CN115079645A - Flexible intelligent garment production method and system based on digital management - Google Patents
Flexible intelligent garment production method and system based on digital management Download PDFInfo
- Publication number
- CN115079645A CN115079645A CN202210518846.9A CN202210518846A CN115079645A CN 115079645 A CN115079645 A CN 115079645A CN 202210518846 A CN202210518846 A CN 202210518846A CN 115079645 A CN115079645 A CN 115079645A
- Authority
- CN
- China
- Prior art keywords
- production
- control system
- production line
- agv
- monitoring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 237
- 238000012544 monitoring process Methods 0.000 claims abstract description 72
- 238000000034 method Methods 0.000 claims abstract description 44
- 238000009826 distribution Methods 0.000 claims abstract description 31
- 230000008569 process Effects 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims description 70
- 238000012545 processing Methods 0.000 claims description 57
- 238000007726 management method Methods 0.000 claims description 45
- 239000000047 product Substances 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 35
- 239000004744 fabric Substances 0.000 claims description 26
- 238000012546 transfer Methods 0.000 claims description 10
- 230000002159 abnormal effect Effects 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 8
- 239000011265 semifinished product Substances 0.000 claims description 8
- 230000001502 supplementing effect Effects 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 230000005856 abnormality Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004458 analytical method Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4189—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system
- G05B19/41895—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system using automatic guided vehicles [AGV]
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Textile Engineering (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a flexible intelligent clothing production method and a system based on digital management, which comprises a control system, a production line, a distribution system and a monitoring system which are connected with an industrial Ethernet through a bus; the control system receives the instruction of the supervision system, controls the production line and the distribution system, processes the information fed back by the production line and the distribution system and displays the information through the supervision system; the distribution system and the production line feed back the state and data to the control system in real time; the monitoring system is used for displaying information in real time and sending instructions for controlling the production line and the distribution system to the control system; the invention realizes the real-time control of the production process through the control system; the monitoring system displays the information, so that a better control effect is achieved on the production process; the distribution system and the production line are adjusted through the supervision system, and flexible control of the production process is realized; the production line receives and executes the command of the control system, and feeds back the production state and data to the control system, thereby realizing intelligent production.
Description
Technical Field
The invention relates to the technical field of garment production, in particular to a flexible intelligent garment production method and system based on digital management.
Background
With the improvement of the requirements of people on quality of life and quality of life, the requirements of people on personalized customization in the aspect of wearing are gradually increased. The existing clothing customization can not form industrialized production personalized clothing and clothing full customization, clothing orders of clothing production enterprises at present can not form fixed standards, streamlined clothing customization can not be realized, requirements of consumers are various, the order is issued until the production is not found, and then the order is communicated with the consumers to change the order; and some factories can customize, but the function of the customization system is relatively simple, only simple partial size customization can be realized, only fixed styles can be realized in the style aspect, the choice of consumers is small, and the full customization requirements of customers cannot be met.
The existing production management system is not suitable for a garment customization system, and the following problems mainly exist:
1. the existing production system is only suitable for the streamlined production of batch orders, the production processes are executed according to the program set for the batch orders, and the system is not suitable for realizing industrialized streamlined production in a factory under the special requirements of customers;
2. the existing flow line production is to carry out fine labor division in a factory, a specially-assigned person is responsible for each process, the flow line requires that each product in the production line is the same to achieve the optimal production state, the operation time of each order in the same process is different due to different styles and sizes of clothing customization orders, if each process in the whole production process produces the order according to the sequence of producing the order by the first racking process, some processes are not live, and overstocking caused by some processes is uneven production distribution;
3. the operation methods of the same procedures of each order of the personalized customization process are different, namely, the specific operation of the same procedures of each order by operators on the same station is different, the existing production line system does not have the function of displaying the design procedures in place, the requirement of personalized customization cannot be met, and the processing efficiency is greatly reduced.
Based on the situation, the invention provides a flexible intelligent garment production method and system based on digital management, and one or more problems can be effectively solved.
Disclosure of Invention
The invention aims to provide a method and a system for producing flexible intelligent clothes based on digital management, which solve the technical problem.
