CN115117339A - Hard carbon material and preparation method and application thereof - Google Patents

Hard carbon material and preparation method and application thereof Download PDF

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Publication number
CN115117339A
CN115117339A CN202210807312.8A CN202210807312A CN115117339A CN 115117339 A CN115117339 A CN 115117339A CN 202210807312 A CN202210807312 A CN 202210807312A CN 115117339 A CN115117339 A CN 115117339A
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nano
hard carbon
carbon material
starch
simple substance
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郑爽
李长东
阮丁山
毛林林
张苗
侯远飞
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Hunan Brunp Recycling Technology Co Ltd
Guangdong Brunp Recycling Technology Co Ltd
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Hunan Brunp Recycling Technology Co Ltd
Guangdong Brunp Recycling Technology Co Ltd
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Priority to PCT/CN2022/122920 priority patent/WO2024007461A1/en
Priority to FR2307256A priority patent/FR3137795A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/583Carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • H01M4/587Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/05Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/054Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/10Solid density
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/027Negative electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention discloses a hard carbon material and a preparation method and application thereof, and belongs to the field of battery materials. The hard carbon material has the aperture of 0.5-20 nm and the true density of 1.3-2.26 g/cm 3 Specific surface area is less than or equal to 5m 2 (iv) g. The preparation method of the hard carbon material comprises the steps of firstly carrying out composite smelting on a nano-framework template material and starch to form a primary three-dimensional composite structure precursor, carrying out pre-carbonization treatment at a specific temperature to convert the precursor into a stable three-dimensional aromatized cubic network structure, carrying out acid pickling treatment to remove the nano-framework template material in situ, leaving a certain number of pores in the carbon cubic network structure, further carrying out high-temperature carbonization to carry out structural rearrangement, and carrying out self-repair on the pore structure on the surface to form a closed pore structureThe porous structure is finally reserved, the specific surface area of the product is reduced, and the problem of low initial de-intercalation efficiency can be effectively improved when the porous structure is applied to the negative electrode material of the sodium-ion battery.

Description

Hard carbon material and preparation method and application thereof
Technical Field
The invention belongs to the field of battery materials, and particularly relates to a hard carbon material as well as a preparation method and application thereof.
Background
In constructing a new energy society, large-scale electricity storage is a key technology in numerous applications. However, the existing electrochemical system is mainly a secondary lithium battery system, and due to the lack of lithium resources on the earth and the shortage caused by the wide collection and use of the lithium resources, the existing secondary lithium battery system cannot realize large-scale energy storage application, and the development of the next generation of energy storage battery system with excellent comprehensive performance is urgently needed.
The sodium and the lithium belong to the same group of elements, have similar physicochemical properties with the lithium, and have the characteristics of abundant resources, environmental friendliness and low price (30-40 times lower than that of lithium raw material lithium carbonate). In addition, the electrode potential (Na) of sodium ions + Na) is more lithium-ion (Li) + the/Li) is 0.3V higher, and has more stable electrochemical performance and safety performance. However, the ionic radius (r ═ 0.113nm) of sodium ions is larger than that of lithium ions (r ═ 0.076nm), so that sodium ions are relatively stable in a rigid lattice, and almost no sodium intercalation capacity exists in a regular graphite structure, high-temperature graphitized carbon mesophase microsphere. The hard carbon can be partially pyrolyzed to obtain the reversible sodium intercalation capacity of nearly 280mAh/g, but the initial irreversible capacity is higher and the dynamic performance is poor. Generally speaking, the irreversible capacity problem of the hard carbon material sodium intercalation can be improved by structure optimization and specific surface area reduction, but the improvement degree of the prior art is still not considerable enough.
Disclosure of Invention
Based on the defects in the prior art, the invention aims to provide a hard carbon material and a preparation method thereof, the preparation method takes starch and a nano framework template material as raw materials to obtain a precursor by smelting, and then sequentially carries out series steps of pre-carbonization, template removal, high-temperature carbonization and the like, and the high-performance hard carbon material can be finally obtained without introducing additional processing equipment or secondary processing carbon source.
