, the chuck base is simultaneously meshed and connected with the pitch adjusting screw rod, the electromagnetic chuck is arranged on the chuck base, the pitch adjusting motor is arranged on the connecting base, the pitch adjusting output gear is arranged on the output end of the pitch adjusting motor, the pitch adjusting transmission gear is arranged on the pitch adjusting screw rod, the pitch adjusting transmission gear is meshed and connected with the pitch adjusting output gear, according to the characteristic that boiler pipes to be processed are made of steel materials, the traditional mode that the boiler pipes to be processed are fixed by using a clamp is changed, the magnetic suction fixing of boiler pipes to be processed by using the resultant force of the disks, the boiler pipes to be processed, the boiler pipe is changed, the magnetic suction fixing system can achieve the effect of greatly reducing the production cost and the production efficiency of magnetic suction of the magnetic suction system.
As a further preferred aspect of the present invention, the electromagnetic chuck is an electromagnet.
Further, the four-way linkage multi-angle boring mechanism comprises a boring motor, a boring output gear, a turning motor, a turning output gear, a boring carrying frame, an external slide way, an outer ring limiting arm, a rotating limiting wheel, a two-way boring transmission fluted disc, a boring moving system and an outer toothed ring, wherein the boring motor is arranged on a main body base, the boring output gear is arranged at the output end of the boring motor, the turning motor is arranged on the main body base, the turning output gear is arranged on the turning motor, the boring carrying frame is rotatably arranged on the sliding limiting wheel through the external slide way, the outer ring limiting arm is arranged on the boring carrying frame, the rotating limiting wheel is arranged on the outer ring limiting arm, the two-way boring transmission fluted disc is rotatably arranged on the rotating limiting wheel, the boring moving system is rotatably arranged on the boring carrying frame, the outer toothed ring is in meshed connection with the turning output gear, one side of the two-way boring transmission fluted disc is provided with an outer toothed surface, the other side of the two-way boring transmission fluted disc is provided with an inner toothed surface, the outer toothed surface is meshed with the boring output gear, when the boring is processed, a plurality of boring angles can be processed, and the turning output gear can be carried out omnibearing rotation through the boring motor, and 360-degree rotation of the boring motor; when the traditional boring is carried out, a motor is needed to control boring of one hole, and the boring motor is creatively used by the equipment to drive four boring moving systems to carry out boring, so that the boring efficiency is greatly improved.
As a further preferred feature of the present invention, the number of the sliding limiting wheels is at least four, and the sliding limiting wheels can rotate the boring carrying frame, so as to realize the all-directional boring.
Furthermore, the boring moving system comprises a boring tool carrying transmission column, a boring tool transmission gear, an electromagnetic telescopic arm, a boring tool fixing head and a boring and boring tool, the boring tool carrying transmission column is rotatably arranged on the boring tool carrying frame, the boring tool transmission gear is arranged on the boring tool carrying transmission column, the boring tool transmission gear is meshed with an inner tooth surface and is connected with the inner tooth surface, the electromagnetic telescopic arm is arranged on the boring tool carrying transmission column and is rotatably arranged, the boring tool fixing head is arranged at the telescopic end of the electromagnetic telescopic arm, the boring and boring tool is arranged on the boring tool fixing head, and the boring and boring tool can be driven to stretch by the electromagnetic telescopic arm, so that simultaneous boring of 1-4 holes by a plurality of groups of boring tools is realized as required.
As a further preferable mode of the present invention, the control module employs an SCT89C52RC type single chip microcomputer, the control module is electrically connected to the boring motor, the turning motor, the transportation motor, the pitch adjustment motor, the electromagnetic chuck, and the electromagnetic telescopic arm, the control module controls a working state of the boring motor, the control module controls a working state of the turning motor, the control module controls a working state of the transportation motor, the control module controls a working state of the pitch adjustment motor, the control module controls a working state of the electromagnetic chuck, and the control module controls a working state of the electromagnetic telescopic arm.
The invention with the structure has the following beneficial effects: the utility model provides a boiler pipe bore hole device's beneficial effect as follows:
(1) According to the boiler pipe to different bores add man-hour need manual repetition fixed, the boiler pipe is not convenient for compress tightly the problem when the bore hole, adopt half contact and magnetism to inhale fixed mode, set up half contact magnetism and inhale fixed transport mechanism, realized can transport simultaneously and the fixed boiler pipe's of different bores technical effect, repeated fixed, the technical problem that is not convenient for compress tightly when having solved boiler pipe bore hole.