The invention is realized by the following technical scheme:
a flexible intelligent garment production method based on digital management comprises the following steps:
step S1: inputting order information into a production management system, analyzing materials and production processes required by the order by the production management system, generating a production order and an identification code corresponding to the production order, and sending the production order and the identification code to a control system;
step S2: the control system sends a material preparation instruction to the distribution system according to the production order, the intelligent warehouse prepares materials required by production, and feeds back material preparation information and inventory information to the control system and the monitoring system;
step S3: the control system sends a conveying instruction to the AGV trolley, conveys the raw materials to a production line, and records the state of the raw materials through the identification codes;
step S4: the control system sends a production instruction to the production line, the production line produces the clothes, and the production process of the clothes is recorded through the identification code;
step S5: and the control system sends a conveying instruction to the AGV trolley, sends the finished clothes produced in the step S4 to the intelligent warehouse, and feeds back inventory information to the control system and the monitoring system.
Preferably, in step S4, the detection device monitors the operation status of the processing equipment in real time, stops the operation of the production line when the equipment abnormality is detected, and the safety alarm device gives an alarm and feeds back the alarm to the control system and the monitoring system.
Preferably, in step S4, each time the raw material passes through one processing device, the identification code needs to be identified and the identification information needs to be fed back to the control system and the supervisory system; and when the control system receives the information fed back by the processing equipment, sending the processing step to the production station.
Preferably, the raw material inventory area, the finished product inventory area, the raw material supplementing area, the finished product inventory area and the transfer area in the intelligent warehouse are subjected to material monitoring and quantity statistics through a monitoring system; and feeding back the quantity change of inventory adjustment to the control system and the monitoring system after raw material feeding, raw material discharging, finished product warehousing and finished product ex-warehouse.
Preferably, in step S3, after the AGV is loaded with raw materials in the transfer area, the AGV counts the types and quantities of the raw materials through the identification codes, and feeds the raw materials back to the control system to check the raw materials with the ex-warehouse data and the production order, and then delivers the raw materials to the production line after checking the raw materials.
A flexible intelligent clothing production system based on digital management comprises a control system, a production line, a distribution system and a monitoring system which are connected through a bus and an industrial Ethernet;
the control system receives the instruction of the monitoring system, controls the production line and the distribution system, processes the information fed back by the production line and the distribution system and displays the information through the monitoring system;
the distribution system and the production line receive and execute the command of the control system and feed back the state and data to the control system in real time;
the monitoring system is used for displaying the production state, the raw material inventory, the finished product inventory and the abnormal information in real time, and sends instructions for controlling the production line and the delivery system to the control system.
Preferably, the production line comprises a plurality of processing devices and a plurality of production stations, and each production station is provided with 2-3 processing devices; and a plurality of processing devices are arranged in a U shape or a semicircular shape;
the production line is also provided with a detection device and a safety alarm device.
Preferably, the distribution system comprises an intelligent warehouse and an AGV for conveying materials; the AGV dolly is used for transporting the cloth to the production line and each from the intelligent warehouse and flows between the processing equipment
The monitoring system comprises a display device for displaying production state, raw material inventory, finished product inventory and abnormal information in real time and an instruction sending device for sending instructions for controlling the production line and the distribution system to the control system.
Preferably, the system also comprises a monitoring system arranged in the production workshop, wherein the monitoring system monitors the production process in real time and transmits monitoring videos to the control system and the monitoring system in real time; the control system analyzes the monitoring picture to monitor, find and early warn the production process; the control system codes each AGV with a number, the numbers of the AGV are displayed on the vehicle body, and the monitoring system identifies the numbers on the vehicle body of the AGV, positions the AGV and judges the state of the AGV;
the intelligent warehouse is also internally provided with a monitoring system and comprises a raw material inventory area, a finished product inventory area, a raw material supplementing area, a finished product warehousing area, a semi-finished product inventory area and a transfer area.
Preferably, the system further comprises a production management system, wherein the production management system sequences orders, analyzes materials and production procedures required by the orders, and generates a production order and an identification code corresponding to the production order; the AGV trolley circulation identification method is characterized in that identification codes are used for identifying and positioning during production and AGV trolley circulation on a production line.
And each of the processing equipment and the AGV trolley is provided with an identification device of an identification code.
