CN115124229A - Full-automatic mechanical sheet splitting and waste edge removing mechanism for UTG ultrathin glass - Google Patents
Full-automatic mechanical sheet splitting and waste edge removing mechanism for UTG ultrathin glass Download PDFInfo
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- CN115124229A CN115124229A CN202211050762.3A CN202211050762A CN115124229A CN 115124229 A CN115124229 A CN 115124229A CN 202211050762 A CN202211050762 A CN 202211050762A CN 115124229 A CN115124229 A CN 115124229A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/033—Apparatus for opening score lines in glass sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention belongs to the field of display, relates to preparation of ultrathin glass, and particularly relates to a full-automatic mechanical splitting and edge slitter removing mechanism for UTG ultrathin glass. The splitting mechanism comprises a cross arm, the cross arm is connected with the moving ends of one or more rolling lifting driving modules, the fixed ends of the rolling lifting driving modules are mounted on a support of a splitting station, sliding modules are symmetrically mounted at two ends of the cross arm, end blocks are mounted on sliding seats of the sliding modules, rolling shafts are mounted between the end blocks at two sides through bearings respectively, concave-convex foam layers are covered outside the rolling shafts, ejector blocks are arranged at two ends of the cross arm, guide rods are vertically mounted on the ejector blocks through threads, and the guide rods are located above the end blocks; and the guide rod is sleeved with a rolling spring. The invention is applied to full-automatic mechanical splintering and waste edge removal after laser cutting for ultrathin glass.
Description
Technical Field
The invention belongs to the field of display, relates to preparation of ultrathin glass, and particularly relates to a full-automatic mechanical sheet cracking and waste edge removing mechanism for UTG ultrathin glass.
Background
In UTG laser cutting of ultrathin glass, a plurality of pieces of small-sized ultrathin glass need to be cut on a piece of large-sized (500 x 500 mm) ultrathin glass, and a waste edge of 3-5mm exists between each piece of small-sized ultrathin glass and each piece of small-sized ultrathin glass. The laser cutting technology is a technology for cutting a material by irradiating the material to be cut by using a high-power-density laser beam, so that the material is quickly heated to a vaporization temperature and evaporated to form holes. It is necessary to crack the ultra-thin glass after laser cutting. The existing lobe of a leaf technique is through artifical pushing down the slitter edge, and the hand-held suction pen of rethread absorbs a position in the product, slowly mentions and accomplishes the lobe of a leaf, and at this in-process of mentioning, the hand all can have slight shake, will cause product and slitter edge to scrape and rub like this and cause the edge breakage. Therefore, the existing splinter technology has the defects of low splinter efficiency, poor precision and the like.
CN113955932A discloses an ultrathin glass splitting device and a splitting method, wherein the splitting method enables a cutting board roller to stably contact the surface of ultrathin glass by enabling the ultrathin glass to be stably conveyed at a constant speed; the cutter wheel slowly contacts the glass and starts to cut the glass at the set pressure of the process; the chopping block roller wheel and the cutting knife wheel are arranged in a one-to-one correspondence mode, the cutting knife wheel and the chopping block roller wheel are arranged on the side of the A face and the side of the B face of the ultra-thin glass respectively in a corresponding mode, one cutting is achieved on the side of the AB face of the ultra-thin glass, and the glass is automatically broken after being cut. This manner of splinting presents certain problems. By adopting the chopping block roller and the cutter wheel, the mode can not realize special-shaped cutting on the glass, the splintering efficiency is not high, when splintering, the ultrathin glass can stably move on a conveyor belt at a uniform speed, the mode has influence on splintering and cutting precision, and the automatic development of ultrathin glass cutting splintering is limited to a certain extent.
Disclosure of Invention
The invention aims to solve the automation problem of full-automatic mechanical cracking of ultrathin glass, simultaneously solves the problems of cracking size compatibility and cracking precision, and provides a full-automatic mechanical cracking and waste edge removing mechanism for UTG ultrathin glass.
The invention is realized by adopting the following technical scheme:
a full-automatic mechanical splitting and edge trimming mechanism for UTG ultrathin glass comprises a splitting mechanism located at a splitting station and an edge trimming mechanism located at an edge taking station.
