CN115041759B - Gear box star wheel external tooth inserting positioning device - Google Patents
Gear box star wheel external tooth inserting positioning device Download PDFInfo
- Publication number
- CN115041759B CN115041759B CN202210620237.4A CN202210620237A CN115041759B CN 115041759 B CN115041759 B CN 115041759B CN 202210620237 A CN202210620237 A CN 202210620237A CN 115041759 B CN115041759 B CN 115041759B
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- CN
- China
- Prior art keywords
- centering ring
- base
- locking
- star wheel
- pin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000003756 stirring Methods 0.000 claims description 19
- 210000000078 claw Anatomy 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract description 6
- 238000006073 displacement reaction Methods 0.000 abstract description 5
- 238000010862 gear shaping Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 241000239290 Araneae Species 0.000 description 1
- 240000007643 Phytolacca americana Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/06—Chucking arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear Processing (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention provides a star wheel external tooth inserting positioning device of a gearbox, which comprises a base, wherein the lower end of the base is fixed on a chassis, a base plate for supporting a workpiece is arranged at the upper part of the base, a centering ring is fixed on the base plate, the centering ring is provided with a containing position for sleeving two workpieces, and the area of the outer contour of the centering ring is smaller than that of the outer contour of the base plate; the pressing plate is positioned at the upper end of the centering ring and is detachably arranged on the centering ring; and the locking mechanism is arranged on the base and used for limiting the radial rotation of the two workpieces. Compared with the prior art, the invention has the following beneficial effects: the centering ring can clamp two star wheels at one time, so that the machining efficiency is improved, the locking mechanism is adopted to radially limit two workpieces, radial displacement of the star wheels in the machining process is prevented, the quality is ensured, and simultaneous gear shaping of the two star wheels is realized.
Description
Technical Field
The invention relates to star wheel processing of a star wheel gearbox, in particular to a positioning device for inserting external teeth into a star wheel of the gearbox.
Background
The variable box star wheel comprises a ring-shaped star wheel body 1, as shown in fig. 1, a roller, a spring and a retainer mounting groove 2 are processed in the inner wall of the star wheel body 1, and a plurality of transmission teeth 3 are required to be processed in the circumferential direction of the outer wall of the star wheel body.
The transmission teeth are generally machined in a gear shaping mode, when the transmission teeth of the star wheel body are machined, the star wheel body is required to be fixed, the star wheel body is generally fixed through a tool seat and a pressing plate in the existing tool, during machining, radial displacement of the star wheel body occurs easily, errors are generated in the position of the transmission teeth of the star wheel body, if the pressing plate is pressed too tightly, the end face of the star wheel body is pressed, the quality of products is affected, only one star wheel body is generally installed in the conventional tool, the efficiency is low, measures for effectively positioning the two star wheel bodies are not provided on the conventional tool, if the two star wheel bodies are stacked together to be machined, the transmission teeth machined by the two star wheel bodies cannot be guaranteed in quality, and product waste is extremely easy.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a positioning device for inserting external teeth of a star wheel of a gearbox, which solves the problem that the prior art is inconvenient to clamp two star wheels simultaneously on a tool for processing the external teeth.
The invention provides a positioning device for star wheel external gear insertion of a gearbox, which comprises
A base, the lower end of the base is fixed on the chassis, a backing plate for supporting a workpiece is arranged on the upper part of the base,
the centering ring is fixed on the base plate, the centering ring is provided with a containing position for sleeving two workpieces, and the area of the outer contour of the centering ring is smaller than that of the outer contour of the base plate;
the pressing plate is positioned at the upper end of the centering ring and is detachably arranged on the centering ring;
and the locking mechanism is arranged on the base and used for limiting the radial rotation of the two workpieces.
The invention can be used in the processing of the external teeth of the star wheel of a star wheel gearbox to fix the star wheels, when the star wheel gearbox is particularly used, the device can be firstly installed on a workbench of a slotting machine, a pressing plate is detached, two star wheels are sleeved on a centering ring in sequence, the two star wheels are overlapped up and down on the centering ring, the star wheel at the lower side is supported by a backing plate, the end face of the star wheel at the upper side can be slightly higher than the upper end face of the centering ring, at the moment, a locking mechanism is controlled to limit an installation groove on the inner wall of the two star wheels, radial displacement of the star wheels in the processing process is limited by the locking mechanism, finally, the pressing plate is pressed on the end face of the star wheel at the upper side, and the positioning of the axial direction is carried out by the backing plate and the pressing plate, so that the star wheels are fixed on the device, and the gear shaping processing of the two star wheels can be carried out.
