CN108082808B - Fabric storage area system and fabric running method thereof - Google Patents
Fabric storage area system and fabric running method thereof Download PDFInfo
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- CN108082808B CN108082808B CN201710980335.8A CN201710980335A CN108082808B CN 108082808 B CN108082808 B CN 108082808B CN 201710980335 A CN201710980335 A CN 201710980335A CN 108082808 B CN108082808 B CN 108082808B
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- 239000004744 fabric Substances 0.000 title claims abstract description 246
- 238000003860 storage Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 6
- 230000007480 spreading Effects 0.000 claims description 6
- 238000003892 spreading Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- 238000012840 feeding operation Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 235000012149 noodles Nutrition 0.000 claims 1
- 238000009958 sewing Methods 0.000 description 19
- 238000007726 management method Methods 0.000 description 13
- 230000000875 corresponding effect Effects 0.000 description 8
- 238000004891 communication Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
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- 239000002994 raw material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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Abstract
The invention provides a fabric storage area system and a fabric operation method thereof, wherein the fabric storage area system is positioned in an intelligent production line, and a cloth inspecting machine is used for inspecting the stored fabric; a cloth cutting machine, cutting the fabric according to the size of the customized garment; a fabric shrinking machine for shrinking the cut fabric; the cloth paving machine is used for receiving the fabric subjected to shrinkage treatment and auxiliary materials in the clothing customizing system and paving the fabric; the automatic cutting bed cuts the laid fabric according to an order of the customized garment system; wherein, still include: the cloth cutting machine comprises a first shelf area for storing a first type of fabric and a second shelf area for storing a second type of fabric, and the cloth cutting machine moves between the first shelf area and the second shelf area. The fabric storage area system and the fabric operation method thereof provide the system and the method for the fabric of the intelligent production line, and the production efficiency is higher than that of the traditional standardized ready-made clothes.
Description
Technical Field
The invention relates to the field of garment processing, in particular to a fabric storage area system for the garment industry and a fabric operation method thereof.
Background
As the traditional clothes manufacturing industry of labor-intensive industry, along with the development of aging of Chinese population and the increase of labor cost, clothes manufacturing enterprises maintain the clothes processing profit and the clothes processing technology level more and more difficult, and the clothes industry of labor-intensive industry needs new technology to upgrade and reform the clothes industry urgently.
Therefore, in order to meet the increasingly intense market competition, a fabric storage area system and a fabric operation method thereof need to be developed.
Disclosure of Invention
The invention aims to provide a fabric storage area system for the clothing industry and a fabric operation method thereof, which solve the problems of improving the production efficiency of tailoring, improving the automation degree of industry and reducing the production cost.
The invention provides a fabric storage area system, which is positioned in a garment production line, and a cloth inspecting machine is used for inspecting the fabric stored in a warehouse; a cloth cutting machine, cutting the fabric according to the size of the customized garment; a fabric shrinking machine for shrinking the cut fabric; the cloth paving machine is used for receiving the fabric subjected to shrinkage treatment and auxiliary materials in the clothing customizing system and paving the fabric; the automatic cutting bed cuts the laid fabric according to an order of the customized garment system; wherein, still include: a first shelf area for storing a first type of material and a second shelf area for storing a second type of material, the cloth cutter being movable between the first shelf area and the second shelf area.
Preferably, the first type of fabric is a high-frequency fabric and a non-whole-roll fabric, and the second type of fabric is a low-frequency fabric and a whole-roll fabric.
Preferably, the fabric cutting machine further comprises a second support for supporting the fabric cutting machine and a first support for bearing the second support to move, and the fabric cutting machine cuts the fabric up and down on the second support.
Preferably, the first carriage has two rails and the second carriage carrying the cloth cutting machine moves along the two rails of the first carriage and between the first shelf area and the second shelf area.
Preferably, the fabric inspection machine further comprises a third support and a fourth support, the third support is located between the cloth inspecting machine and the second support and used for transferring fabric, the fourth support is located between the fabric shrinking machine and the second support and used for conveying the fabric, the third support receives the cloth inspecting machine, and the fourth support receives the fabric shrinking machine.
