CN114990905A - Cloth printing and dyeing process - Google Patents

Cloth printing and dyeing process Download PDF

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Publication number
CN114990905A
CN114990905A CN202210775634.9A CN202210775634A CN114990905A CN 114990905 A CN114990905 A CN 114990905A CN 202210775634 A CN202210775634 A CN 202210775634A CN 114990905 A CN114990905 A CN 114990905A
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dyeing
parts
dye
soaping
cloth
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CN114990905B (en
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吴义举
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Ningbo Shanglong Textile Technology Co ltd
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Ningbo Shanglong Textile Technology Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/38General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144Alcohols; Metal alcoholates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/50Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
    • D06M13/51Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
    • D06M13/513Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D06P1/48Derivatives of carbohydrates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/653Nitrogen-free carboxylic acids or their salts
    • D06P1/6533Aliphatic, araliphatic or cycloaliphatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67391Salts or oxidising-compounds mixtures
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • D06P3/66Natural or regenerated cellulose using reactive dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • D06P5/06After-treatment with organic compounds containing nitrogen
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • D06P5/08After-treatment with organic compounds macromolecular
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/50Modified hand or grip properties; Softening compositions

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Organic Chemistry (AREA)
  • Coloring (AREA)

Abstract

The application relates to the technical field of textiles, and particularly discloses a cloth printing and dyeing process, which specifically comprises the following steps: bleaching the grey cloth by using a hydrogen peroxide solution, and then pretreating the grey cloth by using ethanol and a silane coupling agent; mixing nano zinc oxide, succinic acid and lactic acid for reaction, adding reactive dye, carboxymethyl chitosan, organic bentonite, tea tree oil and deionized water, and uniformly mixing to obtain a dye solution; dyeing and fixing the grey cloth by a one-bath method; finally, preparing soap lotion from the raw materials of soaping enzyme, polyvinylpyrrolidone, dodecyl dihydroxy ethyl betaine, sophorolipid and the like, soaping the grey cloth, and then washing with water; the process has the advantages of simple operation method, low printing and dyeing cost, improved dye uptake and color fastness, no salt and alkali agent added in the raw materials, and reduced environmental pollution, and is an environment-friendly cloth printing and dyeing process.

Description

Cloth printing and dyeing process
Technical Field
The application relates to the technical field of textiles, in particular to a cloth printing and dyeing process.
Background
The printing and dyeing process plays a significant role in the textile industry and is related to the comprehensive quality of the fabric. The quality of the printing quality directly affects the appearance of the fabric, and therefore, the choice of dye also appears to be of great importance. At present, the reactive dye has the advantages of complete color spectrum, bright color, good leveling property, low cost and the like, and is widely applied to the printing and dyeing process of fibers such as cotton, hemp, viscose, silk, wool and the like and blended fabrics.
The reactive dye is an anionic dye, and during the dyeing process, the negatively charged reactive dye can generate repulsion with the negative charges on the surface of the fiber, so that the binding rate of the dye and the fiber can be reduced, and the dye uptake and the color fastness of the reactive dye are not high. In addition, the reactive dyes are readily soluble in water and undergo hydrolysis in water, resulting in a decrease in the utilization of the dye. In the related art, a cationic modifier is added in the dyeing process to eliminate the repulsive force between the dye and the fiber, and the hydrolysis of the reactive dye is inhibited by adding salt and an alkaline agent. The addition of the cationic modifier improves the dye uptake to a certain extent, but the color fastness of the dye is still not ideal; the final discharge of salts and alkalis into rivers and soils causes serious environmental pollution.
Therefore, the problems that the dye uptake and the color fastness of the reactive dye are improved, and the content of salt and an alkaline agent in dyeing wastewater is reduced are to be solved urgently in the dyeing process of the reactive dye at present.
Disclosure of Invention
In order to solve the problems of low dye uptake, low color fastness, high content of salt and alkaline agent in dyeing wastewater and the like of the conventional cloth printing and dyeing process, the application provides a cloth printing and dyeing process.
The application provides a cloth printing and dyeing process, which adopts the following technical scheme:
the cloth printing and dyeing process specifically comprises three stages: a pretreatment stage, a dyeing stage and a post-treatment stage; the dyeing liquid is selected in the dyeing stage and comprises the following raw materials in parts by weight: 20-30 parts of reactive dye, 10-15 parts of nano zinc oxide, 12-16 parts of organic acid and 50-60 parts of solvent.