Compared with the prior art, the invention has the following beneficial effects: the centering ring can clamp two star wheels at one time, so that the machining efficiency is improved, the locking mechanism is adopted to radially limit two workpieces, radial displacement of the star wheels in the machining process is prevented, the quality is ensured, and simultaneous gear shaping of the two star wheels is realized.
Drawings
Fig. 1 is a schematic diagram of a transmission spider.
Fig. 2 is a schematic view (partially cut-away) of the structure of the present invention.
Fig. 3 is a cross-sectional view A-A in fig. 2.
Fig. 4 is an enlargement of B in fig. 2.
Fig. 5 is an enlarged view of C in fig. 2.
Fig. 6 is a schematic structural view of a locking star wheel of a locking mechanism according to the present invention.
Fig. 7 is a schematic view of the star wheel of fig. 3 after installation.
Detailed Description
The technical scheme of the invention is further described below with reference to the accompanying drawings and examples.
As shown in fig. 2-5, the invention provides a positioning device for star wheel external teeth insertion of a gearbox, comprising
A base 4, the lower end of the base 4 is fixed on a chassis 5, a backing plate 6 for supporting a workpiece is arranged at the upper part of the base 4,
the centering ring 7 is fixed on the base plate 6, the centering ring 7 is provided with a containing position for sleeving two pieces of workpieces, and the area of the outer contour of the centering ring 7 is smaller than that of the outer contour of the base plate 6;
the pressing plate 8 is positioned at the upper end of the centering ring 7, and the pressing plate 8 is detachably arranged on the centering ring 7 and is used for fixing a workpiece;
and the locking mechanism is arranged on the base 4 and is used for limiting the radial rotation of the two workpieces.
The invention can be used in the processing of the external teeth of the star wheel of a star wheel gearbox to fix the star wheels, when the star wheel gearbox is particularly used, the device can be firstly installed on a workbench of a slotting machine, a pressing plate 8 is detached, two star wheels are sleeved on a centering ring 7 in sequence, and referring to fig. 7, the two star wheels are overlapped up and down on the centering ring 7, the star wheel at the lower side is supported by a backing plate 6, the end face of the star wheel at the upper side can be slightly higher than the upper end face of the centering ring 7, at the moment, a locking mechanism is controlled to limit the installation grooves of the inner walls of the two star wheels, radial displacement of the star wheels is limited in the processing process through the locking mechanism, finally, the pressing plate 8 is fixed on the end face of the star wheel at the upper side, and the backing plate 6 and the pressing plate 8 are positioned in the axial direction, so that the star wheels are fixed on the device, and the gear shaping processing of the two star wheels can be performed. In order to avoid the contact between the cutter and the backing plate 6, a yielding gap is formed in the upper portion of the backing plate 6, and the yielding gap is close to the centering ring 7.
In order to ensure the machining precision of the star wheel, referring to fig. 5, a positioning block 71 is arranged on the centering ring 7, and a positioning head 72 of the positioning block 71 extends out of the centering ring 7 to contact with the inner wall of the workpiece. The positioning block 71 is matched with the square groove on the inner wall of the star wheel (the positioning block 71 is abutted against the groove wall of the square groove), and the radial positioning of the star wheel can be realized by matching with the locking mechanism, namely, the positioning block 71 and the locking mechanism can form two limiting points on the inner wall of the star wheel. The section of the positioning block 71 can be T-shaped, and the positioning block is arranged in a T-shaped groove formed in the centering ring, two positioning blocks are arranged, one positioning block corresponds to the inner wall of the star wheel positioned below, one positioning block corresponds to the inner wall of the star wheel positioned above, and the two positioning blocks can be overlapped up and down.
