CN115148847B - Automatic packaging equipment for photovoltaic module - Google Patents

Automatic packaging equipment for photovoltaic module Download PDF

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Publication number
CN115148847B
CN115148847B CN202210559602.5A CN202210559602A CN115148847B CN 115148847 B CN115148847 B CN 115148847B CN 202210559602 A CN202210559602 A CN 202210559602A CN 115148847 B CN115148847 B CN 115148847B
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China
Prior art keywords
shell
roller
heat
photovoltaic module
cover body
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CN202210559602.5A
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Chinese (zh)
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CN115148847A (en
Inventor
吴志强
冯爽
罗发
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Jiangsu Ruijing Solar Energy Technology Co ltd
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Jiangsu Ruijing Solar Energy Technology Co ltd
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Priority to CN202210559602.5A priority Critical patent/CN115148847B/en
Publication of CN115148847A publication Critical patent/CN115148847A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67742Mechanical parts of transfer devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/6776Continuous loading and unloading into and out of a processing chamber, e.g. transporting belts within processing chambers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Electromagnetism (AREA)
  • Robotics (AREA)
  • Packages (AREA)

Abstract

The utility model relates to the field of automatic packaging, in particular to automatic packaging equipment for a photovoltaic module, which comprises a shell, a roller, a film laminating roller, a cover body, a driving motor, a supporting plate, a heat-insulating shell, a linear motor, a lifting piece, a tensioning wheel, a heat conduction belt and a rotating motor, wherein the roller is arranged on the shell; the bottom of the shell is rotationally connected with the roller; the inner wall of the top of the shell is connected with a rotating motor; the output end of the rotating motor is in transmission connection with the laminating roller; the film covering roller is rotationally connected with the inner wall of the shell; the film covering roller is arranged on the side surface of the supporting plate; the top of the shell is connected with the cover body; the side surface of the cover body is connected with the heat-preserving shell; the cover body is obliquely arranged at the top of the shell; the top of the side surface of the shell is connected with a driving motor. According to the utility model, an automatic feeding and discharging mode can be realized through a conveying belt clamping mode, so that the packaging efficiency of the device can be improved, the packaging effect of the device is ensured, the primary packaging of the belt packaging raw materials can be conveniently carried out through the structure of the film coating roller, and the influence of the external environment on the inside of the device is reduced.