(2) According to the problem that a plurality of angles can not be simultaneously bored during traditional machining, the four-way linkage multi-angle boring mechanism is arranged, the technical effect of all-dimensional boring is achieved, and the technical problems that multi-point position simultaneous boring and boring at different angles are required to be carried out during boring are solved.
(3) Need fix earlier when boring according to transmission boiler pipe, bore the hole, the fixed problem that results in machining efficiency low of repeated fixing, but set up elasticity oblique angle rod conveyor system and roll-adjustment magnetism and inhale fixed system, only use a motor, use the mode transportation boiler pipe of half contact, keep boiler pipe position can not take place the skew when transporting boiler pipe, the technological effect of two kinds of fixed operation modes of fixed simultaneously and transportation has been realized, the contradiction type technical problem of not fixing boiler pipe (the position can not take place the skew when boiler pipe adds man-hour) but also unfixed boiler pipe (boiler pipe can transport without shutting down) when boiler pipe bore hole has been solved.
(4) Through transporting the motor, can drive transportation magnetism inhale fixing device A and transport magnetism inhale fixing device B and transport the boiler pipe of treating processing, compare in traditional fixed post-processing earlier, this equipment has realized the continuous processing of boiler pipe, improves production efficiency greatly.
(5) Through setting up transportation magnetism and inhale fixing device A and transportation magnetism and inhale fixing device for transport and fixed boiler pipe waiting to process.
(6) Compare with the fixed mode of traditional parcel formula completely, this equipment only uses a motor, uses the mode transportation boiler pipe of half contact, has reduced the motor that uses, has optimized fixed mode, and fixed system is inhaled to cooperation adjustable distance magnetism, has realized two kinds of fixed operation modes of fixing and transportation with less transportation roller.
(7) According to the characteristics that the boiler pipe to be processed is steel material, change the tradition and use the mode that anchor clamps fixed boiler pipe to be processed, use contactless magnetism to inhale fixedly, utilize the resultant force of electromagnetic chuck to adsorb fixed boiler pipe to be processed, need not again because the boiler pipe that changes different bores comes the repeated anchor clamps of changing, can realize the processing of different bore boiler pipes, reduce manpower working cost and change time, promoted production efficiency greatly.
(8) In traditional machining, simultaneous boring at multiple angles cannot be carried out, and the boring carrying frame is driven to rotate by the turning motor, so that 360-degree all-dimensional boring of a boiler pipe is realized; when the traditional boring is carried out, one motor is needed to bore one hole, and the boring motor is creatively used by the equipment to drive four boring moving systems to bore the hole, so that the boring efficiency is greatly improved.
(9) The sliding limiting wheels are at least four, and the boring carrying frame can rotate due to the sliding limiting wheels, so that all-dimensional boring is realized.
(10) The electromagnetic telescopic arm can drive the boring tool to stretch, so that the boring tools can simultaneously bore holes from 1 hole to 4 holes according to requirements.
Drawings
FIG. 1 is a partial structural schematic view of a boiler tube boring device according to the present invention;
FIG. 2 is a schematic view of the internal structure of a boiler tube boring device;
FIG. 3 is a schematic structural view of the base of the main body;
FIG. 4 is a schematic structural view of a semi-contact type magnetic attraction fixing and transporting mechanism;
FIG. 5 is a schematic view of a transporting magnetic attraction fixture A;
FIG. 6 is a schematic view of a portion of the construction of the flexible angled rod transport system;
FIG. 7 is a schematic view of the transmission structure of the flexible oblique-angle rod transportation system;
FIG. 8 is a front view of the adjustable magnetic attachment system;
FIG. 9 is a rear view of the adjustable distance magnetic attachment system;
FIG. 10 is a front view of a four-way linkage multi-angle boring mechanism;
FIG. 11 is a rear view of a four-way linkage multi-angle boring mechanism;
FIG. 12 is a schematic view of a transmission structure of a boring motion system;
FIG. 13 is a cross-sectional view of the bore motion system;
FIG. 14 is a diagram showing the connection relationship between the control module and each component;
fig. 15 is a circuit diagram of the control module.
