CN114920016A

CN114920016A - Integrated storage and splitting system for material boxes

Info

Publication number: CN114920016A
Application number: CN202210580585.3A
Authority: CN
Inventors: 王保国; 范艳; 周佳冰
Original assignee: Jiangsu Guofan Intelligent Technology Co ltd
Current assignee: Jiangsu Guofan Intelligent Technology Co ltd
Priority date: 2022-05-26
Filing date: 2022-05-26
Publication date: 2022-08-19
Anticipated expiration: 2042-05-26
Also published as: CN114920016B

Abstract

The invention discloses a material box integrated storage and splitting system which sequentially comprises a stacking device, a storage device and a splitting device from front to back, wherein the stacking device comprises an input mechanism, a lifting seat, a lifting driving device and a pushing mechanism; the storage device comprises a storage bin and a transplanting device, the storage bin is provided with a plurality of storage positions, and the transplanting device can transfer the magazine group pushed by the push-out mechanism to the storage positions; the splitting device comprises a splitting mechanism for sequentially separating the material boxes in the material box group and an output mechanism for sequentially splitting the split material boxes. According to the invention, the stacking device arranges small stacks of manually thrown-in material boxes into a large stack to form a material box group, the material box group is stored in the storage device, and when the material boxes are needed, the material box group in the storage device is sequentially moved to the splitting device and is split out.

Description

Integrated storage and splitting system for material boxes

Technical Field

The invention relates to the technical field of material box management, in particular to an integrated storage and splitting system for material boxes.

Background

In life or industrial production, various materials need to be proportioned and combined in batches according to needs, for example, food needs to be proportioned and combined according to needs in a central kitchen or a food production enterprise, medicines need to be proportioned and combined according to needs in a medicine production enterprise, industrial materials need to be packaged in industrial production, and the like. Generally all need use the magazine when carrying out the combination of ratio as required to the material, in order to guarantee packing efficiency, need manage the magazine to make things convenient for the magazine follow-up can put in order to carry out the sabot operation on the assembly line. In the prior art, the incoming materials of the material boxes are generally in a frame-mounted mode, and when the food loading operation is needed, the material boxes need to be manually put on a production line one by one, so that the labor intensity is high.

Disclosure of Invention

The invention aims to: in order to overcome the defects in the prior art, the invention provides the integrated storage and splitting system of the material box, which can effectively manage the material box and reduce the manual work intensity.

The technical scheme is as follows: in order to achieve the above purpose, the integrated storage and detachment system for cartridges of the present invention comprises, from front to back:

the stacking device comprises an input mechanism, a lifting seat, a lifting driving device and a pushing mechanism; the lifting seat is arranged at the rear end of the input mechanism to receive the material box conveyed by the input mechanism, and the lifting driving device is in driving connection with the lifting seat; the push-out mechanism is used for pushing out the material box group on the lifting seat;

the storage device comprises a storage bin and a transplanting device, the storage bin is provided with a plurality of storage positions, and the transplanting device can transfer the magazine group pushed by the push-out mechanism to the storage positions;

the splitting device comprises a splitting mechanism for sequentially separating the material boxes in the material box group and an output mechanism for sequentially splitting the detached material boxes.

Further, the input mechanism comprises a conveying belt, a centering mechanism and a pushing mechanism; the conveying direction of the conveying belt is the front-back direction;

the centering mechanism comprises two first air cylinders symmetrically arranged on two sides of the conveying belt and two centering baffles arranged on the two first air cylinders;

the pushing mechanism comprises a pushing plate and a second air cylinder;

the pushing mechanism can be driven by a third air cylinder to translate in the left-right direction.

Furthermore, the lifting seat comprises a lifting frame body, and the left side and the right side in the lifting frame body are respectively provided with a push plate capable of horizontally translating;

the lifting driving device is a linear module;

the push-out mechanism comprises a push-out plate and a fourth cylinder;

the push-out mechanism can be pushed by a fifth air cylinder to translate in the left-right direction.