Description

Automatic packaging equipment for photovoltaic module
Technical Field
The utility model relates to the technical field of automatic packaging, in particular to automatic packaging equipment for a photovoltaic module.
Background
The single solar cell cannot be used as a power supply, and therefore, a plurality of single cells must be connected in series and parallel and tightly packaged into a photovoltaic module. As a core component in the solar power generation system, the photovoltaic module can effectively reduce the pollution of non-renewable energy sources to the atmosphere and the exhaustion of the photovoltaic module, and effectively relieve the tension of energy supply and demand relations.
Chinese patent with the grant notice number CN208352319U discloses an automatic packaging device for photovoltaic modules, comprising: a base; grabbing and rotating mechanism: the grabbing mechanism is fixed on the base and used for grabbing the photovoltaic module and enabling the photovoltaic module to rotate; frame placement mechanism: the frame placing mechanism is fixed on the base and used for grabbing the frame of the photovoltaic module and placing the frame on one side of the photovoltaic module; and a silica gel injection mechanism: the silica gel injection mechanism is fixed on the base and is used for injecting silica gel into a gap formed by the photovoltaic module and the frame; a control desk: the control console is fixed on the base, and the control console is electrically connected and controls snatch rotary mechanism, frame placement machine constructs and annotates silica gel mechanism, it has through setting up snatch rotary mechanism, frame placement machine constructs and annotates silica gel mechanism to be connected above-mentioned three with the control console, snatch rotary mechanism snatch photovoltaic module and adjustment level, frame placement machine constructs snatch the aluminum alloy frame and supports photovoltaic module's one side, thereby make photovoltaic module and frame form the gap, annotate silica gel mechanism and pour into the gap with silica gel, snatch rotary mechanism rotatory 90 and to the repeated same operation of another side later, thereby realize photovoltaic module's automatic encapsulation. The automatic packaging equipment provided by the utility model has the advantages that the packaging efficiency and the packaging yield are improved, the unit yield is stable, the packaging quality and the consistency are improved, and the yield of products is improved.
However, the above disclosed solution has the following disadvantages: the mechanical arm is adopted in the scheme for processing and packaging, so that the processing efficiency is reduced while the production cost is improved, and meanwhile, the occupied area of the scheme in the installation process is large.
Disclosure of Invention
The utility model aims at solving the technical problems in the background art, and provides an automatic packaging device for a photovoltaic module, which can realize an automatic feeding and discharging mode by a conveying belt clamping mode, so that the packaging efficiency of the device can be improved, the packaging effect of the device is ensured, the primary packaging of the raw materials for packaging the belt is facilitated by a structure of a laminating roller, the influence of the external environment on the inside of the device is reduced, the feeding end of the device can facilitate the raw materials to enter and the personnel to have a certain operation space when the laminating operation is performed by a structure of an inclined opening, and the long and narrow heat-insulating shell can effectively realize the curing and packaging effect and simultaneously reduce heat loss so as to ensure the use of the device in thermal efficiency.
The utility model provides automatic packaging equipment for a photovoltaic module, which comprises a shell, a roller, a laminating roller, a cover body, a driving motor, a supporting plate, a heat-preserving shell, a linear motor, a lifting piece, a tensioning wheel, a heat conduction belt and a rotating motor, wherein the roller is arranged on the shell;
the bottom of the shell is rotationally connected with the roller; the inner wall of the top of the shell is connected with a rotating motor; the output end of the rotating motor is in transmission connection with the laminating roller; the film covering roller is rotationally connected with the inner wall of the shell; the film covering roller is arranged on the side surface of the supporting plate; the top of the shell is connected with the cover body; the side surface of the cover body is connected with the heat-preserving shell; the cover body is obliquely arranged at the top of the shell; the top of the side surface of the shell is connected with a driving motor; the output end of the driving motor is in transmission connection with the heat conduction belt; the heat conduction belt is in transmission connection with the tension wheel; the side surface of the tensioning wheel is rotationally connected with the lifting piece; the bottom of the lifting piece is connected with the linear motor; a heating plate is arranged in the heat conduction belt; the side surface of the heating plate is connected with the inner wall of the heat-preserving shell.
Preferably, a brake device is arranged on the roller, a rotary damping piece is arranged on the side surface of the brake device, and the rotary damping piece is connected with the roller in a rotary damping way.
Preferably, the output end of the linear motor is provided with a cross beam, the width of the cross beam is larger than that of the supporting plate, and two ends of the cross beam are connected with the lifting piece.
Preferably, the lifting piece top is provided with a rotary connecting piece, the rotary connecting piece top is U-shaped, and the rotary connecting piece top is provided with an arc groove with the same arc groove inner diameter as the diameter of the tensioning wheel.
Preferably, a scraping plate is arranged on the top of the inner wall of the shell, and the scraping plate is in surface contact with the heat conducting belt.
Preferably, a thermal fuse is arranged on the side surface of the shell, the thermal fuse is arranged on the side surface of the laminating roller, and the rotating motor and the driving motor are opposite in rotating direction.
Preferably, the support plate is provided with a wear-resistant layer, and the width of the support plate is the same as the width of the heat conduction band.
Preferably, a heat insulation layer is arranged on the inner wall of the heat insulation shell.
