CN114952101A - Sectional machining device and method for spherical end socket - Google Patents
Sectional machining device and method for spherical end socket Download PDFInfo
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- CN114952101A CN114952101A CN202210651254.4A CN202210651254A CN114952101A CN 114952101 A CN114952101 A CN 114952101A CN 202210651254 A CN202210651254 A CN 202210651254A CN 114952101 A CN114952101 A CN 114952101A
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- 238000003754 machining Methods 0.000 title claims description 24
- 238000000034 method Methods 0.000 title claims description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 46
- 238000003466 welding Methods 0.000 claims abstract description 20
- 230000011218 segmentation Effects 0.000 claims abstract description 14
- 150000001875 compounds Chemical class 0.000 claims abstract description 10
- 238000003672 processing method Methods 0.000 claims abstract description 9
- 230000005389 magnetism Effects 0.000 claims abstract description 6
- 239000002131 composite material Substances 0.000 claims description 33
- 238000010521 absorption reaction Methods 0.000 claims description 21
- 238000004140 cleaning Methods 0.000 claims description 15
- 238000013016 damping Methods 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 10
- 230000003139 buffering effect Effects 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000005201 scrubbing Methods 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000005192 partition Methods 0.000 abstract 1
- 230000001680 brushing effect Effects 0.000 description 11
- 239000000428 dust Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000002452 interceptive effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/08—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for flash removal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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Abstract
The segmented processing device and the processing method of the spherical end socket comprise a base, wherein a second arc-surface electromagnetic chuck is fixedly sleeved on the inner side of the top of the base respectively, a spherical end socket bottom plate is clamped on the inner side of the top of the base, and the bottom surface of the spherical end socket bottom plate is attached to the surface of the top of the second arc-surface electromagnetic chuck. This segmentation processingequipment and processing method of spherical head, the base that sets up, the formula processing base is inhaled to magnetism is constituteed in the cooperation of second arc surface electromagnet, the passive rotary part that sets up, the main drive part, compound support cooperation is constituteed tooth transmission revolution mechanic, the first arc backup pad that sets up, the spacing part cooperation of magnetism is inhaled and is assembled into segmentation support guide structure, and the equipment is used to form segmentation processingequipment in above-mentioned three synthesizes, cooperation lifting device carries out the automatic guide to the concatenation of independent equal partition arc and spherical head bottom plate and adjusts, the processing of simplifying staff welding operation when promoting processingquality supports the degree of difficulty.
Description
Technical Field
The invention relates to the technical field of seal head processing, in particular to a sectional processing device and a processing method of a spherical seal head.
Background
The existing end enclosure is an element for sealing the end part of a container to isolate the internal and external media, also called an end cover, the end enclosure of a cylindrical container is generally a revolving shell and can be divided into a convex shape, a conical shape, a flat plate shape and a combined shape according to the shape of the surface of the end enclosure, the convex end enclosure is an end enclosure with a convex surface shape, such as a spherical shape, an oval shape, a dish shape, a non-folded spherical end enclosure and the like, wherein the processing difficulty of the hemispherical end enclosure is high, particularly some large spherical end enclosures cannot be completed by a one-step forming method, so that the end enclosure is processed by adopting a sectional hoisting, splicing and welding mode, and in the actual processing process, an applicant finds that although hoisting equipment has the convenient function of moving large materials, the hoisting equipment has great labor on the aspect of fine spacing adjustment between structures, and has great limitation, and secondly, the surface welding slag treatment after the welding of the spherical end enclosure, the prior art also adopts a sectional treatment mode, for example, the patent which is disclosed and authorized in China, CN 201922084274.4A spherical head sectional processing device, the technical proposal and the realized technical effect are that' a chute is arranged on the outer wall of a connecting rod, therefore, the grinding driving component and the limiting block can slide left and right to change the distance, can be suitable for seal heads with different sizes, is simple and convenient, the cleaning brush is arranged outside the supporting rod, and can rub against the cleaning brush when the sealing head rotates, can brush off dirty objects on the end socket, the device is switched on and off by one key through a power supply button, is simple and convenient, although the segmentation treatment is convenient in theory, in the actual operation process, the multiple position debugging of the operation part consumes a long time, and the probability of the situation that the processing efficiency does not rise or fall is high.
Disclosure of Invention
Technical problem to be solved
The invention provides a sectional processing device and a processing method of a spherical end socket and an operation method thereof, which solve the problems in the background technology.
