CN114986119B - Automatic assembly machine for capacitor body - Google Patents
Automatic assembly machine for capacitor body Download PDFInfo
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- CN114986119B CN114986119B CN202210716013.3A CN202210716013A CN114986119B CN 114986119 B CN114986119 B CN 114986119B CN 202210716013 A CN202210716013 A CN 202210716013A CN 114986119 B CN114986119 B CN 114986119B
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- assembly
- packaging
- blanking
- cover
- groove
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- 239000003990 capacitor Substances 0.000 title claims abstract description 70
- 239000007788 liquid Substances 0.000 claims abstract description 177
- 239000000872 buffer Substances 0.000 claims abstract description 167
- 238000004806 packaging method and process Methods 0.000 claims abstract description 166
- 238000007599 discharging Methods 0.000 claims abstract description 103
- 238000011049 filling Methods 0.000 claims abstract description 19
- 210000001503 joint Anatomy 0.000 claims abstract description 16
- 230000001502 supplementing effect Effects 0.000 claims abstract 3
- 238000002347 injection Methods 0.000 claims description 146
- 239000007924 injection Substances 0.000 claims description 146
- 239000012530 fluid Substances 0.000 claims description 72
- 238000001802 infusion Methods 0.000 claims description 72
- 239000000463 material Substances 0.000 claims description 52
- 238000003860 storage Methods 0.000 claims description 40
- 239000003792 electrolyte Substances 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 239000011232 storage material Substances 0.000 claims description 27
- 230000003139 buffering effect Effects 0.000 claims description 21
- 239000012528 membrane Substances 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 17
- 238000004804 winding Methods 0.000 claims description 16
- 241000237983 Trochidae Species 0.000 claims description 15
- 238000012545 processing Methods 0.000 claims description 6
- 230000017105 transposition Effects 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000002637 fluid replacement therapy Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000008030 elimination Effects 0.000 abstract description 4
- 238000003379 elimination reaction Methods 0.000 abstract description 4
- 230000007306 turnover Effects 0.000 description 42
- 238000005538 encapsulation Methods 0.000 description 20
- 238000004080 punching Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 15
- 230000005540 biological transmission Effects 0.000 description 14
- 238000012546 transfer Methods 0.000 description 14
- 230000009471 action Effects 0.000 description 12
- 230000008569 process Effects 0.000 description 11
- 230000000903 blocking effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 230000037452 priming Effects 0.000 description 5
- 239000006052 feed supplement Substances 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000013072 incoming material Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/003—Apparatus or processes for encapsulating capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention relates to the technical field of automatic production lines, in particular to an automatic capacitor body assembling machine which comprises a conveying component, a liquid filling buffer component, a diaphragm blanking assembling component, a liquid supplementing component, a cover overturning component, a cover closing component, a packaging component and a discharging component, wherein the shell liquid filling buffer component, the diaphragm blanking assembling component, the liquid supplementing component, the cover closing component and the packaging component are sequentially in butt joint with a main conveying component, the cover liquid filling buffer component and the cover overturning component are sequentially in butt joint with a secondary conveying component, the output end of the cover overturning component is in butt joint with the cover closing component, the automatic capacitor body assembling machine is suitable for being arranged in a sealed housing, the requirements of dust-free and dryness of capacitor assembly are met, an operator can conveniently perform fault elimination and maintenance on the assembling machine, the whole structure compactness and the stability of continuous assembly of the assembling machine are considered, and the capacitor body assembling operation can be completed high-quality, high-efficiency and stability.
Description
Technical Field
The invention relates to the technical field of automatic production lines, in particular to an automatic capacitor body assembling machine.
Background
The body of the button capacitor is formed by combining two circular sheet-shaped shells, electrodes are adhered to the inside of the shells to form the anode and the cathode of the capacitor, a diaphragm wafer is arranged between the anode and the cathode, electrolyte is injected onto the electrodes in the assembly process, and the assembly of the general capacitor body comprises the procedures of liquid injection, diaphragm loading, packaging, electrode welding, skin coating and the like, so that a capacitor finished product is formed.
In order to ensure the performance of the electrode, the assembly of the capacitor body needs to be completed in a dry and dust-free environment. The part of the assembly machine is selectively arranged in the sealed housing, and a plurality of silica gel gloves are arranged on the side edges of the sealed housing, so that the fault elimination and maintenance of the assembly machine are facilitated for operators. The sealing cover shell is convenient for personnel to flow, can be installed in a common production workshop, and is convenient for production layout.
The capacitor body automatic assembly machine with compact structure is designed to reduce the size of the sealing cover shell, meanwhile, the capacitor body automatic assembly machine is convenient to contact each station of an assembly line through the silica gel glove, and is convenient for operators to adjust and maintain the assembly machine so as to finish the capacitor body assembly with high quality, high efficiency and stability. In the assembly process of the capacitor body, a certain time is needed in the absorption process when electrolyte is injected on the electrode of the capacitor, which is not beneficial to continuous assembly production. In addition, the thinner capacitor body is easy to tilt or separate from the positioning groove under the pushing and extruding action between the adjacent shells in the pushing and conveying process on the production line. Because the thickness is less, be inconvenient for centre gripping or sucking disc to absorb, the shell is difficult to realize stable upset processing. The diaphragm disc between the capacitor electrodes is light and thin, blanking and assembling of the diaphragm are one of the design difficulties of the automatic production line of the button capacitor, and part of the capacitor production lines are used for separately executing blanking and assembling actions, so that the structure of the production line is complex. When the diaphragm is assembled, the electrolyte is injected into the capacitor body, so that the assembly component is easy to wet, the diaphragm wafer is easy to adhere to the assembly component, the problem that part of the capacitor is missed to assemble the diaphragm occurs, or the assembly component is blocked, so that the production line is stopped. The coiled diaphragm belt is usually used, the diaphragm belt is continuously input, and after blanking, the residual materials with holes are collected into coils, so that the diaphragm belt is convenient to process. The diaphragm belt on part of the type capacitance production line is easy to be broken under overlarge winding tension due to continuous cavities and insufficient strength, so that the diaphragm utilization rate is low, and the problems of production pause or unsmooth winding of residual materials are caused. The existing partial packaging structure has the problems of poor packaging between metal shells, low capacitance qualification rate, easy leakage and the like due to insufficient structural rigidity and insufficient stamping force.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an automatic capacitor body assembling machine.
The technical scheme adopted for solving the technical problems is as follows: an automatic capacitor body assembly machine, comprising:
the conveying assembly is used for continuously conveying materials along a fixed direction and comprises a main conveying assembly and a secondary conveying assembly, wherein the main conveying assembly and the secondary conveying assembly are arranged in parallel, and the conveying assembly comprises a conveying table which circularly rotates;
the electrolyte filling and buffering assembly is used for filling electrolyte on the electrodes of the shell and the cover and buffering for a certain time until the electrodes fully absorb the electrolyte, and comprises a shell electrolyte filling and buffering assembly and a cover electrolyte filling and buffering assembly;
the diaphragm blanking assembly is used for blanking the diaphragm belt into a diaphragm circular sheet and installing the diaphragm circular sheet into the cavity of the shell;
the electrolyte replenishing assembly is used for re-injecting electrolyte into the shell;
the cover overturning assembly is used for overturning the cover after being processed by the cover liquid filling and buffering assembly;
the cover assembly is used for pressing the cover on the shell to form a capacitor body to be packaged;
the packaging component is used for packaging the capacitor body;
the discharging assembly is used for discharging the capacitor body packaged at the rear end of the main conveying assembly from the main conveying assembly;
The shell is annotated liquid buffering subassembly, diaphragm blanking assembly subassembly, fluid infusion subassembly, lid and is closed subassembly and encapsulation subassembly and main conveying subassembly dock in proper order, lid is annotated liquid buffering subassembly and lid upset subassembly and is closed with secondary conveying subassembly dock in proper order, and lid upset subassembly's output butt joint lid subassembly.
Specifically, through the parallel main conveying assembly and the secondary conveying assembly that set up side by side, make the assembly line be fit for arranging in sealed housing, and each key function assembly is adjusted, maintenance operation from the operating hole of sealed housing side easily. Through reasonable separation, merge relevant process, compromise the stability of assembly machine overall structure compactness and continuous assembly simultaneously, for example blanking and the assembly action collection of diaphragm are as an organic whole, and lid upset subassembly is direct to the butt joint lid subassembly, and lid closes subassembly and encapsulation subassembly separation setting.
According to another embodiment of the invention, the liquid injection buffer storage component comprises a liquid injection installation table, a liquid injection guide plate and a storage plate, wherein the liquid injection guide plate and the storage plate are fixed on the liquid injection installation table, the liquid injection guide plate is provided with a liquid injection feeding groove and a liquid injection discharging groove which are arranged in a crossing way, a liquid injection feeding position is arranged in the liquid injection feeding groove, and a liquid injection middle position is arranged at the crossing position of the liquid injection feeding groove and the liquid injection discharging groove; the shell feeding device is used for continuously inputting the shell into the liquid injection feeding position of the liquid injection feeding groove; the liquid injection feeding assembly is used for pushing the shell in the liquid injection feeding position entering the liquid injection feeding groove into liquid injection for indexing; the first liquid injection device is used for injecting electrolyte onto the electrode in the shell, the output end of the first liquid injection device is provided with a first liquid injection pipe, and the first liquid injection pipe is vertically and fixedly arranged right above the liquid injection feeding position or the liquid injection position; the liquid injection pushing assembly is used for pushing the shell in the liquid injection transposition to the material storage plate along the liquid injection discharging groove; the buffer storage material moving assembly is used for intermittently and sequentially pushing the whole row of shells on the material storage plate to the conveying table, the buffer storage material moving assembly is movably mounted above the material storage plate and is provided with a buffer storage material moving tray, the lower end face of the buffer storage material moving tray is provided with a plurality of buffer storage material containing grooves which are equidistant along the left-right direction, the buffer storage material containing grooves at the forefront end are in butt joint with the outlets of the liquid injection discharging grooves, the shells are arranged in rows in the buffer storage material containing grooves, and the shells are intermittently pushed by the buffer storage material moving tray to move backwards.
