CN114919269B - Full-automatic glue spraying equipment for soft furniture package and working method of full-automatic glue spraying equipment - Google Patents
Full-automatic glue spraying equipment for soft furniture package and working method of full-automatic glue spraying equipment Download PDFInfo
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- CN114919269B CN114919269B CN202210741129.2A CN202210741129A CN114919269B CN 114919269 B CN114919269 B CN 114919269B CN 202210741129 A CN202210741129 A CN 202210741129A CN 114919269 B CN114919269 B CN 114919269B
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- station
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- 239000003292 glue Substances 0.000 title claims abstract description 189
- 238000005507 spraying Methods 0.000 title claims abstract description 178
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 201
- 230000007246 mechanism Effects 0.000 claims abstract description 149
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 21
- 230000001680 brushing effect Effects 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims description 29
- 239000007921 spray Substances 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 8
- 210000004209 hair Anatomy 0.000 claims description 4
- 230000037303 wrinkles Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000010410 layer Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 239000004835 fabric adhesive Substances 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Spray Control Apparatus (AREA)
- Coating Apparatus (AREA)
Abstract
The invention provides full-automatic glue spraying equipment for soft furniture packages and a working method thereof. The full-automatic glue spraying equipment for the soft furniture package comprises a base, a workbench, a fabric lifting mechanism, an automatic glue spraying mechanism, a station transferring mechanism, a gluing brushing mechanism and a plate grabbing and moving mechanism. The station transfer mechanism is used for driving the workbench to switch between a fabric waiting station and a fabric glue spraying station; the fabric lifting mechanism is used for adjusting the height of the fabric. The side part of the fabric glue spraying station is provided with a plate grabbing and moving mechanism. The plate grabbing and moving mechanism grabs the external plate onto the fabric glue spraying station. The gluing and brushing mechanism disclosed by the invention has the advantages that the upward brush strips are used for brushing the fabric adhered to the bottom surface of the plate after the plate is lifted, the problem that the fabric is pressed below the plate in the adhering process, so that the fabric leveling work is difficult to realize automation is solved, and the flatness of the fabric on the plate and the adhering stability are improved.
Description
Technical Field
The invention belongs to the technical field of intelligent manufacturing, and particularly relates to full-automatic glue spraying equipment for a soft furniture package and a working method thereof.
Background
The soft package adhering process of sponge, fabric, etc. of furniture is one important step in the furniture producing process, and the single layer or multiple layers of fabric is adhered to the surface of board, etc. hard material with glue for seat, back, headrest, sofa, bed, etc. and other articles. Because the fabric and the sponge are soft objects, the positioning and the grabbing are difficult, so that almost all furniture manufacturing enterprises at present adopt a manual bonding operation mode, the production efficiency is low, the labor intensity of operators is high, the smell of glue is bad and the influence on human bodies is caused, and the consistency of the soft package bonding quality is poor, and the method mainly comprises the following steps: uneven gluing, large positioning error of the multi-layer fabric and the sponge, and the like. In addition, the manual bonding operation mode prevents automation and intellectualization of furniture manufacture and influences the progress of high-quality development of enterprises.
Therefore, the novel soft-package full-automatic glue spraying technology and equipment are urgently needed by furniture manufacturing enterprises, the existing manual bonding operation mode is replaced, the production efficiency and bonding quality can be improved, harm of glue to health of operators is avoided, and key equipment can be provided for an automatic intelligent production line for furniture manufacturing.
Disclosure of Invention
The invention aims to provide full-automatic glue spraying equipment for soft furniture packages and a working method thereof.
A full-automatic glue spraying equipment for soft furniture packages comprises a base, a workbench, a fabric lifting mechanism, an automatic glue spraying mechanism, a station transfer mechanism, a gluing brushing mechanism and a plate grabbing and moving mechanism. The workbench is connected to the base in a sliding manner. The station transfer mechanism is used for driving the workbench to switch between a fabric waiting station and a fabric glue spraying station; the fabric lifting mechanism is arranged on the workbench; the fabric lifting mechanism is used for placing the fabric sprayed with glue and adjusting the height of the fabric. The side part of the fabric glue spraying station is provided with a plate grabbing and moving mechanism. The plate grabbing and moving mechanism is used for grabbing the external plate onto the fabric glue spraying and adhering station and taking the plate after the fabric adhesion out of the fabric glue spraying and adhering station.