(II) technical scheme
The invention provides the following technical scheme: a second arc-surface electromagnetic chuck is fixedly sleeved on the inner side of the top of the base and a spherical end socket bottom plate is clamped on the inner side of the top of the base, the bottom surface of the spherical end socket bottom plate is attached to the surface of the top of the second arc-surface electromagnetic chuck, a segmented assembled arc sleeve part is arranged at the top of the spherical end socket bottom plate, a driven rotating part and a main transmission part are sleeved on the surface of the middle part of the base and one side of the middle part of the base respectively, one side of the driven rotating part is meshed and connected with one side of the top of the main transmission part, a composite support is fixedly connected to the surface of one side of the top of the driven rotating part, a first arc-shaped support plate is sleeved on one side of the composite support, a magnetic suction limiting part and a buffer part are fixedly connected to the inner wall and the inner side of the first arc-shaped support plate respectively, the lower car of the first arc-shaped supporting plate is provided with a second arc-shaped supporting plate, and the inner wall of the second arc-shaped supporting plate is fixedly connected with a brushing and deslagging part.
Preferably, the inner part of the segmented assembled arc sleeve component comprises ten equal-dividing arc plates, the bottoms of the ten equal-dividing arc plates are fixedly connected with the top of the spherical end socket bottom plate in a welding mode, and the segmented assembled arc sleeve component is composed of the ten equal-dividing arc plates with the same size, so that operating conditions are provided for subsequent segmented assembly.
Preferably, passive rotary part comprises bearing and gear lagging, and the fixed surface of cup jointing at the bearing of gear lagging, the inner wall of bearing and the fixed surface connection at base middle part, arc cover part and the center of the five structures of second arc surface electromagnetic chuck are assembled at same vertical line to passive rotary part, base, spherical head bottom plate, segmentation, and passive rotary part is as transition connection's structure, provides the operating condition that supports and rotate for the part of follow-up setting respectively.
Preferably, the main drive part comprises band-type brake servo motor and drive gear, and the output at band-type brake servo motor top and the bottom surface fixed connection at drive gear middle part, one side of drive gear is connected with one side meshing of gear sleeve board, band-type brake servo motor has connection servo controller through having the wire, and fixedly connected with support between the surface of one side of band-type brake servo motor one side and the surface of base bottom one side, and the main drive part carries out the initiative power output with gear drive's mode, perfect follow-up integrated device's automated performance, promote the availability factor.
Preferably, the inside of compound support is including supporting the mainboard, and the fixed surface that supports one side and bearing top one side of mainboard is connected, the top surface of supporting the mainboard opposite side is the first mounting panel of fixedly connected with and the second mounting panel respectively, and the inboard of first mounting panel and the inboard of second mounting panel all seted up the hole of stepping down, and compound support is as bearing structure and provides the support for the part of follow-up setting, and the duplex position setting of compound support self also fully promotes the flexibility of self structural function.
Preferably, the bottom of compound support is provided with dust cover, and dust cover's both sides activity cup joints the outside at the base top and the outside of main drive part respectively, the side fixed connection of one side of scrubbing slagging-off part bottom and base bottom one side, dust cover is as the protective structure, can carry out dustproof protection to main drive part and passive rotary part when not interfering other structure operations.
Preferably, first arc backup pad is the arc structure of assembling the arc wall concentric circles in arc cover part with the segmentation, and the bottom of first arc backup pad sets up threaded hole, the screw hole of first arc backup pad bottom is fixed through the screw with the inboard hole of stepping down of first mounting panel, and first arc backup pad provides the support installation condition for the part of follow-up setting, and the structure of first arc backup pad bottom possesses the operation condition of prefab screw reciprocating installation.
Preferably, the magnetic suction limiting component is composed of a half I-shaped arc plate and a first arc surface electromagnetic suction disc, the half I-shaped arc plate is fixedly sleeved inside one side of the half I-shaped arc plate, the other side of the half I-shaped arc plate is fixedly installed with a first arc supporting plate through screws, the magnetic suction limiting component is used for connecting and constraining the equally-divided arc plates inside the arc sleeve component in a sectionalized assembling mode in a non-locking mode, and the installation is very convenient and fast to disassemble.
Preferably, the inside of buffer unit is including the damping arc, and fixedly connected with compression spring between one side of damping arc and the inner wall of first arc backup pad, T type guide bar has been cup jointed in compression spring's inboard activity, the one end of T type guide bar and the side fixed connection of damping arc one side, and the other end of T type guide bar runs through first arc backup pad inner wall and extend the protrusion with the mode of joint, and buffer unit inhales the part that spacing unit is correlated with as magnetism, and follow-up in-process is inhaled the vibrations that spacing unit suffered to magnetism and is cushioned and the energy dissipation jointly.
Preferably, the cleaning and deslagging part is composed of a connecting plate and a brush strip group, the connecting plate is fixedly connected with the inner wall of a second arc-shaped supporting plate through screws, one end of the brush strip group is fixedly connected to the inner wall of the connecting plate, the second arc-shaped supporting plate is also of an arc-shaped structure which is assembled with the segmentation and is concentric with the arc-shaped plate inside the arc sleeve part, a threaded hole is also formed in the bottom of the second arc-shaped supporting plate, the threaded hole in the bottom of the second arc-shaped supporting plate can be fixed with the inner side abdicating hole of the second mounting plate through the screws, and the cleaning and deslagging part and the second arc-shaped supporting plate are provided with use conditions of disassembly in installation, so that the cleaning effect can be flexibly replaced subsequently and guaranteed.