By adopting the technical scheme, the dye liquor is prepared by uniformly mixing the reactive dye, the nano zinc oxide, the organic acid and the solvent, and the nano zinc oxide can react with the organic acid to generate Zn 2+ Zn formed 2+ Not only can form a complex with-OH, -NH-and other groups contained in the dye, but also can form a complex with-OH and other groups in the fiber. Therefore, with Zn 2+ The dye is a bridge, and dye molecules are combined with fibers through coordination bonds, so that the dye uptake of the dye is improved, and the dye fastness of the dye is improved.
Preferably, the organic acid is obtained by compounding succinic acid and lactic acid in a mass ratio of 3-7: 5.
By adopting the technical scheme, the succinic acid and the lactic acid are selected to be compounded to prepare the organic acid, and the succinic acid and the lactic acid can ionize H + React with nano zinc oxide to generate Zn 2+ And the succinic acid has an excellent anti-shrinkage function, and the lactic acid can increase the glossiness and softness of the grey cloth. The organic acid prepared by compounding the two is added into the dye liquor, so that a large amount of Zn can be generated in the dye liquor 2+ The dyeing rate of the dye is improved, the softness of the grey cloth can be increased, and the phenomenon that the grey cloth is easy to shrink is reduced.
Preferably, the solvent is prepared by compounding tea tree oil and deionized water in a mass ratio of 6-10: 1.
By adopting the technical scheme, the tea tree oil and the deionized water are compounded to serve as a solvent of the dye liquor, on one hand, the tea tree oil is used as an external phase for dispersing the reactive dye, the water is used as an internal phase for swelling the fibers, the dye has higher concentration in the external phase, the concentration of the dye between the fibers is smaller, a concentration difference is formed, and the concentration difference can promote the dye in the tea tree oil to be adsorbed and diffused to the fibers, so that the aim of almost completely transferring the dye to the fibers is fulfilled; on the other hand, the reactive dye is dispersed with tea tree oil, and hydrolysis of the reactive dye is suppressed. The two aspects act together to improve the utilization rate of the dye, reduce the content of the dye in the dyeing wastewater and save the production cost. In addition, tea tree oil has good compliance, and tea tree oil is chooseed for use to this application, makes the grey cloth after the dyeing soft handle, and is smooth.
Preferably, the dyeing liquid is selected in the dyeing stage, and the dyeing liquid further comprises the following raw materials in parts by weight: 5-10 parts of carboxymethyl chitosan and 1-5 parts of organic bentonite.
By adopting the technical scheme, the dyeing liquid is added with carboxymethyl chitosan, and-NH in carboxymethyl chitosan molecules 2 or-NH-can accept proton in acid environment to make-NH in molecule 2 or-NH-forms a positively charged NH 4 + Radical, NH 4 + The groups can help the active dye with negative charges to be transferred to the grey cloth from the dye liquor, thereby improving the dye uptake. Meanwhile, the carboxymethyl chitosan molecule contains-NH-, -COOH and-OH which can be reacted with Zn 2+ Forming complex compound, further strengthening the combination of the fiber and the dye, and improving the color fastness of the dye.
In addition, the hydrophilic and lipophilic organic bentonite is added into the dye liquor, so that the stability of a dye liquor system is improved, the level dyeing degree and the dye uptake of dyeing are further improved, and the dyed gray fabric has high color uniformity, bright color and soft hand feeling.
Preferably, the dyeing phase comprises in particular the following steps:
mixing nano zinc oxide and organic acid, fully reacting for 10-30min, adding reactive dye, carboxymethyl chitosan, organic bentonite and solvent, and uniformly mixing to obtain dye liquor; setting the bath ratio to be 1:4-8, dyeing the pretreated gray fabric at 30-40 ℃, absorbing color for 30-60min, heating to 90-110 ℃ at the speed of 1-3 ℃/min, preserving heat, fixing color for 30-60min, washing with water, and drying.
By adopting the technical scheme, in the dyeing stage, a one-bath one-step method is adopted, the color fixation is carried out while dyeing, the dyeing time is short, the operation is simple, and the dyeing rate and the color fastness of the reactive dye are greatly improved by controlling the bath ratio, the dyeing temperature, the color absorption time, the color fixation temperature and other process parameters, and the dyeing uniformity and the dye utilization rate are high.