Further, the storage bin comprises a base and two side plates arranged on the left side and the right side above the base, and a storage space is formed between the two side plates;

the transplanting device comprises a lower support body arranged on the base, and the lower support body can be driven by a sixth cylinder to move up and down so that the top end of the lower support body protrudes out of the upper end face of the base or is lower than the upper end face of the base;

the transplanting device further comprises an upper supporting body acting on the upper end of the material box group, and the lower supporting body and the upper supporting body are driven by the transplanting linear module to move relative to the storage bin.

Furthermore, a blocking mechanism is installed on the front side of the storage space, and a moving-out mechanism is installed on the rear side of the storage space;

the blocking mechanism comprises a baffle plate which can translate left and right under the driving of a seventh cylinder, and at least part of the baffle plate can enter and exit the storage space;

the moving-out mechanism comprises a pushing plate, an eighth air cylinder for driving the pushing plate to translate in the front-back direction and a ninth air cylinder for driving the pushing plate to translate in the left-right direction.

Furthermore, the splitting mechanism comprises two groups of separating mechanisms arranged on the left and right, and each group of separating mechanisms comprises an upper air cylinder, an upper pin body, a lower air cylinder and a lower pin body; the upper cylinder is in driving connection with the upper pin body, and the lower cylinder is in driving connection with the lower pin body.

Furthermore, the splitting mechanism also comprises a mechanism seat body, wherein a left width limiting plate and a right width limiting plate are arranged on the mechanism seat body, and the distance between the two width limiting plates can be adjusted;

the spacing between the two sets of separating means can also be adjusted.

Further, the output mechanism is a conveying belt.

Has the advantages that: according to the magazine integration storage and splitting system, the stacking device can arrange small stacks of manually thrown magazines into a large stack to form a magazine group to be stored in the storage device, when magazines are needed, the magazine group in the storage device is sequentially moved to the splitting device and split out, the system can effectively manage products, labor intensity of workers is reduced, automation degree of magazine management is improved, and the magazine integration storage and splitting system is suitable for a demand-based proportioning combination production line of materials such as food, medicines and industrial materials.

Drawings

FIG. 1 is an overall structure diagram of a magazine integration storage and disassembly system;

FIG. 2 is a first perspective view of the stacked apparatus;

FIG. 3 is a second perspective view of the stacked apparatus;

FIG. 4 is a block diagram of a memory device;

FIG. 5 is a first perspective view of the splitting apparatus;

FIG. 6 is a second perspective view of the splitting apparatus;

fig. 7 is a structural view of the detaching mechanism.

In the figure: 1-a stacking device; 11-an input mechanism; 111-a conveyor belt; 112-a first cylinder; 113-a centering baffle; 114-a push plate; 115-a second cylinder; 116-a third cylinder; 117-transfer platform; 12-a lifting seat; 121-a lifting frame body; 122-a push plate; 13-a lifting drive; 14-a push-out mechanism; 141-a push-out plate; 142-a fourth cylinder; 15-a fifth cylinder; 2-a storage device; 21-storage bin; 211-a base; 212-side plate; 22-a transplanting device; 221-a lower support body; 222-a lower leg body; 223-a sixth cylinder; 224-transplanting the linear module; 23-a blocking mechanism; 231-a seventh cylinder; 232-a sideboard; 24-out 241-mechanism; a pushing plate; 242-eighth cylinder; 243-ninth cylinder; 3-a splitting device; 31-a splitting mechanism; 311-upper cylinder; 312-upper pin body; 313-lower cylinder; 314-lower pin body; 315-mechanism base; 316-a width limiting plate; 317-a fixed seat; 318-a slide base; 319-connecting seat; 320-adjusting the air cylinder; 32-an output mechanism; 33-an interception mechanism; 331-interception plates; 332-tenth cylinder; 34-arresting mechanism.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

The magazine integration storage and splitting system as shown in fig. 1 comprises a stacking device 1, a storage device 2 and a splitting device 3 in sequence from front to back.

