CN114990905B - Cloth printing and dyeing process - Google Patents

Cloth printing and dyeing process Download PDF

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Publication number
CN114990905B
CN114990905B CN202210775634.9A CN202210775634A CN114990905B CN 114990905 B CN114990905 B CN 114990905B CN 202210775634 A CN202210775634 A CN 202210775634A CN 114990905 B CN114990905 B CN 114990905B
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parts
soaping
dyeing
dye
grey cloth
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CN114990905A (en
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吴义举
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Ningbo Shanglong Textile Technology Co ltd
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Ningbo Shanglong Textile Technology Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/38General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144Alcohols; Metal alcoholates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/50Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
    • D06M13/51Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
    • D06M13/513Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D06P1/48Derivatives of carbohydrates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/653Nitrogen-free carboxylic acids or their salts
    • D06P1/6533Aliphatic, araliphatic or cycloaliphatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67391Salts or oxidising-compounds mixtures
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • D06P3/66Natural or regenerated cellulose using reactive dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • D06P5/06After-treatment with organic compounds containing nitrogen
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • D06P5/08After-treatment with organic compounds macromolecular
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/50Modified hand or grip properties; Softening compositions

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Organic Chemistry (AREA)
  • Coloring (AREA)

Abstract

The application relates to the technical field of textiles, and particularly discloses a cloth printing and dyeing process, which comprises the following steps of: bleaching the grey cloth by using hydrogen peroxide solution, and then pretreating the grey cloth by using ethanol and a silane coupling agent; then mixing nano zinc oxide, succinic acid and lactic acid for reaction, adding reactive dye, carboxymethyl chitosan, organic bentonite, tea tree oil and deionized water, and uniformly mixing to obtain a dye liquor; dyeing and fixing the grey cloth by adopting a one-bath method; finally, raw materials such as soaping enzyme, polyvinylpyrrolidone, dodecyl dihydroxyethyl betaine and sophorolipid are prepared into soaping liquid, and the grey cloth is washed by water after soaping; the process has the advantages of simple operation method, low printing and dyeing cost, improved dye uptake and color fastness, no addition of salt or alkaline agent in raw materials, and reduced environmental pollution, and is an environment-friendly cloth printing and dyeing process.

Description

Cloth printing and dyeing process
Technical Field
The application relates to the technical field of textiles, in particular to a cloth printing and dyeing process.
Background
The printing and dyeing process takes up a significant position in the textile industry, with respect to the overall quality of the fabric. The quality of the print directly affects the appearance of the fabric, and therefore the choice of dye is also important. At present, the reactive dye has the advantages of complete color spectrum, bright color, good uniformity, low cost and the like, and is widely applied to the dyeing and printing technology of cotton, hemp, viscose, silk, wool and other fibers and blended fabrics.
The reactive dye is an anionic dye, and in the dyeing process, the negatively charged reactive dye can generate repulsive force with the negative charge on the surface of the fiber, so that the combination rate of the dye and the fiber can be reduced, and the dye uptake and the color fastness of the reactive dye are not high. In addition, reactive dyes are readily soluble in water and hydrolyze in water, resulting in reduced dye availability. In the related art, a cationic modifier is added in the dyeing process to eliminate the repulsive force effect between the dye and the fiber, and salt and an alkaline agent are added to inhibit the hydrolysis of the reactive dye. The addition of the cationic modifier improves the dye uptake to a certain extent, but the color fastness of the dye is still not ideal; salt and alkaline agents are eventually discharged into rivers and soil, causing serious environmental pollution.
Therefore, the dye-uptake and the color fastness of the reactive dye are improved, and the content of salt and alkaline agent in dyeing wastewater is reduced, which is a problem to be solved in the dyeing process of the reactive dye at present.
Disclosure of Invention
The application provides a cloth printing and dyeing process, which aims to solve the problems of low dye-uptake rate, low color fastness, high salt and alkali agent content in dyeing wastewater and the like of the existing cloth printing and dyeing process.
The application provides a cloth printing and dyeing process, which adopts the following technical scheme:
The cloth printing and dyeing process specifically comprises three stages: a pretreatment stage, a dyeing stage and a post-treatment stage; the dyeing stage adopts a dye liquor which comprises the following raw materials in parts by weight: 20-30 parts of reactive dye, 10-15 parts of nano zinc oxide, 12-16 parts of organic acid and 50-60 parts of solvent.