Preferably, the pretreatment stage specifically comprises the following steps:
firstly, placing the grey cloth in 3-5 wt% hydrogen peroxide solution for soaking for 40-60min, fishing out the grey cloth and drying; and transferring the grey cloth into a pretreatment solution at 50-60 ℃ for continuously soaking for 10-30min, fishing out the grey cloth from the pretreatment solution, washing with water, and drying in the air.
By adopting the technical scheme, in the pretreatment stage of the grey cloth, the grey cloth is bleached by hydrogen peroxide firstly, the self-variegated color of the grey cloth is removed, the problem of uneven dyeing of the grey cloth caused by the variegated color is avoided, and then the grey cloth is pretreated, so that more effective groups combined with the reactive dye are generated on the surface of the grey cloth fiber. The pretreatment effect of the grey cloth is better by controlling the soaking temperature and time in the pretreatment process.
Preferably, the pretreatment solution comprises the following raw materials in parts by weight: 70-80 parts of ethanol, 20-30 parts of silane coupling agent and 6-10 parts of deionized water.
By adopting the technical scheme, the ethanol and the silane coupling agent are selected to prepare the pretreatment liquid, and under the action of the silane coupling agent, a large amount of silicon hydroxyl-Si-OH appears on the surface of the grey fabric fiber, so that the number of hydroxyl on the surface of the fiber is increased, more chances of being combined with the dye are provided for the fiber, and the dye uptake of the dye is improved.
Preferably, the post-treatment stage specifically comprises the following steps: firstly, soaping, wherein the bath ratio is set to be 1:10-20, the dyed gray fabric is immersed in soaping liquid, the soaping temperature is 50-70 ℃, and the soaping time is 20-40 min; washing with cold water for 5-20min, and oven drying.
By adopting the technical scheme, in the post-treatment stage of the grey cloth, the soaping is carried out firstly and then the washing is carried out, so that the loose color on the surface of the grey cloth is fully removed, and the dyed grey cloth has bright color, luster and soft hand feeling by controlling the washing temperature and time.
Preferably, the soap lotion comprises the following raw materials in parts by weight: 20-30 parts of soaping enzyme, 10-15 parts of polyvinylpyrrolidone, 5-10 parts of surfactant and 40-50 parts of deionized water.
By adopting the technical scheme, the selected soaping enzyme can effectively remove loose color, so that gray fabric is bright in color, meanwhile, the soaping fastness can be improved, and colored light is not affected; the polyvinylpyrrolidone has good anti-color-changing effect and can enhance the cleaning ability. The soaping enzyme and the polyvinylpyrrolidone are added into the soaping liquid, so that the soaping effect of the soaping liquid can be obviously improved, and meanwhile, the soaping liquid can be soaped at a low temperature, and the energy is saved.
Preferably, the surfactant is prepared by compounding dodecyl dihydroxyethyl betaine and sophorolipid in a mass ratio of 3-8: 5.
By adopting the technical scheme, the dodecyl dihydroxyethyl betaine selected by the application has strong decontamination capability and antibacterial capability and good softness, and the sophorolipid can permeate between the floating color and the fiber to weaken the adhesive force of the floating color on the fiber. The surfactant prepared by compounding dodecyl dihydroxyethyl betaine and sophorolipid is added into the soaping liquid, so that the soaping effect of the soaping liquid is enhanced, and the soaped grey cloth has good antibacterial property and soft hand feeling.
In summary, the present application has the following beneficial effects:
1. in the pretreatment stage, the hydrogen peroxide is firstly used for bleaching the grey cloth to reduce the interference of variegated colors, and then the ethanol and the silane coupling agent are used for pretreating the grey cloth, so that a large number of silicon hydroxyl groups are generated on the surface of grey cloth fibers, and the bonding rate of the grey cloth fibers and the reactive dye is increased.
2. According to the method, in the dyeing stage, the raw materials such as reactive dye, succinic acid, lactic acid, nano zinc oxide, carboxymethyl chitosan, organic bentonite, tea tree oil and water are selected to form dye liquor, and the dye uptake and color fastness of the dye are improved by adopting a one-bath one-step method and controlling the technological parameters such as bath ratio, dyeing temperature, color fixation heating rate, color fixation temperature and the like, so that the dyed grey cloth has good luster and smooth hand feeling.