In order to achieve the purpose, the invention adopts the technical scheme that:
a hard carbon material, the aperture of the hard carbon material is 0.5-20 nm, and the true density is 1.3-2.26 g/cm 3 Specific surface area is less than or equal to 5m 2 /g。
The product prepared by the preparation method of the hard carbon material has the advantages of rich pore structure, stable carbon skeleton structure and small specific surface area, and when the hard carbon material is applied to a negative electrode material of a sodium ion battery, the irreversible sodium ion amount consumed by generating an SEI film in the initial sodium de-intercalation process is reduced, and the initial reversible specific capacity and the initial coulombic efficiency are effectively improved.
Another object of the present invention is to provide a sodium ion battery, wherein the negative electrode material of the sodium ion battery is prepared from the hard carbon material of the present invention.
Still another object of the present invention is to provide a method for preparing the hard carbon material, comprising the steps of:
(1) mixing and smelting the nano-framework template material and starch to be uniform in a protective atmosphere, and cooling to obtain a precursor A; the mass ratio of the nano-framework template material to the starch is 1: (5-20); the particle size of the nano-framework template material is 1-80 nm;
(2) heating the precursor A to 400-700 ℃ under a protective atmosphere for pre-carbonization for 4-8 h to obtain pre-carbonized carbon powder B;
(3) and (3) removing the nano framework template material from the pre-carbonized carbon powder B by acid washing, transferring to protective atmosphere, heating to 1000-1500 ℃ at a heating rate of 1-5 ℃, and carbonizing for 0.5-6 h to obtain the hard carbon material.
The preparation method of the hard carbon material comprises the steps of firstly carrying out composite smelting on a nano-framework template material and starch, wrapping the gelatinized starch outside the nano-framework template material and supporting the gelatinized starch by the nano-framework template material to form a three-dimensional composite structure, carrying out pre-carbonization treatment at a specific temperature on a precursor, further forming a new carbon chain section structure in the microstructure of the precursor, macroscopically converting the microstructure into a stable three-dimensional aromatized cubic network structure, leaving a certain number of pore structures in the carbon cubic network structure after the uniformly distributed nano-framework template material is removed in situ through acid washing treatment, carrying out high-temperature carbonization subsequently, setting a special temperature zone and a special heating rate, enabling the material to be subjected to structural rearrangement, starting self-repairing of the pore structure on the surface, generating a certain degree of tension retraction phenomenon and finally forming closed pores, and finally keeping the rich pore structures in the interior, the specific surface area of the product is reduced, and when the product is applied to the negative electrode material of the sodium-ion battery, the problem that the initial de-intercalation efficiency is low (caused by the fact that a large-area SEI film is generated due to overlarge specific surface area of the negative electrode material) in the initial de-intercalation process of the sodium ions of the existing product can be effectively improved. On the other hand, in the method, the shape and the appearance of the finally prepared hard carbon material are also influenced by the particle size of the nano-framework template material, if the particle size is too large, the initially generated pore structure is directly too large, and the self-repairing degree at the subsequent high temperature is limited.
Meanwhile, the inventor finds that if the precursor is not pre-carbonized before high-temperature carbonization, the chain segment structure generated in the material is directly fractured in the high-temperature pyrolysis process, so that the structure collapses, presents an undesirable sheet structure and is difficult to apply to sodium ion deintercalation; even if the pre-carbonization treatment is carried out, the self-repairing degree of the pore structure is related to the carbonization temperature and the heating rate in the subsequent high-temperature carbonization process, and if the carbonization condition is not selected properly, ideal pore structure tension retraction is difficult to realize.
Preferably, the nano framework template material is at least one of nano metal oxide, nano nonmetal oxide, nano halide, nano metal simple substance and nano nonmetal simple substance.