By adopting the technical scheme, the dye liquor is prepared by uniformly mixing the reactive dye, the nano zinc oxide, the organic acid and the solvent, the nano zinc oxide can react with the organic acid to generate Zn 2+, and the generated Zn 2+ not only can form a complex with groups such as-OH, -NH-and the like contained in the dye, but also can form a complex with-OH and the like in the fiber. Therefore, zn 2+ is used as a bridge, and dye molecules and fibers are combined through coordination bonds, so that the dye uptake of the dye is improved, and the dyeing fastness of the dye is improved.
Preferably, the organic acid is prepared by compounding succinic acid and lactic acid in a mass ratio of 3-7:5.
By adopting the technical scheme, the succinic acid and the lactic acid are compounded to prepare the organic acid, the succinic acid and the lactic acid can ionize H + and react with nano zinc oxide to generate Zn 2+, the succinic acid has an excellent shrinkage prevention function, and the lactic acid can increase the glossiness and the softness of the grey cloth. The organic acid prepared by compounding the two is added into the dye liquor, so that a large amount of Zn 2+ can be generated in the dye liquor, the dye-uptake of the dye is improved, the softness of the grey cloth can be increased, and the phenomenon that the grey cloth is easy to shrink is reduced.
Preferably, the solvent is prepared by compounding tea tree oil and deionized water in a mass ratio of 6-10:1.
By adopting the technical scheme, the tea tree oil and the deionized water are compounded to serve as the solvent of the dye liquor, on one hand, the tea tree oil is used as an outer phase for dispersing the reactive dye, the water is used as an inner phase for swelling the fibers, the dye has higher concentration in the outer phase, the concentration of the dye between the fibers is smaller, a concentration difference is formed, and the concentration difference can promote the adsorption and diffusion of the dye in the tea tree oil to the fibers, so that the purpose of almost completely transferring the dye to the fibers is realized; on the other hand, the active dye is dispersed by the tea tree oil, so that the hydrolysis of the active dye is inhibited. The two aspects of combined action improve the utilization rate of the dye, reduce the content of the dye in the dyeing wastewater and save the production cost. In addition, the tea tree oil has good flexibility, and the dyed grey cloth has soft hand feeling and silky and smooth hand feeling due to the selection of the tea tree oil.
Preferably, the dyeing stage adopts dye liquor, and further comprises the following raw materials in parts by weight: 5-10 parts of carboxymethyl chitosan and 1-5 parts of organic bentonite.
By adopting the technical scheme, carboxymethyl chitosan is added into the dye liquor, and-NH 2 or-NH-in carboxymethyl chitosan molecules can accept protons in an acidic environment, so that-NH 2 or-NH-in the molecules form positively charged NH 4 + groups, and the NH 4 + groups are favorable for transferring the negatively charged reactive dye from the dye liquor to grey cloth, thereby improving the dye uptake. Meanwhile, the carboxymethyl chitosan molecule contains-NH-, -COOH and-OH which can form a complex with Zn 2+, so that the combination of the fiber and the dye is further enhanced, and the color fastness of the dye is improved.
In addition, the hydrophilic and lipophilic organic bentonite is added into the dye liquor, so that the stability of a dye liquor system is improved, the level dyeing degree and the dyeing rate of dyeing are further improved, and the dyed grey cloth has high color uniformity, bright color and soft hand feeling.
Preferably, the dyeing stage specifically comprises the following steps:
Firstly, mixing nano zinc oxide and organic acid, fully reacting for 10-30min, then adding reactive dye, carboxymethyl chitosan, organic bentonite and solvent, and uniformly mixing to obtain dye liquor; setting the bath ratio to be 1:4-8, putting the pretreated grey cloth into dyeing at 30-40 ℃, absorbing color for 30-60min, heating to 90-110 ℃ at the speed of 1-3 ℃/min, preserving heat and fixing color for 30-60min, washing with water and drying.
