CN115012095A - 一种生产聚乳酸纤维面料的工艺方法 - Google Patents
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Abstract
本发明公开了一种生产聚乳酸纤维面料的工艺方法，包括以下步骤：1)原料选取：聚乳酸纤维80‑100份、麻纤维10‑16份、海藻纤维12‑14份、涤纶纤维20‑40份、银纤维6‑10份和粘胶纤维14‑18份；2)混纺处理：利用部分聚乳酸纤维与麻纤维和粘胶纤维混进行混纺。本发明本发明通过在聚乳酸纤维中添加麻纤维和海藻纤维，提高面料的抗菌性能的性能，同时通过添加涤纶纤维、银纤维和粘胶纤维，能够进一步提高抗菌和防静电性能，强度较高，具有一定的抗皱性能，从而具备了抗菌和防静电性能较好的优点，解决了现有聚乳酸纤维在制造过程中，是直接通过聚乳酸纤维进行制备，其制备的面料抗菌和防静电性能较差，容易损坏，影响面料整体性能的问题。
Description
技术领域
本发明涉及聚乳酸纤维面料技术领域，具体为一种生产聚乳酸纤维面料的工艺方法。
背景技术
聚乳酸纤维是以玉米、小麦、甜菜等含淀粉的农产品为原料，经发酵生成乳酸后，再经缩聚和熔融纺丝制成.聚乳酸纤维是一种原料可种植、易种植，废弃物在自然界中可自然降解的合成纤维，现有聚乳酸纤维在制造过程中，是直接通过聚乳酸纤维进行制备，其制备的面料抗菌和防静电性能较差，容易损坏，影响面料的整体性能。
发明内容
为解决上述背景技术中提出的问题，本发明的目的在于提供一种生产聚乳酸纤维面料的工艺方法，具备了抗菌和防静电性能较好的优点，解决了现有聚乳酸纤维在制造过程中，是直接通过聚乳酸纤维进行制备，其制备的面料抗菌和防静电性能较差，容易损坏，影响面料整体性能的问题。
为实现上述目的，本发明提供如下技术方案：一种生产聚乳酸纤维面料的工艺方法，包括以下步骤：
1)原料选取：聚乳酸纤维80-100份、麻纤维10-16份、海藻纤维12-14份、涤纶纤维20-40份、银纤维6-10份和粘胶纤维14-18份；
2)混纺处理：利用部分聚乳酸纤维与麻纤维和粘胶纤维混进行混纺，制得经纱，再利用剩余的聚乳酸纤维与海藻纤维、涤纶纤维和银纤维进行混纺，制得纬纱；
3)面料织造：将混纺处理步骤所制得的经纱与纬纱进行织造，形成交织面料；
4)染色处理：将交织面料放入染色装置的内部进行染色，温度为50～80℃，染色时间为40～60min。
5)烘干整理：将染色后的交织面料送入烘干装置的内部进行烘干，烘干温度为120～140℃，输送速度为5～10m/min；
6)收卷储存：通过收卷装置对烘干后的布料进行收卷，收卷完成后将收卷辊储存在仓库的内部或直接进行后续加工。
作为本发明优选的，所述面料织造，在交织面料生产完成后，可采用微波杀菌机对交织面料进行杀菌处理，提高了交织面料的洁净度。
作为本发明优选的，所述烘干整理，烘干装置为全自动布料烘干机，方便使用者对烘干温度和输送速度进行控制，提高烘干装置对面料的烘干效果。
作为本发明优选的，所述染色处理，染色装置为布料染色机，能够对面料进行有效染色处理，同时方便后续清理杂质。
作为本发明优选的，所述收卷储存，仓库为恒温恒湿房，能够有效避免湿气对面料造成影响，进而降低面料品质的现象。
作为本发明优选的，所述收卷储存，收卷装置为分切复卷机，能够根据需要在收卷时进行分切处理，同时方便进行切断处理。
作为本发明优选的，所述收卷储存，在面料收卷过程中，可采用静电消除风棒对面料进行除静电，防止面料的表面存有静电的现象。
作为本发明优选的，所述烘干整理，在烘干前可采用脱水机对面料进行挤压脱水处理，提高面料在烘干装置内部的烘干速度，同时能够对印染水进行回收处理。
与现有技术相比，本发明的有益效果如下：
1、本发明通过在聚乳酸纤维中添加麻纤维和海藻纤维，提高面料的抗菌性能的性能，同时通过添加涤纶纤维、银纤维和粘胶纤维，能够进一步提高抗菌和防静电性能，强度较高，具有一定的抗皱性能，从而具备了抗菌和防静电性能较好的优点，解决了现有聚乳酸纤维在制造过程中，是直接通过聚乳酸纤维进行制备，其制备的面料抗菌和防静电性能较差，容易损坏，影响面料整体性能的问题。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一：
一种生产聚乳酸纤维面料的工艺方法，包括以下步骤：
1)原料选取：聚乳酸纤维80份、麻纤维10份、海藻纤维12份、涤纶纤维20份、银纤维6份和粘胶纤维14份；
2)混纺处理：利用部分聚乳酸纤维与麻纤维和粘胶纤维混进行混纺，制得经纱，再利用剩余的聚乳酸纤维与海藻纤维、涤纶纤维和银纤维进行混纺，制得纬纱；