A segmented processing device of a spherical end socket and an operation method of the processing method comprise the following operation steps:
s1, placing the spherical end socket bottom plate on the top of the base for sleeving, adjusting the spherical end socket bottom plate to enable the top surface of the spherical end socket bottom plate to be in a horizontal state, and enabling the surface of the bottom of the spherical end socket bottom plate to be attached to the surface of the top of the second arc-surface electromagnetic chuck;
s2, starting a second arc-surface electromagnetic chuck, performing magnetic attraction fixing on the spherical end socket bottom plate by the second arc-surface electromagnetic chuck, and entering a state to be processed;
s3, hoisting one arc plate of ten equal-section assembled arc sleeve parts by using hoisting equipment, moving the arc plate to a position aligned with the first arc support plate, descending, splicing the top of a bottom spherical end socket bottom plate of the equal-section arc plate, attaching the surface of the bottom of the equal-section arc plate to a first arc surface electromagnetic chuck in the magnetic suction limiting part and a damping arc plate in the buffering part, and maintaining a hoisting stable state;
s4, starting a first arc-surface electromagnetic chuck in the magnetic absorption limiting component, then carrying out magnetic absorption fixing on the evenly-divided arc-shaped plate by the first arc-surface electromagnetic chuck and maintaining the state of the evenly-divided arc-shaped plate concentric with the bottom plate of the spherical end enclosure, then releasing the lifting state, and resetting the lifting equipment;
s5, starting a band-type brake servo motor inside a main transmission part, driving a transmission gear to synchronously rotate by an output end of the band-type brake servo motor, meshing a transmission gear sleeve plate by the rotated transmission gear, driving a gear sleeve plate to transmit a bearing, driving a composite support and a first arc-shaped support plate, a buffer part, a magnetic absorption limiting part and a magnetic absorption limiting part which are connected with one side of the composite support to magnetically absorb and fix an equant arc-shaped plate to rotate and move by an outer ring structure of the bearing, and closing the band-type brake servo motor after the equant arc-shaped plate moves to a specified position;
s6, welding the top of the spherical end socket bottom plate and the connecting gap between the equal-dividing arc plates by using welding equipment, after welding, fixing and cooling for a certain time, closing the first arc-surface electromagnetic chuck in the magnetic absorption limiting component, then removing the magnetic absorption fixing between the first arc-surface electromagnetic chuck and the equal-dividing arc plates, and then repeatedly operating the remaining nine equal-dividing arc plates in the segmented assembled arc sleeve component according to the steps of S3-S5 until the segmented assembled arc sleeve component and the spherical end socket bottom plate are completely connected to form a complete spherical end socket;
s7, disassembling screws connected between the bottom of the first arc-shaped support plate and a first mounting plate in the composite support, then moving the first arc-shaped support plate, the buffer component and the magnetic absorption limiting component out of the top of the composite support, then fixedly connecting the bottom of the second arc-shaped support plate and a second mounting plate in the composite support through the screws, and after completion, cleaning one end of a brush bar group in the deslagging component and performing covering type laminating on the surface of the segmented assembled arc sleeve component;
s8, start the inside band-type brake servo motor of main drive part, then drive gear by band-type brake servo motor' S output and carry out synchronous revolution, and drive gear after the rotation will mesh the drive gear lagging, then make gear lagging transmission bearing, the outer lane structure of bearing will drive the second arc backup pad that compound support and compound support one side are connected afterwards, the scrubbing slagging-off part carries out the rotary motion, then utilize the inside brush strip group of scrubbing slagging-off part to the spherical head bottom plate, the welding slag on the head surface that arc cover part formed is assembled in the segmentation carries out the automatic clearance.
Advantageous effects
The invention has the following beneficial effects:
1. the provided base, the second arc-surface electromagnetic chuck is matched to form a magnetic type processing base, the provided passive rotating component, the provided main driving component and the provided composite support are matched to form a tooth transmission rotating structure, the provided first arc-shaped supporting plate and the magnetic type limiting component are matched to assemble a segmented supporting and guiding structure, the three components are comprehensively assembled and used to form the segmented processing device, the segmented assembling process of the segmented assembled arc sleeve component and the spherical end socket bottom plate can be realized, the matched hoisting equipment is used for automatically guiding and adjusting the splicing of the independent equally-divided arc plate and the spherical end socket bottom plate, the adjusting requirement of fine space between the equally-divided assembled arc sleeve component and the spherical end socket bottom plate is met, the processing supporting difficulty of welding operation of workers is simplified while the processing quality is improved.
2. According to the sectional processing device and the processing method of the spherical end socket, the buffering component is used as a buffering component, and after the sectional support guide structure is assembled, the sectional support guide structure can be endowed with a support buffering function, so that an equal-section arc plate in the sectional assembly arc sleeve component is prevented from being in rigid contact with the sectional support guide structure, and the two are prevented from being scratched mutually.