By adopting the technical scheme, in the dyeing stage, a one-bath one-step method is adopted, fixation is carried out while dyeing, the dyeing time is short, the operation is simple, and the dyeing rate and the color fastness of the reactive dye are greatly improved by controlling the technological parameters such as bath ratio, dyeing temperature, color suction time, fixation temperature and the like, and the dyeing is uniform and the dye utilization rate is high.
Preferably, the pretreatment stage specifically comprises the following steps:
Firstly, soaking the grey cloth in 3-5 wt% hydrogen peroxide solution for 40-60min, taking out the grey cloth and drying; transferring the grey cloth into a pretreatment liquid at 50-60 ℃ for continuous soaking for 10-30min, fishing out the grey cloth from the pretreatment liquid, washing with water and airing.
By adopting the technical scheme, in the pretreatment stage of the grey cloth, hydrogen peroxide is used for bleaching the grey cloth, the variegated grey cloth is removed, the problem of uneven dyeing of the grey cloth caused by the variegated grey cloth is avoided, and then the grey cloth is pretreated, so that more effective groups combined with reactive dyes are generated on the surface of the grey cloth fiber. The pretreatment effect of the grey cloth is better by controlling the soaking temperature and the soaking time in the pretreatment process.
Preferably, the pretreatment liquid comprises the following raw materials in parts by weight: 70-80 parts of ethanol, 20-30 parts of silane coupling agent and 6-10 parts of deionized water.
By adopting the technical scheme, ethanol and a silane coupling agent are selected to prepare the pretreatment liquid, and under the action of the silane coupling agent, a large amount of silicon hydroxyl-Si-OH appears on the surface of the grey fabric fiber, so that the number of hydroxyl on the surface of the fiber is increased, more opportunities for combining with the dye are provided for the fiber, and the dye uptake of the dye is improved.
Preferably, the post-treatment stage specifically comprises the following steps: firstly, soaping, wherein the bath ratio is set to be 1:10-20, the dyed grey cloth is immersed in the soaping liquid, the soaping temperature is 50-70 ℃, and the soaping time is 20-40min; washing with cold water for 5-20min after soaping, and drying.
By adopting the technical scheme, in the post-treatment stage of the grey cloth, the grey cloth is firstly soaped and then washed with water, the floating color on the surface of the grey cloth is sufficiently removed, and the dyed grey cloth is bright in color, glossy and soft in hand feeling by controlling the washing temperature and time.
Preferably, the soap lotion comprises the following raw materials in parts by weight: 20-30 parts of soaping enzyme, 10-15 parts of polyvinylpyrrolidone, 5-10 parts of surfactant and 40-50 parts of deionized water.
By adopting the technical scheme, the soaping enzyme selected by the application can effectively remove the floating color, so that the grey cloth has bright color, and the soaping fastness can be improved without affecting the color light; the polyvinylpyrrolidone has good color transfer preventing effect and can enhance the cleaning capability. The soaping enzyme and the polyvinylpyrrolidone are added into the soaping liquid, so that the soaping effect of the soaping liquid can be remarkably improved, and meanwhile, the soaping can be performed at low temperature, and the energy is saved.
Preferably, the surfactant is prepared by compounding dodecyl dihydroxyethyl betaine and sophorolipid in a mass ratio of 3-8:5.
By adopting the technical scheme, the dodecyl dihydroxyethyl betaine selected by the application has strong detergency, strong antibacterial capability and good softness, and the sophorolipid can permeate between the floating color and the fiber to weaken the adhesive force of the floating color on the fiber. The surfactant prepared by compounding the dodecyl dihydroxyethyl betaine and the sophorolipid is added into the soaping liquid, so that the soaping effect of the soaping liquid is enhanced, and the soaped grey cloth also has good antibacterial property and soft hand feeling.
In summary, the application has the following beneficial effects:
1. in the pretreatment stage, the grey cloth is bleached by hydrogen peroxide, the interference of variegation is reduced, and then the grey cloth is pretreated by ethanol and a silane coupling agent, so that a large amount of silicon hydroxyl groups are generated on the surface of the grey cloth fiber, and the combination rate of the grey cloth fiber and the reactive dye is increased.