The locking mechanism comprises a driving piece 9 and a locking piece 10, wherein the driving piece 9 is arranged on the base 4, and the locking piece 10 obliquely extends out of the centering ring 7 to be in contact with the inner wall of a workpiece, as shown in fig. 2 and 4. A specific driving member 9 may comprise a pin pulling rod 91, wherein the pin pulling rod 91 is installed in the base 4, and one part of the pin pulling rod 91 is positioned in the centering ring 7, and the other part of the pin pulling rod 91 is positioned in a cavity arranged at the lower part of the base 4; the poking blocks 92 are arranged on the poking pin rods 91 positioned on the centering rings 7, the poking blocks are arranged on the poking pin rods 91 in a vertical side-by-side mode, and poking pieces are arranged on the poking blocks 92; the handle 93, one end of the handle 93 is connected with the pin pulling rod 91 in the cavity of the base 4, the other end extends out of the base 4, and a strip-shaped groove communicated with the cavity is formed in the base 4 and used for the handle 93 to move in the strip-shaped groove; the pin pulling rod 91 in this embodiment is rotatably mounted in the base 4.
The locking member 10 may comprise a seat 101 fixed to said centering ring 7; the two lock pins 102 are movably arranged in the support 101, the head end and the tail end of each lock pin 102 extend out of the support 101, a locking head 103 is arranged at the head end of each lock pin 102, an acute angle is formed between the axis of each locking head 103 and the tangent line of the inner wall of a workpiece, a stirring block 104 is arranged at the tail end of each lock pin 102, and the stirring block 104 is controlled by the stirring piece to reciprocate; and an elastic support member mounted on the support 101 at the rear end of the locking pin 102 for supporting the locking pin 102.
When the locking mechanism is operated, the pulling pin rod 91 is controlled to rotate by the plate-moving handle 93, the pulling block 92 is driven to rotate, the pulling piece on the pulling block 92 drives the lock pin 102 to reciprocate, if the star wheel is processed, the pulling piece drives the lock pin 102 to extend out of the support 101, and referring to fig. 6, the locking head 103 is propped against the inner wall of the star wheel and keeps the state until the external tooth inserting operation is completed, and the force of pulling the handle 93 can be reduced because the lock pin 102 is supported by the elastic supporting piece. If the star wheel is to be removed, the toggle member drives the lock pin 102 to retract into the support 101, and the lock pin 102 is kept with a moving supporting force by the elastic support member during the retraction process, so that the lock pin 102 is prevented from impacting, and the locking head 103 is separated from the inner wall of the star wheel. Because the axis of the locking head 103 forms an acute angle with the tangent line of the inner wall of the workpiece, the locking head 103 can lean against the inner wall of the star wheel, and the locking effect on the star wheel is better.
The stirring piece comprises a stirring claw 94 and a stirring rod 95, referring to fig. 4, the stirring claw 94 and the stirring rod 95 are arranged at intervals, and the stirring block 104 is positioned between the stirring rod 95 and the stirring claw 94. The poking claw 94 can enable the poking block 104 to retreat, the lock pin 102 is retracted, the poking rod 95 can push the poking block 104 to advance, the lock pin 102 stretches out, and the poking piece can also adopt a poking fork in the existing gear shifting mechanism to poke the block 104 through the poking fork.
When the star wheel is processed, in order to avoid separation between the locking head 103 and the inner wall of the star wheel, the handle 93 can be locked, for example, a hole is formed in the handle 93, a bolt is inserted into the hole formed in the chassis 5 through the hole, a limit pusher dog can be arranged on the shifting block 92, the direction of the limit pusher dog is opposite to that of the pusher dog 94, and the limit pusher dog is locked in a locking groove formed in the centering ring 7.
The elastic supporting piece comprises a sleeve 105, referring to fig. 4, one end of the sleeve 105 is installed on a support 101 positioned at the tail end of a lock pin 102 and used for accommodating the tail end of the lock pin 102, and an open slot for moving a poking block 104 is formed in the sleeve 105; spring seat 106, spring seat 106 is installed in the other end of sleeve 105, is connected with the spring between spring seat 106 and the tail end of lockpin 102. The spring supports the lock pin 102, so that the lock pin 102 can be kept to have a supporting force for retreating movement, the impact of the lock pin 102 is avoided, and the force for pulling the handle 93 can be reduced.
Referring to fig. 5, an arc-shaped positioning protrusion 73 is provided on the outer wall of the centering ring 7, and the positioning protrusion 73 contacts with the groove top of the mounting groove on the inner wall of the star wheel, so that the radial rotation of the star wheel in the processing process can be further prevented.
