CN114871375A - Forging and pressing equipment for die machining and implementation method - Google Patents
Forging and pressing equipment for die machining and implementation method Download PDFInfo
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- CN114871375A CN114871375A CN202210812907.2A CN202210812907A CN114871375A CN 114871375 A CN114871375 A CN 114871375A CN 202210812907 A CN202210812907 A CN 202210812907A CN 114871375 A CN114871375 A CN 114871375A
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- 238000005242 forging Methods 0.000 title claims abstract description 222
- 238000003825 pressing Methods 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000003754 machining Methods 0.000 title claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims description 117
- 230000001681 protective effect Effects 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 24
- 230000009471 action Effects 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 2
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000006378 damage Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 6
- 230000010405 clearance mechanism Effects 0.000 description 5
- 230000035939 shock Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/06—Swaging presses; Upsetting presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/04—Frames; Guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/10—Drives for forging presses
- B21J9/12—Drives for forging presses operated by hydraulic or liquid pressure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses forging and pressing equipment for die machining and an implementation method, and belongs to the technical field of forging and pressing equipment. In order to solve the problems of low operation safety and low chip cleaning efficiency of the existing forging equipment, the forging equipment for die machining and the implementation method thereof provided by the invention have the advantages that even if an operator operates a touch switch improperly to enable a forging punch to fall, the operator cannot be damaged, the potential safety hazard is reduced, the operation safety is improved, the operator does not need to clean the chip manually, and the chip cleaning efficiency is high.
Description
Technical Field
The invention relates to the technical field of forging equipment, in particular to forging equipment for die machining and an implementation method.
Background
Chinese patent publication No. CN216656189U discloses a forging and pressing equipment for machining, the speed of the pressing device can be relieved by the cylinder when the forging press presses down, when the forging press presses down and rises, the cylinder drives the module to rise for next metal forging and pressing, the forging press has the advantage of shock absorption, the problem that the existing forging and pressing equipment generates strong shock when pressing down, the forging press itself is easily damaged by long-time use, and the service life of the forging press is reduced is solved.
Chinese patent publication No. CN206868997U discloses efficient automobile part forging and pressing equipment, and relates to the field of automobile part forging and pressing equipment. Through the improvement to the casing, under inserted bar, briquetting, stamping groove, motor, carousel, connecting rod, slide, sleeve pipe, spring and reset spring's effect, reached and made things convenient for auto-parts forging and pressing equipment to forge and press the effect to also improve auto-parts forging and pressing equipment's efficiency, consequently also improved auto-parts forging and pressing equipment's work efficiency. However, the above patents have the following drawbacks:
1. the forged and pressed die is placed under the forged and pressed punch, when the forged and pressed die is taken away, most of the forged and pressed die is manually taken away from the forged and pressed platform by an operator, when the operator operates improperly, the operator can easily touch the switch to enable the forged and pressed punch to fall down to damage the operator, certain potential safety hazards exist, and the operation safety is low;
2. during forging and pressing mould, can produce the piece and remain on the forging and pressing platform, the piece splashes harm operating personnel even, to clastic clearance, mostly is operating personnel manual clearance, has increased operating personnel's work burden, and makes piece clearance inefficiency.
Disclosure of Invention
The invention aims to provide forging and pressing equipment for die machining and an implementation method thereof, which can prevent operators from being damaged even if the operators operate improper touch switches to enable forging and pressing punches to fall, reduce potential safety hazards, improve operation safety, avoid manual cleaning of the operators, and enable chip cleaning efficiency to be high so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a forging and pressing device for die machining comprises a supporting base, wherein a gantry support is mounted on the upper surface of the supporting base, a hydraulic cylinder is mounted at the top of the gantry support, a piston rod of the hydraulic cylinder is connected with a linkage sliding seat, the linkage sliding seat is embedded on the gantry support and movably connected to the inner side of the gantry support, a forging and pressing punch is mounted at the bottom of the linkage sliding seat, a forging and pressing platform is arranged below the forging and pressing punch, the forging and pressing platform moves on the supporting base through a protection extending mechanism, and the forging and pressing platform extends out of the supporting base;
the protection is stretched out the mechanism and is including drawing the universal driving shaft, drawing linkage gear and lower fixed rack seat, it runs through forging and pressing platform and draws the universal driving shaft to be located the both ends in the forging and pressing platform outside and all installs through the spline and draws linkage gear to draw the linkage gear, the below of drawing linkage gear is provided with down fixed rack seat and draws linkage gear and lower fixed rack seat meshing, parallel and the symmetry of fixed rack seat is installed on supporting pedestal's upper surface down, and fixed rack seat distributes in the both sides of forging and pressing platform down, the both sides terminal surface of forging and pressing platform is provided with the direction slide, the direction slide inlays in fixed rack seat under and direction slide and fixed rack seat swing joint down.