More preferably, the nano framework template material is at least one of nano magnesium oxide, nano zinc oxide, nano aluminum oxide, nano molybdenum dioxide, nano titanium dioxide, nano iron oxide, nano silicon dioxide, nano selenium dioxide, nano magnesium chloride, nano zinc chloride, nano iron simple substance, nano copper simple substance, nano silver simple substance, nano gold simple substance, nano silicon simple substance, nano selenium simple substance, nano antimony simple substance and nano sulfur simple substance.
More preferably, the mass ratio of the nanostruckle template material to the starch is 1: (10-20).
The preferable nano framework template material has high stability when being mixed with starch, does not generate obvious reaction, and can be fully used as a framework template to be compounded with the starch to form a precursor.
Preferably, the particle size of the nano framework template material is 10-40 nm.
Preferably, the starch is at least one of potato starch, corn starch, wheat starch, sweet potato starch, tapioca starch, rice starch and purple potato starch.
Preferably, the protective atmosphere in the step (1) is any one of nitrogen, argon and helium, the temperature during mixing and smelting is 200-235 ℃, the time is 4-20 hours, and the mixing speed is 100-500 rpm.
Under the smelting environment, the nano-framework template material can be fully wrapped in gelatinized starch and uniformly dispersed.
Preferably, the rate of temperature rise in the step (2) is 5-10 ℃/min.
At the heating rate, the carbon molecular chain in the starch is rearranged to form a new chain segment structure after series reactions such as dehydration, deoxidation and the like, and then is converted into a stable cubic network structure.
Preferably, the acid washing solution used in the acid washing treatment in the step (3) is at least one of a hydrochloric acid solution, a sulfuric acid solution, a nitric acid solution, a phosphoric acid solution and a hydrofluoric acid solution, the acid washing treatment time is 2-8 hours, and the temperature is 50-80 ℃.
It should be noted that the pre-carbonized carbon powder B of the present invention is not limited to the above treatment when removing the nano-framework template material, and can be equally replaced and used for some treatments that can also remove the nano-framework template material without affecting the carbon material in the material, for example, when the nano-framework template material is made of nano-silica with high purity, an alkaline solution can be selected and used in combination to remove the nano-framework template material according to actual conditions.
Preferably, the protective atmosphere in step (3) is any one of nitrogen, argon and helium.
The invention has the beneficial effects that the invention provides a hard carbon material and a preparation method thereof, the method comprises the steps of firstly carrying out composite smelting on a nanometer framework template material and starch to form a primary three-dimensional composite structure precursor, carrying out pre-carbonization treatment on the precursor at a specific temperature, further forming a new carbon chain section structure in the microstructure of the precursor, and carrying out macroscopic transformation to a stable three-dimensional aromatic cyclization cubic network structure, wherein after the nanometer framework template material is removed in situ through pickling treatment, a certain number of pore structures are left in the carbon cubic network structure, further carrying out structural rearrangement on the material after high-temperature carbonization at specific conditions, carrying out self-repair on the pore structure on the surface, finally forming closed pores, and finally reducing the specific surface area of the product while keeping the rich pore structure inside. When the method is applied to the negative electrode material of the sodium-ion battery, the problem of low initial de-intercalation efficiency of the conventional product caused by excessive irreversible consumption of sodium ions by an SEI (solid electrolyte interphase) film can be effectively solved. The invention also provides a sodium ion battery prepared by further applying the hard carbon material.
Drawings
FIG. 1 is a scanning electron microscope image of a pre-carbonized powder B in example 1 after acid washing to remove a nano-sized framework template material;
FIG. 2 is a scanning electron micrograph of a hard carbon material according to example 1 of the present invention;
FIG. 3 is a pore size distribution diagram of the pre-carbonized powder B after the acid washing treatment to remove the nano-skeleton template material in embodiment 1 of the present invention;
FIG. 4 is a graph showing the distribution of pore diameters of the hard carbon material according to example 1 of the present invention;
FIG. 5 is an XRD pattern of a hard carbon material according to example 1 of the present invention;
FIG. 6 is a scanning electron micrograph of a hard carbon material according to comparative example 2 of the present invention;
FIG. 7 is a schematic view of a hard carbon material according to comparative example 2 of the present invention;
FIG. 8 is a pore size distribution diagram of a hard carbon material according to comparative example 3 of the present invention;
fig. 9 is a first charge-discharge curve diagram of the hard carbon material of example 1 of the present invention applied to a negative electrode material of a sodium ion battery.