The fabric lifting mechanism is arranged on the workbench and used for driving the fabric to lift and move, and the distance between the fabric and the rubber spraying pipe in the automatic rubber spraying mechanism is adjusted. The automatic glue spraying mechanism comprises a glue spraying pipe and a glue spraying driving mechanism; the glue spraying pipe is arranged above the fabric glue spraying station, and a plurality of nozzles are arranged on the lower side of the glue spraying pipe; the glue spraying driving mechanism is used for driving the glue spraying pipe to move above the fabric glue spraying station, so that the glue spraying pipe sprays glue on the fabric.
The gluing brush face mechanism comprises a brush rod and a brush driving mechanism; the hairbrush rod is arranged above the fabric glue spraying station, and the hairbrush strip is arranged on the upper side of the hairbrush rod; the brush driving mechanism is used for driving the glue spraying pipe to move above the fabric glue spraying station. In the working process, the automatic glue spraying mechanism sprays glue on the top surface of the fabric; after the plate grabbing and moving mechanism attaches the plate to the top surface of the glued fabric, the plate and the fabric are lifted up together, so that upward brush hairs of a brush rod of the gluing and brushing mechanism can contact the fabric on the bottom surface of the plate, and the fabric is brushed flat.
Preferably, the plate grabbing and moving mechanism adopts an industrial robot with a mechanical clamping jaw at the tail end.
Preferably, two sides of the plate grabbing and moving mechanism are respectively provided with a plate feeding position and a finished product discharging position; the plate feeding position and the finished product discharging position are respectively used for storing the plate to be pasted with the fabric and the plate pasted with the fabric. The plate grabbing and moving mechanism can grab the plate at the plate feeding position and move the plate to the position right above the fabric glue spraying station.
Preferably, the station transferring mechanism comprises a guide rail and a driving cylinder. The guide rail is fixed on the base. The workbench and the guide rail form a sliding pair; the driving cylinder is used for driving the workbench to slide.
Preferably, the fabric lifting mechanism comprises a feeding motor, a feeding screw rod, a feeding guide rod, a feeding bracket and a fabric storage table. The feeding support is fixed on the workbench. The feeding support is fixedly provided with a vertically arranged feeding guide rod and is supported by a vertically arranged feeding screw rod. The fabric storage table and each feeding guide rod form a sliding pair; the fabric storage table and the feed screw form a screw pair. The feed screw is driven to rotate by a feed motor.
Preferably, the glue spraying driving mechanism comprises a glue spraying screw rod, a glue spraying motor, a glue spraying guide rod, a glue spraying moving block and a glue spraying bracket. The glue spraying guide rod which is horizontally arranged is fixed on the base and is mutually perpendicular to the guide rail. The glue spraying screw rod is supported on the base. The glue spraying moving block is connected with the glue spraying guide rod in a sliding way and forms a screw pair with the glue spraying screw rod. The glue spraying screw rod is driven to rotate by a glue spraying motor. The glue spraying pipe is fixed on the glue spraying moving block.
Preferably, the brush driving mechanism comprises a brush face screw rod, a brush face motor, a brush face guide rod and a brush face bracket. The brush face support is fixed on the side part of the base. The brush face guide rod is fixed on the brush face bracket; the brush face screw is supported on the brush face bracket. One end of the brush rod is connected with the brush face guide rod in a sliding way; the other end of the brush rod and the brush surface screw rod form a screw pair. The brush surface screw rod is driven to rotate by a brush surface motor.
Preferably, the number of the hairbrush rods is two; the two brush rods are driven by the two brush driving mechanisms respectively.
The working method of the full-automatic glue spraying equipment for the soft furniture package comprises the following steps:
Step one, a workbench is driven by a station transfer mechanism to move to a fabric waiting station; the worker places the stack of fabric on the fabric storage table. The fabric lifting mechanism drives the fabric storage table to lift, so that the height of the fabric on the fabric storage table is lower than that of the glue spraying pipe.
And step two, the workbench is driven by the station transfer mechanism to move from the fabric waiting station to the fabric adhesive spraying station.
And thirdly, the fabric lifting mechanism drives the fabric storage table to lift, so that the distance between the fabric positioned at the uppermost layer and the glue spraying pipe is adjusted to a preset value.