3. According to the method, in the post-treatment stage, raw materials such as polyvinylpyrrolidone, soaping enzyme, dodecyl dihydroxy ethyl betaine and sophorolipid are prepared into soaping liquid, and through controlling the soaping temperature and time, the loose color is effectively removed, the soaping fastness is improved, and the grey cloth after soaping is bright in color.
4. The application adopts three stages of pretreatment, dyeing and post-treatment to complete the printing and dyeing operation of grey cloth, has simple operation method and low printing and dyeing cost, does not add salt and an alkaline agent into the raw materials, reduces the environmental pollution and is a green environment-friendly cloth printing and dyeing process.
Detailed Description
The present application will be described in further detail with reference to examples.
Examples 1-5 provide a cloth printing process.
Example 1
A cloth printing and dyeing process specifically comprises the following preparation steps:
s1, preprocessing stage: uniformly mixing 70kg of ethanol, 20kg of KH550 and 6kg of deionized water to prepare a pretreatment solution for later use; then placing the cotton fabric in 3 wt% hydrogen peroxide solution for soaking for 40min, fishing out the cotton fabric and drying; and finally, transferring the cotton fabric into a pretreatment solution at 50 ℃ to continuously soak for 10min, taking out the cotton fabric from the pretreatment solution, washing with water, and drying in the air.
S2: and (3) dyeing: firstly, mixing 10kg of nano zinc oxide, 4.5kg of succinic acid and 7.5kg of lactic acid, fully reacting for 10min, and then adding 20kg of active black KN-B, 5kg of carboxymethyl chitosan, 1kg of organic bentonite, 42.9kg of tea tree oil and 7.1kg of deionized water, and uniformly mixing to prepare a dye solution; setting the bath ratio to be 1:4, dyeing the pretreated cotton fabric at 30 ℃, absorbing color for 30min, heating to 90 ℃ at the speed of 1 ℃/min, preserving heat and fixing color for 30min, washing with water and drying.
S3: and (3) post-treatment stage: 20kg of laccase, 10kg of polyvinylpyrrolidone, 1.875kg of dodecyl dihydroxyethyl betaine, 3.125kg of sophorolipid and 40kg of deionized water are uniformly mixed to prepare the soap lotion. Firstly soaping, wherein the bath ratio is set to be 1:10, the dyed cotton fabric is immersed in soaping liquid, the soaping temperature is 50 ℃, and the soaping time is 20 min; washing with cold water for 5min, and oven drying.
Example 2
A cloth printing and dyeing process specifically comprises the following preparation steps:
s1, preprocessing stage: uniformly mixing 72kg of ethanol, 24kg of KH550 and 7kg of deionized water to prepare a pretreatment solution for later use; soaking the cotton fabric in 3.4 wt% hydrogen peroxide solution for 48min, taking out the cotton fabric and drying; and finally transferring the cotton fabric into a pretreatment solution at 53 ℃ to continuously soak for 15min, taking out the cotton fabric from the pretreatment solution, washing with water, and drying in the air.
S2: and (3) dyeing: firstly, mixing 12kg of nano zinc oxide, 5.8kg of succinic acid and 7.2kg of lactic acid, fully reacting for 15min, and then adding 22kg of active red K-2G, 6kg of carboxymethyl chitosan, 2kg of organic bentonite, 45.5kg of tea tree oil and 6.5kg of deionized water, and uniformly mixing to prepare a dye solution; setting the bath ratio to be 1:5, dyeing the pretreated cotton fabric at 33 ℃, absorbing the color for 40min, heating to 95 ℃ at the speed of 1.5 ℃/min, preserving the heat and fixing the color for 40min, washing with water, and drying.
S3: and (3) post-treatment stage: 22kg of laccase, 12kg of polyvinylpyrrolidone, 2.67kg of dodecyl dihydroxyethyl betaine, 3.33kg of sophorolipid and 42kg of deionized water are uniformly mixed to prepare the soap lotion. Firstly, soaping, wherein the bath ratio is set to be 1:12, the dyed cotton fabric is immersed in soaping liquid, the soaping temperature is 55 ℃, and the soaping time is 25 min; washing with cold water for 10min, and oven drying.