Compared with the prior art, the invention has the following advantages and beneficial effects:
the flexible intelligent garment production method and system based on digital management realize real-time control of the production process through the control system, display is carried out through the supervision system, a better control effect is achieved on the production process, and the distribution system and the production line can be adjusted through the supervision system, so that flexible control of the production process is achieved; the production line receives and executes the command of the control system, and feeds back the production state and data to the control system to realize intelligent production; through the connection of the bus and the industrial Ethernet, more reliable connection among all parts is ensured, and the timely transmission of instructions is ensured.
Drawings
FIG. 1 is a schematic flow chart of the production process of the present invention;
FIG. 2 is a schematic flow chart of a fabric inventory optimization method of the present invention;
FIG. 3 is a schematic view of the construction of the production system of the present invention;
FIG. 4 is a schematic structural view of the processing apparatus of the present invention arranged in a U-shape;
FIG. 5 is a schematic view of the semi-circular arrangement of the processing apparatus of the present invention.
Detailed Description
In order that those skilled in the art will better understand the technical solutions of the present invention, the following description of the preferred embodiments of the present invention is provided in conjunction with specific examples, but it should be understood that the drawings are for illustrative purposes only and should not be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the present patent.
Example 1:
as shown in fig. 1 to 2, a method for producing flexible smart clothes based on digital management comprises the following steps:
step S1: inputting order information into a production management system, analyzing materials and production procedures required by the order by the production management system, generating a production order and an identification code corresponding to the production order, and sending the production order and the identification code to a control system;
step S2: the control system sends a material preparation instruction to the distribution system according to the production order, the intelligent warehouse prepares materials required by production, and feeds back material preparation information and inventory information to the control system and the monitoring system;
step S3: the control system sends a conveying instruction to the AGV trolley, conveys the raw materials to a production line, and records the state of the raw materials through the identification codes;
step S4: the control system sends a production instruction to the production line, the production line produces the clothes, and the production process of the clothes is recorded through the identification code;
step S5: and the control system sends a conveying instruction to the AGV trolley, sends the finished clothes produced in the step S4 to the intelligent warehouse, and feeds back inventory information to the control system and the monitoring system.
The invention realizes the real-time control of the production process through the control system, displays through the supervisory system, plays a better role in controlling the production process, and can also adjust the distribution system and the production line through the supervisory system to realize the flexible control of the production process; the production line receives and executes the command of the control system, and feeds back the production state and data to the control system to realize intelligent production; through the connection of the bus and the industrial Ethernet, more reliable connection among all parts is ensured, and the timely transmission of instructions is ensured.
Through the AGV trolley, the automation of material handling among the processes is realized, and the production efficiency is improved; and the control system can dispatch the AGV according to the material stock of each equipment, so as to replenish the materials in time, the completion amount of the process consuming longer time can be increased by increasing the processing equipment, all the processing equipment is ensured to be in the running state all the time, and the better production efficiency is ensured.
Further, in another embodiment, in step S4, the detecting device monitors the operation status of the processing equipment in real time, stops the operation of the production line when the equipment abnormality is detected, and the safety alarm device gives an alarm and feeds the alarm back to the control system and the monitoring system.
Through detection device and safety alarm device, have better security in the assurance production process.
Further, in another embodiment, in step S4, each time the raw material passes through one processing device, the identification code needs to be identified and the identification information is fed back to the control system and the monitoring system; and when the control system receives the information fed back by the processing equipment, sending the processing step to the production station.
In step S4, when operators are arranged on the production stations, each production station is equipped with a display for displaying the processing steps and guiding the operators to operate, thereby avoiding the operators being unfamiliar with the individually customized processing methods and ensuring better processing effect and processing efficiency.
In step S4, when the robot is arranged at the production station, the control system directly sends the processing step to the robot, and the robot operates according to the processing step, ensuring better processing effect and processing efficiency.
Further, in another embodiment, the raw material inventory area, the finished product inventory area, the raw material supplementing area, the finished product warehousing area and the transfer area in the intelligent warehouse are subjected to material monitoring and quantity statistics through a monitoring system; and feeding back the quantity change of inventory adjustment to the control system and the monitoring system after raw material feeding, raw material discharging, finished product warehousing and finished product ex-warehouse.