2. The dyeing process adopts reactive dye, succinic acid, lactic acid, nano zinc oxide, carboxymethyl chitosan, organic bentonite, tea tree oil, water and other raw materials to form dye liquor in the dyeing stage, adopts a one-bath one-step method, and improves the dye uptake and color fastness of the dye by controlling the technological parameters such as bath ratio, dyeing temperature, fixation heating rate, fixation temperature and the like, so that the dyed grey cloth has good luster and smooth hand feeling.
3. In the post-treatment stage, raw materials such as polyvinylpyrrolidone, soaping enzyme, dodecyl dihydroxyethyl betaine, sophorolipid and the like are prepared into soaping liquid, and the soaping color is effectively removed and the soaping fastness is improved by controlling the soaping temperature and the soaping time, so that the color of the gray fabric after soaping is bright.
4. The application adopts three stages of pretreatment, dyeing and post-treatment to complete the printing and dyeing operation of the grey cloth, has simple operation method and low printing and dyeing cost, and simultaneously, the raw materials are not added with salt and alkaline agent, thereby reducing the environmental pollution, and being an environment-friendly cloth printing and dyeing process.
Detailed Description
The present application will be described in further detail with reference to examples.
Examples 1-5 provide a cloth printing process.
Example 1
The cloth printing and dyeing process specifically comprises the following preparation steps:
S1, a pretreatment stage: firstly, uniformly mixing 70kg of ethanol, 20kg of KH550 and 6kg of deionized water to prepare a pretreatment liquid for later use; soaking cotton fabric in 3 wt% hydrogen peroxide solution for 40min, taking out and stoving; and finally, transferring the cotton fabric into a pretreatment liquid at 50 ℃ for continuous soaking for 10min, fishing out the cotton fabric from the pretreatment liquid, washing with water and airing.
S2: dyeing: firstly, mixing 10kg of nano zinc oxide, 4.5kg of succinic acid and 7.5kg of lactic acid, fully reacting for 10min, and then adding 20kg of active black KN-B, 5kg of carboxymethyl chitosan, 1kg of organic bentonite, 42.9kg of tea tree oil and 7.1kg of deionized water, and uniformly mixing to prepare a dye liquor; setting the bath ratio to be 1:4, introducing the pretreated cotton fabric into the dyeing machine at 30 ℃, absorbing the color for 30min, heating to 90 ℃ at the speed of 1 ℃/min, preserving heat and fixing the color for 30min, washing with water and drying.
S3: post-treatment: a soap lotion was prepared by uniformly mixing 20kg laccase, 10kg polyvinylpyrrolidone, 1.875kg dodecyl dihydroxyethyl betaine, 3.125kg sophorolipid and 40kg deionized water. Firstly, soaping, wherein the bath ratio is set to be 1:10, the dyed cotton fabric is immersed in the soaping liquid, the soaping temperature is 50 ℃, and the soaping time is 20min; washing with cold water for 5min after the soaping, and drying.
Example 2
The cloth printing and dyeing process specifically comprises the following preparation steps:
S1, a pretreatment stage: firstly, uniformly mixing 72kg of ethanol, 24kg of KH550 and 7kg of deionized water to prepare a pretreatment liquid for later use; soaking cotton fabric in 3.4 wt% hydrogen peroxide solution for 48min, taking out and stoving; and finally, transferring the cotton fabric into a pretreatment liquid at 53 ℃ for continuous soaking for 15min, fishing out the cotton fabric from the pretreatment liquid, washing with water and airing.
S2: dyeing: firstly, mixing 12kg of nano zinc oxide, 5.8kg of succinic acid and 7.2kg of lactic acid, fully reacting for 15min, and then adding 22kg of active red K-2G, 6kg of carboxymethyl chitosan, 2kg of organic bentonite, 45.5kg of tea tree oil and 6.5kg of deionized water, and uniformly mixing to prepare a dye liquor; setting the bath ratio to be 1:5, introducing the pretreated cotton fabric into the dyeing machine at 33 ℃, absorbing the color for 40min, heating to 95 ℃ at the speed of 1.5 ℃/min, preserving heat and fixing the color for 40min, washing with water and drying.
S3: post-treatment: a soap solution was prepared by uniformly mixing 22kg laccase, 12kg polyvinylpyrrolidone, 2.67kg dodecyl dihydroxyethyl betaine, 3.33kg sophorolipid and 42kg deionized water. Firstly, soaping, wherein the bath ratio is set to be 1:12, the dyed cotton fabric is immersed in the soaping liquid, the soaping temperature is 55 ℃, and the soaping time is 25min; washing with cold water for 10min after the soaping, and drying.