Wherein, 1, a four-way linkage multi-angle boring mechanism, 2, a semi-contact magnetic suction fixed conveying mechanism, 3, a main body base, 4, a protective top cover, 5, a control module, 6, a to-be-processed boiler pipe, 101, a boring motor, 102, a boring output gear, 103, a turning motor, 104, a turning output gear, 105, a boring carrying frame, 106, an external slideway, 107, an outer ring limiting arm, 108, a rotation limiting wheel, 109, a bidirectional boring transmission fluted disc, 110, a boring moving system, 111, an outer toothed ring, 112, an outer toothed surface, 113, an inner toothed surface, 114, a boring cutter carrying transmission column, 115, a boring cutter transmission gear, 116, an electromagnetic telescopic arm, 117, a boring cutter fixing head, 118, a boring cutter, 201, a conveying motor, 202 and a conveying output shaft, 203, transportation magnetic suction fixing devices A and 204, transportation magnetic suction fixing devices B and 205, array bases, 206, output shaft bases, 207, elastic oblique angle rod transportation systems, 208, adjustable-pitch magnetic suction fixing systems, 209, W-shaped bases, 210, elastic rubber rollers A and 211, elastic rubber rollers B and 212, transportation transmission shafts A and 213, transportation transmission shafts B and 214, conical transmission gears A and 215, conical transmission gears B and 216, transmission turbines, 217, transmission worms, 218, connection bases, 219, limiting sliding rods, 220, electromagnetic chucks, 221, sucker bases, 222, limiting sliding rails, 223, adjusting screws, 224, adjusting transmission gears, 225, adjusting output gears, 226, adjusting motors, 301, sliding limiting wheels, 302 and main body foot supports.
In a circuit diagram of the control module, +5V is a power supply of the circuit, GND is a grounding end, XTAL1 is a crystal oscillator, C1 and C2 are oscillation starting capacitors of the crystal oscillator, and P1-P6 are respectively connectors of a boring motor, a turning motor, a transportation motor, a pitch adjusting motor, an electromagnetic chuck and an electromagnetic telescopic arm and the control module.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention.
As shown in fig. 1 and 2, the invention provides a boiler pipe boring device, which comprises a four-way linkage multi-angle boring mechanism 1, a semi-contact type magnetic attraction fixed conveying mechanism 2, a main body base 3, a protection top cover 4, a control module 5 and a to-be-processed boiler pipe 6, wherein the protection top cover 4 is arranged on the main body base 3, the semi-contact type magnetic attraction fixed conveying mechanism 2 is arranged on the main body base 3, the four-way linkage multi-angle boring mechanism 1 is arranged on the main body base 3, the to-be-processed boiler pipe 6 is movably arranged on the semi-contact type magnetic attraction fixed conveying mechanism 2, and the control module 5 is arranged on the main body base 3.
As shown in fig. 3, the main body base 3 is provided with a slide limiting wheel 301, and the main body base 3 is provided with a main body foot support 302.
As shown in fig. 2 and 4, the semi-contact magnetic fixed transportation mechanism 2 includes a transportation motor 201, a transportation output shaft 202, a transportation magnetic fixed device a203, a transportation magnetic fixed device B204, an array base 205 and an output shaft base 206, the transportation motor 201 is arranged on the main body base 3, the array base 205 is arranged on the main body base 3, the output shaft base 206 is arranged on the main body base 3, the transportation output shaft 202 is arranged on the output end of the transportation motor 201, the transportation output shaft 202 rotates and is arranged on the output shaft base 206, the transportation magnetic fixed device B204 is arranged on the array base 205, and the transportation magnetic fixed device a203 is arranged on the array base 205.
As shown in fig. 4 and 5, the transporting magnetic attraction fixing device a203 includes an elastic oblique-angle roller transporting system 207 and an adjustable-distance magnetic attraction fixing system 208, the elastic oblique-angle roller transporting system 207 is disposed on the array base 205, and the adjustable-distance magnetic attraction fixing system 208 is disposed on the elastic oblique-angle roller transporting system 207.