3. According to the sectional machining device and the machining method for the spherical end socket, the brushing and deslagging component and the second arc-shaped supporting plate are assembled in a matched mode to form the brushing structure, and after the brushing and deslagging component and the second arc-shaped supporting plate are assembled and used with the tooth transmission rotating structure and the magnetic type machining base in a comprehensive mode, automatic integrated slag removal treatment can be conducted on the spherical end socket bottom plate and the spherical end socket surface formed by the sectional assembly arc sleeve component, the labor intensity of workers is reduced, and the machining efficiency is further improved.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a schematic top view of the base of the present invention;
FIG. 3 is a schematic cross-sectional view of a segmented assembled arc sleeve component of the present invention;
FIG. 4 is a schematic front view of a passive rotating component of the present invention;
FIG. 5 is a schematic front view of a first arcuate support plate according to the present invention;
FIG. 6 is a rear view of the magnetic spacing member of the present invention;
FIG. 7 is a schematic front view of the scrubbing and deslagging member of the present invention;
fig. 8 is a rear view of the cleaning and deslagging part of the invention.
In the figure: 1. a base; 2. a spherical end enclosure bottom plate; 3. assembling arc sleeve components in sections; 4. a passive rotating member; 41. a bearing; 42. a gear sleeve plate; 5. a main transmission member; 51. a band-type brake servo motor; 52. a transmission gear; 6. a composite support; 61. supporting the main board; 62. a first mounting plate; 63. a second mounting plate; 7. a first arc-shaped support plate; 8. a buffer member; 81. a damping arc plate; 82. a compression spring; 83. a T-shaped guide rod; 9. a magnetic suction limiting component; 91. a half I-shaped arc plate; 92. a first arc surface electromagnetic chuck; 10. a second arc-shaped support plate; 11. brushing a slag removal component; 111. a connecting plate; 112. a brush bar group; 12. a dust-proof housing; 13. and the second arc surface electromagnetic chuck.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 3, a sectional processing device and a processing method of a spherical head comprise a base 1, wherein a second arc electromagnetic chuck 13 and a spherical head base plate 2 are fixedly sleeved on the inner side of the top of the base 1 respectively, the bottom surface of the spherical head base plate 2 is attached to the surface of the top of the second arc electromagnetic chuck 13, a sectional assembly arc sleeve part 3 is arranged on the top of the spherical head base plate 2, ten equal arc plates are arranged inside the sectional assembly arc sleeve part 3, the bottoms of the ten equal arc plates are fixedly connected with the top of the spherical head base plate 2 in a welding manner, the sectional assembly arc sleeve part 3 is composed of the ten equal arc plates with the same size, so as to provide operating conditions for subsequent sectional assembly, and the second arc electromagnetic chuck 13 is used as a basic magnetic absorption fixing part, so that the spherical head base plate 2 and the base 1 can be quickly installed, the second arc surface electromagnetic chuck 13 adopts a special suction surface electromagnetic chuck product produced by deon electromagnetic technology limited company in Dongguan city.
Referring to fig. 1 and 2, a passive rotating component 4 and a driving component 5 are respectively sleeved on the surface of the middle part and one side of the middle part of a base 1, one side of the passive rotating component 4 is engaged with one side of the top of the driving component 5, the passive rotating component 4 is composed of a bearing 41 and a gear sleeve plate 42, the gear sleeve plate 42 is fixedly sleeved on the surface of the bearing 41, the inner wall of the bearing 41 is fixedly connected with the surface of the middle part of the base 1, the centers of the five structures of the passive rotating component 4, the base 1, the spherical head base plate 2, the segmented assembled arc sleeve component 3 and the second arc electromagnetic chuck 13 are on the same vertical line, the passive rotating component 4 is used as a transitional connection structure to respectively provide supporting and rotating operating conditions for the subsequently arranged components, the passive rotating component 4 has structural characteristics of outward transmission and inward non-rotation, the driving component 5 is composed of a band-type brake servo motor 51 and a transmission gear 52, and the output end of the top of the band-type brake servo motor 51 is fixedly connected with the bottom surface of the middle part of the transmission gear 52, one side of the transmission gear 52 is meshed with one side of the gear sleeve plate 42, the band-type brake servo motor 51 is connected with a servo controller through a lead, a support is fixedly connected between the surface of one side of the band-type brake servo motor 51 and the surface of one side of the bottom of the base 1, the main transmission part 5 outputs main power in a gear transmission mode, and after the band-type brake servo motor is combined with the driven rotation part 4 for use, a gear set transmission part can be formed, the transmission is stable, the transmission precision is high, and the band-type brake servo motor 51 adopts an HSM band-type hybrid servo motor produced by Dongguan fast control automation technology Limited.