Example 3
The cloth printing and dyeing process specifically comprises the following preparation steps:
S1, a pretreatment stage: firstly, uniformly mixing 75kg of ethanol, 25kg of KH550 and 8kg of deionized water to prepare a pretreatment liquid for later use; soaking cotton fabric in 4 wt% hydrogen peroxide solution for 50min, taking out and stoving; and finally, transferring the cotton fabric into a pretreatment liquid at 55 ℃ for continuous soaking for 20min, fishing out the cotton fabric from the pretreatment liquid, washing with water and airing.
S2: dyeing: firstly, mixing 13kg of nano zinc oxide, 7kg of succinic acid and 7kg of lactic acid, fully reacting for 20min, and then adding 25kg of active blue SNE, 7kg of carboxymethyl chitosan, 3kg of organic bentonite, 48.9kg of tea tree oil and 6.1kg of deionized water, and uniformly mixing to prepare a dye liquor; setting the bath ratio to be 1:6, introducing the pretreated cotton fabric into the dyeing machine at 35 ℃, absorbing the color for 50min, heating to 100 ℃ at the speed of 2 ℃/min, preserving heat and fixing the color for 50min, washing with water and drying.
S3: post-treatment: a soap lotion was prepared by uniformly mixing 24kg laccase, 13kg polyvinylpyrrolidone, 4kg dodecyl dihydroxyethyl betaine, 4kg sophorolipid and 45kg deionized water. Firstly, soaping, wherein the bath ratio is set to be 1:15, the dyed cotton fabric is immersed in the soaping liquid, the soaping temperature is 60 ℃, and the soaping time is 30min; washing with cold water for 13min after the soaping, and drying.
Example 4
The cloth printing and dyeing process specifically comprises the following preparation steps:
S1, a pretreatment stage: firstly, uniformly mixing 78kg of ethanol, 27kg of KH560 and 9kg of deionized water to prepare a pretreatment liquid for later use; soaking cotton fabric in 4.5 wt% hydrogen peroxide solution for 55min, taking out and stoving; and finally, transferring the cotton fabric into a pretreatment liquid at 57 ℃ for continuous soaking for 25min, fishing out the cotton fabric from the pretreatment liquid, washing with water and airing.
S2: dyeing: firstly, mixing 14kg of nano zinc oxide, 8.2kg of succinic acid and 6.8kg of lactic acid, fully reacting for 25min, and then adding 28kg of active blue SNE, 9kg of carboxymethyl chitosan, 4kg of organic bentonite, 52.2kg of tea tree oil and 5.8kg of deionized water, and uniformly mixing to prepare a dye liquor; setting the bath ratio to be 1:7, putting the pretreated cotton fabric into dyeing at 38 ℃, absorbing color for 55min, heating to 105 ℃ at the speed of 2.5 ℃/min, preserving heat and fixing color for 55min, washing with water and drying.
S3: post-treatment: a soap lotion was prepared by uniformly mixing 28kg of lipopeptidase, 14kg of polyvinylpyrrolidone, 4.9kg of dodecyl dihydroxyethyl betaine, 4.1kg of sophorolipid and 48kg of deionized water. Firstly, soaping, wherein the bath ratio is set to be 1:17, the dyed cotton fabric is immersed in the soaping liquid, the soaping temperature is 65 ℃, and the soaping time is 35min; washing with cold water for 16min after the soaping, and drying.
Example 5
The cloth printing and dyeing process specifically comprises the following preparation steps:
s1, a pretreatment stage: uniformly mixing 80kg of ethanol, 30kg of KH570 and 10kg of deionized water to prepare a pretreatment liquid for later use; soaking cotton fabric in 5 wt% hydrogen peroxide solution for 60min, taking out and stoving; and finally, transferring the cotton fabric into a pretreatment liquid at 60 ℃ for continuous soaking for 30min, fishing out the cotton fabric from the pretreatment liquid, washing with water and airing.