When the monitoring system monitors that the stock quantity of the raw materials in the raw material stock area is lower than the preset minimum stock quantity, the monitoring system sends an alarm to the control system, the control system sends a material supplementing instruction, and the raw materials are called from an external warehouse for supplementing;
raw materials from an external warehouse are classified in a raw material supplementing area, the quantity of the raw material supplement is counted through a monitoring picture, and after the raw materials are sent into a raw material inventory area, data of the raw material supplement are transmitted to a control system and a monitoring system;
when the intelligent warehouse receives a material preparation instruction, the required raw materials are sent to a transfer area from a raw material inventory area, and after the AGV trolley is conveyed to a production line, the data of the raw materials out of the warehouse are transmitted to a control system and a monitoring system;
when the finished products are sent to a finished product warehousing area, checking the packaging of the finished products in the finished product warehousing area, counting the number of the finished products qualified in packaging, and transmitting the data of finished product warehousing to a control system and a monitoring system after the finished products are sent to a finished product warehousing area;
and when the monitoring system monitors that the finished product reserve in the finished product inventory area is higher than the preset highest reserve or the control system detects that the current order is finished, the control system sends out an ex-warehouse instruction to carry the finished products in the finished product inventory area to an external warehouse.
Further, in another embodiment, in step S3, after the AGV cart loads the raw materials in the transfer area, the AGV cart counts the types and amounts of the raw materials through the identification codes, and feeds the raw materials back to the control system to check the raw materials with the ex-warehouse data and the production order, and then delivers the raw materials to the production line after checking the raw materials.
Checking the types and the quantity of the raw materials for multiple times to ensure the accuracy of the ex-warehouse data of the raw materials; and when the AGV trolley is transported among the processing devices, the number of the semi-finished products is counted through the identification codes, the feeding and discharging conditions of each procedure are strictly controlled, and the order can be completed.
The raw materials comprise fabric and auxiliary materials; some basic auxiliary materials can be basically met by the intelligent warehouse and the external warehouse, and ordering can be quickly completed when the auxiliary materials cannot be met; some customized auxiliary materials need to be ordered from a supplier, and the preparation of the auxiliary materials can be completed after the customization of the auxiliary materials is completed.
The fabric inventory analysis method is implanted into the production management system, and can analyze according to the order and optimize the fabric inventory and the production method, wherein the specific analysis process is as follows:
when the factory receives a new order from a customer, the order is entered into the production management system by a supervisor.
The production management system analyzes the orders, predicts the time required for the new order to complete and orders the new order according to the order delivery time.
And the production management system analyzes the fabrics required for completing the new order and the production process.
Comparing the fabric requirement of the new order with the fabric requirements of other orders;
when the order with the same fabric requirement is not found, the stock information is called to be compared with the fabric requirement, and when the raw material stock area has enough needed fabric, the production management system sends a stock order to stock; if there are not enough required fabrics in the inventory area, ordering from the supplier is required.
When an order with the same fabric requirement is found, whether a plurality of orders adopting the same fabric can be combined during cut piece typesetting is analyzed; when a plurality of orders cannot be combined, the stock information is called to be compared with the fabric requirement, and when the raw material stock area has enough needed fabric, the production management system sends a stock order to stock; if the stock area does not have enough needed fabric, the new order and the other orders need to be compared, the prior order is firstly met, and the fabric is ordered to the supplier.
When a plurality of orders can be combined, the stock information is called to be compared with the fabric requirement, when the required fabric is not enough in the stock area, the sequence of the new order and other orders is also needed to be compared, the prior order is firstly met, and the fabric is ordered from a supplier.
If the raw material inventory area has enough needed fabrics, the production management system analyzes whether the same processing procedure exists among the orders; and when the same processing procedures do not exist, the production management system combines the cutting procedures of a plurality of orders into the prior orders, and after the cutting is finished, the semi-finished products of the subsequent orders are sent to a semi-finished product storage area through an AGV trolley.
If the same processing procedures exist among different orders, the cutting procedure and other same procedures are combined into the prior order, and the semi-finished products of the subsequent order are sent to a semi-finished product inventory area through an AGV trolley when the procedures are completed.
According to the method, a combined scheme with high production efficiency and low production cost can be finally obtained through layer-by-layer progressive analysis, and the overstocked fabric inventory can be effectively avoided, so that the inventory pressure is reduced.
When the order is input, the production management system can be connected with the marketing system, and when the order in the marketing system is generated, the order is synchronously updated to the production management system.