Referring to fig. 1 and 4, a composite support 6 is fixedly connected to a surface of one side of the top of the passive rotating component 4, a support main board 61 is arranged inside the composite support 6, one side of the support main board 61 is fixedly connected to a surface of one side of the top of the bearing 41, a first mounting board 62 and a second mounting board 63 are fixedly connected to a top surface of the other side of the support main board 61, abdicating holes are formed in the inner side of the first mounting board 62 and the inner side of the second mounting board 63, the composite support 6 serves as a support structure to support components which are subsequently arranged, the flexibility of the structural function of the composite support 6 is fully improved due to the double-station arrangement of the composite support 6, and the passive rotating component 4, the main transmission component 5 and the composite support 6 are matched to form a complete tooth transmission rotating structure. The bottom of compound support 6 is provided with dust cover 12, and the both sides of dust cover 12 activity respectively cup joints in the outside at base 1 top and the outside of main drive part 5, the side fixed connection of one side of 11 bottoms of scrubbing slagging-off part and base 1 bottom one side, dust cover 12 is as protective structure, can carry out dustproof protection to main drive part 5 and passive rotary part 4 when not interfering other structure operations, inside residue or the dust of avoiding in the course of working entered into tooth transmission revolution mechanic, extension tooth transmission revolution mechanic's life.
Referring to fig. 5 and 6, a first arc-shaped support plate 7 is sleeved on one side of a composite support 6, the first arc-shaped support plate 7 is an arc-shaped structure concentric with an arc-shaped plate inside a segmented assembling arc sleeve component 3, a threaded hole is formed in the bottom of the first arc-shaped support plate 7, the threaded hole in the bottom of the first arc-shaped support plate 7 is fixed with a yielding hole inside a first mounting plate 62 through a screw, the first arc-shaped support plate 7 provides a supporting and mounting condition for subsequently arranged components, the structure at the bottom of the first arc-shaped support plate 7 has an operating condition for reciprocating mounting of a prefabricated component screw, a magnetic absorption limiting component 9 is fixedly connected to the inner wall and the inner side of the first arc-shaped support plate 7 respectively, a buffer component 8 is movably sleeved on the inner side of the buffer component 8, a damping arc-shaped plate 81 is included inside the buffer component 8, and a compression spring 82 is fixedly connected between one side of the damping arc-shaped plate 81 and the inner wall of the first arc-shaped support plate 7, a T-shaped guide rod 83 is movably sleeved on the inner side of the compression spring 82, one end of the T-shaped guide rod 83 is fixedly connected with the side face of one side of the damping arc-shaped plate 81, the other end of the T-shaped guide rod 83 penetrates through the inner wall of the first arc-shaped supporting plate 7 in a clamping connection mode and extends and protrudes, the buffer component 8 serves as a component associated with the magnetic absorption limiting component 9, vibration suffered by the magnetic absorption limiting component 9 is buffered and dissipated in the subsequent common use process, the magnetic absorption limiting component 9 consists of a half I-shaped arc plate 91 and a first arc-shaped electromagnetic suction cup 92, the half I-shaped arc plate 91 is fixedly sleeved inside one side of the half I-shaped arc plate 91, the other side of the half I-shaped arc plate 91 is fixedly installed with the first arc-shaped supporting plate 7 through screws, the magnetic absorption limiting component 9 is connected and restrained with the equant arc plates inside the subsection assembling arc sleeve component 3 in a non-locking mode, the installation and the disassembly are very convenient, the base 1 and the second arc-surface electromagnetic chuck 13 are matched to form a magnetic type processing base, the driven rotating part 4, the main driving part 5 and the composite support 6 are matched to form a tooth transmission rotating structure, the first arc-shaped support plate 7 and the magnetic limiting part 9 are matched to assemble a sectional support guide structure, the three parts are comprehensively assembled and used to form a segmented processing device, so that in the segmented assembling process of the segmented assembling arc sleeve component 3 and the spherical end socket bottom plate 2, the cooperation lifting device carries out automatic guide to independent equant arc and the concatenation of spherical head bottom plate 2 and adjusts, satisfies to assemble the regulation demand of slight interval between arc cover part 3 and the spherical head bottom plate 2 to the subsection, simplifies staff's welding operation's processing support degree of difficulty when promoting processingquality.