S2: dyeing: firstly, mixing 15kg of nano zinc oxide, 9.3kg of succinic acid and 6.7kg of lactic acid, fully reacting for 30min, and then adding 30kg of active blue SNE, 10kg of carboxymethyl chitosan, 5kg of organic bentonite, 54.5kg of tea tree oil and 5.5kg of deionized water, and uniformly mixing to prepare a dye liquor; setting the bath ratio to be 1:8, introducing the pretreated cotton fabric into the dyeing machine at 40 ℃, absorbing the color for 60min, heating to 110 ℃ at the speed of 3 ℃/min, preserving heat and fixing the color for 60min, washing with water and drying.
S3: post-treatment: 30kg of glucose oxidase, 15kg of polyvinylpyrrolidone, 6.15kg of dodecyl dihydroxyethyl betaine, 3.85kg of sophorolipid and 50kg of deionized water were uniformly mixed to prepare a soap lotion. Firstly, soaping, wherein the bath ratio is set to be 1:20, the dyed cotton fabric is immersed in the soaping liquid, the soaping temperature is 70 ℃, and the soaping time is 40min; washing with cold water for 20min after the soaping, and drying.
In order to verify the dyeing effect of the cloths in examples 1 to 5 of the present application, the applicant set comparative examples 1 to 10, in particular as follows: comparative example 1, which differs from example 1 only in that: KH550 is not added to the pretreatment liquid of step S1.
Comparative example 2, which differs from example 1 only in that: and (3) no nano zinc oxide is added into the dye liquor in the step S2.
Comparative example 3, which differs from example 1 only in that: the organic acid in the dye liquor in the step S2 is changed into 12kg of succinic acid.
Comparative example 4, which differs from example 1 only in that: the organic acid in the dye liquor in the step S2 is changed into 12kg of lactic acid.
Comparative example 5, which differs from example 1 only in that: the solvent in the dye liquor in the step S2 is changed into 50kg of tea tree oil.
Comparative example 6, which differs from example 1 only in that: the solvent in the dye liquor in the step S2 is changed into 50kg of deionized water.
Comparative example 7, which differs from example 1 only in that: and (3) adding no carboxymethyl chitosan into the dye liquor in the step S2.
Comparative example 8, which differs from example 1 only in that: no organobentonite is added to the dye liquor of step S2.
Comparative example 9, which differs from example 1 only in that: the surfactant in the soaping liquid in the step S3 is replaced by 5kg of dodecyl dihydroxyethyl betaine.
Comparative example 10, which differs from example 1 only in that: the surfactant in the soaping liquid in the step S3 is replaced by 5kg of sophorolipids.
The dyeing effect of the cloths in examples 1 to 5 and comparative examples 1 to 10 of the present application was examined, respectively, to obtain the following result parameters, specifically, see table 1:
Dye-uptake rate: after dyeing, measuring absorbance of the dye liquor when the maximum absorption wavelength is measured by an ultraviolet spectrophotometer, and calculating the dye uptake according to a formula: dye uptake= (1-a t/A0)×100%,A0: dye liquor absorbance at the start of dyeing, a t: dye liquor absorbance at t min after end of fixation.
Apparent colour depth K/S value test: the K/S values of the samples were measured using a color measurement and matching system, each sample was tested 3 times, and the average was taken.
Rubbing and soaping fastness test: according to GB/T3920-2018 "fabrics color fastness to rubbing test color fastness", a manual rubbing fastness meter is used for testing the color fastness to rubbing of the sample; according to GB/T3921-2008 "fastness to washing for textile color fastness test", the test sample is subjected to the fastness to washing color measurement by using a fastness to washing color tester.
Table 1:
As can be seen from the data shown in table 1: the dyeing effect of the fabrics in the examples 1-5 is far better than that in the comparative examples 1-10, the dyeing rate of the reactive dye is high, the K/S value is large, the color is bright, and the fabrics have excellent rubbing color fastness and soaping color fastness.
As can be seen from example 1 and comparative example 1: according to the application, the silane coupling agent KH550 is added into the pretreatment liquid, so that the combination probability of fibers in cotton fabrics and the reactive dye is larger, the dyeing rate of the reactive dye is improved, and the rubbing fastness and the soaping fastness of the reactive dye are improved.