A plurality of orders are combined during cut-part typesetting, so that the utilization rate of the fabric can be better improved, the production cost is reduced, and the production efficiency can also be improved.
Orders with the same process are combined, time consumed by process replacement is reduced, and production efficiency is improved.
Example 2:
as shown in fig. 3 to 5, a flexible intelligent garment production system based on digital management comprises a control system, a production line, a distribution system and a monitoring system which are connected through a bus and an industrial ethernet;
the control system receives the instruction of the supervision system, controls the production line and the distribution system, processes the information fed back by the production line and the distribution system and displays the information through the supervision system;
the distribution system and the production line receive and execute the command of the control system and feed back the state and data to the control system in real time;
the monitoring system is used for displaying the production state, the raw material inventory, the finished product inventory and the abnormal information in real time, and sends instructions for controlling the production line and the delivery system to the control system.
The invention realizes the real-time control of the production process through the control system, displays through the supervisory system, plays a better role in controlling the production process, and can also adjust the distribution system and the production line through the supervisory system to realize the flexible control of the production process; the production line receives and executes the command of the control system, and feeds back the production state and data to the control system to realize intelligent production; through the connection of the bus and the industrial Ethernet, more reliable connection among all parts is ensured, and the timely transmission of instructions is ensured.
Further, in another embodiment, the production line comprises a plurality of processing devices and a plurality of production stations, and each production station is provided with 2-3 processing devices; and a plurality of processing devices are arranged in a U shape or a semicircular shape.
2-3 processing devices are arranged on each production station, so that each production station can complete multiple processes, and modular production is realized; and a plurality of processing equipment is the U style of calligraphy or semicircle type range, makes the distance between each processing equipment shorter, improves the speed that the material transported between each processing equipment.
The processing equipment comprises an automatic marking device, an automatic cutting device, a sewing device, an ironing device and a quality inspection device; the processing equipment can be fixed on the moving structure, and the moving structure drives the processing equipment to move, so that the free combination of the processing equipment is better realized, and the requirement of personalized customization is better met.
Robots or operators can be arranged on the production stations.
Further, in another embodiment, a detection device and a safety alarm device are further arranged on the production line.
Through detection device, the equipment running state of real-time supervision processing equipment, if equipment operation is unusual in time send out the police dispatch newspaper through safety alarm device.
Further, in another embodiment, the delivery system includes an intelligent warehouse and AGV carts that transport material; the AGV dolly is used for transporting the cloth to the production line and each from intelligent warehouse and circulate between the processing equipment.
The AGV trolley automatically conveys the materials to an appointed position according to the instruction, so that the conveying efficiency is improved; the intelligent warehouse can automatically record the ex-warehouse information and the in-warehouse information, monitor the inventory quantity in real time, and avoid the situation that the inventory is insufficient or too much and can not be continuously warehoused.
Further, in another embodiment, the supervision system comprises a display device for displaying the production state, raw material inventory, finished product inventory and abnormal information in real time and an instruction sending device for sending instructions for controlling the production line and the delivery system to the control system.
The production condition can be visually reflected through the display device, the production progress can be better known, the production progress can be mastered, manual intervention can be performed through the instruction sending device, and the production efficiency is improved.
Further, in another embodiment, the system also comprises a monitoring system installed in the production workshop, wherein the monitoring system monitors the production process in real time and transmits a monitoring video to the control system and the monitoring system in real time; and the control system analyzes the monitoring picture to monitor, find and early warn the production process.
The running states of all the devices are monitored in real time through the monitoring system, and when the display device runs abnormally, the monitoring video can be called first to correct abnormal information, so that the abnormal information is prevented from being mistakenly reported. The analysis of the monitoring picture can prejudge the processing progress of the processing equipment, and the raw materials are sent to the processing equipment in advance, so that the interruption of the processing process is avoided, and the production efficiency is improved.
The control system analyzes the monitoring picture by adopting an RGB recognition technology, establishes a space model in the control system according to an analysis result, simulates the operation of the production system, prejudges the operation state of the production system and ensures the normal operation of the production system.
Further, in another embodiment, the control system numbers each AGV cart, and the AGV cart numbers are displayed on the body, and the monitoring system identifies the AGV cart numbers on the body, positions the carts, and determines the status of the carts.