Detailed Description
In order to better illustrate the objects, technical solutions and advantages of the present invention, the present invention will be further described with reference to specific examples and comparative examples, which are intended to be understood in detail, but not intended to limit the invention. All other embodiments obtained by a person skilled in the art without making any inventive step are within the scope of protection of the present invention. The experimental reagents and instruments designed for the implementation of the present invention are common reagents and instruments unless otherwise specified.
Example 1
An embodiment of the hard carbon material and the preparation method thereof in this embodiment includes the following steps:
(1) under the nitrogen atmosphere, a mixture of 20g of nano-framework template material nano-zinc chloride (with the particle size of 10-40 nm) and 100g of corn starch is mixed and smelted in a smelting furnace at 230 ℃ for 8 hours at the rotating speed of 200rpm until the mixture is uniform, and the mixture is cooled to 50 ℃ to obtain a precursor A;
(2) putting the precursor A into a sintering furnace, heating to 500 ℃ at a speed of 3 ℃/min under the nitrogen atmosphere for pre-carbonization for 6h, and cooling to 50 ℃ to obtain pre-carbonized carbon powder B;
(3) and (3) carrying out acid washing treatment on the pre-carbonized carbon powder B by using 2mol/L hydrochloric acid solution at 60 ℃ for 4 hours to remove the nano framework template material, then washing the pre-carbonized carbon powder B by using deionized water, drying the pre-carbonized carbon powder B at 80 ℃ for 10 hours, transferring the pre-carbonized carbon powder B to a nitrogen atmosphere, and heating the pre-carbonized carbon powder B to 1400 ℃ at a heating rate of 5 ℃ for high-temperature carbonization treatment for 3 hours to obtain the hard carbon material.
Example 2
An embodiment of the hard carbon material and the preparation method thereof in this embodiment includes the following steps:
(1) mixing and smelting a mixture of 10g of nano titanium dioxide (with the particle size of 15-30 nm) and 100g of corn starch in a smelting furnace at 220 ℃ for 10h at the rotating speed of 200rpm until the mixture is uniform, and cooling to 50 ℃ to obtain a precursor A;
(2) putting the precursor A into a sintering furnace, heating to 700 ℃ at a speed of 5 ℃/min under the nitrogen atmosphere for pre-carbonization for 4h, and cooling to 50 ℃ to obtain pre-carbonized carbon powder B;
(3) and (3) carrying out acid washing treatment on the pre-carbonized carbon powder B for 3h at 70 ℃ by using 2mol/L hydrochloric acid solution to remove the nano framework template material, washing the pre-carbonized carbon powder B clean by using deionized water, drying the pre-carbonized carbon powder B for 10h at 80 ℃, transferring the pre-carbonized carbon powder B to a nitrogen atmosphere, and heating the pre-carbonized carbon powder B to 1200 ℃ at a heating rate of 2 ℃ for high-temperature carbonization for 4h to obtain the hard carbon material.
Example 3
An embodiment of the hard carbon material and the preparation method thereof in this embodiment includes the following steps:
(1) under the nitrogen atmosphere, mixing and smelting a mixture of 5g of nano-selenium powder (with the particle size of 10-40 nm) of a nano-framework template material and 100g of corn starch in a smelting furnace at 210 ℃ at the rotating speed of 200rpm for 18h until the mixture is uniform, and cooling to 50 ℃ to obtain a precursor A;
(2) putting the precursor A into a sintering furnace, heating to 600 ℃ at the speed of 3 ℃/min under the nitrogen atmosphere for pre-carbonization for 5h, and cooling to 50 ℃ to obtain pre-carbonized carbon powder B;
(3) and (3) carrying out acid washing treatment on the pre-carbonized carbon powder B for 2h at 80 ℃ by using 2mol/L hydrochloric acid solution to remove the nano framework template material, washing the pre-carbonized carbon powder B clean by using deionized water, drying the pre-carbonized carbon powder B for 10h at 80 ℃, transferring the pre-carbonized carbon powder B to a nitrogen atmosphere, and heating the pre-carbonized carbon powder B to 1400 ℃ at a heating rate of 5 ℃ for high-temperature carbonization for 3h to obtain the hard carbon material.