The splitting mechanism comprises a cross arm, the cross arm is connected with the moving ends of one or more rolling lifting driving modules, the fixed ends of the rolling lifting driving modules are mounted on a support of a splitting station, sliding modules are symmetrically mounted at two ends of the cross arm, end blocks are mounted on sliding seats of the sliding modules, rolling shafts are mounted between the end blocks at two sides through bearings respectively, concave-convex foam layers are covered outside the rolling shafts, ejector blocks are arranged at two ends of the cross arm, guide rods are vertically mounted on the ejector blocks through threads, and the guide rods are located above the end blocks; and the guide rod is sleeved with a rolling spring.
Remove slitter edge mechanism and include Z axle lift drive module, the perpendicular support of installation on Z axle lift drive module's the sliding seat, erect support bottom horizontal installation horizontal stand, the outer frame of slitter edge is got through getting slitter edge lift drive module connection respectively to the horizontal stand both sides. And a plurality of point positions on the waste edge outer frame are respectively provided with a waste edge vacuum sucker through an adjusting plate, and all the waste edge vacuum suckers are correspondingly arranged above the outer edge waste edge to be adsorbed with the large glass after being adjusted. The vacuum generator is arranged on the vertical support, the vacuum pressure regulating valve and the rotating motor are arranged on the transverse support, the vacuum generator is connected with the vacuum pressure regulating valve through a pipeline, the output end of the rotating motor is connected with the speed reducing unit, and the rotating output end of the speed reducing unit is vertically connected with the product taking assembly. The product taking assembly comprises a product taking lifting driving module, the fixed end of the product taking lifting driving module is connected with the rotating output end of the speed reducer unit, the moving end of the product taking lifting driving module is connected with a lifting support, the lifting support is formed by connecting an upper plate, a lower plate and two longitudinal plates in a surrounding manner, slide rails are symmetrically arranged on the outer side surfaces of the two longitudinal plates, slide blocks are respectively installed on the two slide rails, the two slide blocks are respectively fixed on the upper parts of the two longitudinal lifting plates, the lower parts of the two longitudinal lifting plates respectively penetrate through reserved holes in the lower plate of the lifting support and are commonly connected with a product taking mounting plate, a product taking lifting lead screw motor is installed in the middle of the lower plate of the lifting support, and the lead screw end of the product taking lifting lead screw motor penetrates through the lower plate and is fixedly connected with the middle of the product taking mounting plate; the bottom surface of the product taking mounting plate is fixedly connected with a product taking leveling connecting plate, the product taking leveling connecting plate is connected with a product taking suction plate through screw holes matched with screws, and a plurality of leveling jackscrew holes are formed in the product taking leveling connecting plate; the product taking suction plate is provided with a vacuumizing connector, and the vacuumizing connector is connected with a vacuum pressure regulating valve through a pipeline; and two ends of the lower plate of the lifting support are connected with the waste edge pressing assembly. The waste edge pressing assembly comprises a fixed outer frame consisting of four outer support arms, two opposite outer support arms are symmetrically provided with connecting blocks, and the connecting blocks are fixedly connected with the corresponding end parts of the lower plate of the lifting support; a plurality of double buffer rod units are arranged in the fixed outer frame in a rectangular shape; each double-buffer rod unit comprises two buffer rods, the two buffer rods are arranged on the same buffer rod mounting plate, and the bottom ends of the two buffer rods are connected with a product waste edge pressing strip together; every buffer beam mounting panel both sides are connected with corresponding outer support arm through buffer beam regulation connecting block respectively, promptly: one end of the buffer rod adjusting connecting block is connected with the side part of the buffer rod mounting plate through a strip-shaped hole matching screw, and the other end of the buffer rod adjusting connecting block is connected with the corresponding outer support arm through a strip-shaped hole matching positioning pressing block; all the product waste edge pressing strips are combined to form a rectangular structure in the shape of the waste edge of the unit product.