As shown in fig. 5, 6 and 7, the elastic oblique-angle stick transportation system 207 includes a W-shaped base 209, an elastic rubber roll a210, an elastic rubber roll B211, a transportation transmission shaft a212, a transportation transmission shaft B213, a conical transmission gear a214, a conical transmission gear B215, a transmission turbine 216 and a transmission worm 217, the W-shaped base 209 is disposed on the array base 205, the transportation transmission shaft a212 is rotatably disposed on the W-shaped base 209, the transmission turbine 216 is disposed on the transportation transmission shaft a212, the transportation transmission shaft B213 is rotatably disposed on the W-shaped base 209, the transmission worm 217 is disposed on the transportation output shaft 202, the elastic rubber roll a210 is disposed on the transportation transmission shaft a212, the elastic rubber roll B211 is disposed on the transportation transmission shaft B213, the conical transmission gear a214 is disposed on the transportation transmission shaft a212, the conical transmission gear B215 is disposed on the transportation transmission shaft B213, the transmission worm 217 is engaged with the transmission turbine 216, and the conical transmission gear B215 is engaged with the conical transmission gear a 214.
As shown in fig. 5, 8 and 9, the adjustable-pitch magnetic suction fixing system 208 includes a connection base 218, a limit slide rod 219, an electromagnetic chuck 220, a chuck base 221, a limit slide rail 222, a pitch adjustment screw 223, a pitch adjustment transmission gear 224, a pitch adjustment output gear 225 and a pitch adjustment motor 226, the connection base 218 is disposed on the W-shaped base 209, the limit slide rail 222 is disposed on the connection base 218, the limit slide rod 219 is disposed on the connection base 218, the pitch adjustment screw 223 is rotatably disposed on the connection base 218, the chuck base 221 is slidably disposed on the limit slide rail 222, the chuck base 221 is simultaneously slidably disposed on the limit slide rod 219, the chuck base 221 is simultaneously engaged with the pitch adjustment screw 223, the electromagnetic chuck 220 is disposed on the chuck base 221, the pitch adjustment motor 226 is disposed on the connection base 218, the pitch adjustment output gear 225 is disposed on an output end of the pitch adjustment motor 226, the pitch adjustment transmission gear 224 is disposed on the pitch adjustment screw 223, and the pitch adjustment output gear 224 is engaged with the pitch adjustment output gear 225.
As shown in fig. 2, 3, 10, 11 and 12, the four-way linkage multi-angle boring mechanism 1 includes a boring motor 101, a boring output gear 102, a direction-changing motor 103, a direction-changing output gear 104, a boring carrying frame 105, an external slideway 106, an outer ring limiting arm 107, a rotation limiting wheel 108, a two-way boring transmission fluted disc 109, a boring movable system 110 and an outer fluted ring 111, the boring motor 101 is disposed on the main body base 3, the direction-changing motor 103 is disposed on the main body base 3, the boring carrying frame 105 is rotatably disposed on the sliding limiting wheel 301 through the external slideway 106, the boring output gear 102 is disposed on an output end of the boring motor 101, the direction-changing output gear 104 is disposed on the direction-changing motor 103, the outer ring limiting arm 107 is disposed on the boring carrying frame 105, the rotation limiting wheel 108 is disposed on the outer ring limiting arm 107, the two-way boring transmission fluted disc 109 is rotatably disposed on the rotation limiting wheel 108, the boring movable system 110 is rotatably disposed on the boring carrying frame 105, the outer fluted ring 111 is disposed on the boring frame 105, the outer fluted disc 111 is engaged with the boring output gear 104, one side of the boring output fluted disc 112, and the outer toothed surface 112 is disposed on the inner toothed disc 113.
As shown in fig. 10, 12 and 13, the boring movable system 110 includes a boring tool mounting transmission column 114, a boring tool transmission gear 115, an electromagnetic telescopic arm 116, a boring tool fixing head 117 and a boring tool 118, the boring tool mounting transmission column 114 is rotatably disposed on the boring tool mounting frame 105, the electromagnetic telescopic arm 116 is rotatably disposed on the boring tool mounting transmission column 114, the boring tool fixing head 117 is disposed on a telescopic end of the electromagnetic telescopic arm 116, the boring tool 118 is disposed on the boring tool fixing head 117, the boring tool transmission gear 115 is disposed on the boring tool mounting transmission column 114, and the boring tool transmission gear 115 is engaged with the internal tooth surface 113.