As shown in fig. 2 and 3, the stacking apparatus 1 includes an input mechanism 11, a lifting base 12, a lifting driving device 13, and a pushing mechanism 14; the lifting seat 12 is arranged at the rear end of the input mechanism 11 to receive the material boxes conveyed by the input mechanism 11, and the lifting driving device 13 is in driving connection with the lifting seat 12; the push-out mechanism 14 is used for pushing out the magazine group on the lifting seat 12;

as shown in fig. 4, the storage device 2 includes a storage bin 21 and a transplanting device 22, the storage bin 21 has a plurality of storage positions, and the transplanting device 22 can transfer the magazine group pushed by the pushing mechanism 14 to the storage positions;

as shown in fig. 5 and 6, the disassembling device 3 includes a disassembling mechanism 31 for sequentially separating the cartridges in the cartridge group, and an output mechanism 32 for sequentially disassembling the disassembled cartridges.

Specifically, the input mechanism 11 includes a conveying belt 111, a centering mechanism, and a pushing mechanism; the conveying direction of the conveying belt 111 is the front-back direction; the centering mechanism comprises two first air cylinders 112 symmetrically arranged at two sides of the conveying belt 111 and two centering baffles 113 arranged on the two first air cylinders 112; the pushing mechanism comprises a pushing plate 114 and a second air cylinder 115; the pushing mechanism can be driven by the third cylinder 116 to translate in the left-right direction.

The lifting seat 12 comprises a lifting frame body 121, the left side and the right side inside the lifting frame body 121 are respectively provided with a push plate 122 capable of horizontally translating, the push plate 122 is pushed by an air cylinder to translate, and the width of the space of the material box group in the lifting frame body 121 can be adjusted by translating the push plate 122, so that the space of the material box group in the lifting frame body 121 is suitable for material boxes with different specifications; the lifting driving device 13 is a linear module driven by a motor; the pushing mechanism 14 includes a pushing plate 141 and a fourth cylinder 142; the push-out mechanism 14 can be translated in the left-right direction by being pushed by a fifth cylinder 15.

Further, a transfer table 117 is provided on the rear side of the conveyor belt 111.

By adopting the structure, in the initial state, the pushing mechanism and the pushing mechanism 14 are both in a deviating state relative to the conveying belt 111, and the integration process of the material box is as follows:

step 1.1), manually placing the small piled material box on a conveyer belt 111; the number of the small piled material boxes is a first preset number (such as 10);

step 1.2), the conveyer belt 111 conveys the small-stack material box to a position between two central baffles 113, and two first air cylinders 112 are controlled to operate, so that the two central baffles 113 move relatively close to each other, and the small-stack material box is pushed to the middle position of the conveyer belt 111;

step 1.3), the conveyer belt 111 conveys the small piled material box to the transfer table 117;

step 1.4), the third cylinder 116 drives the pushing mechanism to move to the central position, and the second cylinder 115 drives the pushing plate 114 to push the small stacks of magazines on the transfer platform 117 onto the lifting seat 12 (when the lifting seat 12 has magazines, the small stacks of magazines are stacked together with the existing magazines); then the third cylinder 116 drives the pushing mechanism to move to a deviation state;

step 1.5), judging whether the number of the material boxes on the lifting seat 12 reaches a second preset number (for example, 50), if so, entering step 1.6, otherwise, driving the lifting seat 12 to descend for a set distance and entering step 1.1);

step 1.6), the lifting seat 12 is driven to ascend to a tray unloading position, the fifth air cylinder 15 drives the pushing mechanism 14 to move to a central position, and then the fourth air cylinder 142 enables the pushing plate 141 to push all the material boxes on the lifting seat 12 out to the storage bin 21.

Specifically, the storage bin 21 includes a base 211 and two side plates 212 installed on the left and right sides above the base 211, and a storage space is formed between the two side plates 212; the spacing between the two side plates 212 can be adjusted to accommodate different sized cartridges.