Furthermore, the forging platform drives the traction linkage gear to rotate through the traction linkage shaft and moves on the lower fixed rack seat under the guide effect of the guide sliding seat, the forging platform extends out of the support base and is fixed through the electric limiting push rod, the electric limiting push rod is installed on the fixed support plate, and the fixed support plate is installed at one end of the lower fixed rack seat.
Further, the mechanism is stretched out in protection still includes switching-over adjustment subassembly, switching-over adjustment subassembly is used for pulling and pulls the universal driving shaft at the forging and pressing platform internal rotation, switching-over adjustment subassembly includes fixed base plate, rotating electrical machines, rotation axis and drive worm, fixed base plate installs on the inner wall of forging and pressing platform, rotating electrical machines is installed to fixed base plate's bottom, rotating electrical machines's output shaft has the rotation axis through the coupling joint, the outside of rotation axis is provided with drive worm and rotation axis and drive worm swing joint.
Furthermore, the surface of rotation axis is provided with the location slider, the rotation axis passes through the location slider and installs the inboard at the drive worm, be provided with the holding groove that supplies rotation axis and location slider vertical movement on the drive worm, rotation axis and location slider pack into in the holding groove and hug closely the cell wall of holding groove.
Further, the switching-over adjustment subassembly still includes transmission worm wheel, linkage lifting support, mount pad and electric lift push rod, the upper end of transmission worm is passed through the bearing and is installed on linkage lifting support, linkage lifting support swing joint is on fixed baseplate, fixed baseplate's last surface mounting has electric lift push rod, electric lift push rod connects linkage lifting support and pulls linkage lifting support vertical movement on fixed baseplate, the side of transmission worm is provided with transmission worm wheel and transmission worm and the meshing of transmission worm wheel, the transmission worm wheel passes through the spline and installs on pulling the universal driving shaft, it installs on the mount pad to pull the universal driving shaft through the bearing, the mount pad is installed on linkage lifting support.
Furthermore, the traction linkage shaft penetrates through the forging platform, and the traction linkage shaft pushes the linkage lifting support to vertically move through the electric lifting push rod and vertically move along with the linkage lifting support in the forging platform.
Further, the mechanism is stretched out in protection still includes protection clearance mechanism, protection clearance mechanism includes guard flap, clearance push pedal and last transmission rack seat, guard flap inlays on the forging and pressing platform and is located the periphery of forging and pressing platform upper end, guard flap surrounds three side terminal surfaces of forging and pressing platform, the last clearance push pedal that is connected with of guard flap, the clearance push pedal is located the surface of forging and pressing platform, guard flap is last to install last transmission rack seat, it is located the top of pulling the linkage gear to go up the transmission rack seat.
Further, protection clearance mechanism still includes collects the storehouse, the bottom in collection storehouse is installed the location base rod, collect the storehouse and place on the forging and pressing platform through location base rod.
Furthermore, a positioning groove for inserting the positioning base rod is formed in the forging platform, and the positioning base rod is matched with the positioning groove.