Specifically, the shell is sequentially and automatically input into the liquid injection feeding position of the liquid injection feeding groove from the shell feeding device, then the liquid injection feeding component pushes the shell into liquid injection for transposition, electrolyte is sprayed into the shell in the liquid injection feeding position or the liquid injection transposition by the first liquid injection device, the shell in the liquid injection transposition is pushed onto the storage plate along the liquid injection discharging groove by the liquid injection pushing component, the shell filled with the electrolyte is positioned in the forefront buffer storage groove of the buffer storage shifting disc, the shell in the forefront buffer storage groove is intermittently pushed to the other end along the buffer storage groove under the action of continuously pushing the shell, the shell is filled in the buffer storage groove up to the forefront, and the liquid injection pushing component pauses operation. And then the buffer storage moving tray moves from front to back perpendicular to the direction of the buffer storage containing groove so as to push the shell in the buffer storage containing groove at the forefront to the position of the second buffer storage containing groove. Then the buffer storage material moving disc is lifted up and then retreated forwards and descends to be close to the material storage plate, at the moment, the buffer storage material containing groove at the forefront is empty, the whole row of injected shells are positioned in the second buffer storage material containing groove, the liquid injection pushing assembly and the front device continue to work, the shell is filled in the buffer storage material containing groove at the forefront, and the buffer storage material moving disc pushes the two rows of shells to move backwards. The buffer storage material moving disc moves circularly until all the buffer storage material containing grooves are filled with the shells, and the rear end of the buffer storage material moving disc pushes the last row of shells onto the conveying table. In the process that the whole row of shells on the material storage plate are pushed to the conveyor belt or the conveyor chain from the buffer storage containing groove at the forefront end, the electrodes obtain time for fully absorbing electrolyte, and the material storage plate occupies small space, the shell arrangement density is high, and the equipment space is effectively saved. The whole row of output of shell provides certain fault response elimination time when the whole device has little trouble, makes things convenient for the managers to in time handle the trouble, avoids follow-up assembly process to stop simultaneously, improves production efficiency. The shell automatic feeding, automatic annotate liquid and realize orderly buffering, overall structure is compact, and each subassembly is succinct high-efficient, and the shell is smooth in conveying, handling in-process, is difficult for deviate from, jamming, realizes stable, high-efficient processing, provides sufficient buffering time simultaneously, guarantees that the electrode fully absorbs electrolyte, and whole output shell provides certain fault response and gets rid of time, satisfies the high-efficient assembly demand of follow-up process.
According to another embodiment of the invention, the storage plate further comprises a buffer bottom plate, a buffer filter plate and a water outlet interface, wherein a buffer water receiving groove is arranged on the top surface of the buffer bottom plate, a plurality of water filtering holes are arranged on the buffer filter plate and are fixed on the top surface of the buffer bottom plate, the water outlet interface is connected with the bottom of the buffer water receiving groove, a buffer magnetic strip is fixed in the buffer water receiving groove and is positioned right below a buffer containing groove at the forefront end, the buffer containing groove at the forefront end is a step groove, and the depth of a first-stage groove of the step groove is slightly larger than the thickness of the shell. Through setting up buffer filter plate and buffer memory water receiving tank, make the electrolyte that overflows in the shell propelling movement process derive from the play water interface, avoid the electrolyte to flow everywhere, lead to equipment rusty. Through setting up the buffering magnetic stripe, make the shell adsorb on the stock board, avoid the shell in the buffering appearance silo of front end to appear warpage, overlap or jamming along buffering appearance silo propelling movement in-process, step groove also prevents simultaneously that the shell from lifting when extrudeing each other. Meanwhile, the shell filled with electrolyte is prevented from being adsorbed at the bottom of the buffer storage groove, and the buffer storage tray is lifted up and stacked on the other row of shells in a following way when lifted up, so that equipment is blocked and stopped.
According to another embodiment of the present invention, the diaphragm blanking assembly 3 further includes a blanking assembly for blanking the diaphragm band into a diaphragm disc and assembling the diaphragm disc into a shell, the blanking assembly includes a blanking upper die, a blanking lower die, a film pushing rod, a blanking guide block and an assembling top shell rod, the blanking guide block is provided with a blanking feeding groove and a blanking discharging groove which are mutually intersected, a diaphragm assembly is formed at the intersection of the blanking feeding groove and the blanking discharging groove, the blanking guide block is located at one side of the conveying table and is provided with a blanking baffle block, the blanking baffle block is located above the conveying table and is located between an inlet of the blanking feeding groove and an outlet of the blanking discharging groove, the blanking baffle block is used for intercepting the shell on the conveying table, the blanking lower die is fixed above the blanking guide block, a die cavity thereof is a hole penetrating from top to bottom, the die cavity is located right above the diaphragm assembly, the upper die is slidably mounted above the blanking lower die, the film pushing rod is slidably mounted in a middle hole of the blanking upper die, the blanking guide block is located above the blanking guide block and is located at two sides of the blanking guide block, and the diaphragm assembly is located above the diaphragm assembly and penetrates through the top guide band, and the blanking guide block is located above the blanking guide block and penetrates through the diaphragm assembly. The blanking driving assembly is used for driving the blanking upper die, the film pushing rod and the assembly top shell rod to reciprocate up and down; the blanking feeding assembly is used for pushing the shell intercepted by the blanking baffle block on the conveying table into the diaphragm assembly position along the blanking feeding groove; the blanking discharging assembly is used for pushing the shell of the diaphragm wafer assembled in the diaphragm assembly position onto the conveying table along the blanking discharging groove; and the diaphragm winding and unwinding assembly is used for inputting a diaphragm belt between the upper blanking die and the lower blanking die and winding the blanked residual materials. Specifically, the diaphragm blanking assembly component is arranged on one side of the conveying table, the blanking baffle block is used for intercepting the shell conveyed on the conveying table, then the blanking feeding component pushes the shell into the diaphragm assembly component along the blanking feeding groove, the lower end of the blanking upper die moves downwards into the die cavity of the blanking lower die, the diaphragm disc is punched from the diaphragm belt, meanwhile, the assembly jacking shell rod moves upwards, the shell in the diaphragm assembly component is jacked upwards, the top surface of the shell abuts against the bottom surface of the blanking lower die, the inner cavity of the shell is in butt joint with the lower end of the die cavity, then the membrane pushing rod moves downwards, the diaphragm disc is pushed back from the die cavity into the inner cavity of the shell, the blanking upper die moves upwards to return, the diaphragm retraction component drives the diaphragm belt to intermittently rotate, next diaphragm blanking is prepared, the assembly jacking shell rod moves downwards to be flush with the bottom of the blanking discharging groove, and then the diaphragm disc assembled in the diaphragm assembly component pushes the shell along the blanking discharging groove onto the conveying table, and diaphragm assembly operation of one shell is completed. And sequentially and circularly reciprocating, and continuously and automatically completing the diaphragm assembly procedure of the upper shell of the conveying table. The lower end of the film pushing rod is smaller than the size of the diaphragm wafer, and when the diaphragm wafer is assembled, the film pushing rod is not easy to be stained with electrolyte, and the blanking upper die is not contacted with the shell, and cannot be stained with electrolyte. The diaphragm blanking and assembling functions are integrated, the diaphragm blanking and assembling actions are completed simultaneously, the actions are simple and efficient, the shell conveying distance is short, the device is stable in work, the production efficiency of diaphragm blanking and assembling is greatly improved, the situation that the shell is not provided with the diaphragm is avoided, meanwhile, the structure is compact, and the whole occupied space of the device is reduced.
According to another embodiment of the invention, the fluid infusion assembly further comprises a fluid infusion guide block, a secondary fluid infusion device, a fluid infusion discharging assembly, a fluid infusion feeding assembly and a fluid infusion blocking block, wherein the fluid infusion guide block is provided with a fluid infusion feeding groove and a fluid infusion discharging groove which are mutually intersected, a fluid infusion level is formed at the intersection, the fluid infusion blocking block is arranged above the conveying table and used for intercepting shells conveyed on the conveying table and forming a fluid infusion waiting level, an inlet of the fluid infusion feeding groove is aligned with the fluid infusion waiting level, an outlet of the fluid infusion discharging groove is connected with the conveying table behind the fluid infusion blocking block, the fluid infusion feeding assembly is used for pushing the shells in the fluid infusion waiting level to the fluid infusion level along the fluid infusion feeding groove, and the fluid infusion discharging assembly is used for pushing the shells with the secondary fluid infusion along the fluid infusion discharging groove backwards.