Preferably, the material storage device further comprises a temporary storage area for the material rods connected with the second shelf, a first conveyor belt and a second conveyor belt located below the first conveyor belt, wherein the first conveyor belt conveys material, and the second conveyor belt conveys empty material rods.
Preferably, the outlet of the temporary storage area of the fabric rod is communicated with the second shelf area, and the inlet of the temporary storage area of the fabric rod is connected with the second conveyor belt.
Preferably, the photoelectric detection unit is arranged between the temporary storage area of the fabric rod and the second shelf area, and the photoelectric detection unit is arranged on the temporary storage area of the fabric rod.
Preferably, the material circulating frame is used for circulating materials and serves as an upper material conveying frame and a lower material conveying frame for conveying the fabrics to be cut to the cloth spreading machine.
The invention also provides a fabric running method of the fabric storage area system, the fabric storage area system is connected with the central control system of the garment customization system, and the fabric running method is characterized by being executed in parallel by multiple tasks and specifically comprising the following steps:
s001, executing the order warehouse-out task;
s002, executing a fabric racking task of the fabric water reducer;
and S003, carrying out the task of putting the fabric on a shelf of a cloth inspecting machine or conveying the fabric to a fabric water shrinking machine.
Preferably, if the fabric water shrinking machine or the cloth inspecting machine needs to be carried out when the task of putting on the shelf is carried out, the task of going along the road and the corresponding equipment are carried out together; if not, the lever feeding operation is executed again when all tasks are executed and the corresponding equipment is idle.
Preferably, the lower central control system needs to be polled every time the fabric water reducer racking task or the cloth inspecting machine racking task is completed; if the previous sheet without material becomes material again due to shrinkage or cloth inspection, the order task needs to be executed preferentially.
The fabric storage area system and the fabric operation method thereof provide the system and the method for the fabric of the intelligent production line, and the production efficiency is higher than that of the traditional standardized ready-made clothes; meanwhile, the labor cost of workers of clothing enterprises is solved through mechanical automatic production, and meanwhile, due to the fact that the clothing enterprises are in mechanical production, technological parameters are better standardized, and the problems that the technological levels in all working procedures in the manual manufacturing process are different, and the technological levels of the workers in different time periods are maintained are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a plan view of a fabric storage area system according to an embodiment of the present invention;
FIG. 2 is a schematic view of the overall process of the fabric storage area system of FIG. 1;
fig. 3 is a schematic view of the fabric running method shown in fig. 1.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention discloses an intelligent ready-made garment production line system for the garment industry, and solves the problems of improving the production efficiency of ready-made garment customization, improving the automation degree of industry and reducing the production cost.
As shown in fig. 1, the embodiment of the present invention provides an intelligent production line for ready-made clothes for the clothing industry, the intelligent production line comprising: an APS (Advanced Planning and Scheduling) Scheduling system, a warehouse management system connected with the order form arranging module, a hanging unit 50 and automatic sorting equipment.
The hanger unit 50 is used for hanging ready-made clothes produced by the warehouse management system, and the ready-made clothes are conveyed to the automatic sorting equipment through the hanging unit 50 and are packaged and mailed by the automatic sorting equipment.
Wherein, the order arranging module: and receiving and maintaining the e-commerce order or other orders forwarded by the design system, and arranging the production of the e-commerce order or other orders to establish order information data by combining the current production task.
The term "E-Commerce" is a short term for electronic Commerce for the industry, and in terms of visual concept, the industry divides E-Commerce into narrow and broad meanings, wherein E-Commerce (E-Commerce) refers to the electronization of trade activities at each stage in the whole trade process, and E-Commerce (E-Business) refers to the electronization of Business activities by using a network.
The order arranging module is arranged in an office computer and is in system combination with the MES system and the EPR system to complete system optimization, production arrangement, auxiliary material management and order management of the production line system, and an APS scheduling result of the order arranging module is combined with the NES system and the EPR system to form a set of complete high-level plan scheduling system for production.
And the order arranging module puts forward task requirements to the warehouse management system.