Example 3
A cloth printing and dyeing process specifically comprises the following preparation steps:
s1, pretreatment stage: firstly, uniformly mixing 75kg of ethanol, 25kg of KH550 and 8kg of deionized water to prepare a pretreatment solution for later use; soaking the cotton fabric in 4 wt% hydrogen peroxide solution for 50min, taking out the cotton fabric and drying; and finally transferring the cotton fabric into a pretreatment solution at 55 ℃ to continuously soak for 20min, taking out the cotton fabric from the pretreatment solution, washing with water, and drying in the air.
S2: and (3) dyeing: firstly, 13kg of nano zinc oxide, 7kg of succinic acid and 7kg of lactic acid are mixed and fully reacted for 20min, and then 25kg of active blue SNE, 7kg of carboxymethyl chitosan, 3kg of organic bentonite, 48.9kg of tea tree oil and 6.1kg of deionized water are added and uniformly mixed to prepare a dye solution; setting the bath ratio to be 1:6, dyeing the pretreated cotton fabric at 35 ℃, absorbing the color for 50min, heating to 100 ℃ at the speed of 2 ℃/min, preserving the temperature and fixing the color for 50min, washing with water and drying.
S3: and (3) post-treatment stage: 24kg of laccase, 13kg of polyvinylpyrrolidone, 4kg of dodecyl dihydroxy ethyl betaine, 4kg of sophorolipid and 45kg of deionized water are uniformly mixed to prepare the soap lotion. Firstly, soaping, wherein the bath ratio is set to be 1:15, the dyed cotton fabric is immersed in soaping liquid, the soaping temperature is 60 ℃, and the soaping time is 30 min; washing with cold water for 13min, and oven drying.
Example 4
A cloth printing and dyeing process specifically comprises the following preparation steps:
s1, preprocessing stage: firstly, uniformly mixing 78kg of ethanol, 27kg of KH560 and 9kg of deionized water to prepare a pretreatment solution for later use; soaking the cotton fabric in 4.5 wt% hydrogen peroxide solution for 55min, taking out the cotton fabric and drying; and finally transferring the cotton fabric into a pretreatment solution at 57 ℃ to continuously soak for 25min, taking out the cotton fabric from the pretreatment solution, washing with water, and drying in the air.
S2: and (3) dyeing: firstly, mixing 14kg of nano zinc oxide, 8.2kg of succinic acid and 6.8kg of lactic acid, fully reacting for 25min, and then adding 28kg of active blue SNE, 9kg of carboxymethyl chitosan, 4kg of organic bentonite, 52.2kg of tea tree oil and 5.8kg of deionized water, and uniformly mixing to prepare a dye solution; setting the bath ratio to be 1:7, dyeing the pretreated cotton fabric at 38 ℃, absorbing color for 55min, heating to 105 ℃ at the speed of 2.5 ℃/min, preserving heat and fixing color for 55min, washing with water, and drying.
S3: and (3) post-treatment stage: 28kg of lipopeptidase, 14kg of polyvinylpyrrolidone, 4.9kg of dodecyl dihydroxyethyl betaine, 4.1kg of sophorolipid and 48kg of deionized water were uniformly mixed to prepare a soap lotion. Firstly, soaping, wherein the bath ratio is set to be 1:17, the dyed cotton fabric is immersed in soaping liquid, the soaping temperature is 65 ℃, and the soaping time is 35 min; washing with cold water for 16min, and oven drying.
Example 5
A cloth printing and dyeing process specifically comprises the following preparation steps:
s1, preprocessing stage: uniformly mixing 80kg of ethanol, 30kg of KH570 and 10kg of deionized water to prepare a pretreatment solution for later use; soaking the cotton fabric in 5 wt% hydrogen peroxide solution for 60min, taking out the cotton fabric and drying; and finally transferring the cotton fabric into a pretreatment solution at 60 ℃ to continuously soak for 30min, taking out the cotton fabric from the pretreatment solution, washing with water, and drying in the air.