When the device is implemented, the splitting mechanism is positioned at the splitting station, the slitter edge removing mechanism is positioned at the slitter edge taking station, and the splitting station is positioned at the upstream of the slitter edge taking station. The large glass is positioned on the jig platform and enters the splitting station after being cut by laser. The cotton layer of the epaxial unsmooth bubble of rolling sets up in tool platform top, and the roll extrusion lift drive module drive lobe of a leaf mechanism descends to suitable position, and the cotton layer of unsmooth bubble and bold glass surface contact, rethread tool platform's round trip movement, the roll extrusion axle can be at platform round trip movement in-process, carries out the autogyration through the bearing at roll extrusion axle both ends and rolls ultra-thin bold glass, supplementary lobe of a leaf. After the back-and-forth rolling is finished, the sheet splitting mechanism is lifted through the rolling lifting driving module, and the jig platform drives the ultra-thin large glass subjected to sheet splitting to enter the next station. The fixed seat of the Z-axis lifting driving module is fixed on an external manipulator, a vacuum generator generates vacuum adsorption products, a vacuum pressure regulating valve can regulate the vacuum degree of a product taking suction plate to ensure that the vacuum adsorption cannot damage the products, a rotating motor and a speed reducer unit are integrally connected and are arranged above a product taking assembly to drive the product taking assembly to rotate by 0-360 degrees so as to adapt to glass placing positions in different directions; the waste edge taking lifting driving module drives the waste edge taking outer frame to move up and down; taking a product lifting driving module to drive the lifting support and the waste edge pressing assembly to integrally move up and down; and the product taking lifting screw rod motor drives the product taking suction plate to move up and down.
Further preferably, the screw rod end connecting part of the product mounting plate and the product lifting screw rod motor is provided with a buffer ring, so that hard contact between the product mounting plate and the lower plate of the lifting support is prevented.
Further preferably, get product mounting panel side-mounting sensor installing support, the installation of sensor installing support is used for detecting the position sensor who gets product mounting panel elevating position, monitors the position of movement who gets the product suction disc.
Further preferably, six double buffer rod units are arranged in the fixed outer frame in a rectangular shape.
Further preferably, all be provided with the scale on outer support arm, connecting block, the buffer beam mounting panel, the convenience is adjusted according to actual glass size.
Compared with the prior art, the automatic continuous production of ultra-thin glass splinters is realized, products with different sizes can be corresponded by changing the length of the rolling shaft, the problem of low rolling splinter efficiency is solved, and the problem of uniform force applied to the whole ultra-thin glass in the rolling splinter process is ensured. The product suction plate and the waste edge pressing assembly are adjusted to correspond to products with different sizes, the perfect splitting effect is achieved by adjusting the height of the product suction plate and the size of vacuum suction, the waste edge at the edge can be pressed by the waste edge pressing buffering suction rod during splitting, and another product cannot be damaged. And annular waste materials of the product can be removed after the sheet is cracked.
The laser cutting machine is reasonable in design, is applied to full-automatic mechanical splintering and waste edge removing of ultrathin glass (the thickness of the glass is between 0.03mm and 0.07 mm) after laser cutting, and has good practical application value.
Drawings
Fig. 1 shows an overall schematic view of the deburring mechanism.
Figure 2 shows a schematic view of the combination of the product taking assembly and the slitter edge pressing assembly.
Fig. 3 shows a schematic view of the product taking assembly.
Fig. 4 shows a schematic view of the slitter edge pressing assembly.
Figure 5 shows a top view of the slitter edge pressing assembly.
FIG. 6 shows a schematic diagram of a double buffer rod unit (the product slitter edge trim strip is a straight section and extends with a chamfer profile).
Fig. 7 shows a schematic structure of a double buffer rod unit (the product slitter edge pressing strip is a straight section).
FIG. 8 is a schematic view of the peripheral waste edge of a large glass block being sucked.
Fig. 9 is an overall schematic view of the breaking mechanism.
In the figure: 1-Z-axis lifting driving module, 2-vertical support, 3-horizontal support, 4-vacuum generator, 5-vacuum pressure regulating valve, 6-scrap-taking lifting driving module, 7-scrap-taking outer frame, 8-regulating plate, 9-scrap-edge vacuum sucker, 10-rotating motor, 11-speed reducer set, 12-product-taking lifting driving module, 13-lifting support, 1301-upper plate, 1302-lower plate, 1303-longitudinal plate, 14-slide rail, 15-slide block, 16-longitudinal lifting plate, 17-product-taking mounting plate, 18-product-taking lifting screw rod motor, 19-product-taking leveling connecting plate, 20-screw hole, 21-leveling top screw hole, 22-product-taking suction plate, 23-vacuum-pumping joint, 24-buffer ring, 25-taking a product component, 26-pressing a waste edge component, 27-an outer support arm, 28-a connecting block, 29-a buffer rod, 30-a buffer rod mounting plate, 31-a buffer rod adjusting connecting block, 32-a positioning pressing block, 33-a product waste edge pressing strip, 34-a rolling lifting driving module, 35-a cross arm, 36-a sliding module, 37-an end block, 38-a bearing, 39-a concave-convex foam layer, 40-a top block, 41-a guide rod, 42-a sensor mounting bracket and 43-a large glass peripheral waste edge.