As can be seen from example 1 and comparative example 2: the application adds nano zinc oxide in dye liquor, mainly for providing Zn 2 +,Zn2+ as bridge connecting fiber and reactive dye, so that the dye-uptake and color fastness of the reactive dye are improved.
As is clear from example 1 and comparative examples 3 and 4, the organic acid of the dye liquor of the application is succinic acid and lactic acid, and the compound of succinic acid and lactic acid is selected as succinic acid or lactic acid alone, and the cotton fabric dyed in example 1 has luster, soft hand feeling and no shrinkage phenomenon.
As can be seen from example 1 and comparative examples 5 and 6: compared with the single choice of tea tree oil or deionized water, the dyeing solution has the advantages that the floating color of the dyed cotton fabric in the embodiment 1 is reduced, the utilization rate of the reactive dye is effectively improved, and the color fastness of the dye is correspondingly improved.
As can be seen from example 1 and comparative example 7: according to the dye liquor, the carboxymethyl chitosan is added, so that the repulsive force between fibers and reactive dyes can be weakened, and the dye uptake, the rubbing color fastness and the soaping color fastness of the dyes are excellent.
As can be seen from example 1 and comparative example 8: the organic bentonite is added into the dye liquor, so that the stability of a dye liquor system is improved, the dye is uniformly dyed, and the dyeing effect is good.
As can be seen from example 1 and comparative examples 9 and 10: the surfactant of the soaping liquid provided by the application is a compound of dodecyl dihydroxyethyl betaine and sophorolipid, and compared with the compound of dodecyl dihydroxyethyl betaine or sophorolipid which is singly selected, the cotton fabric soaped in the embodiment 1 is bright in color and smooth in texture.
The present embodiment is only for explanation of the present application and is not to be construed as limiting the present application, and modifications to the present embodiment, which may not creatively contribute to the present application as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present application.

Claims (2)

1. The cloth printing and dyeing process is characterized by comprising the following steps of: a pretreatment stage, a dyeing stage and a post-treatment stage; the dyeing stage adopts a dye liquor which is composed of the following raw materials in parts by weight: 20-30 parts of reactive dye, 10-15 parts of nano zinc oxide, 12-16 parts of organic acid, 50-60 parts of solvent, 5-10 parts of carboxymethyl chitosan and 1-5 parts of organic bentonite; the organic acid is prepared by compounding succinic acid and lactic acid in a mass ratio of 3-7:5;
the solvent is prepared by compounding tea tree oil and deionized water in a mass ratio of 6-10:1;
the pretreatment stage specifically comprises the following steps:
firstly, soaking the grey cloth in 3-5 wt% hydrogen peroxide solution for 40-60min, taking out the grey cloth and drying; transferring the grey cloth into a pretreatment liquid at 50-60 ℃ for continuous soaking for 10-30min, fishing out the grey cloth from the pretreatment liquid, washing with water, and airing;
the pretreatment liquid consists of the following raw materials in parts by weight: 70-80 parts of ethanol, 20-30 parts of silane coupling agent and 6-10 parts of deionized water;
The post-treatment stage specifically comprises the following steps: firstly, soaping, wherein the bath ratio is set to be 1:10-20, the dyed grey cloth is immersed in the soaping liquid, the soaping temperature is 50-70 ℃, and the soaping time is 20-40min; washing with cold water for 5-20min after soaping, and drying;
The soap lotion comprises the following raw materials in parts by weight: 20-30 parts of soaping enzyme, 10-15 parts of polyvinylpyrrolidone, 5-10 parts of surfactant and 40-50 parts of deionized water;
the surfactant is prepared by compounding dodecyl dihydroxyethyl betaine and sophorolipid in a mass ratio of 3-8:5.
2. The cloth dyeing process according to claim 1, characterized in that the dyeing phase comprises in particular the following steps:
Firstly, mixing nano zinc oxide and organic acid, fully reacting for 10-30min, then adding reactive dye, carboxymethyl chitosan, organic bentonite and solvent, and uniformly mixing to obtain dye liquor; setting the bath ratio to be 1:4-8, putting the pretreated grey cloth into dyeing at 30-40 ℃, absorbing color for 30-60min, heating to 90-110 ℃ at the speed of 1-3 ℃/min, preserving heat and fixing color for 30-60min, washing with water and drying.
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