A warehousing management system: as stock management of raw materials and shipment management of materials required for production, a warehousing management system prepares the shipment of the materials required for production in advance according to the scheduling plan of an order arranging module for the order, and delivers the materials to corresponding stations in a production execution system; the warehouse management system is provided with a warehouse management subsystem and a warehouse control subsystem, and specifically comprises: a fabric storage area system 10, an auxiliary material storage area, and an AGV (Automated Guided Vehicle) rack storage area 30. Wherein, AGV goods shelves storage area transports the auxiliary material of being carried by the clothing cut-parts and the auxiliary material storage area of surface fabric storage area system 10, carries to and makes up the station and go up to carry out the finished product and make up.
As shown in fig. 1, the fabric storage area system 10 receives the fabric stored in the storage, and includes a cloth inspecting machine 11, a cloth cutting machine 12, a fabric shrinking machine 13, a cloth spreading machine 14, a cloth cutting machine 15, and a sewing machine 16.
The cloth inspecting machine 11 is used for inspecting the quality of the fabric put in storage to ensure that the fabric put in storage is qualified and usable; a cloth cutting machine 12 for cutting out the fabric meeting the requirements according to the size recorded by the order, a fabric shrinking machine for shrinking the cut cloth; the cloth paving machine 14 is used for receiving the fabric delivered from the warehousing management system and automatically paving the fabric on the cloth paving machine; the fabric cutting machine 15 cuts the laid fabric according to the received order layout drawing, and the fabric is conveyed to a sewing station through the intelligent hanging unit after the fabric is cut; and the sewing machine receives the clothing cutting pieces and the auxiliary materials according to the received clothing cutting pieces and the auxiliary materials and performs finished product sewing.
Compared with the mode that a common sewing machine is connected with a transmission rod through a pedal plate so as to change a Hall sensor or a variable inductor and the like to output variable analog signals to drive the sewing machine to work, the control system for replacing the pedal plate of the conventional sewing machine provided by the invention has the advantages that the analog signals are output to a sewing machine host through a hardware circuit, the sewing machine host carries out corresponding actions after receiving and acquiring the signals, meanwhile, networking, remote operation and monitoring of the sewing machine are increased, and the sewing machine is further intelligentized.
The plurality of sewing machine controls are connected together through a network. The invention outputs the analog model to the sewing machine host through a hardware circuit, and the signal output by the circuit is more accurate than the signal output by a manual pedal, so that the sewing is more accurate. After the circuit board of the invention is added to the sewing machine, one sewing machine becomes a Zigbee node, and a plurality of nodes form a network, thus realizing unmanned wireless remote operation and monitoring and leading the sewing machine to be intelligent.
The process implementation means of the sewing station is an automatic sewing machine, so the transmission of the information and data related to the order to be generated is based on a communication mode, for example, a Zigbee module establishes a communication link among an order scheduling module, a storage management module and a production execution system, and each module is provided with a control unit for controlling the communication link.
As shown in fig. 2, the fabric storage area system 10 further includes a first shelf area 102 for storing the high-frequency fabric and the non-whole roll of fabric, a second shelf area 103 for storing the low-frequency fabric and the whole roll of fabric, a pillar (second support) 104 for supporting the cloth cutting machine 12, a top-bottom double track (first support) 105, a third support 106 for receiving the fabric transfer between the cloth inspecting machine 11 and the second support 103, a fourth support 107 for receiving the fabric transfer between the fabric shrinking machine 13 and the second support 103 and for transferring the fabric, a fabric bar temporary storage area 108, a first conveyor belt 109 for conveying the fabric, and a second conveyor belt 110 for conveying the empty fabric bar.
The cloth cutting machine 12 moves up and down on the support column 103, and the support column 103 carrying the cloth cutting machine 12 moves along the track of the vertical double-track 104.
The height of the first conveyor belt 109 from the ground is 1.15m, the height of the second conveyor belt 110 from the ground is 0.65m, and the second conveyor belt 110 is positioned below the first conveyor belt 109.
The outlet of the rod buffer 108 is in communication with the second shelf area 103. As shown in fig. 2, the material store system 10 further includes a photo-detection unit 111, and the photo-detection unit 111 is located between the rod buffer 108 and the second shelf area 103. The inlet of the rod buffer 108 is in communication with a second conveyor 110.