Detailed Description
The following detailed description of specific embodiments of the invention refers to the accompanying drawings.
A full-automatic mechanical splitting and edge trimming mechanism for UTG ultrathin glass comprises a splitting mechanism located at a splitting station and an edge trimming mechanism located at an edge taking station.
As shown in fig. 9, the splitting mechanism includes a cross arm 35, the cross arm 35 is connected to the moving end of one or more rolling lifting driving modules 34, the fixed end of the rolling lifting driving module 34 is mounted on the support of the splitting station, and the rolling lifting driving module 34 may be a cylinder assembly, and belongs to the existing mature tooling. Sliding modules 36 (common rail and sliding block combination can be adopted) are symmetrically installed at two ends of a cross arm 35, a fixed seat of each sliding module 36 is fixedly connected to the end portion of the cross arm 35, end blocks 37 are installed on the sliding seats of the sliding modules 36, rolling shafts are installed between the end blocks 37 at two sides through bearings 38 respectively, concave-convex foam layers 39 are covered outside the rolling shafts, jacking blocks 40 are horizontally arranged at two ends of the cross arm 35, guide rods 41 are vertically installed on the jacking blocks 40 through threads, rolling springs are sleeved on the guide rods 41, the lower ends of the rolling springs are connected with the end blocks 37, and the upper ends of the rolling springs are connected with the jacking blocks 40; the guide bar 41 is located above the end block 37 and at a distance from the end block 37 (as the maximum stroke of the rolling shaft up and down movement).
Wherein, the effect of roll extrusion spring lets the roll extrusion axle at the in-process of roll extrusion, has a jump from top to bottom because the tool platform has certain plane degree error, jumps from top to bottom through the roll extrusion spring and compensates this error to let ultra-thin glass receive a balanced power. In the process of rolling and splitting, a spring is used for buffering and compensating, so that the stress of the whole ultrathin glass is uniform in the process of rolling and splitting. The concave-convex foam layer on the rolling shaft is not a plane, and an extrusion force is generated between the convex surface and the convex surface in the rolling process, so that the splitting can be better completed. The rolling lifting driving module can lift and drop the whole lobe mechanism, and lift when rolling is not needed, so as to avoid interfering other actions, and drop when rolling is needed, and the guide rods in the rolling springs at the two ends are used as the guide rods in the rolling springs, one end of each guide rod is used as the hard limiting function of the rolling shaft, the other end of each guide rod is connected to the ejector block through threads, the guide rods move up and down to be used as the fine adjustment of the pressing height of the rolling shaft, the upper guide rod and the lower guide rod of the rolling module are matched with each other through the guide rails and the sliding blocks, so that no gap exists in the up-down moving process, the vertical up-down movement is smooth, and the balance of the whole pressure is ensured.
As shown in fig. 1, the waste edge removing mechanism comprises a Z-axis lifting driving module 1, a vertical support 2 is installed on a sliding seat of the Z-axis lifting driving module 1, a horizontal support 3 is horizontally installed at the bottom of the vertical support 2, and two sides of the horizontal support 3 are respectively connected with a waste edge taking outer frame 7 through a waste edge taking lifting driving module 6.
The Z-axis lifting driving module 1 and the waste edge taking lifting driving module 6 can adopt the existing mature mechanism, such as an electric driving assembly or a cylinder driving assembly.
As shown in FIG. 8, a plurality of points on the waste edge outer frame 7 are respectively provided with a waste edge vacuum chuck 9 through an adjusting plate 8, and all the waste edge vacuum chucks 9 are adjusted and correspondingly arranged above the peripheral waste edge 43 of the large glass to be adsorbed. The waste edge outer frame 7 is made into a rectangular frame structure by adopting sectional materials, and each adjusting plate 8 can movably adjust the fixed position of the waste edge vacuum chuck 9 through a strip-shaped hole and a screw, so that all the waste edge vacuum chucks 9 are just positioned above the peripheral waste edge 43 of the large glass to be adsorbed.
As shown in fig. 1, a vacuum generator 4 is installed on the vertical support 2, a vacuum pressure regulating valve 5 and a rotary motor 10 are installed on the horizontal support 3, the vacuum generator 4 is connected with the vacuum pressure regulating valve 5 through a pipeline, the output end of the rotary motor 10 is connected with a speed reducer unit 11, and the rotary output end of the speed reducer unit 11 is vertically connected with a product taking assembly 25.