As shown in fig. 14, the control module 5 is electrically connected to the boring motor 101, the turning motor 103, the transportation motor 201, the pitch adjustment motor 226, the electromagnetic chuck 220, and the electromagnetic telescopic arm 116, the control module 5 controls the working state of the boring motor 101, the control module 5 controls the working state of the turning motor 103, the control module 5 controls the working state of the transportation motor 201, the control module 5 controls the working state of the pitch adjustment motor 226, the control module 5 controls the working state of the electromagnetic chuck 220, and the control module 5 controls the working state of the electromagnetic telescopic arm 116.
When the device is used, firstly, the control module 5 is started, the boring motor 101, the transportation motor 201 and the electromagnetic chuck 220 are started by the control module 5, the transportation motor 201 is started to drive the transportation output shaft 202 to rotate, the transportation output shaft 202 rotates to drive the transmission worm 217 to rotate, the transmission worm 217 rotates to drive the transmission turbine 216 to rotate, the transmission turbine 216 rotates to drive the transportation transmission shaft A212 to rotate, the transportation transmission shaft A212 rotates to drive the conical transmission gear A214 to rotate, the conical transmission gear A214 rotates to drive the conical transmission gear B215 to rotate, the conical transmission gear B215 rotates to drive the transportation transmission shaft B213 to rotate, the transportation transmission shaft B213 rotates to drive the elastic rubber roller B211 to rotate, the transportation transmission shaft A212 rotates to drive the elastic rubber roller A210 to rotate, and the transportation transmission shaft A212 and the transportation transmission shaft B213 simultaneously rotate to drive the boiler tube 6 to be processed to be transported horizontally; the electromagnetic chuck 220 starts to adsorb the processing boiler pipe, and the processing boiler pipe is tightly attached to the conveying transmission shaft A212 and the conveying transmission shaft B213 downwards under the electromagnetic attraction force; the position of the electromagnetic chuck 220 is adjusted by controlling the pitch adjusting motor 226, the pitch adjusting motor 226 is started to drive the pitch adjusting output gear 225 to rotate, the pitch adjusting output gear 225 rotates to drive the pitch adjusting transmission gear 224 to rotate, the pitch adjusting transmission gear 224 rotates to drive the pitch adjusting screw rod 223 to rotate, and the pitch adjusting screw rod 223 rotates to drive the chuck base 221 to slide on the limiting slide rod 219 and the limiting slide rail 222, so that the position of the electromagnetic chuck 220 is changed; when boring is carried out, the control module 5 starts the boring motor 101, the boring motor 101 is started to drive the boring output gear 102 to rotate, the boring output gear 102 rotates to drive the bidirectional boring transmission fluted disc 109 to rotate, the bidirectional boring transmission fluted disc 109 rotates to drive the boring cutter transmission gear 115 to rotate, the boring cutter transmission gear 115 rotates to drive the boring cutter carrying transmission column 114 to rotate, the boring cutter carrying transmission column 114 rotates to drive the boring cutter fixing head 117 to rotate, the boring cutter fixing head 117 rotates to drive the boring and boring cutter 118 to rotate, and the boring cutter 118 rotates to bore the boiler pipe 6 to be processed; the control module 5 is used for controlling the electromagnetic telescopic arm 116 to stretch and retract so as to control whether the boring is carried out on the position; the control module 5 starts the turning motor 103, the turning motor 103 is started, the turning output gear 104 is driven to rotate, the turning output gear 104 rotates to drive the outer gear ring 111 to rotate, the outer gear ring 111 rotates to drive the boring carrying frame 105 to rotate, and the boring carrying frame 105 rotates to realize the omnibearing boring of the boiler pipe 6 to be processed.