According to another embodiment of the invention, the cover overturning assembly further comprises an overturning disc assembly, a rotary driving assembly, an overturning bracket and an overturning blocking block, wherein the overturning disc assembly comprises an overturning disc, an overturning side plate and an overturning installation shaft, the overturning installation shaft is rotatably installed on the overturning bracket along the horizontal direction, one end of the overturning installation shaft is connected with the rotary driving assembly used for driving the overturning installation shaft to intermittently rotate, the other end of the overturning installation shaft is fixedly provided with the overturning disc, the overturning side plate is fixed on the overturning bracket and is respectively positioned at two ends of the overturning disc, an even number of overturning containing grooves are uniformly distributed on the outer circle of the overturning disc, the overturning blocking block is installed above the conveying table and used for intercepting the cover conveyed on the conveying table, an overturning waiting material level is formed on the conveying table, one side of the overturning disc is provided with an overturning feeding assembly used for pushing the cover on the overturning waiting material level into the overturning containing groove in the horizontal direction, the other side of the overturning installation shaft is provided with an overturning discharging assembly used for pushing the cover from the overturning containing groove on the other side into the covering assembly, and the overturning side plate is penetratingly provided with overturning avoiding grooves for pushing the cover. Specifically, realize the upset processing of shell through the upset dish that is equipped with upset and hold the silo, upset feeding subassembly pushes corresponding upset to hold the silo with the shell from the platform or the conveyer belt of upset dish one side in intermittently, and the upset dish is rotatory intermittently under the drive of gyration drive assembly, when the shell was changeed to opposite side horizontal direction, upset ejection of compact subassembly was dodged the shell in the groove with the upset hold the silo through the upset and is pushed out, realizes the shell upset direction. The overturning side plates on two sides of the overturning tray prevent the shell from being separated from the overturning containing groove. The turnover treatment of the cover can be reliably, efficiently and automatically realized, the material is not blocked, the structure is compact, and the arrangement of a production line is convenient.
According to another embodiment of the present invention, the lid assembly further includes a lid assembly guide block, a lid assembly stop block, a pressure head device, a lid assembly feeding assembly, a lid assembly pushing assembly and a lid assembly discharging assembly, the lid assembly guide block is provided with a lid assembly feeding chute, a lid assembly pushing chute and a lid assembly discharging chute, the intersection of the lid assembly feeding chute and the lid assembly pushing chute forms a lid assembly pushing position, the outside of the lid assembly discharging chute is provided with a guide lid chute for guiding the lid, the height difference between the bottom of the guide lid chute and the bottom of the lid assembly discharging chute is larger than the thickness of the shell, the lid assembly stop block is installed above the conveying table for intercepting the shell conveyed on the conveying table and forming a lid assembly waiting material level, the inlet of the lid assembly feeding chute is aligned with the lid assembly waiting material level, the outlet of the lid assembly stop block is connected with the conveying table behind the lid assembly discharging chute, the pressure head device is used for integrating the lid assembly pushing position with the body to form a lid assembly pushing position, the lid assembly pushing position is used for pushing the lid assembly into the lid assembly pushing the lid assembly along the shell pushing position, and the lid assembly pushing position is used for completing the lid assembly pushing position along the shell. The shell moves to the cover position under the pushing of the cover feeding component and the cover pushing component, the cover is guided along the cover guiding groove by the cover overturning component and pushed to the upper part of the shell, the pressure head device presses down to enable the cover and the shell cover to be combined together, and then the cover is pushed to the conveying table by the cover discharging component.
According to another embodiment of the present invention, the packaging assembly further includes a packaging mounting seat, the packaging mounting seat is provided with a packaging lower plate, the conveying table passes through the packaging lower plate, and is provided with a packaging baffle block for intercepting the capacitor body to be packaged on the conveying table, and a packaging waiting level is formed on the feeding side of the packaging baffle block, and the packaging assembly further includes: the packaging die is used for processing the packaging capacitor body through stamping and is fixed on a packaging lower plate and comprises a packaging upper die, a packaging lower die and a packaging ejector rod, a packaging position is arranged between the packaging upper die and the packaging lower die and at the upper end of the packaging ejector rod, a packaging guide block is arranged between the packaging lower die and a conveying table, a packaging feeding groove and a packaging discharging groove which are mutually intersected are arranged on the upper end face of the packaging guide block, the packaging feeding groove and the packaging discharging groove extend to the packaging lower die, the intersection point of the packaging feeding groove and the packaging discharging groove is positioned on the packaging position, the packaging feeding groove is communicated with the packaging waiting position and the packaging position, and the packaging discharging groove is communicated with the conveying table behind the packaging position and the packaging baffle block; the packaging feeding assembly is used for pushing the capacitor body to be packaged in the packaging waiting material level in front of the packaging baffle block into the packaging position along the packaging feeding chute; the packaging discharging assembly is used for pushing the packaged capacitor body in the packaging position to a conveying table behind the packaging material blocking block along the packaging discharging groove. Specifically, the shell that has buckled together conveys to packaging device along the delivery table, under the direction of curb plate, the electric capacity body is arranged in a row in succession, wait that first electric capacity body butt encapsulation fender piece stops conveying forward, encapsulation feeding subassembly pushes into the encapsulation position along encapsulation feed chute on with it from the delivery table, the electric capacity body is located the top surface of encapsulation ejector pin this moment, the mould down is moved on the encapsulation and is pressed the electric capacity body into the die cavity of encapsulation lower mould, accomplish the encapsulation, then the mould is upwards withdrawn on the encapsulation, the encapsulation ejector pin pushes up the electric capacity body that has packaged back to the encapsulation position, the encapsulation discharging subassembly pushes up the electric capacity body along the encapsulation blown down tank to the delivery table at encapsulation fender piece rear again, electric capacity body continues to the backward conveying along the delivery table. And (5) sequentially and circularly reciprocating to finish the packaging treatment of each capacitor body. The structure is compact, meanwhile, the packaging eccentric wheel type stamping packaging driving unit is arranged above the conveying table, the power is sufficient, the stability is good, continuous and stable stamping is realized, and the production quality and the efficiency of the capacitor body are effectively ensured.
According to another embodiment of the invention, the device further comprises a feeding component for feeding the shell liquid injection buffer component and the cover liquid injection buffer component, wherein the feeding component comprises a feeding trolley, a feeding guide rail and a feeding driving device, the feeding trolley is arranged on the feeding guide rail, and the feeding driving device drives the feeding trolley to move along the feeding guide rail.
The invention has the advantages that the invention is suitable for being arranged in a sealed housing, meets the dust-free and dryness requirements of capacitor assembly, is convenient for operators to carry out fault elimination and maintenance on an assembly machine, integrally considers the compactness of the whole structure and the stability of continuous assembly of the assembly machine, can finish the assembly operation of a capacitor body with high quality, high efficiency and stability, has simple structure, smooth action, short transmission path and quick processing beat, simplifies the transmission structure, has independent feeding and discharging components for part of functional components, has a baffle block in front of the feeding component, can buffer a certain amount of elements to be processed in front of each functional component, can continue running when a single functional component fails, and has no need of stopping the transmission component, thereby improving the production efficiency of the whole machine.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a transport assembly;
FIG. 3 is an enlarged view at X in FIG. 2;
FIG. 4 is an enlarged view at Y in FIG. 2;
FIG. 5 is a schematic diagram of a liquid filling buffer assembly;
FIG. 6 is an enlarged view at Z in FIG. 5;
FIG. 7 is a schematic horizontal cross-sectional view of the priming buffer assembly;
FIG. 8 is a schematic diagram of a buffer shift assembly;
FIG. 9 is an enlarged view at A in FIG. 8;
FIG. 10 is a schematic partial cross-sectional view of a liquid-filled cache assembly.
FIG. 11 is a schematic view of the structure of a diaphragm blanking assembly;
FIG. 12 is an enlarged view at B in FIG. 11;
FIG. 13 is a vertical cross-sectional view of the diaphragm blanking assembly;
FIG. 14 is a vertical cross-sectional view of the diaphragm blanking assembly in another direction;
FIG. 15 is an enlarged view at C in FIG. 14;
fig. 16 is a partial horizontal sectional view of the blanking guide block.
FIG. 17 is a schematic diagram of the structure of the fluid infusion assembly;
FIG. 18 is an enlarged view of FIG. 17 at D;
FIG. 19 is a schematic view of the structure of the lid flip assembly;
FIG. 20 is a cross-sectional view of the cap flip assembly taken in a horizontal direction;
FIG. 21 is a cross-sectional view of the cap flip assembly in a vertical direction;
FIG. 22 is a schematic view of the construction of the closure assembly;
Fig. 23 is an enlarged view at E in fig. 22;
FIG. 24 is a schematic cross-sectional view of the lid assembly in a horizontal direction;
FIG. 25 is a schematic structural view of a package assembly;
fig. 26 is an enlarged view at F in fig. 25;
FIG. 27 is a schematic view of a partial structure of a package mold;
FIG. 28 is a schematic vertical cross-sectional view of the package assembly;
fig. 29 is an enlarged view at G in fig. 28;
fig. 30 is a schematic horizontal cross-sectional view of a package assembly.
FIG. 31 is a schematic view of the construction of the feed assembly;
FIG. 32 is a schematic view of a partial structure of the present invention;
FIG. 33 is a schematic view of the structure of the case, cover and capacitor body;
fig. 34 is a schematic structural view of the sealed enclosure.