3)面料织造：将混纺处理步骤所制得的经纱与纬纱进行织造，形成交织面料；
4)染色处理：将交织面料放入染色装置的内部进行染色，温度为50℃，染色时间为40min。
5)烘干整理：将染色后的交织面料送入烘干装置的内部进行烘干，烘干温度为120℃，输送速度为5m/min；
6)收卷储存：通过收卷装置对烘干后的布料进行收卷，收卷完成后将收卷辊储存在仓库的内部或直接进行后续加工。
实施例二：
一种生产聚乳酸纤维面料的工艺方法，包括以下步骤：
1)原料选取：聚乳酸纤维90份、麻纤维13份、海藻纤维13份、涤纶纤维30份、银纤维8份和粘胶纤维16份；
2)混纺处理：利用部分聚乳酸纤维与麻纤维和粘胶纤维混进行混纺，制得经纱，再利用剩余的聚乳酸纤维与海藻纤维、涤纶纤维和银纤维进行混纺，制得纬纱；
3)面料织造：将混纺处理步骤所制得的经纱与纬纱进行织造，形成交织面料；
4)染色处理：将交织面料放入染色装置的内部进行染色，温度为65℃，染色时间为50min。
5)烘干整理：将染色后的交织面料送入烘干装置的内部进行烘干，烘干温度为130℃，输送速度为8m/min；
6)收卷储存：通过收卷装置对烘干后的布料进行收卷，收卷完成后将收卷辊储存在仓库的内部或直接进行后续加工。
实施例三：
一种生产聚乳酸纤维面料的工艺方法，包括以下步骤：
1)原料选取：聚乳酸纤维100份、麻纤维16份、海藻纤维14份、涤纶纤维40份、银纤维10份和粘胶纤维18份；
2)混纺处理：利用部分聚乳酸纤维与麻纤维和粘胶纤维混进行混纺，制得经纱，再利用剩余的聚乳酸纤维与海藻纤维、涤纶纤维和银纤维进行混纺，制得纬纱；
3)面料织造：将混纺处理步骤所制得的经纱与纬纱进行织造，形成交织面料；
4)染色处理：将交织面料放入染色装置的内部进行染色，温度为80℃，染色时间为60min。
5)烘干整理：将染色后的交织面料送入烘干装置的内部进行烘干，烘干温度为140℃，输送速度为10m/min；
6)收卷储存：通过收卷装置对烘干后的布料进行收卷，收卷完成后将收卷辊储存在仓库的内部或直接进行后续加工。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (8)
1.一种生产聚乳酸纤维面料的工艺方法，其特征在于：包括以下步骤：
1)原料选取：聚乳酸纤维80-100份、麻纤维10-16份、海藻纤维12-14份、涤纶纤维20-40份、银纤维6-10份和粘胶纤维14-18份；
2)混纺处理：利用部分聚乳酸纤维与麻纤维和粘胶纤维混进行混纺，制得经纱，再利用剩余的聚乳酸纤维与海藻纤维、涤纶纤维和银纤维进行混纺，制得纬纱；
3)面料织造：将混纺处理步骤所制得的经纱与纬纱进行织造，形成交织面料；
4)染色处理：将交织面料放入染色装置的内部进行染色，温度为50～80℃，染色时间为40～60min。
5)烘干整理：将染色后的交织面料送入烘干装置的内部进行烘干，烘干温度为120～140℃，输送速度为5～10m/min；
6)收卷储存：通过收卷装置对烘干后的布料进行收卷，收卷完成后将收卷辊储存在仓库的内部或直接进行后续加工。
2.根据权利要求1所述的一种生产聚乳酸纤维面料的工艺方法，其特征在于：所述面料织造，在交织面料生产完成后，可采用微波杀菌机对交织面料进行杀菌处理，提高了交织面料的洁净度。
3.根据权利要求1所述的一种生产聚乳酸纤维面料的工艺方法，其特征在于：所述烘干整理，烘干装置为全自动布料烘干机，方便使用者对烘干温度和输送速度进行控制，提高烘干装置对面料的烘干效果。
4.根据权利要求1所述的一种生产聚乳酸纤维面料的工艺方法，其特征在于：所述染色处理，染色装置为布料染色机，能够对面料进行有效染色处理，同时方便后续清理杂质。
5.根据权利要求1所述的一种生产聚乳酸纤维面料的工艺方法，其特征在于：所述收卷储存，仓库为恒温恒湿房，能够有效避免湿气对面料造成影响，进而降低面料品质的现象。
6.根据权利要求1所述的一种生产聚乳酸纤维面料的工艺方法，其特征在于：所述收卷储存，收卷装置为分切复卷机，能够根据需要在收卷时进行分切处理，同时方便进行切断处理。
7.根据权利要求1所述的一种生产聚乳酸纤维面料的工艺方法，其特征在于：所述收卷储存，在面料收卷过程中，可采用静电消除风棒对面料进行除静电，防止面料的表面存有静电的现象。
8.根据权利要求1所述的一种生产聚乳酸纤维面料的工艺方法，其特征在于：所述烘干整理，在烘干前可采用脱水机对面料进行挤压脱水处理，提高面料在烘干装置内部的烘干速度，同时能够对印染水进行回收处理。
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