S2: and (3) dyeing: firstly, mixing 15kg of nano zinc oxide, 9.3kg of succinic acid and 6.7kg of lactic acid, fully reacting for 30min, and then adding 30kg of active blue SNE, 10kg of carboxymethyl chitosan, 5kg of organic bentonite, 54.5kg of tea tree oil and 5.5kg of deionized water, and uniformly mixing to prepare a dye solution; setting the bath ratio to be 1:8, dyeing the pretreated cotton fabric at 40 ℃, absorbing color for 60min, heating to 110 ℃ at the speed of 3 ℃/min, preserving heat and fixing color for 60min, washing with water and drying.
S3: and (3) post-treatment stage: 30kg of glucose oxidase, 15kg of polyvinylpyrrolidone, 6.15kg of dodecyl dihydroxyethyl betaine, 3.85kg of sophorolipid and 50kg of deionized water are uniformly mixed to prepare the soap lotion. Firstly, soaping, wherein the bath ratio is set to be 1:20, the dyed cotton fabric is immersed in soaping liquid, the soaping temperature is 70 ℃, and the soaping time is 40 min; washing with cold water for 20min, and oven drying.
In order to verify the dyeing effect of the fabrics in examples 1 to 5 of the present application, the applicant set comparative examples 1 to 10, specifically as follows: comparative example 1, like example 1, differs only in that: KH550 was not added to the pretreatment solution of step S1.
Comparative example 2, like example 1, differs only in that: no nano zinc oxide is added to the dye solution of step S2.
Comparative example 3, like example 1, differs only in that: the organic acid in the dye solution of step S2 was changed to 12kg of succinic acid.
Comparative example 4, like example 1, differs only in that: the organic acid in the dye solution of step S2 was changed to 12kg of lactic acid.
Comparative example 5, like example 1, differs only in that: the solvent in the dye solution of step S2 was changed to 50kg of tea tree oil.
Comparative example 6, like example 1, differs only in that: the solvent in the dye solution of step S2 was changed to 50kg of deionized water.
Comparative example 7, like example 1, differs only in that: no carboxymethyl chitosan was added to the dye solution of step S2.
Comparative example 8, like example 1, differs only in that: no organobentonite is added to the dye solution of step S2.
Comparative example 9, like example 1, differs only in that: 5kg of dodecyl dihydroxy ethyl betaine was used as the surfactant in the soaping solution of step S3.
Comparative example 10, like example 1, differs only in that: 5kg of sophorolipid was used instead of the surfactant in the soaping solution of step S3.
The dyeing effects of the fabrics of examples 1 to 5 and comparative examples 1 to 10 of the present application were respectively measured to obtain the following result parameters, which are specifically shown in table 1:
dye uptake: after dyeing, measuring the absorbance of the dye solution at the maximum absorption wavelength by using an ultraviolet spectrophotometer, and calculating the dye rate according to a formula: dye uptake rate ═ 1-A t /A 0 )×100%,A 0 : dye Absorbance at the beginning of dyeing, A t : and (5) dyeing until the absorbance of the dye liquor t min after the fixation is finished.
And (3) testing the apparent color depth K/S value: the K/S values of the samples were measured using a color measuring and matching system, and each sample was tested 3 times and averaged.
Rub fastness and soaping fastness tests: according to GB/T3920-; according to GB/T3921-.
Table 1:
Figure BDA0003726964250000071
Figure BDA0003726964250000081
as can be seen from the data shown in table 1 above: the dyeing effect of the cloth in the examples 1-5 of the application is far better than that in the comparative examples 1-10, the reactive dye has high dye-uptake, large K/S value and bright color, and has excellent friction fastness and soaping fastness.
From example 1 and comparative example 1, it can be seen that: according to the method, the silane coupling agent KH550 is added into the pretreatment liquid, so that the combination probability of fibers in the cotton fabric and the reactive dye is higher, the dye uptake of the reactive dye is improved, and the rubbing fastness and the soaping fastness grade of the reactive dye are improved.
From example 1 and comparative example 2 it can be seen that: the nano zinc oxide is added into the dye liquor, mainly for providing Zn 2 + ,Zn 2+ As the bridge connecting fiber and the reactive dye, the dye uptake and the color fastness of the reactive dye are improved.
As can be seen from the example 1 and the comparative examples 3 and 4, the organic acid of the dye liquor selects the succinic acid and the lactic acid compound, and the succinic acid or the lactic acid is independently selected, so that the cotton fabric dyed in the example 1 has luster and soft hand feeling, and the cotton fabric has no shrinkage phenomenon.