As shown in fig. 2, a schematic diagram of a combination of a product taking assembly and a waste edge pressing assembly is shown, wherein a product taking suction plate at the bottom of the product taking assembly is positioned in a rectangular structure in the shape of a waste edge of a unit product formed by combining product waste edge pressing strips at the bottom of the waste edge pressing assembly.
As shown in fig. 3, the product taking assembly 25 includes a product taking lifting driving module 12 (for example, a mature cylinder assembly may be adopted), a fixed end of the product taking lifting driving module 12 is connected with a rotation output end of the speed reducer unit 11, and the product taking assembly 25 is driven to rotate by 90 degrees to adapt to the horizontal or vertical placement position of the glass. The moving end of the product lifting driving module 12 is connected with a lifting support 13, the lifting support 13 is formed by connecting an upper plate 1301, a lower plate 1302 and two longitudinal plates 1303 in a surrounding manner, and the lower plate 1302 is longer and is used for connecting the waste edge pressing assembly 26. The outer side surfaces of the two longitudinal plates 1303 are symmetrically provided with slide rails 14, the two slide rails 14 are respectively provided with a slide block 15, the two slide blocks 15 are respectively fixed on the upper parts of two longitudinal lifting plates 16, and the lower parts of the two longitudinal lifting plates 16 respectively penetrate through the preformed holes on the lower plate 1302 of the lifting support 13 and then are jointly connected with a product mounting plate 17. A product taking lifting screw motor 18 is arranged in the middle of the lower plate 1302 of the lifting support 13, and the screw end of the product taking lifting screw motor 18 penetrates through the lower plate 1302 and then is fixedly connected with the middle of the product taking mounting plate 17. The connecting part of the screw ends of the product taking mounting plate 17 and the product taking lifting screw motor 18 is provided with a buffer ring 24, which is used for preventing the product taking mounting plate 17 from being in hard contact with the lower plate 1302 when the product taking lifting screw motor 18 moves upwards to the limit position. The bottom surface of the product mounting plate 17 is fixedly connected with a product leveling connecting plate 19, the product leveling connecting plate 19 is connected with a product taking suction plate 22 through screw holes 20 and screws, and a plurality of leveling jackscrew holes 21 are formed in the product taking leveling connecting plate 19; in order to enable the product taking suction plate 22 to be capable of being smoothly attached and adsorbed to a small piece of glass to be adsorbed, the product taking suction plate 22 needs to be subjected to tiny position adjustment, the top threads in the four leveling top thread holes 21 are adjusted, the product taking suction plate 22 is closely attached to the small piece of glass to be adsorbed, then the small piece of glass is screwed and fixed through the eight screw holes 20, and in addition, a gasket with proper thickness can be selected according to the gap between the product taking leveling connecting plate 19 and the product taking suction plate 22 after the top threads are adjusted. A product taking suction plate 22 is provided with a vacuumizing connector 23, and the vacuumizing connector 23 is connected with a vacuum pressure regulating valve 5 through a pipeline; the two ends of the lower plate 1302 of the lifting support 13 are connected with the slitter edge pressing assemblies 26 through strip-shaped holes and bolts. Get product mounting panel 17 side-mounting sensor installing support 42, install the position sensor who is used for detecting getting product mounting panel 17 elevating position on the sensor installing support 42, monitor its elevating position.