The material storage system 10 further includes a material transfer frame (not shown) for transferring materials, so as to realize an upper and a lower material frames for feeding the fabrics to be cut to the cloth spreading machine 14.
As shown in fig. 2, one is a piece of cloth which is inspected, two are empty fabric rods used by a machine to be inspected, three are pieces of cloth which are shrunk, four are empty fabric rods used by a machine to be fabric contracted, five are empty fabric rod storage devices, six are empty fabric rod outlets, seven are empty fabric rod inlets, eight are fabric taking conveyor belts, nine are fabric spreading fabric waiting positions, and ten are shrinkage fabric waiting positions; wherein, one to four parts are respectively provided with a sensing device for sensing the material existence/nonexistence state of each point, and when the state changes, the central control system needs to be informed; the whole fabric storage business data is processed by the WCS system and then is informed to the WMS system; when the fabric water reducer takes away the fabric, a central control system needs to be informed, when the empty reel is placed back, the central control system also needs to be informed, and when the empty reel is placed back, the central control system unbinds the empty reel and the fabric; when the cloth paving machine takes away the fabric, a central control system needs to be informed, when the empty reel is placed back, the central control system also needs to be informed, and when the empty reel is placed back, the central control system unbinds the empty reel and the fabric; nine places and ten places, the central control system needs to clearly inform the corresponding equipment of the fabric bar code and the reel ID.
As shown in fig. 3, the present invention further discloses a fabric operating method of the fabric storage area system, wherein the fabric storage area system is connected with the central control system of the garment customization system, and the fabric operating method is executed in parallel by multiple tasks, and specifically comprises the following steps:
s001, executing the order warehouse-out task;
s002, executing a fabric racking task of the fabric water reducer;
and S003, carrying out the task of putting the fabric on a shelf of a cloth inspecting machine or conveying the fabric to a fabric water shrinking machine.
If the fabric water shrinking machine or the cloth inspecting machine needs to be carried out, the forward and corresponding equipment tasks are carried out together; if not, the lever feeding operation is executed again when all tasks are executed and the corresponding equipment is idle.
The lower central control system needs to be polled after the fabric water reducer racking task or the cloth inspecting machine racking task is executed each time; if the previous sheet without material becomes material again due to shrinkage or cloth inspection, the order task needs to be executed preferentially.
The fabric running method adopts an execution priority rule, namely: if a plurality of tasks are parallel, the task of taking out the order from the warehouse is preferentially executed, then the task of putting the fabric on the shelf of the fabric shrinking machine is executed, and then the task of putting the fabric on the shelf of the cloth inspecting machine or conveying the fabric to a flow channel to be conveyed to the fabric shrinking machine is executed; for the empty rods needed to be used by the fabric water shrinking machine and the cloth inspecting machine, if the empty rods are needed when the fabric water shrinking machine or the cloth inspecting machine is carried out, the empty rods and corresponding equipment tasks are executed along the way, if the empty rods are not needed, the empty rods are sent when all tasks are executed and the equipment is idle.
Wherein. And polling the lower central control system every time the fabric water reducer racking task or the cloth inspecting machine racking task is executed, and if the previous material-missing list becomes material due to shrinkage or cloth inspecting, preferentially executing an order task.
The method also comprises an integral judgment process.