Example 4
The difference between this example and example 1 is only that the amount of nano zinc chloride added is 10 g.
Comparative example 1
A method of preparing a hard carbon material, comprising the steps of:
(1) smelting 100g of a mixture of corn starch in a smelting furnace at 230 ℃ for 8h at a rotating speed of 200rpm in a nitrogen atmosphere, and cooling to 50 ℃ to obtain a precursor A;
(2) putting the precursor A into a sintering furnace, heating to 400 ℃ at a speed of 3 ℃/min under the nitrogen atmosphere for pre-carbonization for 2h, and cooling to 50 ℃ to obtain pre-carbonized carbon powder B;
(3) and transferring the pre-carbonized carbon powder B to a nitrogen atmosphere, raising the temperature to 1200 ℃ at a temperature raising rate of 5 ℃, and carrying out high-temperature carbonization treatment for 3 hours to obtain the hard carbon material.
Comparative example 2
A method of preparing a hard carbon material, comprising the steps of:
(1) mixing and smelting a mixture of 20g of nano-framework template material nano-zinc chloride (with the particle size of 10-40 nm) and 100g of corn starch in a smelting furnace at 230 ℃ for 8 hours at the rotating speed of 200rpm until the mixture is uniform, and cooling to 50 ℃ to obtain a precursor A;
(3) and (3) carrying out acid washing treatment on the precursor A for 4h at 60 ℃ by using 2mol/L hydrochloric acid solution to remove the nano-framework template material, washing the precursor A with deionized water, drying the precursor A for 10h at 80 ℃, transferring the precursor A to a nitrogen atmosphere, heating the precursor A to 1400 ℃ at a heating rate of 5 ℃, and carrying out high-temperature carbonization treatment for 3h to obtain the hard carbon material.
Comparative example 3
A method of preparing a hard carbon material, comprising the steps of:
(1) under the nitrogen atmosphere, a mixture of 20g of nano-framework template material nano-zinc chloride (with the particle size of 10-40 nm) and 100g of corn starch is mixed and smelted in a smelting furnace at 230 ℃ for 8 hours at the rotating speed of 200rpm until the mixture is uniform, and the mixture is cooled to 50 ℃ to obtain a precursor A;
(2) putting the precursor A into a sintering furnace, heating to 500 ℃ at a speed of 3 ℃/min under the nitrogen atmosphere for pre-carbonization for 6h, and cooling to 50 ℃ to obtain pre-carbonized carbon powder B;
(3) and (3) carrying out acid washing treatment on the pre-carbonized carbon powder B for 4 hours at 60 ℃ by using 2mol/L hydrochloric acid solution to remove the nano framework template material, washing the pre-carbonized carbon powder B clean by using deionized water, drying the pre-carbonized carbon powder B for 10 hours at 80 ℃, transferring the pre-carbonized carbon powder B to a nitrogen atmosphere, and heating the pre-carbonized carbon powder B to 1400 ℃ at a heating rate of 10 ℃ for high-temperature carbonization for 3 hours to obtain the hard carbon material.
Comparative example 4
The comparative example differs from example 1 only in that the temperature at the time of the high-temperature carbonization treatment in the step (3) is 800 ℃.
Comparative example 5
The comparative example is different from example 1 only in that the nano zinc chloride is added in an amount of 25 g.
Comparative example 6
The comparative example is different from the example 1 only in that the particle size of the nano zinc chloride is 100-150 nm.
