CN115058276A - 一种长寿命清洁型主轴油 - Google Patents
一种长寿命清洁型主轴油 Download PDFInfo
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- 239000003921 oil Substances 0.000 claims abstract description 26
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 17
- 239000002199 base oil Substances 0.000 claims abstract description 13
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 12
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000011701 zinc Substances 0.000 claims abstract description 9
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 9
- 229930185605 Bisphenol Natural products 0.000 claims abstract description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims abstract description 5
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 11
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 claims description 8
- 239000002131 composite material Substances 0.000 claims description 7
- LPMBTLLQQJBUOO-KTKRTIGZSA-N (z)-n,n-bis(2-hydroxyethyl)octadec-9-enamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)N(CCO)CCO LPMBTLLQQJBUOO-KTKRTIGZSA-N 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 4
- WAMKWBHYPYBEJY-UHFFFAOYSA-N duroquinone Chemical compound CC1=C(C)C(=O)C(C)=C(C)C1=O WAMKWBHYPYBEJY-UHFFFAOYSA-N 0.000 claims description 4
- 229920013639 polyalphaolefin Polymers 0.000 claims description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 4
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 claims description 3
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims 1
- 239000012964 benzotriazole Substances 0.000 claims 1
- 238000007031 hydroxymethylation reaction Methods 0.000 claims 1
- 125000003354 benzotriazolyl group Chemical class N1N=NC2=C1C=CC=C2* 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 organic compound borate Chemical class 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
- C10M2203/1025—Aliphatic fractions used as base material
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/08—Aldehydes; Ketones
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/20—Containing nitrogen-to-oxygen bonds
- C10M2215/204—Containing nitrogen-to-oxygen bonds containing nitroso groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
- C10M2219/087—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof, e.g. sulfurised phenols
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- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/061—Esters derived from boron