According to another aspect of the invention, an implementation method of forging equipment for die machining is provided, which comprises the following steps:
s10: placing a die to be machined on a forging platform, starting a hydraulic cylinder and driving a linkage sliding seat to vertically move on a gantry support, and driving a forging punch to vertically move along with the linkage sliding seat by the movement of the linkage sliding seat so as to forge the die by the forging punch;
s20: after forging and pressing processing, the rotating motor is started and drives the rotating shaft to rotate, and the rotating shaft is arranged on the inner side of the transmission worm through the positioning sliding block, so that the rotating shaft rotates to drive the transmission worm to rotate, the transmission worm is meshed with the transmission worm wheel, the transmission worm wheel is arranged on the traction linkage shaft, and the transmission worm rotates to drive the transmission worm wheel, the traction linkage shaft and the traction linkage gear to rotate along with the transmission worm;
s30: the traction linkage gear is meshed with the lower fixed rack seat, and the lower fixed rack seat is fixed on the support base, so that the traction linkage gear drives the forging platform to move on the lower fixed rack seat and extend out of the support base under the guiding action of the guide sliding seat in the rotating process, a forged die is positioned obliquely below the forging punch, and the forged die is safely taken away;
s40: after the forged and pressed die is safely taken away, the electric limiting push rod is started and inserted into the forging and pressing platform to fix the forging and pressing platform, at the moment, the electric lifting push rod is started and drives the linkage lifting support to ascend on the fixed substrate, the linkage lifting support ascends to drive the transmission worm, the transmission worm wheel, the mounting seat, the traction linkage shaft and the traction linkage gear to ascend along with the linkage lifting support until the traction linkage gear is meshed with the upper transmission rack seat;
s50: the rotating motor is started and drives the rotating shaft and the driving worm to rotate, so that the driving worm wheel, the traction linkage shaft and the traction linkage gear rotate along with the driving worm, and when the traction linkage gear rotates, the upper driving rack seat, the protective baffle and the cleaning push plate are driven to move transversely along with the rotating traction linkage gear, so that the cleaning push plate pushes residual scraps on the forging and pressing platform to enter the collection bin.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to forging equipment for processing a die and an implementation method thereof, in the prior art, an operator manually takes a forged die away from a forging platform, when the operator operates improperly, the operator is easy to touch a switch to make a forging punch fall down to damage the operator, certain potential safety hazards exist, and the operation safety is low, the invention utilizes a traction linkage gear to rotate to drive the forging platform to move on a lower fixed rack seat under the guiding action of a guide sliding seat and extend out of a supporting base, so that the forged die is positioned obliquely below the forging punch and is not positioned under the forging punch any more, the forged die is far away from the forging punch, the forged die can be safely taken away from the forging platform, even if the operator does not touch the switch to make the forging punch fall down when operating, the operator cannot be damaged, certain protection effect can be achieved, and the potential safety hazards are reduced, the operation safety is improved.
2. According to the forging and pressing equipment for machining the die and the implementation method, in the prior art, when the die is forged and pressed, scraps are generated and remain on the forging and pressing platform, even the scraps splash to harm operators, the cleaning of the scraps is mostly realized by manual cleaning of the operators, the work load of the operators is increased, and the scrap cleaning efficiency is low.
Drawings
FIG. 1 is a schematic forward view of a forging apparatus for die machining according to the present invention;
FIG. 2 is a schematic view of the forging platform of the forging apparatus for die machining extending out of the support base according to the present invention;
FIG. 3 is a schematic view of a forging platform with a protective extension mechanism according to the present invention;
FIG. 4 is a schematic view of the forging platen of the present invention extending out of the support base;
FIG. 5 is an exploded view of the forging platform of the present invention with a protective extension mechanism;
FIG. 6 is a schematic view of a forging platform with a protective cleaning mechanism according to the present invention;
FIG. 7 is a schematic view of the protective cleaning mechanism of the present invention cleaning the forging platform;
FIG. 8 is a schematic view of a forging platen of the present invention;
FIG. 9 is a back schematic view of the reversing adjustment assembly pulling the rotation of the traction linkage gear in accordance with the present invention;
FIG. 10 is a schematic forward view of the reversing adjustment assembly pulling the traction linkage gear into rotation in accordance with the present invention;
FIG. 11 is a schematic view of a reversing adjustment assembly for movement of the linked lift bracket of the present invention;
FIG. 12 is a bottom view of the rotating shaft of the present invention mounted inside the drive worm by a positioning block;
FIG. 13 is a bottom plan view of the drive worm of the present invention with the receiving recess provided therein;
FIG. 14 is a top down schematic view of the guard cleaning mechanism of the present invention;
FIG. 15 is a bottom schematic view of the guard purge mechanism of the present invention;
fig. 16 is a bottom view of the collecting bin of the present invention with a positioning base rod at the bottom.
In the figure: 1. a support base; 2. a gantry support; 21. a hydraulic cylinder; 3. a linkage slide carriage; 31. forging and pressing the punch; 4. forging and pressing the platform; 41. a guide slide; 5. a protective extension mechanism; 51. a traction linkage shaft; 52. a traction linkage gear; 53. the rack seat is fixed at the lower part; 531. fixing a support plate; 5311. an electric limit push rod; 54. a commutation adjustment assembly; 541. fixing the substrate; 542. a rotating electric machine; 543. a rotating shaft; 5431. positioning the sliding block; 544. a drive worm; 545. a drive worm gear; 546. a linkage lifting bracket; 547. a mounting seat; 548. an electric lifting push rod; 55. a protective cleaning mechanism; 551. a protective baffle; 552. cleaning the push plate; 553. an upper transmission rack seat; 554. a collection bin; 5541. and positioning the base rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to solve the technical problems that when the existing forged and stamped die is placed under a forging punch and taken away, most of the existing forged and stamped die is manually taken away from a forging platform by an operator, when the operator operates improperly, the operator easily touches a switch to make the forging punch fall down to damage the operator, so that certain potential safety hazards exist, and the operation safety is low, please refer to fig. 1 to 13, and the embodiment provides the following technical scheme:
the utility model provides a forging and pressing equipment is used in mould processing, including supporting pedestal 1, the last surface mounting of supporting pedestal 1 has gantry support 2, pneumatic cylinder 21 is installed at gantry support 2's top, the piston rod of pneumatic cylinder 21 is connected with linkage slide 3, linkage slide 3 inlays on gantry support 2 and 3 swing joint of linkage slide are in gantry support 2's inboard, forging and pressing drift 31 is installed to the bottom of linkage slide 3, the below of forging and pressing drift 31 is provided with forging and pressing platform 4, forging and pressing platform 4 stretches out supporting pedestal 1 through protection extension mechanism 5 removal and forging and pressing platform 4 on supporting pedestal 1.