Referring to fig. 7 and 8, the lower part of the first arc-shaped support plate 7 is provided with a second arc-shaped support plate 10, the inner wall of the second arc-shaped support plate is fixedly connected with a brushing deslagging member 11, the brushing deslagging member 11 is composed of a connecting plate 111 and a brush strip group 112, the connecting plate 111 is fixedly connected with the inner wall of the second arc-shaped support plate 10 through screws, one end of the brush strip group 112 is fixedly connected with the inner wall of the connecting plate 111, the second arc-shaped support plate 10 is also of an arc-shaped structure concentric with the arc-shaped plate inside the segmented arc-shaped assembling sleeve component 3, the bottom of the second arc-shaped support plate 10 is also provided with a threaded hole, the threaded hole at the bottom of the second arc-shaped support plate 10 can be fixed with an abdicating hole inside the second mounting plate 63 through screws, the brushing deslagging member 11 and the second arc-shaped support plate 10 have the use condition of mounting and dismounting, therefore, the following flexible replacement can be realized, the cleaning effect can be ensured, the cleaning and deslagging component 11 and the second arc-shaped supporting plate 10 are assembled into a cleaning structure in a matched mode, and after the cleaning and deslagging component and the tooth transmission rotating structure and the magnetic type machining base are assembled and used comprehensively, the spherical end socket bottom plate 2 and the segmented assembled arc sleeve component 3 can be automatically and integrally cleaned, so that the labor intensity of workers is reduced, and the machining efficiency is further improved.
A sectional processing device and a processing method of a spherical end socket comprise the following operation steps:
s1, placing the spherical end socket bottom plate 2 on the top of the base 1 for sleeving, adjusting the spherical end socket bottom plate 2 to enable the top surface of the spherical end socket bottom plate 2 to be in a horizontal state, and enabling the surface of the bottom of the spherical end socket bottom plate 2 to be attached to the surface of the top of the second arc-surface electromagnetic chuck 13;
s2, starting the second arc-surface electromagnetic chuck 13, and performing magnetic attraction and fixation on the spherical end socket bottom plate 2 by the second arc-surface electromagnetic chuck 13 to enter a state to be processed;
s3, hoisting one arc plate of ten equant arc plates in the sectionalized assembled arc sleeve component 3 by using hoisting equipment, moving the arc plate to a position aligned with the first arc support plate 7, then descending, splicing the top of the bottom spherical end socket bottom plate 2 of the equant arc plate, and attaching the surface of the bottom of the equant arc plate to the first arc surface electromagnetic chuck 92 in the magnetic absorption limiting component 9 and the damping arc plate 81 in the buffer component 8, and then maintaining a hoisting stable state;
s4, starting a first arc-surface electromagnetic chuck 92 inside the magnetic suction limiting component 9, then carrying out magnetic suction fixing on the equal-divided arc-shaped plate by the first arc-surface electromagnetic chuck 92 and maintaining the state that the equal-divided arc-shaped plate is concentric with the spherical end socket bottom plate 2, then removing the hoisting state, and resetting hoisting equipment;
s5, starting a band-type brake servo motor 51 in the main transmission part 5, driving a transmission gear 52 to synchronously rotate by an output end of the band-type brake servo motor 51, meshing the transmission gear 52 with a transmission gear sleeve plate 42 after the rotation, driving the gear sleeve plate 42 to transmit a bearing 41, driving a composite support 6 and a first arc-shaped support plate 7, a buffer part 8, a magnetic absorption limiting part 9 and a magnetic absorption limiting part 9 which are connected to one side of the composite support 6 by an outer ring structure of the bearing 41 to magnetically absorb and fix an equant arc-shaped plate to rotate, and closing the band-type brake servo motor 51 after the equant arc-shaped plate moves to a specified position;
s6, welding the top of the spherical end enclosure bottom plate 2 and the connecting gap between the equant arc plates by using welding equipment, after welding, fixing and cooling for a certain time, closing the first arc electromagnetic chuck 92 in the magnetic absorption limiting component 9, then removing the magnetic absorption fixing between the first arc electromagnetic chuck 92 and the equant arc plates, and then repeatedly operating the remaining nine equant arc plates in the segmented assembled arc sleeve component 3 according to the steps of S3-S5 until the segmented assembled arc sleeve component 3 and the spherical end enclosure bottom plate 2 are completely connected to form a complete spherical end enclosure;
s7, disassembling screws connected between the bottom of the first arc-shaped support plate 7 and the first mounting plate 62 inside the composite support 6, then moving the first arc-shaped support plate 7, the buffering component 8 and the magnetic absorption limiting component 9 out of the top of the composite support 6, then fixedly connecting the bottom of the second arc-shaped support plate 10 and the second mounting plate 63 inside the composite support 6 through the screws, and after completion, cleaning one end of the brush strip group 112 inside the deslagging component 11 and performing covering type fitting on the surface of the segmented assembly arc sleeve component 3;