Comparative example 7
A method of preparing a hard carbon material, comprising the steps of:
(1) under the nitrogen atmosphere, a mixture of 20g of nano-framework template material nano-zinc chloride (with the particle size of 10-40 nm) and 100g of corn starch is mixed and smelted in a smelting furnace at 230 ℃ for 8 hours at the rotating speed of 200rpm until the mixture is uniform, and the mixture is cooled to 50 ℃ to obtain a precursor A;
(2) putting the precursor A into a sintering furnace, heating to 800 ℃ at a speed of 3 ℃/min under the nitrogen atmosphere for pre-carbonization for 3h, and cooling to 50 ℃ to obtain pre-carbonized carbon powder B;
(3) and (3) carrying out acid washing treatment on the pre-carbonized carbon powder B for 4 hours at 60 ℃ by using 2mol/L hydrochloric acid solution to remove the nano framework template material, washing the pre-carbonized carbon powder B clean by using deionized water, drying the pre-carbonized carbon powder B for 10 hours at 80 ℃, transferring the pre-carbonized carbon powder B to a nitrogen atmosphere, and heating the pre-carbonized carbon powder B to 1400 ℃ at a heating rate of 5 ℃ for high-temperature carbonization for 3 hours to obtain the hard carbon material.
Comparative example 8
A method of preparing a hard carbon material, comprising the steps of:
(1) under the nitrogen atmosphere, a mixture of 20g of nano-framework template material nano-zinc chloride (with the particle size of 10-40 nm) and 100g of corn starch is mixed and smelted in a smelting furnace at 230 ℃ for 8 hours at the rotating speed of 200rpm until the mixture is uniform, and the mixture is cooled to 50 ℃ to obtain a precursor A;
(2) putting the precursor A into a sintering furnace, heating to 300 ℃ at a speed of 3 ℃/min under the nitrogen atmosphere for pre-carbonization for 10h, and cooling to 50 ℃ to obtain pre-carbonized carbon powder B;
(3) and (3) carrying out acid washing treatment on the pre-carbonized carbon powder B by using 2mol/L hydrochloric acid solution at 60 ℃ for 4 hours to remove the nano framework template material, then washing the pre-carbonized carbon powder B by using deionized water, drying the pre-carbonized carbon powder B at 80 ℃ for 10 hours, transferring the pre-carbonized carbon powder B to a nitrogen atmosphere, and heating the pre-carbonized carbon powder B to 1400 ℃ at a heating rate of 5 ℃ for high-temperature carbonization treatment for 3 hours to obtain the hard carbon material.
Effect example 1
In order to verify the preferable morphology and structure of the product obtained by the preparation method of the hard carbon material, the product obtained in each stage of the method in example 1 is subjected to scanning electron microscope observation, specific surface and pore size distribution test and XRD test, and the result is shown in figures 1-5. As can be seen from fig. 1 and 2, the pre-carbonized powder B obtained in the present invention undergoes acid washing treatment to remove the material of the nano-framework template, and then in-situ generates rich pore structures, which are distributed on the surface and inside of the material, while the hard carbon material particles after high temperature carbonization treatment are uniform and do not have agglomeration phenomenon; the pore size distribution of the sample is mainly concentrated in 100-150 nm before high-temperature carbonization, and after further high-temperature carbonization treatment, the pore structure generates a self-repairing phenomenon of tension retraction, and the pore size distribution is changed into micropores concentrated below 5 nm. As can be seen from the XRD pattern of the final product, the product has no residue of the nano-skeleton template material or other impurities generated, and only the characteristic peak of carbon is shown in the XRD pattern.
Effect example 2
Based on the test results of effect example 1, the specific surface area test and statistics were performed on the final product and the staged product (powder before high-temperature carbonization treatment) of each example and comparative example, and the results are shown in table 1.