As shown in fig. 4 and 5, the edge pressing assembly 26 includes a fixed outer frame formed by four outer support arms 27, and both ends of the outer support arms 37 are provided with strip-shaped holes, so that the size of the outer frame can be properly adjusted to adapt to glasses with different sizes. The two opposite outer supporting arms 27 are symmetrically provided with connecting blocks 28, and the connecting blocks 28 are fixedly connected with the corresponding end parts of the lower plate 1302 of the lifting bracket 13 through bolts. A plurality of double buffer rod units are arranged in the fixed outer frame in a rectangular mode. As shown in fig. 6 and 7, each double-buffer rod unit comprises two buffer rods 29, the two buffer rods 29 are mounted on the same buffer rod mounting plate 30, and the bottom ends of the two buffer rods 29 are connected with the product slitter edge pressing strip 33 together. All the product slitter edge pressing strips 33 are combined to form a rectangular structure in the shape of unit product slitter edge, in the embodiment, six double buffer rod units are adopted, the arrangement mode is that two double buffer rod units are arranged on the long side, and one double buffer rod unit is arranged on the short side, so that two product slitter edge pressing strips 33 are respectively arranged on the two long sides, the product slitter edge pressing strips 33 are provided with arc connecting parts (shown in figure 6), one product slitter edge pressing strip 33 is respectively arranged on the two short sides, the product slitter edge pressing strips 33 are only in a straight pressing strip structure (shown in figure 7), and the six product slitter edge pressing strips 33 are just combined to form the rectangular structure in the shape of unit product slitter edge. Each buffer rod mounting plate 30 is connected with the corresponding outer support arm 27 through the buffer rod adjusting connecting block 31 at two sides, namely: one end of the buffer rod adjusting connecting block 31 is connected with the side part of the buffer rod mounting plate 30 through a transverse strip-shaped hole matched screw (the transverse strip-shaped hole can adjust the distance and the position between the adjacent double buffer rod units), and the other end of the buffer rod adjusting connecting block 31 is connected with the corresponding outer support arm 27 through a longitudinal strip-shaped hole matched positioning pressing block 32 (the longitudinal strip-shaped hole can adjust the distance and the position between the double buffer rod units and the outer support arm); scales are arranged on the outer support arm 27, the connecting block 28 and the buffer rod mounting plate 30, so that the size of a rectangular structure surrounded by six product slitter edge pressing strips 33 can be accurately adjusted through the scales to be matched with the shape of unit product slitter edges.
During specific implementation, the splitting mechanism is located at the splitting station, the slitter edge removing mechanism is located at the slitter edge taking station, and the splitting station is located at the upstream of the slitter edge taking station. The large glass is positioned on the jig platform and enters the splitting station after being cut by laser. The cotton layer of the epaxial unsmooth bubble of rolling sets up in tool platform top, and the drive lobe of a leaf mechanism is descended to suitable position to the drive of roll extrusion lift drive module, and the cotton layer of unsmooth bubble and bold glass upper surface contact, rethread tool platform's round trip movement, the roll extrusion axle can be in platform round trip movement in-process, carries out the autogyration through the bearing at roll extrusion axle both ends and rolls on ultra-thin bold glass, supplementary lobe of a leaf. After the back-and-forth rolling is finished, the sheet splitting mechanism is lifted through the rolling lifting driving module, and the jig platform drives the ultra-thin large glass subjected to sheet splitting to enter the next station. The fixed seat of the Z-axis lifting driving module is fixed on an external manipulator, a vacuum generator generates vacuum adsorption products, a vacuum pressure regulating valve can regulate the vacuum degree of a suction plate to ensure that the products cannot be damaged by vacuum adsorption, and a rotating motor and a speed reducer set are integrally connected and arranged above a product taking assembly structure to drive the product taking assembly to rotate so as to adapt to glass placing positions in different directions; the waste edge taking lifting driving module drives the waste edge taking outer frame to move up and down; taking a product lifting driving module to drive the lifting support and the waste edge pressing assembly to integrally move up and down; and the product taking lifting screw rod motor drives the product taking suction plate to move up and down.
Get product suction disc structure and can adjust according to the different size and dimension of product, if need improve lobe of a leaf efficiency, can increase and adsorb product structure because every adsorbs product structure all has an solitary product lift lead screw motor of getting to go up and down, so can not influence when getting the product by a plurality of absorption product structures. Every adsorbs product structure periphery all can arrange one and presses the slitter edge subassembly, pushes down the slitter edge when getting the product, guarantees the precision, so design, and the scraping that glass received when getting the product is minimum with stress, and the probability of collapsing the limit is minimum. Adopt six two buffer beam units in pressing the slitter edge subassembly, first can guarantee to press to have the certain stroke buffering in the time, prevent to crush the product, the second can ensure that pressure slitter edge subassembly can not the side-to-side deflection, thereby it leads to the product bad to press the product, two buffering suction rod adopt the integral type design, debug smooth and easy degree after for the first time, the product of remodeling need not debug smooth and easy degree again at the back, whole pressure slitter edge structure also adopts the module design, can a whole set of dismantlement get off when the product of remodeling gets, press the last scale that sets up the regulation of being convenient for of slitter edge subassembly, can be according to the change of product size, carry out accurate regulation through the scale, debugging efficiency and accuracy are greatly improved. The rotating motor and the speed reducer set are integrally connected and arranged above the product taking assembly, and the product taking assembly can be rotated at any angle of 0-360 degrees; the product can be discharged at any placing angle.