The fabric storage area system and the fabric operation method thereof provide the system and the method for the fabric of the intelligent production line, and the production efficiency is higher than that of the traditional standardized ready-made clothes; meanwhile, the labor cost of workers of clothing enterprises is solved through mechanical automatic production, and meanwhile, due to the fact that the clothing enterprises are in mechanical production, technological parameters are better standardized, and the problems that the technological levels in all working procedures in the manual manufacturing process are different, and the technological levels of the workers in different time periods are maintained are solved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (9)
1. A fabric operation method of a fabric storage area system is provided, the fabric storage area system is positioned in a garment production line and is connected with a central control system of a garment customization system, and the fabric storage area system is characterized by comprising the following steps:
a cloth inspecting machine for inspecting the fabric put in storage;
a cloth cutting machine, cutting the fabric according to the size of the customized garment;
a fabric shrinking machine for shrinking the cut fabric;
the cloth paving machine is used for receiving the fabric subjected to shrinkage treatment and auxiliary materials in the clothing customizing system and paving the fabric; and
an automatic cutting bed, which cuts the laid fabric according to the order of the custom-made clothing system; wherein, still include: the cloth cutting machine comprises a first goods shelf area for storing a first type of fabric, a second goods shelf area for storing a second type of fabric, a fabric rod temporary storage area connected with a second goods shelf, a first conveyor belt and a second conveyor belt positioned below the first conveyor belt, wherein the cloth cutting machine moves between the first goods shelf area and the second goods shelf area;
the fabric running method is executed in parallel by multiple tasks and specifically comprises the following steps:
s001, executing the order warehouse-out task;
s002, executing a fabric racking task of the fabric water reducer;
s003, executing the task of putting the fabric on the shelf of the cloth inspecting machine or transporting the fabric to a fabric water shrinking machine; if the fabric water shrinking machine or the cloth inspecting machine needs to be carried out, the fabric water shrinking machine or the cloth inspecting machine is carried out along with the corresponding equipment task; if not, when all tasks are executed and the corresponding equipment is idle, the rod feeding operation is executed again, and the second conveyor belt conveys the empty noodle rods.
2. The fabric running method according to claim 1, wherein the lower central control system needs to be polled each time the fabric condenser racking task or the cloth inspecting machine racking task is completed.
3. A fabric storage area system for use in a fabric run method according to claim 1 or 2, wherein the first type of fabric is a high frequency fabric and a non-full roll fabric and the second type of fabric is a low frequency fabric and a full roll fabric.
4. The face stock zone system of claim 3, wherein: the cloth cutting machine is characterized by further comprising a second support for supporting the cloth cutting machine and a first support for bearing the second support to move, and the cloth cutting machine is used for cutting the fabric up and down on the second support.
5. The fabric storage area system of claim 4, wherein: the first carriage has two rails and a second carriage carrying a cloth cutting machine moves along the two rails of the first carriage and between the first shelf area and the second shelf area.
6. The fabric storage area system of claim 4, wherein: the fabric inspection machine further comprises a third support and a fourth support, the third support is located between the cloth inspection machine and the second support and used for transferring fabric, the fourth support is located between the fabric shrinking machine and the second support and used for conveying the fabric, the third support receives the cloth inspection machine, and the fourth support receives the fabric shrinking machine.
7. A fabric storage area system as in claim 3, wherein: the outlet of the temporary storage area of the fabric rod is communicated with the second goods shelf area, and the inlet of the temporary storage area of the fabric rod is connected with the second conveyor belt.
8. A fabric storage area system as in claim 3, wherein: the photoelectric detection unit is located between the temporary storage area of the fabric rod and the second goods shelf area and located on the temporary storage area of the fabric rod.
9. The fabric storage area system of claim 4, wherein: the cloth spreading machine further comprises a material circulating frame for circulating materials, and the material circulating frame is used as an upper material feeding frame and a lower material discharging frame for conveying the to-be-cut fabrics to the cloth spreading machine.
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| CN201710980335.8A CN108082808B (en) | 2017-10-19 | 2017-10-19 | Fabric storage area system and fabric running method thereof |
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| CN201710980335.8A CN108082808B (en) | 2017-10-19 | 2017-10-19 | Fabric storage area system and fabric running method thereof |
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| CN108082808B true CN108082808B (en) | 2020-01-21 |
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| CN108991644B (en) * | 2018-09-13 | 2020-08-11 | 杭州恢弘科技有限公司 | High-automation garment production system |
| CN109319369B (en) * | 2018-11-09 | 2023-08-29 | 惠州学院 | AGV delivery assists warehouse to find cloth system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN206244164U (en) * | 2016-11-21 | 2017-06-13 | 刘琪 | A kind of multifunction combined drawing paving deposits sanction board |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN206244164U (en) * | 2016-11-21 | 2017-06-13 | 刘琪 | A kind of multifunction combined drawing paving deposits sanction board |
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