In the figure, a conveying assembly 1, a conveying table 11, a sprocket 12, a conveying servo motor 13, a side plate 14, an adjusting wheel 15, an upper baffle 16, a supporting bar 17, a photoelectric sensor 18, a discharging assembly 19, a discharging plate 191, a discharging groove 192, a liquid injection buffer assembly 2, a housing feeding device 21, a liquid injection feeding guide rail 211, a liquid injection mounting table 22, a liquid injection guide plate 23, a liquid injection feeding groove 231, a liquid injection discharging groove 232, a liquid injection first cover plate 233, a liquid injection second cover plate 234, a guide rail mounting groove 235, a liquid injection feeding assembly 24, a first liquid injection device 25, a first liquid injection pipe 251, a liquid injection pushing assembly 26, a buffer transfer assembly 27, a buffer transfer tray 271, a buffer Rong Liaocao 2711, a first tank 2712, a buffer vertical guide post 272, a buffer slide 273, a vertical pushing cylinder 274, a buffer horizontal guide post 275, a buffer mounting post 276, a horizontal pushing cylinder 277, a buffer horizontal mounting plate 278, a storage plate 28, a buffer bottom plate 281, a buffer first baffle 282, a buffer water receiving groove 283, a buffer magnetic stripe 284, a buffer filter plate 285, a water outlet port 286, a buffer second baffle 287, a buffer third baffle 288, a diaphragm punching assembly 3, a punching drive assembly 31, a punching lower plate 311, a punching upper plate 312, a punching slide 313, a punching guide post 314, a punching main cylinder 315, an assembly return spring 316, an assembly lower push rod 317, an assembly transmission rod 318, a film pushing cylinder 319, a punching feed assembly 32, a punching discharge assembly 33, an unreeling wheel 34, a diaphragm guide roller 341, a diaphragm intermediate pair wheel 35, a diaphragm wheel pair 351, a reel 36, a punching assembly 37, a punching upper die 371, a film guide groove 3781, a punching lower die 372, a film pushing rod 373, a punching guide block 375, a punching feed groove 3751, a punching discharge groove 3752, a punching stopper 3753, a punching positioning arc groove 3754, an assembly top shell rod 376, a buffer spring 377, a film guide block 378, a film guide groove 3781, a liquid replenishing assembly 4, a liquid replenishing guide block 41, a liquid replenishing feed groove 411, a liquid replenishing discharge groove 412, a secondary liquid injection device 42, a liquid replenishing discharge assembly 43, a liquid replenishing feed assembly 44, a liquid replenishing baffle block 45, a cap inverting assembly 5, an inverting tray assembly 51, an inverting tray 511, an inverting containing groove 5111, an inverting side plate 512, an inverting escape groove 5121, an inverting upper connection block 513, an inverting lower connection block 514, an inverting arc baffle 515, an inverting mounting shaft 516, a slewing drive assembly 52, an inverting connection column 521, an inverting motor 522, an inverting indexing plate 523, an inverting indexing groove 5231, an inverting mounting plate 524, an inverting sensor 525, an inverting coupler 526, an inverting feed assembly 53, an inverting discharge assembly 54, an inverting bracket 55, an inverting baffle block 56, an inverting assembly 6, an inverting guide block 61, an inverting baffle block 62, an inverting ram device 63, an inverting feed assembly 64, the cap pushing assembly 65, the cap discharging assembly 66, the cap feeding chute 611, the cap pushing chute 612, the cap discharging chute 613, the cap guiding chute 614, the package assembly 7, the package mount 72, the package upper plate 721, the package lower plate 722, the package post 723, the package driving rod 73, the package driving unit 74, the package motor 741, the package decelerator 742, the package eccentric 743, the package swing arm 744, the package mold 75, the package slide plate 751, the package upper mold 752, the package slide post 753, the package lower mold 754, the package ejector pin 756, the package spring 757, the package feeding assembly 76, the package discharging assembly 77, the package stopper 78, the package guide block 79, the package feeding chute 791, the package discharging chute 792, the feed supplement assembly 8, the feed supplement trolley 81, 82, the drive rope 83, the feed supplement guide rail 84, the feed supplement driving device 85, the induction switch 86, the case 91, the cover 92, the capacitor body 93, the seal housing 94, the aperture 941, the viewing window 942.
Detailed Description
As shown in fig. 33, the structure of the shell 91, the cover 92 and the capacitor body 93 is schematically shown, the shell 91 and the cover 92 are sheet-shaped shells with a concave cavity at one end, electrode plates are adhered to the bottoms of the cavities, and the aperture of the inner hole of the cover 92 is slightly larger than the outer diameter of the outer circle of the shell 91. The case 91 and the cover 92 are filled with liquid and then the capacitor body 93 is formed by packing the separator wafer therebetween.
As shown in fig. 34, a schematic structural diagram of a sealed enclosure 94 is shown, the capacitor body automatic assembly machine is installed in the sealed enclosure 94, one end of the sealed enclosure 94 is provided with an opening for configuring an isolation door, and is connected with an operation room which is also sealed and dried, and two sides of the sealed enclosure 94 are provided with operation holes 941 and observation windows 942. The operation hole 941 is used for installing rubber gloves to facilitate adjustment and maintenance of the capacitor body automatic assembly machine inside. The observation window 942 is a transparent glass window, which is convenient for observing the running condition of the internal equipment.
As shown in fig. 1-32, which are schematic structural views of the present invention, an automatic capacitor body assembling machine includes:
the conveying assembly 1 is used for continuously conveying materials along a fixed direction and comprises a main conveying assembly and a secondary conveying assembly, wherein the main conveying assembly and the secondary conveying assembly are arranged in parallel, and the conveying assembly 1 comprises a conveying table 11 which circularly rotates;
The liquid filling and buffering component 2 is used for filling electrolyte on the electrodes of the shell 91 and the cover 92 and buffering for a certain time until the electrodes fully absorb the electrolyte, and comprises a shell liquid filling and buffering component and a cover liquid filling and buffering component;
a diaphragm blanking assembly 3 for blanking a diaphragm band into a diaphragm disc and fitting into the cavity of the shell 91;
a replenishing assembly 4 for refilling the electrolyte into the case 91;
the cover overturning assembly 5 is used for overturning the cover 92 processed by the cover liquid filling and buffering assembly;
the cover assembly 6 is used for pressing the cover 92 on the shell 91 to form a capacitor body 93 to be packaged;
a packaging component 7 for packaging the capacitor body 93;
a discharging assembly 19 for discharging the capacitor body 93, which is encapsulated at the rear end of the main conveying assembly, from the main conveying assembly;
the shell is annotated liquid buffering subassembly, diaphragm blanking assembly subassembly 3, fluid infusion subassembly 4, lid and is closed subassembly 6 and encapsulation subassembly 7 and dock with main conveying subassembly in proper order, lid is annotated liquid buffering subassembly and lid upset subassembly 5 and is docked with secondary conveying subassembly in proper order, and lid upset subassembly 5's output butt joint lid subassembly 6.
The two sides of the conveying table 11 are fixed with side plates 14, the conveying table 11 can be a plastic nylon flat plate chain, the abrasion to the assembly elements is small, and the front end and the rear end of the conveying table are respectively provided with a chain wheel 12 and are driven by a conveying servo motor 13. The bottom of the side chain on the conveying table 11 is provided with a supporting bar 17 for supporting, and the bottom of the lower side chain is provided with an adjusting wheel 15 for supporting and adjusting the tensioning force of the chain.
The butt joint part of the conveying table 11 and each functional component is provided with a plurality of photoelectric sensors 18 for monitoring the state of incoming materials, sending out fault reminding according to the situation and timely interrupting the production of part of the functional components.
The front of the butt joint part of the conveying table 11 and the functional components is provided with a plurality of upper baffles 16, and the distance between the upper baffles 16 and the upper surface of the conveying table 11 is slightly larger than the thickness of materials, so that the problem that the materials are stacked or separated from the conveying table 11 when a plurality of materials are arranged in a row to be treated is avoided.
The rear end of the main conveying assembly is provided with a stripper plate 191 and a stripper groove 192, and the stripper plate 191 is provided with an oblique angle, so that the capacitor body which is packaged on the conveying table 11 is discharged from the stripper groove 192 along the oblique angle and falls into a material box placed below the stripper groove 192.
Preferably, as shown in fig. 5-10, the liquid injection buffer assembly 2 includes a liquid injection mounting table 22, a liquid injection guide plate 23 and a storage plate 28, wherein the liquid injection guide plate 23 and the storage plate 28 are fixed on the liquid injection mounting table 22, the liquid injection guide plate 23 is provided with a liquid injection feed slot 231 and a liquid injection discharge slot 232 which are arranged in a crossing manner, a liquid injection feed position is arranged in the liquid injection feed slot 231, and a liquid injection middle position is arranged at the crossing position of the liquid injection feed slot 231 and the liquid injection discharge slot 232; the device also comprises a shell feeding device 21 for continuously inputting the shell into the liquid injection feeding position of the liquid injection feeding groove 231; a priming feed component 24 for pushing the housing into the priming feed level of the priming feed tank 231 into the priming for indexing; the first liquid injection device 25 is used for injecting electrolyte onto the electrode in the shell, the output end of the first liquid injection device 25 is provided with a first liquid injection pipe 251, and the first liquid injection pipe 251 is vertically and fixedly arranged at the liquid injection feeding position or right above the liquid injection position; the liquid injection pushing assembly 26 is used for pushing the shell in the liquid injection transposition out to the stock plate 28 along the liquid injection discharging groove 232; the buffer storage material moving assembly 27 is used for intermittently and sequentially pushing the whole row of shells on the material storage plate 28 to the conveying table 11, the buffer storage material moving assembly 27 is movably arranged above the material storage plate 28 and is provided with a buffer storage material moving disc 271, the lower end face of the buffer storage material moving disc 271 is provided with a plurality of buffers Rong Liaocao 2711 which are arranged along the left-right direction and are equidistant, the buffer storage Rong Liaocao 2711 at the forefront end is in butt joint with the outlet of the liquid injection discharging groove 232, and the shells are arranged in a row in the buffer storage material accommodating groove 2711 and intermittently move backwards under the intermittent pushing of the buffer storage material moving disc 271.