The full-automatic mechanical splintering and waste edge removing method for the ultrathin glass comprises the following steps:
the method comprises the following steps: firstly, cutting an ultrathin large glass block with a large size (500 multiplied by 500 mm) into a plurality of ultrathin glasses with small sizes by laser, wherein a waste edge with the thickness of 3-5mm is arranged between each piece of ultrathin glass with small sizes, and the cutting comprises linear cutting and special-shaped cutting.
Step two: the sheet splitting mechanism is driven to descend through the rolling lifting driving module, the jig platform moves back and forth, the rolling shaft can rotate through the bearings at two ends of the rolling shaft in the process of moving back and forth of the platform, and the ultra-thin glass is rolled through the concave-convex foam layer on the surface to assist in sheet splitting.
Step three: after the back-and-forth rolling is finished, the sheet splitting mechanism is driven to ascend through the rolling lifting driving module, and the fixture platform drives the ultrathin glass to enter the next station.
Step four: the outside manipulator removes whole slitter edge mechanism to the design position, removes slitter edge mechanism through Z axle lift drive module drive and descends, later gets product lift drive module drive and gets product subassembly and descend, pushes down the slitter edge of unit product through the product slitter edge layering of six two buffer beam unit bottoms.
Step five: and the product taking lifting screw rod motor controls the product taking suction plate to descend to adsorb the unit product, and after the product is completely adsorbed, the product taking lifting screw rod motor controls the product taking suction plate to slowly ascend to take out the unit product. When the product suction plate is taken to correspond to products with different sizes, the compatible effect can be achieved by changing the size of the suction plate.
Step six: after small-size ultra-thin glass is completely taken out, the waste edge taking outer frame is driven to descend by the waste edge taking lifting driving module, the large glass peripheral frame is adsorbed by the waste edge taking vacuum chuck, the product peripheral frame is driven to ascend by the waste edge taking lifting driving module, and finally the waste materials are thrown into an external recycling box by the manipulator moving waste edge removing mechanism integrally, so that the waste edge removal of the large glass and the stripping of the small unit glass are completed.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the detailed description is made with reference to the embodiments of the present invention, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which shall all fall within the protection scope of the claims of the present invention.
Claims (5)
1. The utility model provides a full-automatic machine lobe of a leaf and go slitter edge mechanism for UTG ultra-thin glass which characterized in that: the device comprises a splitting mechanism positioned at a splitting station and a slitter edge removing mechanism positioned at a slitter edge taking station;
the splitting mechanism comprises a cross arm (35), the cross arm (35) is connected with the moving ends of one or more rolling lifting driving modules (34), the fixed ends of the rolling lifting driving modules (34) are mounted on a support of a splitting station, sliding modules (36) are symmetrically mounted at two ends of the cross arm (35), end blocks (37) are mounted on sliding seats of the sliding modules (36), rolling shafts are mounted between the end blocks (37) at two sides through bearings (38), concave-convex foam layers (39) are coated outside the rolling shafts, ejector blocks (40) are arranged at two ends of the cross arm (35), guide rods (41) are vertically mounted on the ejector blocks (40) through threads, and the guide rods (41) are located above the end blocks (37); a rolling spring is sleeved on the guide rod (41);
the waste edge removing mechanism comprises a Z-axis lifting driving module (1), a vertical support (2) is installed on a sliding seat of the Z-axis lifting driving module (1), a transverse support (3) is horizontally installed at the bottom of the vertical support (2), and two sides of the transverse support (3) are respectively connected with a waste edge taking outer framework (7) through a waste edge taking lifting driving module (6);
a plurality of point positions on the waste edge taking outer frame (7) are respectively provided with waste edge vacuum suckers (9) through adjusting plates (8), and all the waste edge vacuum suckers (9) are correspondingly arranged on the waste edges of the outer edges of the large glass to be adsorbed after being adjusted;
a vacuum generator (4) is installed on the vertical support (2), a vacuum pressure regulating valve (5) and a rotating motor (10) are installed on the transverse support (3), the vacuum generator (4) is connected with the vacuum pressure regulating valve (5) through a pipeline, the output end of the rotating motor (10) is connected with a speed reducing unit (11), and the rotating output end of the speed reducing unit (11) is vertically connected with a product taking assembly (25);