Through the numbering, the monitoring system can identify the AGV trolleys more quickly and accurately, can distinguish the trolleys, and can send the state of each AGV trolley to the control system and the monitoring system accurately.
Further, in another embodiment, a monitoring system is also arranged in the intelligent warehouse, and the intelligent warehouse comprises a raw material inventory area, a finished product inventory area, a raw material feeding area, a finished product warehousing area, a semi-finished product inventory area and a transfer area.
Through inciting somebody to action intelligent warehouse falls into a plurality of regions, the monitored control system of being convenient for is to intelligent warehouse subregion control, ensures the high accuracy of control, guarantees that control system plays better analysis to the control picture.
Further, in another embodiment, the system further comprises a production management system, wherein the production management system sequences orders, analyzes materials and production procedures required by the orders, and generates a production order and an identification code corresponding to the production order; the AGV trolley circulation identification method is characterized in that identification codes are used for identification and positioning during production and AGV trolley circulation on a production line.
Ordering orders through a production management system, analyzing materials and production procedures required in the orders, selecting and combining required processing equipment according to the production procedures, and realizing the function of customizing a production line; the production management system generates a unique identification code of the order after the order is analyzed, and the production process is monitored, identified and positioned through the identification code in the production process, so that the production progress is better controlled.
Further, in another embodiment, each of the processing equipment and the AGV cart is provided with an identification code recognition device.
When the identification code is a two-dimensional code, the identification device is a camera; by adopting the two-dimension code technology, the two-dimension code needs to be aligned to the camera during identification, and the identification speed is slow.
When the identification code is RFID, the identification device is an RFID reader-writer; in the production process, the RFID technology is adopted, so that the identification effect is better and more convenient, the identification speed is high, and the identification precision is high.
When the invention is in operation, the monitoring system sends connection signals at intervals among the control system, the production line, the distribution system, the production management system, the monitoring system and the monitoring system, so that the connection has better stability; and all the equipment of the production line, the distribution system and the monitoring system are displayed on the display device, when the monitoring system receives feedback, the equipment is off-line displayed, and an alarm is given to remind a monitoring person to go to the off-line equipment for inspection.
According to the description and the drawings of the invention, the person skilled in the art can easily make or use the method and the system for producing flexible intelligent clothes based on digital management, and can produce the positive effects recorded in the invention.
Unless otherwise specified, in the present invention, if there is an orientation or positional relationship indicated by terms of "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, rather than to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the terms describing orientation or positional relationship in the present invention are for illustrative purposes only, and should not be construed as limiting the present patent, specific meanings of the above terms can be understood by those of ordinary skill in the art in light of the specific circumstances in conjunction with the accompanying drawings.
Unless expressly stated or limited otherwise, the terms "disposed," "connected," and "connected" are used broadly and encompass, for example, being fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications and equivalent variations of the above embodiments according to the technical spirit of the present invention are included in the scope of the present invention.
Claims (10)
1. A flexible intelligent clothing production method based on digital management is characterized in that: the method comprises the following steps:
step S1: inputting order information into a production management system, analyzing materials and production procedures required by the order by the production management system, generating a production order and an identification code corresponding to the production order, and sending the production order and the identification code to a control system;
step S2: the control system sends a material preparation instruction to the distribution system according to the production order, the intelligent warehouse prepares materials required by production, and feeds back material preparation information and inventory information to the control system and the monitoring system;
step S3: the control system sends a conveying instruction to the AGV trolley, conveys the raw materials to a production line, and records the state of the raw materials through the identification codes;
step S4: the control system sends a production instruction to the production line, the production line produces the clothes, and the production process of the clothes is recorded through the identification code;
step S5: and the control system sends a conveying instruction to the AGV trolley, the finished clothes produced in the step S4 are sent to the intelligent warehouse, and the inventory information is fed back to the control system and the monitoring system.
2. The digital management-based flexible smart garment production method according to claim 1, characterized in that: in step S4, the detection device monitors the operation status of the processing equipment in real time, and when the equipment abnormality is detected, the operation of the production line is stopped, and the safety alarm device gives an alarm and feeds back the alarm to the control system and the supervisory system.