And fourthly, moving a glue spraying pipe in the automatic glue spraying mechanism and spraying glue on the fabric.
Fifthly, a glue spraying pipe of the automatic glue spraying mechanism moves a hairbrush rod of the gluing brushing mechanism, so that the glue spraying pipe and the hairbrush rod are staggered from the upper part of the fabric; the plate grabbing and moving mechanism grabs the plate and presses the plate on the fabric sprayed with the glue.
Step six, the plate grabbing and moving mechanism lifts the plate upwards to a position higher than the hairbrush rod, and the plate lifts together with the uppermost layer of fabric; the gluing brush face mechanism moves to the lower part of the plate material.
Seventh, the plate grabbing and moving mechanism drives the plate to move downwards to a position where the hairbrush strips on the hairbrush rod are contacted with the fabric below the plate. And then, the brush rod of the gluing brushing mechanism moves to brush the wrinkles of the fabric on the bottom surface of the plate.
And step eight, taking down the plate adhered with the fabric by the plate grabbing and moving mechanism. The fabric lifting mechanism drives the fabric storage table to lift the thickness of one piece of fabric.
And step nine, repeating the steps four to eight until the fabric on the fabric storage table is exhausted.
The invention has the beneficial effects that:
1. The gluing and brushing mechanism disclosed by the invention has the advantages that the upward brush strips are used for brushing the fabric adhered to the bottom surface of the plate after the plate is lifted, the problem that the fabric is pressed below the plate in the adhering process, so that the fabric leveling work is difficult to realize automation is solved, and the flatness of the fabric on the plate and the adhering stability are improved.
2. The full-automatic glue spraying and adhering process and equipment for the soft furniture package provided by the invention solve the technical problem of automation of glue spraying and adhering of the plate material and the fabric of furniture, replace the existing manual bonding operation mode, not only can improve the production efficiency and the bonding quality, avoid the harm of glue to the health of operators, but also can provide key equipment for an automatic intelligent production line for furniture manufacturing. Therefore, the method has remarkable economic, social and environmental benefits.
3. The invention relates to an automatic glue spraying mechanism which comprises a glue spraying screw rod, a glue spraying motor, a glue spraying guide rod, a glue spraying moving block, a glue spraying bracket, a glue spraying pipe and a nozzle. A plurality of spray nozzles are arranged on one spray hose, and the spray hose is driven by a screw-nut transmission mechanism to move along the linear direction of the surface of the fabric, so that the spray nozzles can finish uniform spray operation on the surface of the fabric.
Drawings
FIG. 1 is a schematic view (top view) of the overall structure of the present invention;
FIG. 2 is a schematic view of a fabric lifting mechanism and a glue brushing mechanism according to the present invention (step cross-sectional view of section A-A in FIG. 1);
FIG. 3 is a schematic view of a fabric lifting mechanism and a glue spraying driving mechanism (a stepped cross-section of section B-B in FIG. 1) according to the present invention;
FIG. 4 is a schematic view of a driving mechanism for spraying glue according to the present invention (a stepped cross-section of section C-C in FIG. 1);
fig. 5 is a schematic view of a fabric lifting mechanism, a glue spraying driving mechanism and a glue brushing mechanism (a cross-sectional view of section D-D in fig. 1) in the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1, the full-automatic glue spraying equipment for the soft furniture package comprises a base 1, a workbench 9, a fabric lifting mechanism, an automatic glue spraying mechanism, a station transferring mechanism, a gluing brushing mechanism and a plate grabbing and moving mechanism. The station transfer mechanism is used for driving the workbench 9 to switch between a fabric waiting station and a fabric glue spraying station; the fabric lifting mechanism is arranged on the workbench 9; a plurality of fabrics are stored on the fabric lifting mechanism, and the height of the fabrics can be adjusted to be suitable for the glue spraying operation of the fabrics 23 on the fabric glue spraying station.
And a plate grabbing and moving mechanism is arranged on one side of the fabric glue spraying station, which is far away from the fabric waiting station. The plate grabbing and moving mechanism adopts an outsourcing existing industrial robot and a customized industrial robot to realize the feeding of plates and the discharging of finished products, and belongs to the prior art, and details are not repeated here. The two sides of the plate grabbing and moving mechanism are respectively provided with a plate feeding position and a finished product discharging position; the plate feeding position and the finished product discharging position are respectively used for storing the plate to be pasted with the fabric and the plate pasted with the fabric. The plate grabbing and moving mechanism can grab the plate at the plate feeding position and move the plate to the position right above the fabric glue spraying station.