The buffer material moving assembly 27 comprises a buffer vertical guide post 272, a buffer slide plate 273, a vertical pushing cylinder 274, a buffer horizontal guide post 275, a buffer mounting post 276 and a horizontal pushing cylinder 277, wherein at least two buffer horizontal guide posts 275 are fixed on the buffer mounting post 276, the buffer slide plate 273 is slidably mounted on the buffer horizontal guide post 275 along the horizontal direction, the horizontal pushing cylinder 277 is fixedly connected with the buffer mounting post 276, the output end of the buffer sliding plate 273 is connected with the buffer vertical guide post 272, at least two buffer vertical guide posts 272 are slidably mounted on the buffer slide plate 273 along the vertical direction, the buffer material moving disc 271 is fixedly mounted at the lower end of the buffer vertical guide post 272, the vertical pushing cylinder 274 is fixed on the buffer slide plate 273, and the output end of the buffer sliding plate 273 is connected with the buffer material moving disc 271. The buffer tray 271 intermittently pushes backward, lifts upward, retreats forward and descends under the action of the two cylinders, and continuously pushes the whole row of shells 91 backward, so that the buffer tray works stably and reliably.
Preferably, the stock plate 28 includes a buffer bottom plate 281, a buffer filter plate 285 and a water outlet port 286, a buffer water receiving groove 283 is formed in the top surface of the buffer bottom plate 281, a plurality of water filtering holes are formed in the buffer filter plate 285 and fixed on the top surface of the buffer bottom plate 281, the water outlet port 286 is connected with the bottom of the buffer water receiving groove 283, a buffer magnetic stripe 284 is fixed in the buffer water receiving groove 283 and located under a buffer Rong Liaocao 2711 at the forefront end, the buffer Rong Liaocao 2711 at the forefront end is a step groove, and the depth of a first-stage groove 2712 of the step groove is slightly larger than the thickness of the shell.
The right side of the buffer Rong Liaocao 2711 is adjacent to the liquid injection guide plate 23, the left side of the buffer Rong Liaocao 2711 is provided with a buffer first baffle 282, and the buffer first baffle 282 is fixed on the storage plate 28. A buffer second baffle 287 is arranged in parallel behind the liquid injection guide plate 23, and the buffer second baffle 287 is fixedly installed on the liquid injection installation table 22.
The butt-jointed conveying table 11 is arranged at the rear of the material storage plate 28, the upper surface of the butt-jointed conveying table is slightly lower than the upper surface of the material storage plate 28, a buffer third baffle 288 is arranged at the other side of the butt-jointed conveying table, and the buffer third baffle 288 is fixedly arranged on the liquid injection mounting table 22 or the conveying table 11.
The liquid injection feeding chute 231 is provided with a liquid injection first cover plate 233, and the liquid injection discharging chute 232 is provided with a liquid injection second cover plate 234. By arranging the first liquid injection cover plate 233 and the second liquid injection cover plate 234, the shell is ensured to be more stable during pushing, and tilting or falling out of the guide groove is avoided.
The shell loading device 21 comprises a vibration disc and a liquid injection feeding guide rail 211 which is obliquely arranged, the upper end of the liquid injection feeding guide rail 211 is connected with a discharge hole of the vibration disc, and the lower end of the liquid injection feeding guide rail is connected with a liquid injection feeding position of the liquid injection feeding groove 231. The guide rail mounting groove 235 vertically communicated with the liquid injection feeding groove 231 can be arranged on the liquid injection guide plate 23, and the lower end of the liquid injection feeding guide rail 211 is fixed in the guide rail mounting groove 235, so that the liquid injection feeding guide rail 211 is more stably mounted, and the feeding in the liquid injection feeding position is more stable.
One end of the buffer horizontal guide post 275 is overhanging the buffer mounting post 276, and the buffer horizontal mounting plate 278 is fixed at the end of the buffer horizontal guide post, and the horizontal pushing cylinder 277 is fixed on the buffer horizontal mounting plate 278.
Preferably, the stock plate 28 includes a buffer bottom plate 281, a buffer filter plate 285 and a water outlet port 286, a buffer water receiving groove 283 is formed in the top surface of the buffer bottom plate 281, a plurality of water filtering holes are formed in the buffer filter plate 285 and fixed on the top surface of the buffer bottom plate 281, the water outlet port 286 is connected with the bottom of the buffer water receiving groove 283, a buffer magnetic stripe 284 is fixed in the buffer water receiving groove 283 and located under a buffer Rong Liaocao 2711 at the forefront end, the buffer Rong Liaocao 2711 at the forefront end is a step groove, and the depth of a first-stage groove 2712 of the step groove is slightly larger than the thickness of the shell 91.
The depth of the buffer Rong Liaocao 2711 is at least twice as large as the thickness of the shell 91, so that the shell 91 is prevented from being adsorbed on the bottom of the buffer container 2711. The width of which is slightly greater than the diameter of the shell 91.
Preferably, as shown in fig. 11-16, the membrane blanking assembly component 3 includes a blanking component 37 for blanking a membrane strip into a membrane disc and assembling the membrane strip into a shell 91, the blanking component 37 includes a blanking upper die 371, a blanking lower die 372, a membrane pushing rod 373, a blanking guide block 3753 and an assembling top shell rod 376, a blanking feeding groove 3751 and a blanking discharging groove 3752 which are mutually intersected are arranged on the blanking guide block 375, a membrane mounting assembly is formed at the intersection of the blanking feeding groove 3751 and the blanking discharging groove 3752, the blanking guide block 375 is positioned on one side of a conveying table for conveying the shell 91, and is provided with a blanking baffle block 3753, the blanking baffle block 3753 is positioned above the conveying table 11 and between an inlet of the blanking feeding groove 3751 and an outlet of the blanking discharging groove 3752, the blanking baffle block 3753 is used for intercepting the shell 91 on the conveying table, the blanking lower die 372 is fixed above the blanking guide block 375, a hole penetrating from top to bottom is arranged on the blanking guide block 375, the die cavity is positioned right above the membrane mounting, the blanking guide block 37371 is arranged on the blanking guide block 37slider, the blanking guide block 37is arranged above the blanking guide block 3781 and the blanking guide block 3781 is arranged on the upper die 3781 and penetrates the upper end of the blanking guide block 3781, and the blanking guide block 37is arranged on the upper die 3781 and penetrates the blanking guide block 3781. The blanking driving assembly 31 is used for driving the blanking upper die 371, the film pushing rod 373 and the assembly top shell rod 376 to reciprocate up and down; a blanking feed assembly 32 for pushing the shell 91 intercepted by the blanking baffle 3753 on the transfer table into the diaphragm assembly position along the blanking feed chute 3751; a blanking discharge assembly 33 for pushing the shell 91 of the membrane wafer assembled within the membrane assembly onto the transfer table along the blanking discharge chute 3752; and the diaphragm winding and unwinding assembly is used for inputting a diaphragm belt between the upper blanking die 371 and the lower blanking die 372 and winding the blanked residual materials.
The blanking feed chute 3751 is perpendicular to the conveying direction of the conveying table, and the blanking discharge chute 3752 forms an included angle with the conveying direction of the conveying table. The side wall of the blanking discharging groove 3752 opposite to the blanking feeding groove 3751 is provided with a blanking positioning arc groove 3754, so that the shell 91 is positioned more accurately when being pushed into diaphragm assembly position from the blanking feeding groove 3751, and the diaphragm assembly is facilitated. The blanking block 3753 may be secured to the transfer table with a small gap from the upper surface of the transfer table. The lower end of the membrane pushing rod 373 can be provided with a plurality of grooves, so that the membrane disc is prevented from being adsorbed at the lower end of the membrane pushing rod 373. The lower end of the die cavity may be provided with a closing-in to prevent the blanked diaphragm disc from falling into the shell 91 in advance. The upper end of the assembly top shell rod 376 is provided with a big head, the big head is positioned in a hole of the blanking guide block 375, and the lower shoulder surface of the big head is abutted against the blanking lower plate 311 when descending. The blanking upper die 371, the film pushing rod 373 and the assembling top shell rod 376 can be all driven by independent cylinders.
The diaphragm winding and unwinding assembly comprises an unwinding wheel 34 for passively unwinding a diaphragm belt and a winding wheel 36 which is provided with a motor and is used for actively winding the residual materials, the unwinding wheel 34 and the winding wheel 36 are respectively arranged on two sides of a blanking assembly 37, a diaphragm middle pair wheel 35 is arranged between the blanking assembly 37 and the winding wheel 36, the diaphragm middle pair wheel 35 is provided with a motor-driven diaphragm wheel pair 351, and the residual materials of the diaphragm are clamped between the diaphragm wheel pairs 351. Through setting up the middle wheel of putting up of diaphragm, take up the diaphragm area by the middle wheel of putting up of diaphragm to drive unreel the rotatory passive unreeling of wheel, the winding wheel of the opposite side of putting up the wheel in the middle of the diaphragm can be adjusted to suitable tension when putting up the clout, avoids the clout of diaphragm to break, stabilizes the winding simultaneously, and diaphragm utilization ratio is high, and the pay-off is stable. The unwind wheel 34 is provided with damping means to prevent the diaphragm band from continuing to rotate under inertia after the diaphragm band stops pulling, resulting in winding of the diaphragm band. A diaphragm guide roller 341 can be arranged at the discharging position of the unreeling wheel 34, so that a diaphragm belt can conveniently enter a diaphragm guide groove 3781.
The blanking driving assembly 31 comprises a blanking lower plate 311, a blanking upper plate 312, a blanking sliding plate 313 and a blanking guide post 314, the blanking upper plate 312 is fixed above the blanking lower plate 311 through at least two blanking guide posts 314, the blanking sliding plate 313 is slidably mounted on the blanking guide post 314, a blanking main cylinder 315 is fixedly mounted below the blanking upper plate 312, the output end of the blanking main cylinder 315 is connected with the blanking sliding plate 313, a film pushing cylinder 319 is fixedly mounted on the blanking sliding plate 313, the output end of the film pushing cylinder 319 is connected with the upper end of the film pushing rod 373, the blanking upper die 371 is fixedly mounted on the blanking sliding plate 313, and the blanking guide block 375 is fixedly mounted on the blanking lower plate 311. The blanking guide post is used as a supporting structure and a guiding structure, so that the driving assembly frame is compact in structure and good in rigidity.