3. The digital management-based flexible smart garment production method according to claim 1, characterized in that: in step S4, each time the raw material passes through one processing device, the identification code needs to be identified and the identification information is fed back to the control system and the monitoring system; and when the control system receives the information fed back by the processing equipment, sending the processing step to the production station.
4. The digital management-based flexible smart garment production method according to claim 1, characterized in that: a raw material inventory area, a finished product inventory area, a raw material supplementing area, a finished product warehousing area and a transfer area in the intelligent warehouse are all subjected to material monitoring and quantity statistics through a monitoring system; and feeding back the quantity change of inventory adjustment to the control system and the monitoring system after raw material feeding, raw material discharging, finished product warehousing and finished product ex-warehouse.
5. The digital management-based flexible smart garment production method according to claim 1, characterized in that: in step S3, after the AGV loads the raw materials in the transfer area, the AGV counts the types and the quantities of the raw materials by the identification codes, and feeds the raw materials back to the control system to check the raw materials with the ex-warehouse data and the production order, and then delivers the raw materials to the production line after checking the raw materials.
6. The utility model provides a flexible intelligent clothing production system based on digital management which characterized in that: the system comprises a control system, a production line, a distribution system and a monitoring system which are connected with an industrial Ethernet through a bus;
the control system receives the instruction of the supervision system, controls the production line and the distribution system, processes the information fed back by the production line and the distribution system and displays the information through the supervision system;
the distribution system and the production line receive and execute the command of the control system and feed back the state and data to the control system in real time;
the monitoring system is used for displaying the production state, the raw material inventory, the finished product inventory and the abnormal information in real time, and sends instructions for controlling the production line and the delivery system to the control system.
7. The digital management based flexible smart garment production system of claim 6, wherein: the production line comprises a plurality of processing devices and a plurality of production stations, and each production station is provided with 2-3 processing devices; and a plurality of processing devices are arranged in a U shape or a semicircular shape;
the production line is also provided with a detection device and a safety alarm device.
8. The digital management based flexible smart garment production system of claim 7, wherein: the distribution system comprises an intelligent warehouse and an AGV for conveying materials; the AGV dolly is used for transporting the cloth to the production line and each from the intelligent warehouse and flows between the processing equipment
The monitoring system comprises a display device for displaying production state, raw material inventory, finished product inventory and abnormal information in real time and an instruction sending device for sending instructions for controlling the production line and the distribution system to the control system.
9. The digital management based flexible smart garment production system of claim 8, wherein: the system also comprises a monitoring system arranged in the production workshop, wherein the monitoring system monitors the production process in real time and transmits monitoring videos to the control system and the monitoring system in real time; the control system analyzes the monitoring picture to monitor, find and early warn the production process; the control system codes each AGV with a number, the number of each AGV is displayed on the vehicle body, and the monitoring system identifies the number on the vehicle body of each AGV, positions the corresponding AGV and judges the state of the corresponding AGV;
the intelligent warehouse is also provided with a monitoring system and comprises a raw material inventory area, a finished product inventory area, a raw material supplementing area, a finished product warehousing area, a semi-finished product inventory area and a transfer area.