TABLE 1
Figure BDA0003737562560000081
As can be seen from table 1, the specific surface area of the pre-carbonized carbon powder B obtained by the preparation method of each example after acid washing is large, and after high-temperature carbonization, the self-repair of the pore structure occurs due to the structural rearrangement of the material itself, so that the specific surface area of the final product is significantly reduced, and the true density of the product is relatively reduced (in a certain range, the closed pore volume is in inverse proportion to the true density) because the closed pores are formed on the surface after the self-repair. In contrast, the product of comparative example 1 does not introduce any structural modification component, the specific surface area is small before high-temperature carbonization, after high-temperature carbonization, the specific surface area of the product is remarkably increased, a large amount of sodium ions are consumed to form an SEI film, and the irreversible capacity is high and the first effect is low. The product of comparative example 2 was not pre-carbonized during the preparation process, and although new segment structures could still be formed, these structures were not stable, but resulted in the collapse of the microstructure of the product and the formation of sheet-like structures, as shown in fig. 6, while the product also appeared in an expanded state macroscopically after high-temperature carbonization, as shown in fig. 7. The high-temperature carbonization conditions set in comparative examples 3 and 4 are not preferable, and although the specific surface area of the final product is reduced compared to that of the product before high-temperature carbonization, the self-healing degree of the pore structure is insufficient, wherein as can be seen from the pore size distribution diagram of the product shown in fig. 8, the pore size of the product is mainly distributed within 1000 to 1500nm, which is greatly different from that of the hard carbon material according to the embodiment of the present invention. The products of comparative examples 5 and 6 have excessive specific surface area and pore structure of the sample after pre-carbonization due to excessive use of the template agent and excessive particle size, and the high-temperature carbonization specific surface area is not reduced much subsequently, because the self-repairing function of the material is to utilize the tension retraction of the material in the processes of pyrolysis and carbonization, but the 'repairing' capability is limited, and when the pore structure is excessive, the purpose of reducing the specific surface area is not achieved. The product of the comparative example 7 has over-high pre-carbonization temperature, and the structure tends to be stabilized, so that the self-repairing effect of the subsequent material is not obvious, and the change of the specific surface area is not large. The product of comparative example 8 has a low pre-carbonization temperature, which results in an unobvious change of the specific surface area before and after pre-carbonization, and an unstable structure inside the structure is not completely removed, which results in an obvious increase of the specific surface area during subsequent high-temperature carbonization, because in the high-temperature carbonization process, unstable functional groups in the material undergo a series of very complex reactions such as chain scission, dehydration, decarboxylation, condensation, etc., to form a pore structure, and meanwhile, the structure is further stabilized to finally form the hard carbon material containing the pore structure.
Further, the products of each example and comparative example are applied to a sodium ion half cell for performance test, and the specific steps are as follows:
the hard carbon material, sodium carboxymethyl cellulose and Super P conductive carbon black obtained in the example/the comparative example are mixedAnd polymer binder are mixed according to the mass ratio of 95:2:1:2 and are prepared into slurry by deionized water, the slurry is coated on copper foil and is dried and cut to obtain a carbon negative plate, sodium metal is used as a counter electrode and a reference electrode, and NaClO is used as a reference electrode 4 The method comprises the steps of taking a mixed solution of ethylene carbonate and propylene carbonate dissolved in a volume ratio of 1:1 as an electrolyte, assembling the mixed solution into a button half cell under a protective atmosphere, and then carrying out an electrochemical performance test under a working voltage of 0-2V and a current density of 0.1C, wherein the results are shown in Table 2.
TABLE 2
Figure BDA0003737562560000101
It can be seen from table 2 that the specific capacity of the products of the embodiments during the first charging after the first discharging to generate the SEI film can reach 330mAh/g, and the first charging and discharging efficiency also reaches more than 85%, which indicates that the hard carbon material of the present invention can provide sufficient deintercalation sites for sodium ions to ensure a higher specific capacity, and can significantly reduce the amount of irreversible sodium ions consumed during the first fully charged process of the SEI film and ensure a higher coulomb efficiency due to the structural optimization when used as a sodium ion battery negative electrode material. As can be seen from the first charge-discharge curve of the sodium ion battery prepared from the product obtained in example 1 in fig. 9, a corresponding platform generated by the SEI film appears during the first discharge of the curve, and a high specific charge capacity is still maintained, which indicates that not only an adequate SEI film is generated on the electrode sheet, but also a high reversible specific capacity is ensured, and the electrochemical performance is excellent. In contrast, the comparative products still cannot avoid the large irreversible sodium ion consumption loss caused by the SEI film generation due to the structure that is difficult to achieve the ideal effect.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1. The hard carbon material is characterized in that the aperture of the hard carbon material is 0.5-20 nm, and the true density is 1.3-2.26 g/cm 3 Specific surface area is less than or equal to 5m 2 /g。
2. A sodium ion battery, wherein a negative electrode material in the sodium ion battery is prepared from the hard carbon material according to claim 1.