The transplanting device 22 comprises a lower support body 221 installed on the base 211, and the lower support body 221 can be driven by a sixth air cylinder 223 to move up and down, so that the top end of the lower support body 221 protrudes out of the upper end face of the base 211 or is lower than the upper end face of the base 211;

the transplanting device 22 further comprises an upper supporting body 222 acting on the upper end of the magazine group, and the lower supporting body 221 and the upper supporting body 222 are driven by a transplanting linear module 224 to move relative to the storage bin 21.

The upper support 222 is a box body, which has three side walls, namely a front side wall, a rear side wall and an upper side wall, wherein one of the left side wall and the right side wall has a wall surface, the other side wall has no wall surface, and the lower side wall has no wall surface; go up and hold up body 222 and can be moved by the cylinder drive in the left and right directions, when having magazine group to need to remove, go up and hold up body 222 immigration and make the upper end of waiting to remove the magazine group get into the box body in, the upside of magazine group is held up to the preceding, the back wall of box body, remove and accomplish the back, go up and hold up body 222 and shift out and make and hold up body 222 and storage space stagger in overlooking the direction, hold up body 222 in this way and can not interfere with the magazine group in the storage space in the front and back direction adjustment position. In order to enable the holding position of the upper holding body 222 to be more, the front wall surface and the rear wall surface of the upper holding body 222 are of a comb-tooth-shaped structure with a plurality of comb teeth, and the side plate 212 is provided with a yielding groove for the comb teeth to move in a translation mode.

A blocking mechanism 23 is arranged at the front side of the storage space, and a moving-out mechanism 24 is arranged at the rear side of the storage space; the blocking mechanism 23 comprises a barrier 232 capable of translating left and right under the driving of a seventh cylinder 231, and at least part of the barrier 232 can enter and exit the storage space; the removing mechanism 24 includes a pushing plate 241, an eighth cylinder 242 for driving the pushing plate 241 to translate in the front-rear direction, and a ninth cylinder 243 for driving the pushing plate 241 to translate in the left-right direction.

With the above structure, initially, the barrier 232 extends into the storage space, and the push plate 241 does not extend into the storage space. The magazine group pushed into the storage magazine 21 in step 1.6) is located between the blocking plate 232 and the push-out plate 141, and the operation steps of the storage device 2 are as follows:

step 2.1), the upper supporting body 222 is moved into the box body so that the upper end of the material box group to be moved enters the box body;

step 2.2), the fourth air cylinder 142 retracts the pushing plate 141, and the fifth air cylinder 15 returns the pushing mechanism 14 to the deviating state; the seventh cylinder 231 moves the barrier 232 out of the storage space;

step 2.3), the sixth cylinder 223 ejects the lower support body 221, the transplanting linear module 224 enables the lower support body 221 and the upper support body 222 to move synchronously, and the material box group is moved to a storage position closest to the rear end of the storage space;

step 2.4), the sixth cylinder 223 retracts the lower support body 221, the upper support body 222 moves out, and the transplanting linear module 224 moves the lower support body 221 and the upper support body 222 back to the front end of the storage space synchronously.

Further, as shown in fig. 7, the detaching mechanism 31 includes two sets of separating mechanisms disposed on the left and right, each set of separating mechanism includes an upper cylinder 311, an upper pin body 312, a lower cylinder 313 and a lower pin body 314; the upper cylinder 311 is in driving connection with the upper pin body 312, and the lower cylinder 313 is in driving connection with the lower pin body 314.

Further, the splitting mechanism 31 further comprises a mechanism base 315, the mechanism base 315 is provided with a left width limiting plate 316 and a right width limiting plate 316, and the distance between the two width limiting plates 316 can be adjusted, so that the accommodating space between the two width limiting plates 316 can be adapted to material boxes with different specifications; the spacing between the two sets of separating mechanisms can also be adjusted to accommodate different sized cartridges. The output mechanism 32 is a conveyor belt.