The technical scheme of the utility model has the following beneficial technical effects:
according to the utility model, an automatic feeding and discharging mode can be realized through a conveying belt clamping mode, the packaging effect of the device is ensured while the packaging efficiency can be improved, the effect of the device on the inside of the device is reduced while the packaging raw materials are preliminarily packaged through the structure of the laminating roller, the feeding end of the device can be convenient for a worker to have a certain operation space when the raw materials enter through the structure of the inclined opening, the long and narrow heat-insulating shell can effectively realize the curing and packaging effect, the heat loss can be reduced, the heat efficiency of the device is ensured, the raw materials are uniformly heated in the device and simultaneously move forwards through the structure of the heating plate and the heat-conducting belt, the device can be effectively improved through the structure of the roller, and the transportation efficiency of the device is ensured.
Drawings
Fig. 1 is a schematic structural view of an embodiment of an automated photovoltaic module packaging apparatus according to the present utility model;
fig. 2 is a schematic structural diagram of a tensioning wheel in an automatic packaging device for a photovoltaic module according to the present utility model;
fig. 3 is a schematic structural diagram of a linear motor of the automatic packaging equipment for photovoltaic modules;
reference numerals: 1. a housing; 2. a roller; 3. a film laminating roller; 4. a cover body; 5. a driving motor; 6. a support plate; 7. a heat-insulating housing; 8. a linear motor; 9. a lifting member; 10. a tensioning wheel; 11. a heat conducting belt; 12. a heating plate; 13. and rotating the motor.
Detailed Description
Example 1
As shown in fig. 1-3, the automatic packaging equipment for the photovoltaic module provided by the utility model comprises a shell 1, a roller 2, a laminating roller 3, a cover 4, a driving motor 5, a supporting plate 6, a heat-preserving shell 7, a linear motor 8, a lifting piece 9, a tensioning wheel 10, a heat-conducting belt 11 and a rotating motor 13;
the bottom of the shell 1 is rotationally connected with the roller 2; the inner wall of the top of the shell 1 is connected with a rotating motor 13; the output end of the rotating motor 13 is in transmission connection with the laminating roller 3; the film covering roller 3 is rotationally connected with the inner wall of the shell 1; the laminating roller 3 is arranged on the side surface of the supporting plate 6; the top of the shell 1 is connected with the cover body 4; the side surface of the cover body 4 is connected with the heat-preserving shell 7; the cover body 4 is obliquely arranged at the top of the shell 1; the top of the side surface of the shell 1 is connected with a driving motor 5; the output end of the driving motor 5 is in transmission connection with the heat conduction belt 11; the heat conduction belt 11 is in transmission connection with the tensioning wheel 10; the side surface of the tensioning wheel 10 is rotationally connected with the lifting piece 9; the bottom of the lifting piece 9 is connected with the linear motor 8; a heating plate 12 is arranged inside the heat conduction belt 11; the side surface of the heating plate 12 is connected with the inner wall of the heat preservation shell 7; the top of the lifting piece 9 is provided with a rotary connecting piece, the top of the rotary connecting piece is U-shaped, and the top of the rotary connecting piece is provided with an arc groove with the same inner diameter as the diameter of the tensioning wheel 10; a scraping plate is arranged on the top of the inner wall of the shell 1 and is contacted with the surface of the heat conduction belt 11; the thermal fuse is arranged on the side surface of the shell 1, the thermal fuse is arranged on the side surface of the laminating roller 3, and the rotating motor 13 and the driving motor 5 are opposite in rotating direction; the supporting plate 6 is provided with a wear-resistant layer, and the width of the supporting plate 6 is the same as that of the heat conducting belt 11; the inner wall of the heat preservation shell 7 is provided with a heat insulation layer.
In this embodiment, the whole portability and the low cost type of this device have been guaranteed when the whole work efficiency of encapsulation work can be in to effectual improvement through this device, when this device is in operating condition, can be convenient for the staff carry out preliminary tectorial membrane to the raw materials through tectorial membrane roller 3, the raw materials that do not need to carry out the tectorial membrane can directly be placed on backup pad 6, can drive the raw materials direction of advance through the heat conduction area 11 structure at top, thereby can guarantee through adjusting take-up pulley 10 according to different raw materials size and height that the heat conduction area 11 is unlikely to take place to fracture when having guaranteed transmission stability in the middle of the driven process, through the combination of linear motor 8 and lifter 9, can effectually improve this device to take-up pulley 10's regulation precision, thereby avoided this device inside to introduce artificial error, can be automatic the pushing down the raw materials level through the design of the lid 4 of this device slope, thereby make the raw materials can be through inside the heat preservation casing 7 with the biggest surface area state, encapsulation solidification effect has been guaranteed in the time of reducing the cost.
Example two
As shown in fig. 2-3, in the embodiment of the utility model, compared with the first embodiment, the roller 2 is provided with a braking device, and a rotation damping member is arranged on a side surface of the braking device and is in rotation damping connection with the roller 2; the output end of the linear motor 8 is provided with a cross beam, the width of the cross beam is larger than that of the supporting plate 6, and two ends of the cross beam are connected with the lifting piece 9.
In one embodiment of the utility model, the braking device can prevent the device from accidentally sliding in the working state, and the device can accurately and uniformly control the tensioning wheel 10 through the structure of the cross beam and the lifting piece 9, so that the condition that the tensioning wheel 10 is inclined is avoided.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.