The bottom surface fixed mounting of blanking slide 313 has the assembly push rod 317, the assembly transfer line 318 is articulated to the below of blanking lower plate 311, the lower extreme of assembly push rod 317 passes blanking lower plate 311, and the one end of butt assembly transfer line 318, the lower extreme of the other end butt assembly return spring 316 of assembly transfer line 318, the upper end butt blanking lower plate 311 of assembly return spring 316, the lower extreme butt assembly transfer line 318 of assembly top shell pole 376 just is located the same one side of assembly return spring 316. The corresponding end of the assembly transmission rod returns downwards under the elasticity of the assembly return spring, and the upper end of the assembly top shell rod retreats from the blanking feeding groove to be level with the groove bottom. The blanking main cylinder drives the blanking slide plate to move downwards, the assembly push rod also moves downwards, the corresponding end of the assembly transmission rod is driven to move downwards, and the other end of the assembly transmission rod drives the assembly jacking rod to move upwards, so that the jacking effect of the assembly jacking rod is achieved. The assembly driving rod drives the assembly top shell rod to reciprocate, and the same blanking main cylinder is used for driving, so that the action consistency of the assembly top shell rod and the blanking upper die is better, the working stability of the mechanism is higher, and the blanking driving assembly is simplified.
The connection between the assembly transmission rod 318 and the assembly push rod 317 may be provided with a kidney-shaped groove, the lower end of the assembly push rod 317 is provided with a step shaft, the small end of the step shaft extends into the kidney-shaped groove, the lower shoulder surface of the step shaft abuts against the upper surface of the assembly transmission rod 318, and the separation between the assembly push rod 317 and the assembly transmission rod 318 is avoided in the process of reciprocating swing of the assembly transmission rod 318.
A guide rod can be arranged in the assembly return spring 316, and the lower end of the guide rod is inserted into a groove on the assembly transmission rod 318 to avoid dislocation of the assembly return spring 316.
The lower end of the assembly top shell rod 376 can be provided as a step shaft, a buffer spring 377 is sleeved on the step shaft, the lower end of the buffer spring 377 is abutted against the upper surface of the assembly transmission rod 318, and the small end of the step shaft is inserted into a groove on the assembly transmission rod 318 and locked by a nut. The buffer spring 377 is used for jacking the assembly shell jacking rod 376 upwards, so that the action of jacking the shell 91 by the assembly shell jacking rod 376 is more relaxed, the electrolyte in the shell 91 is prevented from being spilled due to excessive impact, and the deformation of the shell 91 is avoided.
The blanking discharge chute 3752 extends to the blanking lower plate 311 from the side of the transfer table to form a through slot for positioning and supporting the discharge push rod 32.
Preferably, as shown in fig. 17-18, the fluid infusion assembly 4 includes a fluid infusion guide block 41, a secondary fluid infusion device 42, a fluid infusion discharging assembly 43, a fluid infusion feeding assembly 44 and a fluid infusion blocking block 45, the fluid infusion guide block 41 is provided with a fluid infusion feeding slot 411 and a fluid infusion discharging slot 412 which are intersected with each other, a fluid infusion level is formed at the intersection, the fluid infusion blocking block 45 is installed above the conveying table 11 and is used for intercepting the shell 91 conveyed on the conveying table 11, a fluid infusion waiting level is formed, an inlet of the fluid infusion feeding slot 411 is aligned with the fluid infusion waiting level, an outlet of the fluid infusion discharging slot 412 is connected with the conveying table 11 behind the fluid infusion blocking block 45, the fluid infusion feeding assembly 44 is used for pushing the shell 91 in the fluid infusion waiting level to the fluid infusion level along the fluid infusion feeding slot 411, and the fluid infusion discharging assembly 43 is used for pushing the shell 91 in the fluid infusion waiting level backwards along the fluid infusion discharging slot 412.
Preferably, as shown in fig. 19-21, the cover overturning assembly 5 includes an overturning disc assembly 51, a revolving driving assembly 52, an overturning bracket 55 and an overturning baffle block 56, the overturning disc assembly 51 includes an overturning disc 511, an overturning side plate 512 and an overturning installation shaft 516, the overturning installation shaft 516 is rotatably installed on the overturning bracket 55 along the horizontal direction, one end of the overturning installation shaft 516 is connected with the revolving driving assembly 52 for driving the overturning disc to intermittently rotate, the other end of the overturning installation shaft 52 is fixedly provided with the overturning disc 511, the overturning side plate 512 is fixed on the overturning bracket 55 and is respectively located at two ends of the overturning disc 511, even overturning containing grooves 5111 are uniformly distributed on the outer circle of the overturning disc 511, the overturning baffle block 56 is installed above the conveying table 11 and used for intercepting the cover 92 conveyed on the conveying table 11, and forms an overturning waiting material level on the conveying table 11, one side of the overturning disc 511 is provided with an overturning feeding assembly 53 for pushing the cover 92 on the overturning waiting material level into the overturning containing groove 5111 along the horizontal direction, the other side of the overturning discharging assembly 54 is arranged for pushing the cover 92 from the overturning containing groove 5111 on the other side to the overturning containing groove 6, and the overturning assembly is arranged to avoid the overturning assembly 512 and is penetrated by the overturning assembly 512.
The turnover side plates 512 may be two parallel plates and are fixedly connected through a turnover upper connecting block 513 and a turnover lower connecting block 514. The flipping side plates 512 are not in contact with the flipping tray 511.
The flip mounting shaft 516 is fixed to the flip bracket 55 by a bearing. The roll-over mounting shaft 516 is coupled to the swing drive assembly 52 via a roll-over coupling 526.
The rotary driving assembly 52 comprises a turnover motor 522, a turnover dividing plate 523 and turnover sensors 525, wherein the turnover motor 522 is fixed on a turnover bracket 55, the turnover dividing plate 523 is fixed on a rotating shaft of the turnover motor 522, an even number of turnover dividing grooves 5231 are uniformly distributed on the circumference of the turnover dividing plate corresponding to the turnover accommodating grooves 5111, and the turnover sensors 525 are fixed on the turnover bracket 55 and are positioned on two sides of the turnover dividing grooves 5231 of the turnover dividing plate 523. When the turnover motor rotates, the turnover indexing groove of the turnover indexing disc passes through the space between the transmitting end and the receiving end of the turnover sensor to generate an electric signal so as to accurately control the turnover disc to rotate by a set angle each time and stop for a set period of time, and the feeding and discharging actions of the turnover disc are completed at the stopping moment of intermittent rotation.
The turnover motor 522 is fixed to the turnover bracket 55 through four turnover connecting posts 521. The turnover index plate 523 may be fixed to the rear end of the turnover motor 522. The turnover support 55 is fixed with a turnover mounting plate 524, and the turnover sensor 525 is fixed on the turnover mounting plate 524. The turnover feeding assembly 53 is located outside the outer circumference of the turnover plate 511.
The discharging side of the turnover disc 511 is fixed with a turnover arc baffle 515, and the arc surface of the turnover arc baffle 515 is in contact with or not in contact with the outer circle of the discharging side of the turnover disc 511. Through setting up upset arc baffle, prevent when turning over the carousel fast turn over, the shell is thrown away in the upset holding groove. One end of the turnover arc baffle 515 is fixed on the turnover upper connecting block 513, and the other end thereof is overhanging.
Preferably, as shown in fig. 22-24, the covering assembly 6 includes a covering guide block 61, a covering baffle block 62, a pressing head device 63, a covering feeding assembly 64, a covering pushing assembly 65 and a covering discharging assembly 66, a covering feeding groove 611, a covering pushing groove 612 and a covering discharging groove 613 are arranged on the covering guide block 61, a covering pushing material level is formed at the intersection of the covering feeding groove 611 and the covering pushing groove 612, a covering position is formed at the intersection of the covering pushing groove 612 and the covering discharging groove 613, a guiding groove 614 for guiding the cover 92 is arranged outside the covering discharging groove 613, the height difference between the groove bottom of the guiding groove 614 and the groove bottom of the covering discharging groove 613 is larger than the thickness of the shell 91, the covering baffle block 62 is arranged above the conveying table 11, the cover feeding assembly 64 is used for pushing the shell 91 in the cover material to the cover pushing material level along the cover feeding groove 611, the cover pushing assembly 65 is used for pushing the shell 91 in the cover pushing material level to the cover position along the cover pushing groove 612, and the cover discharging assembly 66 is used for pushing the capacitor body 93 which is completely covered in the cover position to the conveying table 11 along the cover discharging groove 613.
Preferably, as shown in fig. 25-30, the packaging assembly 7 includes a packaging mounting seat 72, the packaging mounting seat 72 is provided with a packaging lower plate 722, the conveying table 11 passes through above the packaging lower plate 722, and a packaging baffle block 78 for intercepting a capacitor body to be packaged on the conveying table 11 is arranged on the packaging baffle block, and a packaging waiting level is formed on an incoming material side of the packaging baffle block 78, and the packaging assembly further includes: the packaging mold 75 is used for packaging the capacitor body through stamping, the packaging mold 75 is fixed on the packaging lower plate 722 and comprises a packaging upper mold 752, a packaging lower mold 754 and a packaging ejector rod 756, a packaging position is arranged between the packaging upper mold 752 and the packaging lower mold 754 and at the upper end of the packaging ejector rod 756, a packaging guide block 79 is arranged between the packaging lower mold 754 and the conveying table 11, a packaging feeding groove 791 and a packaging discharging groove 792 which are mutually intersected are arranged on the upper end surface of the packaging guide block 79, the packaging feeding groove 791 and the packaging discharging groove 792 extend to the packaging lower mold 754, the intersection point of the packaging feeding groove 791 and the packaging feeding groove is positioned on the packaging position, the packaging feeding groove 791 is communicated with a packaging waiting position and a packaging position, and the packaging discharging groove 792 is communicated with the conveying table 11 behind the packaging position and the packaging baffle block 78; the packaging feeding component 76 is used for pushing the capacitor body to be packaged in the packaging material level in front of the packaging baffle block 78 into the packaging position along the packaging feeding groove 791; the package discharging assembly 77 is used for pushing the capacitor body 93 packaged in the packaging position onto the conveying table 11 behind the package baffle block 78 along the package discharging groove 792.
The conveyor 11 may be a conveyor belt or a conveyor chain, only a part of which is shown in the drawings.
The upper surface of the transfer table 11 is slightly higher than the bottom of the tank at the entrance of the package feed slot 791.
The upper surface of the transfer table 11 is slightly below the bottom of the tank at the outlet of the package outlet chute 792.
The top end of the lower packaging die 754 is provided with a guide groove which is in butt joint with the packaging feeding groove 791 and the packaging discharging groove 792 so as to be communicated to a packaging position.
The package stopper 78 is fixed between the side plates 14 on both sides with a small gap left between the upper surface of the transfer table 11.
The package ejector 756 is slidably mounted in the middle hole of the package lower die 754, and under the action of the package spring 757, its top surface is flush with the bottom of the package feed slot 791 and the package discharge slot 792. When the upper packing die 752 is pushed down, the casing 91 and the packing ejector 756 are pushed down together against the urging force of the packing springs 757.
The packaging mold 75 is provided with a packaging slide plate 751 and a packaging slide column 753, at least two packaging slide columns 753 are fixed on a packaging lower plate 722, the packaging slide plate 751 is slidably mounted on the packaging slide column 753, the packaging upper mold 752 is fixed below the packaging slide plate 751, a packaging upper plate 721 is parallelly fixed above the packaging lower plate 722, a packaging driving rod 73 which moves up and down is slidably mounted on the packaging upper plate 721, and the lower end of the packaging driving rod 73 is fixedly connected with the packaging slide plate 751.
The package upper plate 721 is provided with a package driving unit 74, the package driving unit 74 comprises a package motor 741, a package speed reducer 742, a package eccentric 743 and a package swing arm 744, the package eccentric 743 is fixedly connected with an output shaft of the package speed reducer 742, the package swing arm 744 is hinged to the package eccentric 743 by taking an outer circle of the package eccentric 743 as a rotating shaft, and the lower end of the package swing arm 744 is hinged to the upper end of the package driving rod 73.
The package upper plate 721 is fixed to the package lower plate 722 by four package posts 723.
The outer circle of the encapsulation eccentric 743 is eccentrically mounted with the output shaft of the encapsulation decelerator 742, and drives the encapsulation driving rod 73 to reciprocate up and down when rotating.
Preferably, as shown in fig. 31, a feeding assembly 8 for feeding the shell liquid-filling buffer assembly and the cover liquid-filling buffer assembly is provided, the feeding assembly 8 comprises a feeding trolley 81, a feeding guide rail 84 and a feeding driving device 85, the feeding trolley 81 is mounted on the feeding guide rail 84, and the feeding driving device 85 drives the feeding trolley 81 to move along the feeding guide rail 84.
The feeding assembly 8 further comprises a driving wheel 82 and a driving rope 83, the driving wheel 82 is fixedly arranged at two ends of the feeding guide rail 84, the driving rope 83 connected end to end is sleeved on the two driving wheels 82, one side of the driving rope 83 is connected with the feeding trolley 81, and the feeding driving device 85 is connected with the driving wheel 82 at one end. The two ends of the feeding guide rail 84 are provided with induction switches 86, when the feeding trolley 81 runs to the position of the induction switches 86, the induction is triggered, and the feeding driving device 85 controls the feeding trolley 81 to stop running.
The liquid injection device is provided with a liquid injection pipe, a liquid storage tank and a liquid injection pump, wherein the liquid injection pump is used for injecting electrolyte in the liquid storage tank from the lower end of the liquid injection pipe through the liquid injection pipe according to beats.
Above-mentioned feeding subassembly, pushing components and ejection of compact subassembly all are equipped with pushing cylinder and pushing plate, and the output at pushing cylinder is installed to the pushing plate, the free end of pushing plate can set up the notch, can be rectangular channel, V type groove or circular arc groove, increases its contact surface with the shell when pushing the shell, makes the propelling movement more stable. Part of the pushing cylinder can be fixedly arranged on the mounting frame. The pushing plate can extend into each feeding chute, each pushing chute or each discharging chute, and a cover plate can be arranged above each notch, so that the reciprocating sliding of the pushing plate is more stable.
The upper baffle 16 may be disposed on the notch of the guide groove such as the above part of the feed groove, the push groove or the discharge groove.
The circular arc grooves are formed in one side of the feeding direction of each material blocking block, so that materials are more stable when the material level is stopped.
The above description is illustrative of the invention and is not to be construed as limiting, and it will be understood by those skilled in the art that many modifications, changes or equivalents may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (8)
1. An automatic capacitor body assembling machine, which is characterized by comprising:
the conveying assembly (1) is used for continuously conveying materials along a fixed direction and comprises a main conveying assembly and a secondary conveying assembly, wherein the main conveying assembly and the secondary conveying assembly are arranged in parallel, and the conveying assembly (1) comprises a conveying table (11) which rotates circularly;
the liquid injection buffer assembly (2) is used for injecting electrolyte onto the electrodes of the shell (91) and the cover (92) and buffering for a certain time until the electrodes fully absorb the electrolyte, and comprises a shell liquid injection buffer assembly and a cover liquid injection buffer assembly;
a diaphragm blanking assembly (3) for blanking a diaphragm band into a diaphragm disc and fitting into a cavity of the shell (91);
a fluid replacement assembly (4) for re-injecting electrolyte into the casing (91);
the cover overturning assembly (5) is used for overturning the cover (92) processed by the cover liquid filling and buffering assembly;
the cover assembly (6) is used for pressing the cover (92) on the shell (91) to form a capacitor body (93) to be packaged;
a packaging component (7) for packaging the capacitor body (93);
a discharging assembly (19) for discharging the capacitor body (93) encapsulated at the rear end of the main conveying assembly from the main conveying assembly;
The shell liquid injection buffer assembly, the diaphragm blanking assembly (3), the liquid supplementing assembly (4), the cover closing assembly (6) and the packaging assembly (7) are sequentially in butt joint with the main conveying assembly, the cover liquid injection buffer assembly and the cover overturning assembly (5) are sequentially in butt joint with the secondary conveying assembly, and the output end of the cover overturning assembly (5) is in butt joint with the cover closing assembly (6);
the liquid injection cache assembly (2) comprises a liquid injection mounting table (22), a liquid injection guide plate (23) and a storage plate (28), wherein the liquid injection guide plate (23) and the storage plate (28) are fixed on the liquid injection mounting table (22), the liquid injection guide plate (23) is provided with a liquid injection feeding groove (231) and a liquid injection discharging groove (232) which are arranged in a crossing manner, a liquid injection feeding level is arranged in the liquid injection feeding groove (231), and the intersection position of the liquid injection feeding groove (231) and the liquid injection discharging groove (232) is provided with a liquid injection middle position; the device also comprises a shell feeding device (21) for continuously inputting the shell into the liquid injection feeding position of the liquid injection feeding groove (231); a liquid injection feed assembly (24) for pushing the housing into the liquid injection feed position of the liquid injection feed chute (231) into the liquid injection for indexing; the first liquid injection device (25) is used for injecting electrolyte onto the electrode in the shell, the output end of the first liquid injection device (25) is provided with a first liquid injection pipe (251), and the first liquid injection pipe (251) is vertically and fixedly arranged at the liquid injection material inlet position or right above the position where the liquid injection is shifted; the liquid injection pushing assembly (26) is used for pushing the shell in the liquid injection transposition out to the stock plate (28) along the liquid injection discharging groove (232); the buffer storage material moving assembly (27) is used for intermittently and sequentially pushing the whole row of shells on the material storage plate (28) to the conveying table (11), the buffer storage material moving assembly (27) is movably arranged above the material storage plate (28) and is provided with a buffer storage material moving disc (271), the lower end face of the buffer storage material moving disc (271) is provided with a plurality of buffers Rong Liaocao (2711) which are arranged along the left-right direction and are equidistant, the buffer storage Rong Liaocao (2711) at the foremost end is in butt joint with the outlet of the liquid injection discharging groove (232), and the shells are arranged in rows in the buffer storage groove (2711) and are intermittently pushed by the buffer storage material moving disc (271) to move backwards;
The liquid injection feeding chute (231) is provided with a liquid injection first cover plate (233), and the liquid injection discharging chute (232) is provided with a liquid injection second cover plate (234).
2. The automatic capacitor body assembling machine according to claim 1, wherein the stock plate (28) comprises a buffer bottom plate (281), a buffer filter plate (285) and a water outlet interface (286), a buffer water receiving groove (283) is formed in the top surface of the buffer bottom plate (281), a plurality of water filtering holes are formed in the buffer filter plate (285) and are fixed on the top surface of the buffer bottom plate (281), the water outlet interface (286) is connected with the bottom of the buffer water receiving groove (283), a buffer magnetic stripe (284) is fixed in the buffer water receiving groove (283), the buffer magnetic stripe (284) is located under a buffer Rong Liaocao (2711) at the forefront end, a buffer Rong Liaocao (2711) at the forefront end is a step groove, and the depth of a first-stage groove (2712) of the step groove is slightly larger than the thickness of the shell.
3. The automatic capacitor body assembling machine according to claim 1, wherein the diaphragm blanking assembly component (3) comprises a blanking assembly component (37) for blanking a diaphragm belt into a diaphragm circular sheet and assembling the diaphragm belt into a shell (91), the blanking assembly component (37) comprises a blanking upper die (371), a blanking lower die (372), a diaphragm pushing rod (373), a blanking guide block (375) and an assembly top shell rod (376), the blanking guide block (375) is provided with a blanking feeding groove (3751) and a blanking discharging groove (3752) which are mutually intersected, the intersection of the blanking feeding groove (3751) and the blanking discharging groove (3752) forms a diaphragm assembling position, the blanking guide block (375) is positioned on one side of a conveying table (11) and is provided with a blanking baffle block (3753), the blanking baffle block (3753) is positioned above the conveying table (11) and between an inlet of the blanking guide block (3751) and an outlet of the blanking discharging groove (3752), the blanking baffle block (3753) is used for intercepting the shell (91) on the conveying table (11), the blanking guide block (3751) and the blanking baffle block (3753) is fixedly arranged on one side of the conveying table (11) and is arranged on the lower die (373) and is arranged on the die (37) in a sliding way, and is arranged on the upper die (371) and is arranged on the lower die (37) and is arranged on the die, the utility model provides a blanking lower mould (372) top and lie in the both sides fixed mounting of blanking upper mould (371) have guide membrane piece (378), be equipped with on guide membrane piece (378) and be used for passing membrane area guide membrane groove (3781), assembly top shell pole (376) slidable mounting is in the below of blanking guide piece (375), and its upper end passes blanking guide piece (375), and is located the diaphragm assembly position under, still includes: the blanking driving assembly (31) is used for driving the blanking upper die (371), the film pushing rod (373) and the assembly top shell rod (376) to reciprocate up and down; a blanking feeding assembly (32) for pushing the shell (91) intercepted by the blanking baffle block (3753) on the conveying table (11) into the diaphragm assembly position along the blanking feeding groove (3751); a blanking discharge assembly (33) for pushing the shell (91) of the membrane disc assembled in the membrane assembly position onto the conveying table (11) along a blanking discharge chute (3752); and the diaphragm winding and unwinding assembly is used for inputting a diaphragm belt between the upper blanking die (371) and the lower blanking die (372) and winding the blanked residual materials.
4. The automatic capacitor body assembling machine according to claim 1, wherein the fluid infusion assembly (4) comprises a fluid infusion guide block (41), a secondary fluid infusion device (42), a fluid infusion discharging assembly (43), a fluid infusion feeding assembly (44) and a fluid infusion baffle block (45), the fluid infusion guide block (41) is provided with a fluid infusion feeding groove (411) and a fluid infusion discharging groove (412) which are mutually intersected, a fluid infusion level is formed at the intersection, the fluid infusion baffle block (45) is arranged above the conveying table (11) and used for intercepting a shell (91) conveyed on the conveying table (11), a fluid infusion waiting level is formed, an inlet of the fluid infusion feeding groove (411) is aligned with the fluid infusion waiting level, an outlet of the fluid infusion discharging groove (412) is connected with the conveying table (11) behind the fluid infusion baffle block (45), the fluid infusion feeding assembly (44) is used for pushing the shell (91) in the fluid infusion waiting level to the fluid infusion level along the fluid infusion feeding groove (411), and the fluid infusion discharging assembly (43) pushes the fluid infusion waiting shell (91) to the fluid infusion level.
5. The automatic capacitor body assembling machine according to claim 1, wherein the cover turning assembly (5) comprises a turning disc assembly (51), a turning driving assembly (52), a turning support (55) and a turning baffle block (56), the turning disc assembly (51) comprises a turning disc (511), a turning side plate (512) and a turning installation shaft (516), the turning installation shaft (516) is rotatably installed on the turning support (55) along the horizontal direction, one end of the turning installation shaft is connected with the turning driving assembly (52) for driving the turning disc assembly to intermittently rotate, the other end of the turning installation shaft is fixedly provided with the turning disc (511), the turning side plate (512) is fixed on the turning support (55) and is respectively positioned at two ends of the turning disc (511), an even number of turning material containing grooves (5111) are uniformly distributed on the outer circle of the turning disc (511), the turning baffle block (56) is installed above the conveying table (11) and used for intercepting the covers (92) conveyed on the conveying table (11), one side of the turning disc (511) is provided with the turning driving assembly (52) for driving the turning disc to intermittently rotate, the turning disc (511) is fixedly installed with the turning disc (511), the turning disc (512) is fixedly installed on one side of the turning disc (511) and is provided with the turning assembly to be pushed into the other side of the turning disc (53) for turning material containing the turning assembly to be horizontally opposite to the turning disc (51), the overturning side plate (512) is provided with an overturning avoiding groove (5121) for avoiding the overturning discharging component (54) to push out the cover (92) in a penetrating way.
6. The automatic capacitor body assembling machine according to claim 1, wherein the cover assembly (6) comprises a cover guide block (61), a cover stop block (62), a pressure head device (63), a cover feeding assembly (64), a cover pushing assembly (65) and a cover discharging assembly (66), the cover guide block (61) is provided with a cover feeding groove (611), a cover pushing groove (612) and a cover discharging groove (613), a cover pushing material level is formed at the intersection of the cover feeding groove (611) and the cover pushing groove (612), a cover position is formed at the intersection of the cover pushing groove (612) and the cover discharging groove (613), a guide cover groove (614) for guiding the cover (92) is arranged at the outer side of the cover discharging groove (613), the height difference between the groove bottom of the guide cover groove (614) and the groove bottom of the cover (613) is larger than the thickness of the shell (91), the cover stop block (62) is arranged above the conveying table (11), the cover stop block (11) is blocked by the conveying table (11), the cover stop block (613) is formed at the intersection of the cover stop block (613), the cover stop block (11) is formed at the position after the cover stop block (613) is formed at the conveying table (11), and the cover stop block (613) is formed at the position, the pressure head device (63) is used for covering the cover (92) and the shell (91) into a whole and forming the capacitor body (93), the pressure head device (63) is fixed above the covering position, the covering feeding component (64) is used for pushing the shell (91) in the material level to be covered to the covering pushing position along the covering feeding groove (611), the covering pushing component (65) is used for pushing the shell (91) in the covering pushing position to the covering position along the covering pushing groove (612), and the covering discharging component (66) is used for pushing the capacitor body (93) which is covered in the covering position to the conveying table (11) along the covering discharging groove (613).
7. The automatic capacitor body assembling machine according to claim 1, wherein the packaging assembly comprises a packaging mounting seat (72), the packaging mounting seat (72) is provided with a packaging lower plate (722), the conveying table (11) passes through the packaging lower plate (722), and a packaging baffle block (78) for intercepting the capacitor body to be packaged on the conveying table (11) is arranged on the conveying table, and a packaging waiting material level is formed on the feeding side of the packaging baffle block (78), and the automatic capacitor body assembling machine further comprises: the packaging mold (75) is used for processing the packaging capacitor body through stamping, the packaging mold (75) is fixed on a packaging lower plate (722), and comprises a packaging upper mold (752), a packaging lower mold (754) and a packaging ejector rod (756), a packaging position is arranged between the packaging upper mold (752) and the packaging lower mold (754) and at the upper end of the packaging ejector rod (756), a packaging guide block (79) is arranged between the packaging lower mold (754) and a conveying table (11), packaging feeding grooves (791) and packaging discharging grooves (792) which are mutually intersected are arranged on the upper end face of the packaging guide block (79), the packaging feeding grooves (791) and the packaging discharging grooves (792) extend to the packaging lower mold (754), the intersection points of the packaging feeding grooves and the packaging discharging grooves are located at the packaging position, the packaging feeding grooves (791) are communicated with a packaging waiting material level and the packaging position, and the packaging discharging grooves (792) are communicated with the conveying table (11) behind the packaging baffle block (78); the packaging feeding assembly (76) is used for pushing the capacitor body to be packaged in the packaging waiting material level in front of the packaging baffle block (78) into the packaging position along the packaging feeding groove (791); and the packaging discharging assembly (77) is used for pushing the packaged capacitor body (93) in the packaging position onto the conveying table (11) behind the packaging baffle block (78) along the packaging discharging groove (792).
8. The automatic capacitor body assembling machine according to claim 1, wherein a feeding component (8) for feeding the shell liquid filling buffer component and the cover liquid filling buffer component is arranged, the feeding component (8) comprises a feeding trolley (81), a feeding guide rail (84) and a feeding driving device (85), the feeding trolley (81) is arranged on the feeding guide rail (84), and the feeding driving device (85) drives the feeding trolley (81) to move along the feeding guide rail (84).
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| CN202210716013.3A CN114986119B (en) | 2022-06-23 | 2022-06-23 | Automatic assembly machine for capacitor body |
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| CN202210716013.3A CN114986119B (en) | 2022-06-23 | 2022-06-23 | Automatic assembly machine for capacitor body |
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| CN114986119B true CN114986119B (en) | 2023-08-15 |
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| CN117415604B (en) * | 2023-12-19 | 2024-02-27 | 广州东芝白云菱机电力电子有限公司 | Automatic assembling device for frequency conversion unit |
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