Claims (4)
1. The utility model provides a gearbox star gear inserts external tooth positioner which characterized in that includes
A base, the lower end of the base is fixed on the chassis, a backing plate for supporting a workpiece is arranged on the upper part of the base,
the centering ring is fixed on the base plate, the centering ring is provided with a containing position for sleeving two workpieces, and the area of the outer contour of the centering ring is smaller than that of the outer contour of the base plate;
the pressing plate is positioned at the upper end of the centering ring and is detachably arranged on the centering ring;
the locking mechanism is arranged on the base and used for limiting the radial rotation of the two workpieces;
the locking mechanism comprises a driving piece and a locking piece, the driving piece is arranged on the base, and the locking piece obliquely extends out of the centering ring to be in contact with the inner wall of the workpiece;
the driving member includes:
the poking pin rod is arranged in the base, one part of the poking pin rod is positioned in the centering ring, and the other part of the poking pin rod is positioned in a cavity arranged at the lower part of the base;
the shifting block is arranged on a shifting pin rod positioned on the centering ring, two shifting blocks are arranged on the shifting pin rod side by side up and down, and a shifting piece is arranged on the shifting block;
one end of the handle is connected with the poking pin rod in the cavity of the base, the other end of the handle extends out of the base, and a strip-shaped groove communicated with the cavity is formed in the base and used for moving in the strip-shaped groove;
the locking member includes: a support arranged on the centering ring;
the two locking pins are movably arranged in the support, the head end and the tail end of each locking pin extend out of the support, a locking head is arranged at the head end of each locking pin, an acute angle is formed between the axis of each locking head and the tangent line of the inner wall of the workpiece, a poking block is arranged at the tail end of each locking pin, and the poking blocks are controlled by the poking pieces to reciprocate;
the elastic support piece is arranged on a support seat at the tail end of the lock pin and used for supporting the lock pin;
the stirring piece comprises a stirring claw and a stirring rod, the stirring claw and the stirring rod are arranged at intervals, and the stirring block is positioned between the stirring rod and the stirring claw.
2. The positioning device for the star wheel external teeth insertion of the gearbox according to claim 1, wherein a positioning block is arranged on the centering ring, and a positioning head of the positioning block extends out of the centering ring to be in contact with the inner wall of the workpiece.
3. The gearbox starwheel external tooth insertion positioning device of claim 1, wherein the resilient support comprises:
one end of the sleeve is arranged on a support seat positioned at the tail end of the lock pin and used for accommodating the tail part of the lock pin, and an open slot for the shifting block to move is formed in the sleeve;
the spring seat is arranged at the other end of the sleeve, and a spring is connected between the spring seat and the tail end of the lock pin.
4. The positioning device for the star wheel external teeth insertion of the gearbox according to claim 2, wherein the outer wall of the centering ring is provided with an arc-shaped positioning protrusion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210620237.4A CN115041759B (en) | 2022-06-02 | 2022-06-02 | Gear box star wheel external tooth inserting positioning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210620237.4A CN115041759B (en) | 2022-06-02 | 2022-06-02 | Gear box star wheel external tooth inserting positioning device |
Publications (2)
Publication Number | Publication Date |
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CN115041759A CN115041759A (en) | 2022-09-13 |
CN115041759B true CN115041759B (en) | 2024-01-23 |
Family
ID=83159010