the product taking assembly (25) comprises a product taking lifting driving module (12), a fixed end of the product taking lifting driving module (12) is connected with a rotating output end of a speed reducer unit (11), a moving end of the product taking lifting driving module (12) is connected with a lifting support (13), the lifting support (13) is formed by connecting an upper plate (1301), a lower plate (1302) and two longitudinal plates (1303) in a surrounding manner, slide rails (14) are symmetrically arranged on the outer side surfaces of the two longitudinal plates (1303), sliders (15) are respectively installed on the two slide rails (14), the two sliders (15) are respectively fixed on the upper portions of two longitudinal lifting plates (16), the lower portions of the two longitudinal lifting plates (16) respectively penetrate through reserved holes in the lower plate (1302) of the lifting support (13) and then are jointly connected with a product taking mounting plate (17), a product taking lifting screw rod motor (18) is installed in the middle of the lower plate (1302) of the lifting support (13), the screw rod end of the product taking lifting screw rod motor (18) penetrates through the lower plate (1302) and is fixedly connected with the middle part of the product taking mounting plate (17); the bottom surface of the product taking mounting plate (17) is fixedly connected with a product taking leveling connecting plate (19), the product taking leveling connecting plate (19) is connected with a product taking suction plate (22) through screw holes (20) and screws, and a plurality of leveling jackscrew holes (21) are formed in the product taking leveling connecting plate (19); a vacuumizing joint (23) is arranged on the product taking suction plate (22), and the vacuumizing joint (23) is connected with a vacuum pressure regulating valve (5) through a pipeline; two ends of a lower plate (1302) of the lifting support (13) are connected with the waste edge pressing assembly (26);
the slitter edge pressing assembly (26) comprises a fixed outer frame formed by four outer support arms (27), two opposite outer support arms (27) are symmetrically provided with connecting blocks (28), and the connecting blocks (28) are fixedly connected with corresponding end parts of a lower plate (1302) of the lifting support (13); a plurality of double buffer rod units are arranged in the fixed outer frame in a rectangular shape; each double-buffer rod unit comprises two buffer rods (29), the two buffer rods (29) are arranged on the same buffer rod mounting plate (30), and the bottom ends of the two buffer rods (29) are connected with a product slitter edge pressing strip (33) together; every buffer beam mounting panel (30) both sides are adjusted connecting block (31) through the buffer beam respectively and are connected with corresponding outer support arm (27), promptly: one end of the buffer rod adjusting connecting block (31) is connected with the side part of the buffer rod mounting plate (30) through a strip-shaped hole matching screw, and the other end of the buffer rod adjusting connecting block (31) is connected with the corresponding outer support arm (27) through a strip-shaped hole matching positioning pressing block (32); all the product waste edge pressing strips (33) are combined to form a rectangular structure in the shape of unit product waste edges.
2. The fully automated mechanical breaking and deflashing mechanism for UTG ultra thin glass as recited in claim 1, wherein: and a buffer ring (24) is arranged at the connecting part of the screw rod end of the product taking mounting plate (17) and the product taking lifting screw rod motor (18).
3. The fully automated mechanical breaking and deburring mechanism of claim 2 for UTG ultra-thin glass, wherein: get product mounting panel (17) side-mounting sensor installing support (42), the installation is used for detecting the position sensor who gets product mounting panel (17) elevating position on sensor installing support (42).
4. The fully automated mechanical breaking and edging mechanism for UTG ultra-thin glass of claim 3, wherein: six double-buffer rod units are arranged in the fixed outer frame in a rectangular mode.
5. The fully automated mechanical breaking and deflashing mechanism for UTG ultra thin glass as recited in claim 4, wherein: scales are arranged on the outer support arm (27), the connecting block (28) and the buffer rod mounting plate (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211050762.3A CN115124229B (en) | 2022-08-31 | 2022-08-31 | Full-automatic mechanical sheet cracking and waste edge removing mechanism for UTG (ultra-thin glass) |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211050762.3A CN115124229B (en) | 2022-08-31 | 2022-08-31 | Full-automatic mechanical sheet cracking and waste edge removing mechanism for UTG (ultra-thin glass) |
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| CN115124229A true CN115124229A (en) | 2022-09-30 |
| CN115124229B CN115124229B (en) | 2022-11-11 |
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|---|---|
| CN115124229B (en) | 2022-11-11 |
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