The station transfer mechanism comprises a guide rail 13 and a driving cylinder 14. Both guide rails 13 are fixed to the base 1. The workbench 9 and the guide rail 13 form a sliding pair; the workbench 9 slides under the drive of the driving cylinder 14, so that the aim of switching the workbench 9 between a fabric waiting station and a fabric glue spraying station is fulfilled. Specifically, the driving cylinder 14 is a bidirectional cylinder, and both ends of a piston rod thereof are fixed to both ends of the base 1, respectively. The cylinder body of the driving cylinder 14 is fixed to the table 9.
The fabric lifting mechanism is arranged on the workbench 9 and is used for driving the fabric to lift and move, and the distance between the fabric and the glue spraying pipe in the automatic glue spraying mechanism is adjusted so as to facilitate automatic glue spraying operation. The fabric lifting mechanism comprises a feeding motor, a feeding screw rod 7, a feeding guide rod 10, a feeding bracket 6 and a fabric storage table 8. The feed support 6 is fixed on a table 9. A plurality of vertically arranged feed guide rods 10 are fixed on the feed bracket 6, and a vertically arranged feed screw 7 is supported. The fabric storage table 8 and each feeding guide rod 10 form a sliding pair; the fabric storage table 8 and the feed screw 7 form a screw pair. The feed screw 7 is driven to rotate by a feed motor. A plurality of fabrics can be stacked on the fabric storage platform 8. The height of the fabric can be adjusted by the rotation of the feed screw 7 so as to adapt to the glue spraying operation of the fabric 23 on the fabric glue spraying station. In the working process, the stacked fabrics are carried away from the fabric storage table 8 one by one in a plate pasting mode.
As shown in fig. 2,3 and 4, the automatic glue spraying mechanism comprises a glue spraying pipe 19 and a glue spraying driving mechanism; the glue spraying driving mechanism drives the glue spraying pipe 19 to spray glue on the top surface of the fabric on the workbench 9 below the upper part of the fabric glue spraying station. The lower side of the horizontally arranged spray hose 19 is provided with a plurality of nozzles 18 which are sequentially arranged; the glue spraying driving mechanism comprises a glue spraying screw rod 21, a glue spraying motor 2, a glue spraying guide rod 22, a glue spraying moving block 20 and a glue spraying bracket 17. The glue spraying guide rod 22 which is horizontally arranged is fixed on the base 1 and is mutually perpendicular to the guide rail 13. The glue-spraying screw 21 is supported on the base. The glue spraying moving block 20 is in sliding connection with the glue spraying guide rod 22 and forms a screw pair with the glue spraying screw rod 21. The glue spraying motor 2 is fixed on the base 1, and an output shaft is fixed with one end of a glue spraying screw 21. The inner end of the glue spraying pipe 19 is fixed on the glue spraying moving block 20. In the working process, the glue spraying motor 2 drives the glue spraying screw rod 21 to rotate, so that the glue spraying pipe 19 fixed on the glue spraying moving block 20 moves along the linear direction of the surface of the fabric, and a plurality of nozzles 18 on the glue spraying pipe 19 finish uniform glue spraying operation on the surface of the fabric.
As shown in fig. 2 and 5, the gluing brush face mechanism comprises two brush bars 4 and two brush driving mechanisms; the two brush driving mechanisms respectively drive the two corresponding brush rods 4 to brush the fabric adhered to the bottom surface of the plate. The two brush bars 4 are aligned in a direction perpendicular to the switching of the stations. The brush hair 24 on the brush rod 4 is provided with upward brush hair; the fabric adhered to the lower side of the plate can be further brushed flat by driving the two brush rods 4 to move from the center to the two sides.
The brush driving mechanism comprises a brush face screw rod, a brush face motor, a brush face guide rod 3 and a brush face bracket 5. The brush holder 5 is fixed to the side of the base 1. The brush face guide rod 3 is fixed on the brush face bracket 5; the brush face screw is rotatably connected to the brush face bracket 5. One end of the brush rod 4 is in sliding connection with the brush face guide rod 3; the other end of the brush rod 4 and the brush face screw rod form a screw pair. The brush face motor is fixed on the brush face bracket 5; an output shaft of the brush face motor is fixed with the end part of the brush face screw rod.