Claims (6)

1. The automatic packaging equipment for the photovoltaic module is characterized by comprising a shell (1), a roller (2), a laminating roller (3), a cover body (4), a driving motor (5), a supporting plate (6), a heat-insulating shell (7), a linear motor (8), a lifting piece (9), a tensioning wheel (10), a heat conduction belt (11) and a rotating motor (13);
the bottom of the shell (1) is rotationally connected with the roller (2); the inner wall of the top of the shell (1) is connected with a rotating motor (13); the output end of the rotating motor (13) is in transmission connection with the laminating roller (3); the film covering roller (3) is rotationally connected with the inner wall of the shell (1); the film covering roller (3) is arranged on the side surface of the supporting plate (6); the top of the shell (1) is connected with the cover body (4); the side surface of the cover body (4) is connected with the heat-preserving shell (7); the cover body (4) is obliquely arranged at the top of the shell (1); the top of the side surface of the shell (1) is connected with a driving motor (5); the output end of the driving motor (5) is in transmission connection with the heat conduction belt (11); the heat conduction belt (11) is in transmission connection with the tensioning wheel (10); the side surface of the tensioning wheel (10) is rotationally connected with the lifting piece (9); the bottom of the lifting piece (9) is connected with the linear motor (8); the top of the lifting piece (9) is provided with a rotary connecting piece, the top of the rotary connecting piece is U-shaped, and the top of the rotary connecting piece is provided with an arc-shaped groove with the same inner diameter as the diameter of the tensioning wheel (10); a heating plate (12) is arranged in the heat conduction belt (11); the side surface of the heating plate (12) is connected with the inner wall of the heat preservation shell (7); the thermal fuse is arranged on the side face of the shell (1), the thermal fuse is arranged on the side face of the laminating roller (3), and the rotating direction of the rotating motor (13) is opposite to that of the driving motor (5).
2. The automatic packaging equipment for the photovoltaic module according to claim 1, wherein a braking device is arranged on the roller (2), and a rotary damping piece is arranged on the side surface of the braking device and is connected with the roller (2) in a rotary damping way.
3. The automatic packaging equipment for the photovoltaic module according to claim 1, wherein a cross beam is arranged at the output end of the linear motor (8), the width of the cross beam is larger than that of the supporting plate (6), and two ends of the cross beam are connected with the lifting piece (9).
4. The automatic packaging equipment for the photovoltaic module according to claim 1, wherein a scraping plate is arranged on the top of the inner wall of the shell (1), and the scraping plate is in surface contact with the heat conducting belt (11).
5. The automatic packaging equipment for the photovoltaic module according to claim 1, wherein the support plate (6) is provided with a wear-resistant layer, and the width of the support plate (6) is the same as the width of the heat conducting belt (11).
6. The photovoltaic module automatic packaging device according to claim 1, wherein a heat insulation layer is arranged on the inner wall of the heat insulation shell (7).
CN202210559602.5A 2022-05-23 2022-05-23 Automatic packaging equipment for photovoltaic module Active CN115148847B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210559602.5A CN115148847B (en) 2022-05-23 2022-05-23 Automatic packaging equipment for photovoltaic module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210559602.5A CN115148847B (en) 2022-05-23 2022-05-23 Automatic packaging equipment for photovoltaic module

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CN115148847A CN115148847A (en) 2022-10-04
CN115148847B true CN115148847B (en) 2023-07-25

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001291888A (en) * 2000-04-10 2001-10-19 Tdk Corp Photovoltaic generator and attaching method thereof
CN103208550A (en) * 2013-04-16 2013-07-17 邹新 Solar cell module and packaging method
US9620658B1 (en) * 2012-03-13 2017-04-11 Deployable Space Systems, Inc. Integrated modular photovoltaic blanket assembly for space solar array
CN208352319U (en) * 2018-05-10 2019-01-08 浙江舒奇蒙光伏科技有限公司 A kind of photovoltaic module automation sealed in unit
CN109326668A (en) * 2018-11-19 2019-02-12 苏州晟成光伏设备有限公司 Photovoltaic module automatic edger
WO2019206275A1 (en) * 2018-04-28 2019-10-31 米亚索能光伏科技有限公司 Solar assembly packaging method and packaging device
CN209626247U (en) * 2019-05-23 2019-11-12 浙江绿远光伏科技有限公司 High-precision photovoltaic module automates sealed in unit
EP3595170A1 (en) * 2017-03-10 2020-01-15 Jiangsu Tonglin Electric Co., Ltd Low-pressure chip packaging type junction box and processing method thereof for solar power generation assembly
CN112383269A (en) * 2020-11-05 2021-02-19 深圳市宁择信光电科技有限公司 Bendable high-efficiency solar cell module

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001291888A (en) * 2000-04-10 2001-10-19 Tdk Corp Photovoltaic generator and attaching method thereof
US9620658B1 (en) * 2012-03-13 2017-04-11 Deployable Space Systems, Inc. Integrated modular photovoltaic blanket assembly for space solar array
CN103208550A (en) * 2013-04-16 2013-07-17 邹新 Solar cell module and packaging method
EP3595170A1 (en) * 2017-03-10 2020-01-15 Jiangsu Tonglin Electric Co., Ltd Low-pressure chip packaging type junction box and processing method thereof for solar power generation assembly
WO2019206275A1 (en) * 2018-04-28 2019-10-31 米亚索能光伏科技有限公司 Solar assembly packaging method and packaging device
CN208352319U (en) * 2018-05-10 2019-01-08 浙江舒奇蒙光伏科技有限公司 A kind of photovoltaic module automation sealed in unit
CN109326668A (en) * 2018-11-19 2019-02-12 苏州晟成光伏设备有限公司 Photovoltaic module automatic edger
CN209626247U (en) * 2019-05-23 2019-11-12 浙江绿远光伏科技有限公司 High-precision photovoltaic module automates sealed in unit
CN112383269A (en) * 2020-11-05 2021-02-19 深圳市宁择信光电科技有限公司 Bendable high-efficiency solar cell module

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