The specific working process of the invention is described above, and the steps are repeated when the device is used next time.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a boiler pipe bore hole device, includes main part base (3), protection top cap (4), control module (5) and pending boiler pipe (6), its characterized in that: the magnetic suction type boiler pipe boring machine is characterized by further comprising a four-way linkage multi-angle boring mechanism (1) and a half-contact magnetic suction fixing conveying mechanism (2), wherein the protective top cover (4) is arranged on the main body base (3), the control module (5) is arranged on the main body base (3), the to-be-processed boiler pipe (6) is movably arranged on the half-contact magnetic suction fixing conveying mechanism (2), the four-way linkage multi-angle boring mechanism (1) is arranged on the main body base (3), and the half-contact magnetic suction fixing conveying mechanism (2) is arranged on the main body base (3); a sliding limiting wheel (301) is arranged on the main body base (3), and a main body foot support (302) is arranged on the main body base (3); the four-way linkage multi-angle boring mechanism (1) comprises a boring motor (101), a boring output gear (102), a turning motor (103), a turning output gear (104), a boring carrying frame (105), an external slide way (106), an outer ring limiting arm (107), a rotation limiting wheel (108), a two-way boring transmission fluted disc (109), a boring moving system (110) and an outer toothed ring (111), wherein the boring motor (101) is arranged on a main body base (3), the turning motor (103) is arranged on the main body base (3), the boring output gear (102) is arranged on an output end of the boring motor (101), the turning output gear (104) is arranged on the turning motor (103), the boring carrying frame (105) is rotatably arranged on the sliding limiting wheel (301) through the external slide way (106), the outer ring limiting arm (107) is arranged on the boring carrying frame (105), the rotation limiting wheel (108) is arranged on the outer ring limiting arm (107), the two-way transmission is arranged on the rotation limiting wheel (109), the boring output toothed disc (109) is arranged on one side of the outer ring output toothed surface (112), and the two-way transmission toothed disc (109) is connected with the inner toothed surface (112), the boring hole moving system (110) is rotatably arranged on the boring hole carrying frame (105), the outer gear ring (111) is arranged on the boring hole carrying frame (105), and the outer gear ring (111) is meshed with the direction-changing output gear (104).
2. A boiler tube boring apparatus as set forth in claim 1, wherein: fixed transport mechanism (2) are inhaled to half-contact magnetism is inhaled fixing device A (203), transportation output shaft (202), transportation magnetism and is inhaled fixing device B (204), array base (205) and output shaft base (206) including transportation motor (201), transportation, on main part base (3) is located in transportation motor (201), on main part base (3) is located in array base (205), on main part base (3) is located in output shaft base (206), on the output of transportation motor (201) is located in transportation output shaft (202), on transportation output shaft (202) is rotated and is located output shaft base (206), on array base (205) is located in transportation magnetism fixing device A (203), transportation magnetism is inhaled fixing device B (204) and is located on array base (205).
3. A boiler tube boring apparatus as set forth in claim 2, wherein: the transportation magnetic attraction fixing device A (203) and the transportation magnetic attraction fixing device B (204) are identical in structure and are arranged on the main body base (3).
4. A boiler tube boring apparatus as set forth in claim 3, wherein: the boring movable system (110) comprises a boring cutter carrying transmission column (114), a boring cutter transmission gear (115), an electromagnetic telescopic arm (116), a boring cutter fixing head (117) and a boring and boring cutter (118), wherein the boring cutter carrying transmission column (114) is rotatably arranged on a boring cutter carrying frame (105), the boring cutter transmission gear (115) is arranged on the boring cutter carrying transmission column (114), the boring cutter transmission gear (115) is meshed with an inner tooth surface (113) and is connected with the inner tooth surface, the electromagnetic telescopic arm (116) is arranged on the boring cutter carrying transmission column (114) in a rotating manner, the boring cutter fixing head (117) is arranged on a telescopic end of the electromagnetic telescopic arm (116), and the boring cutter (118) is arranged on the boring cutter fixing head (117).
5. A boiler tube boring apparatus as set forth in claim 4, wherein: fixing device A is inhaled to transportation magnetism (203) includes that elasticity oblique angle rod conveying system (207) and adjustable distance inhale fixing system (208), array base (205) are located to elasticity oblique angle rod conveying system (207), adjustable distance inhale fixing system (208) and locate on elasticity oblique angle rod conveying system (207).
6. A boiler tube boring apparatus as set forth in claim 5, wherein: the two elastic oblique angle rod transportation systems (207) are arranged, and the distance-adjustable magnetic suction fixing system (208) is arranged on the two elastic oblique angle rod transportation systems (207) simultaneously.