The brush surface motors in the two brush driving mechanisms are respectively a first brush surface motor 15 and a second brush surface motor 12; the brush surface lead screws in the two brush driving mechanisms are respectively a first brush surface lead screw 16 and a second brush surface lead screw 11; the horizontal first brush lead screw 16 and the second brush lead screw 11 are coaxially arranged.
The working method of the full-automatic glue spraying equipment for the soft furniture package comprises the following steps:
Step one, a workbench is driven by a station transfer mechanism to move to a fabric waiting station; the worker places the stack of fabric in a central position on the top surface of the fabric storage station 8. The fabric lifting mechanism drives the fabric storage table 8 to lift, so that the height of the fabric on the fabric storage table 8 is lower than that of the glue spraying pipe 19.
And step two, the workbench is driven by the station transfer mechanism to move from the fabric waiting station to the fabric adhesive spraying station.
And thirdly, the fabric lifting mechanism drives the fabric storage table 8 to lift, so that the distance between the fabric positioned at the uppermost layer and the glue spraying pipe is adjusted to a preset value.
And step four, the automatic glue spraying mechanism drives the glue spraying pipe to move above the fabric, and the spray nozzle 18 on the glue spraying pipe sprays glue on the fabric to complete uniform glue spraying operation.
Fifthly, the automatic glue spraying mechanism drives the glue spraying pipe, and the gluing brushing mechanism drives the hairbrush rod 4 to move, so that the glue spraying pipe and the hairbrush rod 4 are staggered from the upper part of the fabric; the plate grabbing and moving mechanism grabs the plate and presses the plate on the top surface of the fabric 23 sprayed with the glue.
Step six, the plate grabbing and moving mechanism lifts the plate upwards to a position higher than the hairbrush rod 4, and the plate carries the uppermost layer of fabric to lift up together; the gluing brush face mechanism drives the two brush rods 4 to move to the lower part of the middle part of the plate in opposite directions.
Seventh, the plate grabbing and moving mechanism drives the plate to move downwards to the position where the hairbrush strips 24 on the hairbrush rod 4 are contacted with the fabric below the plate. And then, the gluing brushing mechanism drives the two brush rods 4 to move oppositely, so that the folds of the fabric on the bottom surface of the plate are smoothed, and the bonding effect between the plate and the fabric is improved.
And step eight, the plate grabbing and moving mechanism moves the plate adhered with the fabric to a finished product discharging position, so that the whole glue spraying operation is completed. Meanwhile, the fabric lifting mechanism drives the fabric storage table 8 to lift the thickness of one piece of fabric, so that the distance between the fabric positioned at the uppermost layer and the glue spraying pipe is adjusted to a preset value.
And step nine, repeatedly executing the steps four to eight until the fabric on the fabric storage table 8 is exhausted, and moving the workbench to the fabric waiting station to wait for a worker to place a new fabric under the driving of the station transfer mechanism.
Claims (7)
1. A full-automatic glue spraying equipment for soft furniture bags comprises a base (1), a workbench (9), a fabric lifting mechanism, an automatic glue spraying mechanism, a station transferring mechanism and a plate grabbing and moving mechanism; the method is characterized in that: the device also comprises a gluing brush face mechanism; the workbench (9) is connected to the base (1) in a sliding manner; the station transfer mechanism is used for driving the workbench (9) to switch between a fabric waiting station and a fabric glue spraying station; the fabric lifting mechanism is arranged on the workbench (9); the fabric lifting mechanism is used for placing the fabric sprayed with glue and adjusting the height of the fabric;
the side part of the fabric glue spraying station is provided with a plate grabbing and moving mechanism; the plate grabbing and moving mechanism is used for grabbing the external plate onto the fabric glue spraying station and taking out the plate after the fabric adhesion from the fabric glue spraying station;
The fabric lifting mechanism is arranged on the workbench (9) and is used for driving the fabric to lift and move and adjusting the distance between the fabric and a rubber spraying pipe in the automatic rubber spraying mechanism; the automatic glue spraying mechanism comprises a glue spraying pipe (19) and a glue spraying driving mechanism; the glue spraying pipe (19) is arranged above the fabric glue spraying station, and a plurality of nozzles are arranged on the lower side of the glue spraying pipe; the glue spraying driving mechanism is used for driving the glue spraying pipe (19) to move above the fabric glue spraying station, so that the glue spraying pipe (19) sprays glue on the fabric;
The fabric lifting mechanism comprises a feeding motor, a feeding screw rod (7), a feeding guide rod (10), a feeding bracket (6) and a fabric storage table (8); the feeding bracket (6) is fixed on the workbench (9); a vertically arranged feed guide rod (10) is fixed on the feed bracket (6), and a vertically arranged feed screw (7) is supported; the fabric storage table (8) and each feeding guide rod (10) form a sliding pair; the fabric storage table (8) and the feed screw (7) form a screw pair; the feed screw (7) is driven to rotate by a feed motor;
The gluing brush face mechanism comprises a brush rod (4) and a brush driving mechanism; the brush rod (4) is arranged above the fabric glue spraying station, and the upper side of the brush rod is provided with a brush strip (24); the brush driving mechanism is used for driving the glue spraying pipe (19) to move above the fabric glue spraying station;
In the working process, the stacked fabrics are placed on a fabric lifting mechanism; the automatic glue spraying mechanism sprays glue on the top surface of the stacked fabric; after the plate grabbing and moving mechanism attaches the plate to the top surface of the glued fabric, the plate and the fabric are lifted up together, so that upward brush hairs of a brush rod (4) of the gluing brushing mechanism can contact the fabric on the bottom surface of the plate, and the fabric is brushed flat;
The number of the hairbrush rods (4) is two; the two brush rods (4) are driven by two brush driving mechanisms respectively; in the working process, the two brush rods (4) move from the center of the plate to two sides, and the fabric adhered to the lower side of the plate is brushed flat.
2. The full-automatic glue spraying equipment for soft furniture packages according to claim 1, wherein the equipment comprises the following components: the plate grabbing and moving mechanism adopts an industrial robot with a mechanical clamping jaw installed at the tail end.
3. The full-automatic glue spraying equipment for soft furniture packages according to claim 1, wherein the equipment comprises the following components: the two sides of the plate grabbing and moving mechanism are respectively provided with a plate feeding position and a finished product discharging position; the plate feeding position and the finished product discharging position are respectively used for storing the plate of the fabric to be pasted and the plate of the pasted fabric; the plate grabbing and moving mechanism can grab the plate at the plate feeding position and move the plate to the position right above the fabric glue spraying station.
4. The full-automatic glue spraying equipment for soft furniture packages according to claim 1, wherein the equipment comprises the following components: the station transfer mechanism comprises a guide rail (13) and a driving cylinder (14); the guide rail (13) is fixed on the base (1); the workbench (9) and the guide rail (13) form a sliding pair; the driving cylinder (14) is used for driving the workbench (9) to slide.
5. The full-automatic glue spraying equipment for soft furniture packages according to claim 1, wherein the equipment comprises the following components: the glue spraying driving mechanism comprises a glue spraying screw rod (21), a glue spraying motor (2), a glue spraying guide rod (22), a glue spraying moving block (20) and a glue spraying bracket (17); the glue spraying guide rod (22) which is horizontally arranged is fixed on the base (1) and is mutually perpendicular to the guide rail (13); the glue spraying screw rod (21) is supported on the base; the glue spraying moving block (20) is in sliding connection with the glue spraying guide rod (22) and forms a screw pair with the glue spraying screw rod (21); the glue spraying screw rod (21) is driven to rotate by a glue spraying motor (2); the glue spraying pipe (19) is fixed on the glue spraying moving block (20).
6. The full-automatic glue spraying equipment for soft furniture packages according to claim 1, wherein the equipment comprises the following components: the brush driving mechanism comprises a brush face screw rod, a brush face motor, a brush face guide rod (3) and a brush face bracket (5); the brush face support (5) is fixed on the side part of the base (1); the brush face guide rod (3) is fixed on the brush face bracket (5); the brush face screw rod is supported on the brush face bracket (5); one end of the brush rod (4) is in sliding connection with the brush face guide rod (3); the other end of the brush rod (4) and the brush surface screw rod form a screw pair; the brush surface screw rod is driven to rotate by a brush surface motor.
7. The working method of the full-automatic glue spraying equipment for the soft furniture package is characterized by comprising the following steps of: the method comprises the following steps:
Step one, a workbench is driven by a station transfer mechanism to move to a fabric waiting station; the worker places the stacked fabric on a fabric storage table (8); the fabric lifting mechanism drives the fabric storage table (8) to lift, so that the height of the fabric on the fabric storage table (8) is lower than that of the glue spraying pipe (19);
step two, the workbench is driven by a station transfer mechanism to move from a fabric waiting station to a fabric glue spraying station;
Step three, the fabric lifting mechanism drives the fabric storage table (8) to lift, so that the distance between the fabric positioned at the uppermost layer and the glue spraying pipe is adjusted to a preset value;
Step four, the glue spraying pipe in the automatic glue spraying mechanism moves and sprays glue on the fabric;
Fifthly, a glue spraying pipe of the automatic glue spraying mechanism moves a hairbrush rod (4) of the gluing brushing mechanism, so that the glue spraying pipe and the hairbrush rod (4) are staggered from the upper part of the fabric; the plate grabbing and moving mechanism grabs the plate and presses the plate on a fabric (23) sprayed with glue;
step six, the plate grabbing and moving mechanism lifts the plate upwards to a position higher than the hairbrush rod (4), and the plate carries the uppermost layer of fabric to lift together; the gluing and brushing mechanism moves to the lower part of the plate;
Seventh, the plate grabbing and moving mechanism drives the plate to move downwards to a position where the hairbrush strips (24) on the hairbrush rod (4) are contacted with the fabric below the plate; then, a brush rod (4) of the gluing brushing mechanism moves to brush the wrinkles of the fabric on the bottom surface of the plate;
step eight, taking down the plate adhered with the fabric by a plate grabbing and moving mechanism; the fabric lifting mechanism drives the fabric storage table (8) to lift the thickness of one piece of fabric;
And step nine, repeating the steps four to eight until the fabric on the fabric storage table (8) is exhausted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210741129.2A CN114919269B (en) | 2022-06-27 | 2022-06-27 | Full-automatic glue spraying equipment for soft furniture package and working method of full-automatic glue spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210741129.2A CN114919269B (en) | 2022-06-27 | 2022-06-27 | Full-automatic glue spraying equipment for soft furniture package and working method of full-automatic glue spraying equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114919269A CN114919269A (en) | 2022-08-19 |
| CN114919269B true CN114919269B (en) | 2024-04-30 |
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| CN209348960U (en) * | 2019-01-09 | 2019-09-06 | 东莞市斯恩机械有限公司 | A kind of mattress automatic glue sprayer |
| CN112501821A (en) * | 2020-12-14 | 2021-03-16 | 杭州职业技术学院 | Tailoring is with shop's cloth device of convenient regulation |
| CN113232312A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic positioning and bonding equipment for seat sponge and bonding method for multiple layers of sponge plates of automatic positioning and bonding equipment |
| CN113232313A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic bonding equipment for seat multi-layer sponge and bonding method thereof |
| CN113246242A (en) * | 2021-05-13 | 2021-08-13 | 杭州电子科技大学 | Automatic seat gun nail equipment and working method thereof |
| CN215088408U (en) * | 2021-04-20 | 2021-12-10 | 宜昌新成石墨有限责任公司 | Double-sided gluing device and gluing production line |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209348960U (en) * | 2019-01-09 | 2019-09-06 | 东莞市斯恩机械有限公司 | A kind of mattress automatic glue sprayer |
| CN112501821A (en) * | 2020-12-14 | 2021-03-16 | 杭州职业技术学院 | Tailoring is with shop's cloth device of convenient regulation |
| CN215088408U (en) * | 2021-04-20 | 2021-12-10 | 宜昌新成石墨有限责任公司 | Double-sided gluing device and gluing production line |
| CN113232312A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic positioning and bonding equipment for seat sponge and bonding method for multiple layers of sponge plates of automatic positioning and bonding equipment |
| CN113232313A (en) * | 2021-05-13 | 2021-08-10 | 杭州电子科技大学 | Automatic bonding equipment for seat multi-layer sponge and bonding method thereof |
| CN113246242A (en) * | 2021-05-13 | 2021-08-13 | 杭州电子科技大学 | Automatic seat gun nail equipment and working method thereof |
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