In addition, the blocking mechanism 33 is installed on the mechanism base body 315, the blocking mechanism 33 includes a blocking plate 331 and a tenth air cylinder 332, the blocking plate 331 can be driven by the tenth air cylinder 332 to move in the left-right direction, so that the blocking plate 331 can be switched between a blocking state and a releasing state, the blocking plate 331 is separated between the rear end of the storage space and the magazine accommodating space in the mechanism base body 315 in the blocking state, and the storage space is communicated with the magazine accommodating space in the releasing state. In addition, the rear side of the material box containing space is provided with a baffle plate for holding the material box group in the material box containing space.

Based on the above structure, in the initial state, the interception plate 331 is in the interception state, and during the disc detaching process, the operation steps of the detaching device 3 are as follows:

step 3.1), the eighth cylinder 242 enables the pushing plate 241 to enter the storage space, and a magazine group at the rearmost end in the storage space is arranged between the pushing plate 241 and the intercepting plate 331;

step 3.2), the blocking plate 331 is switched to a release state by the tenth air cylinder 332, the blocking plate 331 moves backwards by the ninth air cylinder 243, the blocking plate 331 pushes the magazine group into the magazine accommodating space in the mechanism base body 315, the edge of the magazine at the lowest side in the magazine group is placed between the upper pin body 312 and the lower pin body 314 at this moment, and other magazines are all supported by the two upper pin bodies 312;

step 3.3), the eighth cylinder 242 moves the pushing plate 241 out of the storage space, the tenth cylinder 332 switches the interception plate 331 to the interception state, and the ninth cylinder 243 moves the interception plate 331 forwards to reset;

step 3.4), controlling the lower air cylinder 313 and the upper air cylinder 311 to work in turn, so that the four actions of retracting the lower pin body 314, extending the lower pin body 314, retracting the upper pin body 312 and extending the upper pin body 312 are performed in a circulating manner in sequence, and performing magazine disassembling operation; the separated magazine is output by the output mechanism 32.

Preferably, the detaching mechanism 31 further includes a fixing seat 317, two sliding seats 318, two connecting seats 319 and an adjusting cylinder 320, the fixing seat 317 is fixed with respect to the mechanism seat 315, the two detaching mechanisms are respectively installed on the two sliding seats 318, both the two sliding seats 317 can slide with respect to the fixing seat 317, two strip-shaped holes are opened on the fixing seat 317, the two connecting seats 319 respectively penetrate through the two strip-shaped holes to connect the two sliding seats 318, and the cylinder seat and the telescopic rod of the adjusting cylinder 320 are respectively connected with the two connecting seats 319; through above-mentioned structure, can make two sets of separating mechanism quick adjustment intervals, support the end that is close to in two bar holes respectively as two connecting seats 319, two sets of separating mechanism's interval is minimum, support the distal end in two bar holes respectively as two connecting seats 319, two sets of separating mechanism's interval is the biggest, so, two kinds of magazines of adaptable size of split mechanism 31, and the symmetric center of two sets of separating mechanism can not produce the change around the spacing of regulation, this structure is compared in setting up the cylinder independent drive for two sets of separating mechanism respectively and is costlier, it is more convenient to adjust.

In addition, a stopping mechanism 34 is arranged on the conveying path of the output mechanism 32, and the stopping mechanism 34 is used for releasing the separated material boxes so as to orderly release the material boxes to an external production line.

According to the integrated storage and splitting system for the material boxes, the stacking device can arrange small piles of manually thrown material boxes into a large pile to form the material box group to be stored in the storage device, and when the material boxes are needed, the material box groups in the storage device are sequentially moved to the splitting device and are split out.

The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.