From example 1 and comparative examples 5 and 6, it can be seen that: the complex of tea tree oil and deionized water is selected as the solvent of the dye liquor, and the tea tree oil or the deionized water is selected independently, so that the floating color of the dyed cotton fabric is reduced in the embodiment 1, the utilization rate of the reactive dye is effectively improved, and the color fastness of the dye is correspondingly improved.
From example 1 and comparative example 7 it can be seen that: the carboxymethyl chitosan is added into the dye liquor, so that the repulsion effect between the fiber and the reactive dye can be weakened, and the dye uptake, the friction-resistant color fastness and the soaping-resistant color fastness of the dye all show excellent levels.
From example 1 and comparative example 8 it can be seen that: organic bentonite is added into the dye liquor, so that the stability of a dye liquor system is improved, the dye is uniformly dyed, and the dyeing effect is good.
From example 1 and comparative examples 9 and 10, it can be seen that: the surfactant of the soap lotion selects the compound of dodecyl dihydroxyethyl betaine and sophorolipid, and compared with the method of independently selecting dodecyl dihydroxyethyl betaine or sophorolipid, the cotton fabric after soaping in the example 1 has bright color and silky texture.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

Claims (10)

1. The cloth printing and dyeing process is characterized by comprising three stages: a pretreatment stage, a dyeing stage and a post-treatment stage; the dyeing liquid is selected in the dyeing stage and comprises the following raw materials in parts by weight: 20-30 parts of reactive dye, 10-15 parts of nano zinc oxide, 12-16 parts of organic acid and 50-60 parts of solvent.
2. The cloth printing and dyeing process according to claim 1, wherein the organic acid is obtained by compounding succinic acid and lactic acid in a mass ratio of 3-7: 5.
3. The cloth printing and dyeing process according to claim 1, wherein the solvent is obtained by compounding tea tree oil and deionized water in a mass ratio of 6-10: 1.
4. The cloth printing and dyeing process according to claim 1, wherein the dyeing liquid is selected in the dyeing stage, and further comprises the following raw materials in parts by weight: 5-10 parts of carboxymethyl chitosan and 1-5 parts of organic bentonite.
5. The cloth printing and dyeing process according to claim 4, wherein the dyeing stage specifically comprises the steps of:
mixing nano zinc oxide and organic acid, fully reacting for 10-30min, adding reactive dye, carboxymethyl chitosan, organic bentonite and solvent, and uniformly mixing to obtain dye solution; setting the bath ratio to be 1:4-8, dyeing the pretreated gray fabric at 30-40 ℃, absorbing color for 30-60min, heating to 90-110 ℃ at the speed of 1-3 ℃/min, preserving heat, fixing color for 30-60min, washing with water, and drying.
6. The cloth printing and dyeing process according to claim 1, characterized in that the pretreatment stage comprises in particular the following steps:
firstly, placing the grey cloth in 3-5 wt% hydrogen peroxide solution for soaking for 40-60min, fishing out the grey cloth and drying; and transferring the grey cloth to a pretreatment solution at 50-60 ℃ for continuously soaking for 10-30min, taking out the grey cloth from the pretreatment solution, washing with water, and drying in the air.
7. The cloth printing and dyeing process according to claim 6, characterized in that the pretreatment liquid comprises the following raw materials in parts by weight: 70-80 parts of ethanol, 20-30 parts of silane coupling agent and 6-10 parts of deionized water.
8. The cloth printing and dyeing process according to claim 1, characterized in that the post-treatment stage comprises in particular the following steps: firstly, soaping, wherein the bath ratio is set to be 1:10-20, the dyed gray fabric is immersed in soaping liquid, the soaping temperature is 50-70 ℃, and the soaping time is 20-40 min; washing with cold water for 5-20min, and oven drying.
9. The fabric printing and dyeing process of claim 8, wherein the soap lotion comprises the following raw materials in parts by weight: 20-30 parts of soaping enzyme, 10-15 parts of polyvinylpyrrolidone, 5-10 parts of surfactant and 40-50 parts of deionized water.
10. The fabric printing and dyeing process according to claim 9, wherein the surfactant is obtained by compounding dodecyl dihydroxy ethyl betaine and sophorolipid in a mass ratio of 3-8: 5.
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