10. The digital management based flexible smart garment production system of claim 8, wherein: the production management system sequences orders, analyzes materials and production procedures required by the orders, and generates a production order and an identification code corresponding to the production order; identifying and positioning through the identification codes when the AGV trolley flows in the production line and the production line;
and each of the processing equipment and the AGV trolley is provided with an identification device of an identification code.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210518846.9A CN115079645A (en) | 2022-05-12 | 2022-05-12 | Flexible intelligent garment production method and system based on digital management |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210518846.9A CN115079645A (en) | 2022-05-12 | 2022-05-12 | Flexible intelligent garment production method and system based on digital management |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115079645A true CN115079645A (en) | 2022-09-20 |
Family
ID=83248070
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210518846.9A Pending CN115079645A (en) | 2022-05-12 | 2022-05-12 | Flexible intelligent garment production method and system based on digital management |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115079645A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115793587A (en) * | 2022-12-20 | 2023-03-14 | 江苏德铂智能科技有限公司 | Clothing manufacturing process and equipment based on artificial intelligence |
| CN116596242A (en) * | 2023-05-18 | 2023-08-15 | 钰深(北京)科技有限公司 | Unmanned production method, system and production line for clothing |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005179792A (en) * | 2003-12-16 | 2005-07-07 | Isao Endo | System for producing dress and method for producing dress using the system |
| CN101334905A (en) * | 2007-06-27 | 2008-12-31 | 保华电子科技有限公司 | Clothing workshop production line management system |
| CN102254200A (en) * | 2011-07-11 | 2011-11-23 | 东莞市科达计算机***工程有限公司 | Method and system for supervising clothing production based on radio frequency identification (RFID) technology |
| CN108089557A (en) * | 2017-10-19 | 2018-05-29 | 真玫智能科技（深圳）有限公司 | A kind of AGV shelf warehouse control system and control method |
| CN108279654A (en) * | 2018-01-30 | 2018-07-13 | 佛山伊贝尔科技有限公司 | A kind of clothes FMS flexible production control systems |
-
2022
- 2022-05-12 CN CN202210518846.9A patent/CN115079645A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005179792A (en) * | 2003-12-16 | 2005-07-07 | Isao Endo | System for producing dress and method for producing dress using the system |
| CN101334905A (en) * | 2007-06-27 | 2008-12-31 | 保华电子科技有限公司 | Clothing workshop production line management system |
| CN102254200A (en) * | 2011-07-11 | 2011-11-23 | 东莞市科达计算机***工程有限公司 | Method and system for supervising clothing production based on radio frequency identification (RFID) technology |
| CN108089557A (en) * | 2017-10-19 | 2018-05-29 | 真玫智能科技（深圳）有限公司 | A kind of AGV shelf warehouse control system and control method |
| CN108279654A (en) * | 2018-01-30 | 2018-07-13 | 佛山伊贝尔科技有限公司 | A kind of clothes FMS flexible production control systems |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115793587A (en) * | 2022-12-20 | 2023-03-14 | 江苏德铂智能科技有限公司 | Clothing manufacturing process and equipment based on artificial intelligence |
| CN115793587B (en) * | 2022-12-20 | 2023-11-28 | 江苏德铂智能科技有限公司 | Garment manufacturing process and device based on artificial intelligence |
| CN116596242A (en) * | 2023-05-18 | 2023-08-15 | 钰深(北京)科技有限公司 | Unmanned production method, system and production line for clothing |
| CN116596242B (en) * | 2023-05-18 | 2023-10-24 | 钰深(北京)科技有限公司 | Unmanned production method, system and production line for clothing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN115079645A (en) | Flexible intelligent garment production method and system based on digital management | |
| CN109492965B (en) | Logistics management system and electronic equipment | |
| CN108089557B (en) | AGV shelf storage control system and control method | |
| US11599080B2 (en) | Automation management interface | |
| CN108089558A (en) | A kind of AGV shelf outbound feeding control method and control system | |
| CN105045217A (en) | Systems and methods for broadcasting data and data tags associated with an industrial automation system | |
| CN104166378B (en) | The management method of AMOLED factories material CIM automated management systems | |
| CN105354667B (en) | Clothing factory lean intelligent automation carries delivery system and method | |
| CN111103853A (en) | Robot control cabinet assembly auxiliary system and method | |
| KR20060045413A (en) | Location based material handling and processing | |
| CN112965450A (en) | Intelligent production line of a ray | |
| CN113104459B (en) | Warehousing equipment management and control platform based on information aggregation | |
| CN110147092A (en) | Automated Guided Vehicle control system | |
| CN105045216A (en) | Systems and methods for balancing loads in an industrial automation system | |
| CN116300724A (en) | Digital management system for intelligent factory production | |
| CN111695789A (en) | Intelligent factory logistics scheduling system | |
| CN112809274B (en) | Welding robot control system based on big data | |
| CN114819887A (en) | Unmanned intelligent manufacturing system | |
| CN108082808B (en) | Fabric storage area system and fabric running method thereof | |
| CN108829046A (en) | A kind of cloud control method of the hangar system based on technology of Internet of things | |
| CN113919555A (en) | Full-automatic intelligent feeding method and system based on big data | |
| CN212665421U (en) | Flexible manufacturing production line for pins | |
| CN114358687A (en) | Management system based on numerical control flexible machining production line material warehouse | |
| CN112354869A (en) | Conveying and sorting application system based on industrial internet platform | |
| CN114531902A (en) | System and method for monitoring production parameters of glass articles |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |