CN114953531A - Artificial quartz stone checkered plate with natural texture and preparation method thereof - Google Patents
Artificial quartz stone checkered plate with natural texture and preparation method thereof Download PDFInfo
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- CN114953531A CN114953531A CN202210613734.1A CN202210613734A CN114953531A CN 114953531 A CN114953531 A CN 114953531A CN 202210613734 A CN202210613734 A CN 202210613734A CN 114953531 A CN114953531 A CN 114953531A
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- quartz stone
- quartz
- checkered plate
- stone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/54—Substitutes for natural stone, artistic materials or the like
- C04B2111/542—Artificial natural stone
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention relates to an artificial quartz stone checkered plate with natural texture and a preparation method thereof, wherein the artificial quartz stone comprises a pattern which is in the shape of natural texture, the quality of the artificial quartz stone is still maintained, the artificial quartz stone is high in aesthetic feeling, and the pattern part does not form a groove due to intaglio, and the surface is kept smooth, so that the artificial quartz stone can be used as a decorative material such as a top plate of a washing table, a horizontal inscribed board, a wall surface material, a floor material and the like.
Description
Technical Field
The invention relates to the technical field of building materials, in particular to an artificial quartz stone checkered plate with natural textures and a preparation method thereof.
Background
The artificial quartz stone plate has the advantages of high brightness, bending resistance, good hardness, no pollution and the like, and is widely applied to interior decoration, floors, interior walls, kitchens, toilets, hotels, banks and the like. The lines of the artificial stone, particularly the plate produced by manufacturing the quartz stone plate with the imitated natural quartz stone patterns are stiff, unnatural, large in color difference and the like, so that the natural effect is difficult to achieve.
Disclosure of Invention
Therefore, in order to solve the above problems, the present invention provides an artificial quartz stone checkered plate with natural texture and a method for preparing the same.
In order to realize the technical problem, the invention adopts a solution of a method for preparing an artificial quartz stone checkered plate with natural textures, which comprises the following steps:
s1: the design of style designs the colour of quartz stone checkered plate main part and the colour of quartz stone decorative pattern, selects mill base colour according to the colour of quartz stone checkered plate main part and the colour of quartz stone decorative pattern of design.
S2: preparing materials, namely weighing the following main raw materials of the quartz checkered plate according to the weight percentage: 55.1 to 59.9 percent of quartz sand with 75 to 150 meshes, 29 to 33 percent of quartz powder with 249 to 499 meshes, 12 to 13.5 percent of unsaturated resin, 0.1 to 0.3 percent of auxiliary agent and 1 to 1.5 percent of color paste selected according to the color of the main body of the quartz checkered plate; weighing the following quartz stone pattern raw materials in percentage by weight: 55.1-59.9 percent of 75-150-mesh quartz sand, 29-33 percent of 249-499-mesh quartz powder, 12-13.5 percent of unsaturated resin, 0.1-0.3 percent of auxiliary agent and 1-1.5 percent of color paste selected according to the pattern color of the quartz, wherein the auxiliary agent comprises a curing agent and a catalyst.
S3: mixing and stirring, namely uniformly mixing and stirring the main raw materials of the quartz stone checkered plate weighed according to the weight percentage to form a first mixture; and mixing and uniformly stirring the quartz stone pattern raw materials weighed according to the weight percentage to form a second mixture.
S4: pouring a first mixture, placing a grain mould prepared according to grain patterns on a material spreading plate, pouring the first mixture on the grain mould, performing first pre-pressing through a roller, and taking out the grain mould to prepare a viscous material with hollowed-out patterns, wherein the hollowed-out patterns comprise main patterns and fine patterns extending outwards.
S5: and filling a second mixture, filling the second mixture into the main lines and the fine lines of the viscous material, and performing secondary pre-pressing through a roller to obtain a solid viscous material.
S6: and pressing and standing, namely placing the viscous material in a mold frame, pressing the viscous material for multiple times to obtain a formed stone blank block with patterns, standing for 1-2 hours after pressing, and knocking the side wall of the mold frame at regular time in the standing process.
S7: and heating and curing, namely putting the die frame with the stone blank block into a curing furnace together for heating and curing to obtain the artificial quartz stone pattern block with natural texture.
S8: and taking out, taking out the mold frame from the curing furnace, knocking the side wall of the mold frame again, and taking out the artificial quartz stone pattern blocks with natural textures after knocking for 1-2 minutes.
S9: and (3) determining the thickness, cutting and polishing, determining the thickness, cutting the quartz stone patterned stone, and polishing to obtain the artificial quartz stone patterned plate with natural textures.
The further improvement is that: in the step S3, the stirring is performed in a stirrer, the rotation speed of the stirrer is 40-60 r/S, and the stirring time is 360-1080S.
The further improvement is that: the tapping interval time in the step S6 is 30 minutes.
The further improvement is that: and in the step S7, the heating temperature in the curing oven is 60-100 ℃, and the heating time is 2 hours.
The further improvement is that: the framed includes the framework main part, the inside both sides lateral wall that is located of framework main part has seted up the groove of sliding, it is provided with the slip frame to slide from top to bottom in the groove of sliding, the slip frame lower extreme is provided with and is used for the connection to be located the framework main part both sides the connecting rod of slip frame, framework main part bottom is seted up and is used for holding the holding tank of connecting rod, the slip frame is taken out in step S8 during the quartz decorative pattern piece, the glide rod is upwards slided by the external device drive, the glide rod drives the connecting rod rises, the connecting rod upper end supports the top the quartz decorative pattern piece, thereby drives the quartz decorative pattern piece is followed take out in the framework.
The further improvement is that: when the connecting rod is located in the accommodating groove, the upper end face of the connecting rod and the bottom face of the frame body are located on the same plane.
The further improvement is that: the catalyst is cobalt iso-octoate, and the curing agent is dihexyl triamine.
The invention also provides the artificial quartz stone checkered plate with the natural texture, which comprises the artificial quartz stone checkered plate with the natural texture obtained by the preparation method.
By adopting the technical scheme, the invention has the beneficial effects that: the artificial quartz stone of the present invention has the advantages that the artificial quartz stone contains the decorative patterns which are in the shape of natural textures, the quality of the artificial quartz stone is still maintained, the aesthetic feeling is high, the decorative patterns are not formed by intaglio, the smooth surface is maintained, and the artificial quartz stone can be used as decorative materials such as the upper board or plaque of a wash basin, wall materials, floor materials, etc.
The further effects are as follows: according to the invention, after the stone blank block is arranged in the mold frame, the side wall of the mold frame is knocked at regular intervals, so that the stone blank block can be prevented from being adhered to the side wall of the mold frame, and the stone blank block is prevented from being damaged in the step of taking out the stone blank block.
Drawings
FIG. 1 is a flow chart of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a mold frame according to an embodiment of the present invention;
FIG. 3 is a top view of a mold frame body in an embodiment of the invention.
Detailed Description
The invention will now be further described with reference to the accompanying drawings and specific embodiments.
The first embodiment;
referring to fig. 1 to 3, a method for preparing an artificial quartz stone checkered plate having a natural texture, comprising the steps of:
s1: the design of style designs the colour of quartz stone checkered plate main part and the colour of quartz stone decorative pattern, selects mill base colour according to the colour of quartz stone checkered plate main part and the colour of quartz stone decorative pattern of design.
S2: preparing materials, namely weighing the following main raw materials of the quartz checkered plate according to the weight percentage: 55.1 to 59.9 percent of quartz sand with 75 to 150 meshes, 29 to 33 percent of quartz powder with 249 to 499 meshes (the quartz powder is a product of quartz which is crushed and ground), 12 to 13.5 percent of unsaturated resin, 0.1 to 0.3 percent of auxiliary agent and 1 to 1.5 percent of color paste selected according to the color of the quartz checkered plate main body; weighing the following quartz stone pattern raw materials in percentage by weight: 55.1-59.9% of 75-150 mesh quartz sand, 29-33% of 249-499 mesh quartz powder, 12-13.5% of unsaturated resin, 0.1-0.3% of auxiliary agent and 1-1.5% of color paste selected according to the pattern color of the quartz powder, wherein the auxiliary agent comprises a curing agent and a catalyst, the catalyst is cobalt iso-octoate, and the curing agent is dicyclohexyltriamine.
S3: mixing and stirring, namely uniformly mixing and stirring the main raw materials of the quartz stone checkered plate weighed according to the weight percentage to form a first mixture; and (3) mixing and uniformly stirring the quartz stone pattern raw materials weighed according to the weight percentage to form a second mixture, wherein in the step S3, the stirring is carried out in a stirrer, the rotating speed of the stirrer is 40-60 r/S, and the stirring time is 360-1080S.
S4: pouring a first mixture, placing a grain mould prepared according to grain patterns on a material spreading plate, pouring the first mixture on the grain mould, performing first pre-pressing through a roller, and taking out the grain mould to prepare a viscous material with hollowed-out patterns, wherein the hollowed-out patterns comprise main patterns and fine patterns extending outwards.
S5: and filling a second mixture, filling the second mixture into the main lines and the fine lines of the viscous material, and performing secondary pre-pressing through a roller to obtain a solid viscous material.
S6: and pressing and standing, namely placing the viscous material in a mold frame, pressing the viscous material for multiple times to obtain a formed stone blank block with patterns, standing for 1-2 hours after pressing and forming, knocking the side wall of the mold frame regularly in the standing process, wherein the knocking interval time in the step S6 is 30 minutes.
S7: and heating and curing, namely putting the die frame with the stone blank block into a curing furnace together for heating and curing to obtain the artificial quartz stone pattern block with natural textures, wherein the heating temperature in the curing furnace in the step S7 is 60-100 ℃, and the heating time is 2 hours.
S8: and taking out, taking out the mold frame from the curing furnace, knocking the side wall of the mold frame again, and taking out the artificial quartz stone pattern blocks with natural textures after knocking for 1-2 minutes.
S9: and (3) determining the thickness, cutting and polishing, determining the thickness, cutting the quartz stone patterned stone, and polishing to obtain the artificial quartz stone patterned plate with natural textures.
Wherein, in the invention, the mould frame comprises a frame body 1, the frame body 1 is internally provided with sliding grooves 2 at the side walls at two sides, a sliding frame 3 is arranged in the sliding groove 2 in a vertically sliding manner, the lower end of the sliding frame 3 is provided with a connecting rod 4 used for connecting the sliding frame 3 positioned at the two sides of the frame body 1, the bottom of the frame body 1 is provided with an accommodating groove 5 for accommodating the connecting rod 4, when the sliding frame 3 takes out the quartz stone pattern block in step S8, the sliding rod is driven by an external device to slide upwards, the sliding rod drives the connecting rod 4 to ascend, the upper end part of the connecting rod 4 abuts against the quartz stone pattern block, thereby taking the quartz stone blocks out of the frame body, and the upper end surface of the connecting rod 4 is in the same plane with the bottom surface of the frame body 1 when the connecting rod 4 is positioned in the accommodating groove 5.
Example two:
referring to fig. 1 to 3, an artificial quartz stone checkered plate having a natural texture, which is prepared by the following preparation method, comprises the following steps:
s1: the design of style designs the colour of quartz stone checkered plate main part and the colour of quartz stone decorative pattern, selects mill base colour according to the colour of quartz stone checkered plate main part and the colour of quartz stone decorative pattern of design.
S2: preparing materials, namely weighing the following main raw materials of the quartz checkered plate according to the weight percentage: 55.1 to 59.9 percent of quartz sand with 75 to 150 meshes, 29 to 33 percent of quartz powder with 249 to 499 meshes, 12 to 13.5 percent of unsaturated resin, 0.1 to 0.3 percent of auxiliary agent and 1 to 1.5 percent of color paste selected according to the color of the main body of the quartz checkered plate; weighing the following quartz stone pattern raw materials in percentage by weight: 55.1-59.9% of 75-150 mesh quartz sand, 29-33% of 249-499 mesh quartz powder (quartz powder is a product of crushed and ground quartz), 12-13.5% of unsaturated resin, 0.1-0.3% of auxiliary agent and 1-1.5% of color paste selected according to the pattern color of quartz, wherein the auxiliary agent comprises a curing agent and a catalyst, the catalyst is cobalt iso-octoate, and the curing agent is dihexyl triamine.
S3: mixing and stirring, namely uniformly mixing and stirring the main raw materials of the quartz stone checkered plate weighed according to the weight percentage to form a first mixture; and (3) mixing and uniformly stirring the quartz stone pattern raw materials weighed according to the weight percentage to form a second mixture, wherein in the step S3, the stirring is carried out in a stirrer, the rotating speed of the stirrer is 40-60 r/S, and the stirring time is 360-1080S.
S4: pouring a first mixture, placing a grain mould prepared according to grain patterns on a material spreading plate, pouring the first mixture on the grain mould, performing first pre-pressing through a roller, and taking out the grain mould to prepare a viscous material with hollowed-out patterns, wherein the hollowed-out patterns comprise main patterns and fine patterns extending outwards.
S5: and filling a second mixture, filling the second mixture into the main lines and the fine lines of the viscous material, and performing secondary pre-pressing through a roller to obtain a solid viscous material.
S6: and pressing and standing, namely placing the viscous material in a mold frame, pressing the viscous material for multiple times to obtain a formed stone blank block with patterns, standing for 1-2 hours after pressing and forming, knocking the side wall of the mold frame regularly in the standing process, wherein the knocking interval time in the step S6 is 30 minutes.
S7: and heating and curing, namely putting the die frame with the stone blank block into a curing furnace together for heating and curing to obtain the artificial quartz stone pattern block with natural textures, wherein the heating temperature in the curing furnace in the step S7 is 60-100 ℃, and the heating time is 2 hours.
S8: and taking out, taking out the mold frame from the curing furnace, knocking the side wall of the mold frame again, and taking out the artificial quartz stone pattern blocks with natural textures after knocking for 1-2 minutes.
S9: and (3) determining the thickness, cutting and polishing, determining the thickness, cutting the quartz stone patterned stone, and polishing to obtain the artificial quartz stone patterned plate with natural textures.
Wherein, in the invention, the mould frame comprises a frame body 1, the frame body 1 is internally provided with sliding grooves 2 at the side walls at two sides, a sliding frame 3 is arranged in the sliding groove 2 in a vertically sliding manner, the lower end of the sliding frame 3 is provided with a connecting rod 4 used for connecting the sliding frame 3 positioned at the two sides of the frame body 1, the bottom of the frame body 1 is provided with an accommodating groove 5 for accommodating the connecting rod 4, when the sliding frame 3 takes out the quartz stone pattern block in step S8, the sliding rod is driven by an external device to slide upwards, the sliding rod drives the connecting rod 4 to ascend, the upper end part of the connecting rod 4 abuts against the quartz stone pattern block, thereby taking the quartz stone blocks out of the frame body, and the upper end surface of the connecting rod 4 is in the same plane with the bottom surface of the frame body 1 when the connecting rod 4 is positioned in the accommodating groove 5.
The above description is only an embodiment utilizing the technical content of the present disclosure, and any modification and variation made by those skilled in the art can be covered by the claims of the present disclosure, and not limited to the embodiments disclosed.
Claims (8)
1. A preparation method of an artificial quartz stone checkered plate with natural textures is characterized by comprising the following steps: the method comprises the following steps:
s1: the design of style designs the colour of quartz stone checkered plate main part and the colour of quartz stone decorative pattern, selects mill base colour according to the colour of quartz stone checkered plate main part and the colour of quartz stone decorative pattern of design.
S2: preparing materials, namely weighing the following main raw materials of the quartz checkered plate according to the weight percentage: 55.1 to 59.9 percent of quartz sand with 75 to 150 meshes, 29 to 33 percent of quartz powder with 249 to 499 meshes, 12 to 13.5 percent of unsaturated resin, 0.1 to 0.3 percent of auxiliary agent and 1 to 1.5 percent of color paste selected according to the color of the main body of the quartz checkered plate; weighing the following quartz stone pattern raw materials in percentage by weight: 55.1-59.9 percent of 75-150 mesh quartz sand, 29-33 percent of 249-499 mesh quartz powder, 12-13.5 percent of unsaturated resin, 0.1-0.3 percent of auxiliary agent and 1-1.5 percent of color paste selected according to the pattern color of the quartz sand, wherein the auxiliary agent comprises a curing agent and a catalyst.
S3: mixing and stirring, namely uniformly mixing and stirring the main raw materials of the quartz stone checkered plate weighed according to the weight percentage to form a first mixture; and mixing and uniformly stirring the quartz stone pattern raw materials weighed according to the weight percentage to form a second mixture.
S4: pouring a first mixture, placing a grain mould prepared according to grain patterns on a material spreading plate, pouring the first mixture on the grain mould, carrying out primary prepressing through a roller, and then taking out the grain mould to prepare a viscous material with hollowed-out patterns, wherein the hollowed-out patterns comprise main patterns and fine patterns extending outwards.
S5: and filling a second mixture, filling the second mixture into the main lines and the fine lines of the viscous material, and performing secondary pre-pressing through the roller to obtain the solid viscous material.
S6: and pressing and standing, namely placing the viscous material in a mold frame, pressing the viscous material for multiple times to obtain a formed stone blank block with patterns, standing for 1-2 hours after pressing, and knocking the side wall of the mold frame at regular time in the standing process.
S7: and heating and curing, namely putting the die frame with the stone blank block into a curing furnace together for heating and curing to obtain the artificial quartz stone pattern block with natural texture.
S8: and taking out, taking out the mold frame from the curing furnace, knocking the side wall of the mold frame again, and taking out the artificial quartz stone pattern blocks with natural textures after knocking for 1-2 minutes.
S9: and (3) determining the thickness, cutting and polishing, determining the thickness, cutting the quartz stone patterned stone, and polishing to obtain the artificial quartz stone patterned plate with natural textures.
2. The method for preparing artificial quartz stone checkered plate with natural texture as claimed in claim 1, wherein: in the step S3, the stirring is performed in a stirrer, the rotating speed of the stirrer is 40-60 r/S, and the stirring time is 360-1080S.
3. The method for preparing artificial quartz stone checkered plate with natural texture as claimed in claim 2, wherein: the tapping interval time in the step S6 is 30 minutes.
4. The method for preparing artificial quartz stone checkered plate with natural texture as claimed in claim 2, wherein: and in the step S7, the heating temperature in the curing oven is 60-100 ℃, and the heating time is 2 hours.
5. The method for preparing artificial quartz stone checkered plate with natural texture as claimed in claim 2, wherein: the framed includes the framework main part, the inside both sides lateral wall that is located of framework main part has seted up the groove of sliding, it is provided with the slip frame to slide from top to bottom in the groove of sliding, the slip frame lower extreme is provided with and is used for the connection to be located the framework main part both sides the connecting rod of slip frame, framework main part bottom is seted up and is used for holding the holding tank of connecting rod, the slip frame is taken out in step S8 during the quartz decorative pattern piece, the glide rod is upwards slided by the external device drive, the glide rod drives the connecting rod rises, the connecting rod upper end supports the top the quartz decorative pattern piece, thereby drives the quartz decorative pattern piece is followed take out in the framework.
6. The method for preparing artificial quartz stone checkered plate with natural texture as claimed in claim 5, wherein: when the connecting rod is located in the accommodating groove, the upper end face of the connecting rod and the bottom face of the frame body are located on the same plane.
7. The method for preparing artificial quartz stone checkered plate with natural texture as claimed in claim 1, wherein: the catalyst is cobalt iso-octoate, and the curing agent is dihexyl triamine.
8. The utility model provides an artificial quartz stone checkered plate with natural texture which characterized in that: comprises the artificial quartz stone checkered plate with natural texture obtained by the preparation method of any one of claims 1 to 7.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210613734.1A CN114953531A (en) | 2022-05-31 | 2022-05-31 | Artificial quartz stone checkered plate with natural texture and preparation method thereof |
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| CN202210613734.1A CN114953531A (en) | 2022-05-31 | 2022-05-31 | Artificial quartz stone checkered plate with natural texture and preparation method thereof |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102329100A (en) * | 2010-07-12 | 2012-01-25 | 周军 | Artificial quartz stone checkered plate and process thereof |
| CN103408249A (en) * | 2013-07-30 | 2013-11-27 | 广东中旗新材料科技有限公司 | Man-made quartz stone and preparation method thereof |
| US9289923B1 (en) * | 2015-01-30 | 2016-03-22 | Cambria Company Llc | Synthetic molded slabs, and systems and methods related thereto |
| CN106927729A (en) * | 2017-01-26 | 2017-07-07 | 佛山市高明区新意新石业有限公司 | The quartzite slate preparation method and its product of a kind of imitation marble |
| CN211662279U (en) * | 2019-11-27 | 2020-10-13 | 王伟情 | Building material solidification forming device |
| CN112939515A (en) * | 2020-12-25 | 2021-06-11 | 湖北赛典新材料科技有限公司 | Manufacturing method of artificial quartz stone plate with good crack resistance |
| CN214055784U (en) * | 2020-09-22 | 2021-08-27 | 山东新嘉华建材有限公司 | Concrete prefabricated member shaping shedder |
-
2022
- 2022-05-31 CN CN202210613734.1A patent/CN114953531A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102329100A (en) * | 2010-07-12 | 2012-01-25 | 周军 | Artificial quartz stone checkered plate and process thereof |
| CN103408249A (en) * | 2013-07-30 | 2013-11-27 | 广东中旗新材料科技有限公司 | Man-made quartz stone and preparation method thereof |
| US9289923B1 (en) * | 2015-01-30 | 2016-03-22 | Cambria Company Llc | Synthetic molded slabs, and systems and methods related thereto |
| CN106927729A (en) * | 2017-01-26 | 2017-07-07 | 佛山市高明区新意新石业有限公司 | The quartzite slate preparation method and its product of a kind of imitation marble |
| CN211662279U (en) * | 2019-11-27 | 2020-10-13 | 王伟情 | Building material solidification forming device |
| CN214055784U (en) * | 2020-09-22 | 2021-08-27 | 山东新嘉华建材有限公司 | Concrete prefabricated member shaping shedder |
| CN112939515A (en) * | 2020-12-25 | 2021-06-11 | 湖北赛典新材料科技有限公司 | Manufacturing method of artificial quartz stone plate with good crack resistance |
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