3. The method for preparing a hard carbon material according to claim 1, comprising the steps of:
(1) mixing and smelting the nano-framework template material and starch to be uniform in a protective atmosphere, and cooling to obtain a precursor A; the mass ratio of the nano-framework template material to the starch is 1: (5-20); the particle size of the nano-framework template material is 1-80 nm;
(2) heating the precursor A to 400-700 ℃ under a protective atmosphere for pre-carbonization for 4-8 h to obtain pre-carbonized carbon powder B;
(3) and (3) removing the nano framework template material from the pre-carbonized carbon powder B by acid washing, transferring to protective atmosphere, heating to 1000-1500 ℃ at a heating rate of 1-5 ℃, and carbonizing for 0.5-6 h to obtain the hard carbon material.
4. The method for preparing a hard carbon material according to claim 3, wherein the nano-skeleton template material is at least one of a nano-metal oxide, a nano-nonmetal oxide, a nano-halide, a nano-metal simple substance, and a nano-nonmetal simple substance.
5. The method for preparing a hard carbon material according to claim 4, wherein the nano-skeleton template material is at least one of nano-magnesia, nano-zinc oxide, nano-alumina, nano-molybdenum dioxide, nano-titanium dioxide, nano-iron oxide, nano-silica, nano-selenium dioxide, nano-magnesium chloride, nano-zinc chloride, nano-iron simple substance, nano-copper simple substance, nano-silver simple substance, nano-gold simple substance, nano-silicon simple substance, nano-selenium simple substance, nano-antimony simple substance, and nano-sulfur simple substance.
6. The method of preparing a hard carbon material according to claim 3, wherein the mass ratio of the nano-skeleton template material to the starch is 1: (10-20).
7. The method for preparing a hard carbon material according to claim 3, wherein the nano-skeleton template material has a particle size of 10 to 40 nm.
8. The method for preparing a hard carbon material according to claim 3, wherein the starch is at least one of potato starch, corn starch, wheat starch, sweet potato starch, tapioca starch, rice starch, and purple potato starch.
9. The method for preparing a hard carbon material according to claim 3, wherein the protective atmosphere in the step (1) is any one of nitrogen, argon and helium, the temperature during mixing and melting is 200-235 ℃, the time is 4-20 h, and the mixing speed is 100-500 rpm.
10. The method for preparing a hard carbon material according to claim 3, wherein the rate of temperature rise in the step (2) is 5 to 10 ℃/min.
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WO2001098209A1 (en) * 2000-04-27 2001-12-27 Institute Of Physics, Chinese Academy Of Sciences Pyrolyzed hard carbon material, preparation and its applications
CN109921018A (en) * 2017-12-13 2019-06-21 宁波杉杉新材料科技有限公司 The preparation method of sodium-ion battery high capacity biomass hard charcoal negative electrode material
CN112225194B (en) * 2020-09-24 2022-03-01 中国科学院化学研究所 Hard carbon material and preparation method and application thereof
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WO2024007461A1 (en) * 2022-07-08 2024-01-11 广东邦普循环科技有限公司 Hard carbon material, preparation method therefor and use thereof
CN115974045A (en) * 2022-12-06 2023-04-18 江西师范大学 Method for preparing hard carbon by chemical gel synergistic basic metal oxide template method and application thereof
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