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/72—Extended drain
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Abstract
本发明公开了一种长寿命清洁型主轴油,包括以下组分:加氢基础油98.5‑98.98%,非锌类抗磨剂0.5‑0.65%,活性基团扑捉剂0.02‑0.05%,双酚类抗氧化剂0.5‑0.8%,本发明在换油期内,能够使磨床的磨削轮和导轮等工作稳定,设备运转良好,降低了设备维修成本,保障了生产进度。
Description
技术领域
本发明涉及润滑油产品领域,尤其涉及一种长寿命清洁型主轴油。
背景技术
用于高速磨床轴承的主轴油,具有冷却、润滑、防锈和减磨作用,一般主轴油是采用高度精炼基矿物油,并加入清净、分散、抗磨、抗氧、抗腐蚀、抗泡等多种高效添加剂精制而成,常规产品抗氧化性能一般,使用3-4个月,磨床会产生烧瓦现象,设备无法运转,停产检修频繁,影响了生产效率。
发明内容
本发明克服了现有技术的不足,提供一种长寿命清洁型主轴油,用于高速磨床轴承的润滑要求。
为达到上述目的,本发明采用的技术方案为:一种长寿命清洁型主轴油,包括以下组分:加氢基础油98.5-98.98%,非锌类抗磨剂 0.5-0.65%,活性基团扑捉剂0.02-0.05%,双酚类抗氧化剂0.5-0.8%。
本发明一个较佳实施例中,所述的基础油为加氢异构化HVI150 和聚α—烯烃合成油;所述加氢基础油的40℃黏度为9~11mm2/s。
本发明一个较佳实施例中,所述活性基团捕捉剂采用对苯醌或四甲基苯醌或2-甲基-2-亚硝基甲烷。
本发明一个较佳实施例中,所述抗氧化剂采用硫代双酚类抗氧化剂。
本发明一个较佳实施例中,所述非锌类抗磨剂是由有机复合硼酸酯与磺酸钡按照质量比1:1组成。
本发明一个较佳实施例中,所述有机复合硼酸酯由油酸二乙醇酰胺硼酸酯与羟甲基化苯并三氮唑反应制得。
本发明解决了背景技术中存在的缺陷,本发明具备以下有益效果:
本发明大幅度提高了油品抗氧化性能,使油品的换油期有原来4 个月延长至12个月,在换油期内,磨床的磨削轮和导轮等工作稳定,设备运转良好。降低了设备维修成本,保障了生产进度。由于延长了油品的换油周期,可以节约采购成本15%。
具体实施方式
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,本发明的描述中,“实施例”、“一个实施例”或“其他实施例”的提及表示结合实施例说明的特定特征、结构或特性包括在至少一些实施例中,但不必是全部实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例一
一种长寿命清洁型主轴油,包括以下组分:加氢基础油98.5%,非锌类抗磨剂0.65%,活性基团扑捉剂0.05%,双酚类抗氧化剂0.8%。
具体的,基础油为加氢异构化HVI150和聚α—烯烃合成油;所述加氢基础油的40℃黏度为9~11mm2/s。活性基团捕捉剂采用对苯醌或四甲基苯醌或2-甲基-2-亚硝基甲烷。优选的,抗氧化剂采用硫代双酚类抗氧化剂;非锌类抗磨剂是由有机复合硼酸酯与磺酸钡按照质量比1:1组成,且有机复合硼酸酯由油酸二乙醇酰胺硼酸酯与羟甲基化苯并三氮唑反应制得。
实施例一产品技术指标:
检测项目 | 普通产品 | 长寿命清洁型主轴油 | 检测方法 |
外观 | 透明 | 透明 | 目测 |
运动黏度(40℃)mm<sup>2</sup>/s | 6.12 | 6.12 | GB/T 265 |
总酸值mgKOH/g | 报告 | 报告 | GB/T 7304或GB/T 4945 |
闪点(开口)℃ | ≮90 | ≮90 | GB/T 3536 |
最大无卡咬负荷PB值/N | 报告 | 报告 | GB/T 3142 |
旋转氧弹min | 无要求 | ≮480 | SH/T0193 |
实施例二
一种长寿命清洁型主轴油,包括以下组分:加氢基础油98.98%,非锌类抗磨剂0.5%,活性基团扑捉剂0.02%,双酚类抗氧化剂0.5%。
具体的,基础油为加氢异构化HVI150和聚α—烯烃合成油;所述加氢基础油的40℃黏度为9~11mm2/s。活性基团捕捉剂采用对苯醌或四甲基苯醌或2-甲基-2-亚硝基甲烷。优选的,抗氧化剂采用硫代双酚类抗氧化剂;非锌类抗磨剂是由有机复合硼酸酯与磺酸钡按照质量比1:1组成,且有机复合硼酸酯由油酸二乙醇酰胺硼酸酯与羟甲基化苯并三氮唑反应制得。
实施例二产品技术指标:
以上依据本发明的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。
Claims (6)
1.一种长寿命清洁型主轴油,其特征在于,包括以下组分:加氢基础油98.5-98.98%,非锌类抗磨剂0.5-0.65%,活性基团扑捉剂0.02-0.05%,双酚类抗氧化剂0.5-0.8%。
2.根据权利要求1所述的一种长寿命清洁型主轴油,其特征在于:所述的基础油为加氢异构化HVI150和聚α—烯烃合成油;所述加氢基础油的40℃黏度为9~11mm2/s。
3.根据权利要求1所述的一种长寿命清洁型主轴油,其特征在于:所述活性基团捕捉剂采用对苯醌或四甲基苯醌或2-甲基-2-亚硝基甲烷。
4.根据权利要求1所述的一种长寿命清洁型主轴油,其特征在于:所述抗氧化剂采用硫代双酚类抗氧化剂。
5.根据权利要求1所述的一种长寿命清洁型主轴油,其特征在于:所述非锌类抗磨剂是由有机复合硼酸酯与磺酸钡按照质量比1:1组成。
6.根据权利要求5所述的一种长寿命清洁型主轴油,其特征在于:所述有机复合硼酸酯由油酸二乙醇酰胺硼酸酯与羟甲基化苯并三氮唑反应制得。
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