s8, a band-type brake servo motor 51 inside the main transmission part 5 is started, then an output end of the band-type brake servo motor 51 drives a transmission gear 52 to synchronously rotate, the transmission gear 52 after rotation is meshed with a transmission gear sleeve plate 42, then the gear sleeve plate 42 drives a bearing 41, then an outer ring structure of the bearing 41 drives a composite support 6 and a second arc-shaped support plate 10 connected with one side of the composite support 6, a brushing deslagging part 11 rotationally moves, and then a brushing strip group 112 inside the brushing deslagging part 11 is utilized to automatically clean welding slag on the surface of the spherical end socket base plate 2 and the end socket formed by the segmented assembling arc sleeve part 3.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A segmentation processing device and a processing method of a spherical seal head comprise a base (1), wherein a second arc surface electromagnetic chuck (13) and a spherical seal head bottom plate (2) are fixedly sleeved on the inner side of the top of the base (1) respectively, the bottom surface of the spherical seal head bottom plate (2) is attached to the surface of the top of the second arc surface electromagnetic chuck (13), a segmentation assembling arc sleeve component (3) is arranged at the top of the spherical seal head bottom plate (2), a passive rotating component (4) and a main transmission component (5) are sleeved on the surface of the middle part and one side of the middle part of the base (1) respectively, one side of the passive rotating component (4) is meshed with one side of the top of the main transmission component (5) and connected with the surface of one side of the top of the passive rotating component (4) in a sleeved mode, a composite support seat (6) is fixedly connected to the surface of one side of the composite support seat (6) in a sleeved mode with a first arc support plate (7), inner wall and inboard fixedly connected with magnetism of first arc backup pad (7) are inhaled spacing part (9) and are cup jointed buffering part (8) with the activity respectively, getting off of first arc backup pad (7) is provided with second arc backup pad (10), the inner wall fixedly connected with of second arc backup pad (10) is cleaned and is brushed slagging-off part (11), the inside of arc cover part (3) is assembled including ten equant arcs to the segmentation, and ten equant arcs bottom and the top of spherical head bottom plate (2) carry out fixed connection through the welded mode.
2. The sectional machining device and the machining method for the spherical end socket according to claim 1 are characterized in that: passive rotary part (4) comprise bearing (41) and gear sleeve board (42), and gear sleeve board (42) fixed cover connects on the surface of bearing (41), the inner wall of bearing (41) is connected with the fixed surface at base (1) middle part, the center of five structures of arc cover part (3) and second arc surface electromagnet (13) is assembled at passive rotary part (4), base (1), spherical head bottom plate (2), segmentation on same vertical line.
3. The sectional machining device and the machining method for the spherical end socket according to claim 2 are characterized in that: main drive unit (5) comprise band-type brake servo motor (51) and drive gear (52), and the output at band-type brake servo motor (51) top and the bottom surface fixed connection at drive gear (52) middle part, one side of drive gear (52) is connected with one side meshing of gear lagging (42), band-type brake servo motor (51) have the connection servo controller through having the wire, and fixedly connected with support between the surface of band-type brake servo motor (51) one side and the surface of base (1) bottom one side.
4. The sectional machining device and the machining method for the spherical end socket according to claim 2 are characterized in that: the inside of compound support (6) is including supporting mainboard (61), and supports the fixed surface connection of one side and bearing (41) top one side of mainboard (61), the top surface of supporting mainboard (61) opposite side is fixedly connected with first mounting panel (62) and second mounting panel (63) respectively, and the inboard of first mounting panel (62) and the inboard of second mounting panel (63) have all been seted up and have been stepped down the hole.
5. The sectional machining device and the machining method for the spherical end socket according to claim 1 are characterized in that: the bottom of compound support (6) is provided with dust-proof housing (12), and the both sides of dust-proof housing (12) activity respectively cup joint in the outside at base (1) top and the outside of final drive part (5), the side fixed connection of one side and base (1) bottom one side of scrubbing slagging-off part (11) bottom.
6. The sectional machining device and the machining method for the spherical end socket according to claim 4 are characterized in that: first arc backup pad (7) are with the segmentation assemble the arc structure of the inside arc wall concentric circles of arc cover part (3), and the bottom of first arc backup pad (7) set up threaded hole, the screw hole of first arc backup pad (7) bottom is fixed through the screw with the inboard hole of stepping down of first mounting panel (62).
7. The sectional machining device and the machining method for the spherical end socket according to claim 1 are characterized in that: spacing part is inhaled to magnetism (9) comprises half I-shaped arc board (91) and first arc surface electromagnet (92), and half I-shaped arc board (91) are fixed cup joints in the inside of half I-shaped arc board (91) one side, the opposite side of half I-shaped arc board (91) carries out fixed mounting through screw and first arc backup pad (7).
8. The sectional machining device and the machining method for the spherical end socket according to claim 1 are characterized in that: the inside of buffer unit (8) is including damping arc (81), and fixedly connected with compression spring (82) between one side of damping arc (81) and the inner wall of first arc backup pad (7), T type guide bar (83) have been cup jointed in the inboard activity of compression spring (82), the side fixed connection of the one end of T type guide bar (83) and damping arc (81) one side, and the other end of T type guide bar (83) runs through first arc backup pad (7) inner wall and extends the protrusion with the mode of joint.