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202210620237.4A Active CN115041759B (en) | 2022-06-02 | 2022-06-02 | Gear box star wheel external tooth inserting positioning device |
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CN (1) | CN115041759B (en) |
Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB778290A (en) * | 1953-08-03 | 1957-07-03 | Gleason Works | Improvements relating to machines for testing or forming gears |
CH656569A5 (en) * | 1982-07-09 | 1986-07-15 | Maag Zahnraeder & Maschinen Ag | CLAMPING DEVICE FOR FASTENING A TOOL HOLDER TO A TOOL SPINDLE. |
CN2918664Y (en) * | 2006-06-30 | 2007-07-04 | 李爱国 | Full-automatic rotating bolt theft-proof lock |
CN203610792U (en) * | 2013-08-31 | 2014-05-28 | 湖北神马齿轮制造有限公司 | Clamping device for cylindrical gear machining |
CN105277363A (en) * | 2015-11-30 | 2016-01-27 | 玉环普天单向器有限公司 | Pin shaft separation force on-line detection device and detection method for planet wheel shaft |
CN105855963A (en) * | 2016-06-25 | 2016-08-17 | 王燕飞 | Centering and clamping device |
CN205904531U (en) * | 2016-07-29 | 2017-01-25 | 江苏亿鼎传动机械有限公司 | Planetary gear hobbing clamp |
EP3178590A1 (en) * | 2015-12-08 | 2017-06-14 | Siemens Aktiengesellschaft | Rotationally symmetrical component, especially gear, clamping device and method of clamping |
CN206811244U (en) * | 2017-04-17 | 2017-12-29 | 江苏汇九齿轮有限公司 | A kind of small diameter gear gear ring gear shaping self-centering fixture |
CN210498641U (en) * | 2019-08-22 | 2020-05-12 | 昆山金力达机械科技有限公司 | Gear tooth positioning tool |
CN212793420U (en) * | 2020-07-30 | 2021-03-26 | 盐城恒发精密齿轮有限公司 | Self-centering gear shaping tool |
CN213098129U (en) * | 2020-08-05 | 2021-05-04 | 成都华研纵横科技有限公司 | Top clamp positioning self-locking device of clip applier |
CN213257540U (en) * | 2020-10-14 | 2021-05-25 | 内江金鸿曲轴有限公司 | Helical gear press mounting angle positioning device |
CN213488877U (en) * | 2020-10-11 | 2021-06-22 | 北京光瑞机械制造有限责任公司 | Horizontal rotation positioning device for bulb |
CN114260838A (en) * | 2021-12-22 | 2022-04-01 | 海宁红狮宝盛科技有限公司 | Tool for machining aero-engine parts |
-
2022
- 2022-06-02 CN CN202210620237.4A patent/CN115041759B/en active Active
Patent Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB778290A (en) * | 1953-08-03 | 1957-07-03 | Gleason Works | Improvements relating to machines for testing or forming gears |
CH656569A5 (en) * | 1982-07-09 | 1986-07-15 | Maag Zahnraeder & Maschinen Ag | CLAMPING DEVICE FOR FASTENING A TOOL HOLDER TO A TOOL SPINDLE. |
CN2918664Y (en) * | 2006-06-30 | 2007-07-04 | 李爱国 | Full-automatic rotating bolt theft-proof lock |
CN203610792U (en) * | 2013-08-31 | 2014-05-28 | 湖北神马齿轮制造有限公司 | Clamping device for cylindrical gear machining |
CN105277363A (en) * | 2015-11-30 | 2016-01-27 | 玉环普天单向器有限公司 | Pin shaft separation force on-line detection device and detection method for planet wheel shaft |
EP3178590A1 (en) * | 2015-12-08 | 2017-06-14 | Siemens Aktiengesellschaft | Rotationally symmetrical component, especially gear, clamping device and method of clamping |
CN105855963A (en) * | 2016-06-25 | 2016-08-17 | 王燕飞 | Centering and clamping device |
CN205904531U (en) * | 2016-07-29 | 2017-01-25 | 江苏亿鼎传动机械有限公司 | Planetary gear hobbing clamp |
CN206811244U (en) * | 2017-04-17 | 2017-12-29 | 江苏汇九齿轮有限公司 | A kind of small diameter gear gear ring gear shaping self-centering fixture |
CN210498641U (en) * | 2019-08-22 | 2020-05-12 | 昆山金力达机械科技有限公司 | Gear tooth positioning tool |
CN212793420U (en) * | 2020-07-30 | 2021-03-26 | 盐城恒发精密齿轮有限公司 | Self-centering gear shaping tool |
CN213098129U (en) * | 2020-08-05 | 2021-05-04 | 成都华研纵横科技有限公司 | Top clamp positioning self-locking device of clip applier |
CN213488877U (en) * | 2020-10-11 | 2021-06-22 | 北京光瑞机械制造有限责任公司 | Horizontal rotation positioning device for bulb |
CN213257540U (en) * | 2020-10-14 | 2021-05-25 | 内江金鸿曲轴有限公司 | Helical gear press mounting angle positioning device |
CN114260838A (en) * | 2021-12-22 | 2022-04-01 | 海宁红狮宝盛科技有限公司 | Tool for machining aero-engine parts |
Also Published As
Publication number | Publication date |
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CN115041759A (en) | 2022-09-13 |
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