7. The boiler tube boring device according to claim 6, wherein: the elastic oblique-angle rod transportation system (207) comprises a W-shaped base (209), an elastic rubber roller A (210), an elastic rubber roller B (211), a transportation transmission shaft A (212), a transportation transmission shaft B (213), a conical transmission gear A (214), a conical transmission gear B (215), a transmission turbine (216) and a transmission worm (217), wherein the W-shaped base (209) is arranged on an array base (205), the transportation transmission shaft A (212) is rotatably arranged on the W-shaped base (209), the elastic rubber roller A (210) is arranged on the transportation transmission shaft A (212), the utility model discloses a transportation transmission shaft, including transmission shaft A (212), transmission shaft B (213), transmission turbine (216), transmission output shaft A (212), transmission worm (217) and transmission turbine (216), toper transmission gear A (214) is located on transportation transmission shaft A (212), transportation transmission shaft B (213) are rotated and are located on W type base (209), elasticity rubber roll B (211) are located on transportation transmission shaft B (213), toper transmission gear B (215) are located on transportation transmission shaft B (213), transmission turbine (216) are located on transportation transmission shaft A (212), transmission worm (217) are located on transportation output shaft (202), transmission worm (217) and transmission turbine (216) meshing are connected, toper transmission gear B (215) and toper transmission gear A (214) meshing are connected.
8. A boiler tube boring apparatus as set forth in claim 7, wherein: the adjustable-pitch magnetic suction fixing system (208) comprises a connecting base (218), a limiting sliding rod (219), an electromagnetic suction cup (220), a suction cup base (221), a limiting sliding rail (222), a pitch adjusting screw rod (223), a pitch adjusting transmission gear (224), a pitch adjusting output gear (225) and a pitch adjusting motor (226), wherein the connecting base (218) is arranged on a W-shaped base (209), the limiting sliding rod (219) is arranged on the connecting base (218), the limiting sliding rail (222) is arranged on the connecting base (218), the pitch adjusting motor (226) is arranged on the connecting base (218), the pitch adjusting screw rod (223) is rotatably arranged on the connecting base (218), the suction cup base (221) is slidably arranged on the limiting sliding rail (222), the suction cup base (221) is simultaneously slidably arranged on the limiting sliding rod (219), the suction cup base (221) is simultaneously meshed with the pitch adjusting screw rod (223), the electromagnetic suction cup base (220) is arranged on the suction cup base (221), the pitch adjusting output gear (225) is arranged on an output end of the pitch adjusting motor (226), and the pitch adjusting transmission gear (224) is connected with the pitch adjusting transmission gear (223) and the pitch adjusting transmission gear (224).
9. A boiler tube boring apparatus as set forth in claim 8, wherein: two adjustable-distance magnetic attraction fixing systems (208) are arranged on the transportation magnetic attraction fixing device A (203), and the adjustable-distance magnetic attraction fixing systems (208) are arranged in a bilateral symmetry mode.
10. A boiler tube boring apparatus as set forth in claim 9, wherein: the boring motor (101), the turning motor (103), the conveying motor (201), the distance adjusting motor (226), the electromagnetic chuck (220), the electromagnetic telescopic arm (116) and the control module (5) are electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211125554.5A CN115194212A (en) | 2022-09-16 | 2022-09-16 | Boiler tube boring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211125554.5A CN115194212A (en) | 2022-09-16 | 2022-09-16 | Boiler tube boring device |
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| Publication Number | Publication Date |
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| CN115194212A true CN115194212A (en) | 2022-10-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211125554.5A Pending CN115194212A (en) | 2022-09-16 | 2022-09-16 | Boiler tube boring device |
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| Country | Link |
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| CN (1) | CN115194212A (en) |
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| CN116961327A (en) * | 2023-07-12 | 2023-10-27 | 沛县东宝机电设备有限公司 | Copper wire disassembling equipment for motor stator |
| CN117681007A (en) * | 2024-02-04 | 2024-03-12 | 综欣工业装备(潍坊)有限公司 | Supporting mechanism and horizontal machine tool with same |
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| GB1219419A (en) * | 1967-12-12 | 1971-01-13 | Joseph Parks And Son Ltd | Improvements in or relating to machines for drilling and/or marking workpieces |
| CN204148948U (en) * | 2014-09-24 | 2015-02-11 | 浙江宏旺金属制品有限公司 | Steel tube cutting machine locating unit |
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| CN117681007B (en) * | 2024-02-04 | 2024-04-30 | 综欣工业装备(潍坊)有限公司 | Supporting mechanism and horizontal machine tool with same |
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Application publication date: 20221018 |
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