9. The sectional machining device and the machining method for the spherical end socket according to claim 4 are characterized in that: the scutching and deslagging part (11) comprises connecting plate (111) and brush strip group (112), and connecting plate (111) pass through screw and second arc backup pad (10) inner wall fixed connection, the one end fixed connection of brush strip group (112) is on the inner wall of connecting plate (111), second arc backup pad (10) also are with the segmentation assemble the arc structure of arc cover part (3) inside arc board with the centre of a circle, and the bottom of second arc backup pad (10) also set up threaded hole, the bottom screw hole of second arc backup pad (10) can be fixed through the screw with the inboard hole of stepping down of second mounting panel (63).
10. A sectional processing device for a spherical head according to any one of claims 1 to 9, comprising the following operating steps:
s1, placing the spherical end socket bottom plate (2) on the top of the base (1) for sleeving, adjusting the spherical end socket bottom plate (2) to enable the top surface of the spherical end socket bottom plate (2) to be in a horizontal state, and enabling the surface of the bottom of the spherical end socket bottom plate (2) to be attached to the surface of the top of the second arc-surface electromagnetic chuck (13);
s2, starting a second arc surface electromagnetic chuck (13), and performing magnetic attraction fixing on the spherical end socket bottom plate (2) by the second arc surface electromagnetic chuck (13) to enter a state to be processed;
s3, hoisting one arc plate of ten equant arc plates in the sectionally assembled arc sleeve component (3) by using hoisting equipment, moving the arc plate to a position aligned with the first arc support plate (7), then descending, splicing the top of the bottom spherical end socket bottom plate (2) of the equant arc plate, and attaching the surface of the bottom of the equant arc plate to a first arc electromagnetic chuck (92) in the magnetic suction limiting component (9) and a damping arc plate (81) in the buffering component (8), and then maintaining a hoisting stable state;
s4, starting a first arc-surface electromagnetic chuck (92) inside the magnetic suction limiting component (9), then carrying out magnetic suction fixing on the equal arc-dividing plates by the first arc-surface electromagnetic chuck (92) and maintaining the concentric state of the equal arc-dividing plates and the spherical end socket bottom plate (2), then releasing the hoisting state, and resetting the hoisting equipment;
s5, a band-type brake servo motor (51) inside a main transmission part (5) is started, then an output end of the band-type brake servo motor (51) drives a transmission gear (52) to synchronously rotate, the transmission gear (52) after rotation is meshed with a transmission gear sleeve plate (42), then the gear sleeve plate (42) drives a bearing (41), then an outer ring structure of the bearing (41) drives a composite support (6) and a first arc-shaped support plate (7), a buffer part (8), a magnetic absorption limiting part (9) and a magnetic absorption limiting part (9) which are connected with one side of the composite support (6) to magnetically absorb and fix an equant arc-shaped plate to rotate, and after the equant arc-shaped plate moves to a designated position, the band-type brake servo motor (51) is closed;
s6, welding the top of the spherical end socket bottom plate (2) and the connecting gap between the equant arc plates by using welding equipment, after welding, fixing and cooling for a certain time, closing the first arc electromagnetic chuck (92) inside the magnetic suction limiting component (9), then releasing the magnetic suction fixing between the first arc electromagnetic chuck (92) and the equant arc plates, and then repeatedly operating the remaining nine equant arc plates inside the segmented assembly arc sleeve component (3) according to the steps of S3-S5 until the segmented assembly arc sleeve component (3) and the spherical end socket bottom plate (2) are completely connected to form a complete spherical end socket;
s7, screws connected between the bottom of the first arc-shaped support plate (7) and a first mounting plate (62) inside the composite support (6) are disassembled, then the first arc-shaped support plate (7), the buffer component (8) and the magnetic suction limiting component (9) are moved out of the top of the composite support (6), then the bottom of the second arc-shaped support plate (10) is fixedly connected with a second mounting plate (63) inside the composite support (6) through the screws, and after the completion, one end of a brush strip group (112) inside the cleaning and deslagging component (11) is in covering fit with the surface of the segmented assembled arc sleeve component (3);
s8, a band-type brake servo motor (51) inside a main transmission component (5) is started, then an output end of the band-type brake servo motor (51) drives a transmission gear (52) to rotate synchronously, the transmission gear (52) after rotation is meshed with a transmission gear sleeve plate (42), then the transmission gear sleeve plate (42) drives a bearing (41), then an outer ring structure of the bearing (41) drives a composite support (6) and a second arc-shaped support plate (10) connected to one side of the composite support (6), a cleaning and deslagging component (11) carries out rotary movement, and then a brush strip group (112) inside the cleaning and deslagging component (11) is utilized to automatically clean welding slag on the surface of the spherical end enclosure bottom plate (2) and the end enclosure formed by the segmented assembled arc sleeve component (3).
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| CN202210651254.4A CN114952101B (en) | 2022-06-09 | 2022-06-09 | Sectional machining device and method for spherical seal heads |
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| CN202210651254.4A CN114952101B (en) | 2022-06-09 | 2022-06-09 | Sectional machining device and method for spherical seal heads |
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