Claims

1. The utility model provides a magazine is integrated to be stored and split system which characterized in that, it includes from the front to back in proper order:

a stacking device (1) comprising an input mechanism (11), a lifting seat (12), a lifting drive device (13) and a push-out mechanism (14); the lifting seat (12) is arranged at the rear end of the input mechanism (11) to receive a material box conveyed by the input mechanism (11), and the lifting driving device (13) is in driving connection with the lifting seat (12); the push-out mechanism (14) is used for pushing out the magazine group on the lifting seat (12);

the storage device (2) comprises a storage bin (21) and a transplanting device (22), the storage bin (21) is provided with a plurality of storage positions, and the transplanting device (22) can transfer the magazine group pushed by the pushing-out mechanism (14) to the storage positions;

the disassembling device (3) comprises a disassembling mechanism (31) for sequentially separating the material boxes in the material box group and an output mechanism (32) for sequentially disassembling the disassembled material boxes.

2. The cartridge integrated storage and disassembly system of claim 1, wherein the input mechanism (11) comprises a conveyor belt (111), a centering mechanism and a pushing mechanism; the conveying direction of the conveying belt (111) is the front-back direction;

the centering mechanism comprises two first air cylinders (112) symmetrically arranged on two sides of the conveying belt (111) and two centering baffles (113) arranged on the two first air cylinders (112);

the pushing mechanism comprises a pushing plate (114) and a second air cylinder (115);

the pushing mechanism can be driven by a third air cylinder (116) to translate in the left-right direction.

3. The integrated storage and splitting system for cartridges as claimed in claim 1, wherein the lifting seat (12) comprises a lifting frame (121), and a push plate (122) capable of horizontally translating is respectively arranged on the left side and the right side inside the lifting frame (121);

the lifting driving device (13) is a linear module;

the push-out mechanism (14) comprises a push-out plate (141) and a fourth cylinder (142);

the push-out mechanism (14) can be pushed by a fifth air cylinder (15) to translate in the left-right direction.

4. The integrated magazine storage and splitting system according to claim 1, wherein the storage magazine (21) comprises a base (211) and two side plates (212) mounted on the left and right sides above the base (211), a storage space being formed between the two side plates (212);

the transplanting device (22) comprises a lower support body (221) arranged on the base (211), and the lower support body (221) can be driven by a sixth air cylinder (223) to move up and down, so that the top end of the lower support body (221) protrudes out of the upper end face of the base (211) or is lower than the upper end face of the base (211);

the transplanting device (22) further comprises an upper supporting body (222) acting on the upper end of the magazine group, and the lower supporting body (221) and the upper supporting body (222) are driven by a transplanting linear module (224) to move relative to the storage bin (21).

5. The integrated magazine storage and splitting system according to claim 4, wherein a blocking mechanism (23) is mounted on the front side of the storage space and a removal mechanism (24) is mounted on the rear side of the storage space;

the blocking mechanism (23) comprises a barrier plate (232) capable of translating left and right under the driving of a seventh cylinder (231), and at least part of the barrier plate (232) can enter and exit the storage space;

the removing mechanism (24) comprises a pushing plate (241), an eighth cylinder (242) for driving the pushing plate (241) to translate in the front-back direction and a ninth cylinder (243) for driving the pushing plate (241) to translate in the left-right direction.

6. The integrated magazine storage and splitting system according to claim 1, wherein the splitting mechanism (31) comprises two sets of separating mechanisms arranged side to side, each set of separating mechanisms comprising an upper cylinder (311), an upper pin body (312), a lower cylinder (313) and a lower pin body (314); the upper air cylinder (311) is in driving connection with the upper pin body (312), and the lower air cylinder (313) is in driving connection with the lower pin body (314).

7. The integrated magazine storage and splitting system according to claim 6, wherein the splitting mechanism (31) further comprises a mechanism seat (315), the mechanism seat (315) is provided with a left and a right width limiting plates (316), and the distance between the two width limiting plates (316) can be adjusted;

the spacing between the two sets of separating means can also be adjusted.

8. The magazine integrated storage and splitting system according to claim 1, wherein the output mechanism (32) is a conveyor belt.