Specifically, a die to be machined is placed on the forging platform 4, the hydraulic cylinder 21 is started and drives the linkage sliding seat 3 to vertically move on the gantry support 2, the linkage sliding seat 3 moves to drive the forging punch 31 to vertically move along with the linkage sliding seat, and the forging punch 31 forges the die.
The protection extension mechanism 5 comprises a traction linkage shaft 51, a traction linkage gear 52 and a lower fixed rack seat 53, the traction linkage shaft 51 penetrates through the forging platform 4, the traction linkage gear 52 is installed at two ends, located on the outer side of the forging platform 4, of the traction linkage shaft 51 through splines, the lower fixed rack seat 53 is arranged below the traction linkage gear 52, the traction linkage gear 52 is meshed with the lower fixed rack seat 53, the lower fixed rack seats 53 are installed on the upper surface of the supporting base 1 in parallel and symmetrically, the lower fixed rack seats 53 are distributed on two sides of the forging platform 4, guide sliding seats 41 are arranged on two side end faces of the forging platform 4, the guide sliding seats 41 are embedded in the lower fixed rack seat 53, and the guide sliding seats 41 are movably connected with the lower fixed rack seat 53.
Specifically, the traction linkage gear 52 is meshed with the lower fixed rack seat 53, and the lower fixed rack seat 53 is fixed on the support base 1, so that the traction linkage gear 52 drives the forging platform 4 to move on the lower fixed rack seat 53 under the guiding action of the guide sliding seat 41 in the rotating process, and the forging platform 4 extends out of the support base 1, so that the forged die is positioned obliquely below the forging punch 31 and is no longer positioned under the forging punch 31, the forged die is far away from the forging punch 31 at the moment, the forged die can be safely taken away from the forging platform 4, even if the forging punch 31 falls down due to the fact that an operator does not operate a touch switch, the operator cannot be injured, a certain protection effect can be achieved, potential safety hazards are reduced, and the operation safety is improved.
The forging platform 4 drives the traction linkage gear 52 to rotate through the traction linkage shaft 51 and moves on the lower fixed rack seat 53 under the guide effect of the guide sliding seat 41, the forging platform 4 extends out of the support base 1, the forging platform 4 is fixed through the electric limiting push rod 5311, the electric limiting push rod 5311 is installed on the fixed support plate 531, and the fixed support plate 531 is installed at one end of the lower fixed rack seat 53.
After the forged and pressed die is safely taken away, the electric limiting push rod 5311 is started and inserted into the forging and pressing platform 4 to fix the forging and pressing platform 4 and prevent the forging and pressing platform 4 from moving.
The protection extension mechanism 5 further comprises a reversing adjustment assembly 54, the reversing adjustment assembly 54 is used for drawing the traction linkage shaft 51 to rotate in the forging platform 4, the reversing adjustment assembly 54 comprises a fixed base plate 541, a rotary motor 542, a rotating shaft 543 and a transmission worm 544, the fixed base plate 541 is installed on the inner wall of the forging platform 4, the rotary motor 542 is installed at the bottom of the fixed base plate 541, an output shaft of the rotary motor 542 is connected with the rotating shaft 543 through a coupler, the transmission worm 544 is arranged on the outer side of the rotating shaft 543, and the rotating shaft 543 is movably connected with the transmission worm 544.
The outer surface of the rotating shaft 543 is provided with a positioning slider 5431, the rotating shaft 543 is mounted inside the driving worm 544 through the positioning slider 5431, the driving worm 544 is provided with an accommodating groove for the rotating shaft 543 and the positioning slider 5431 to move vertically, and the rotating shaft 543 and the positioning slider 5431 are mounted in the accommodating groove and closely attached to the groove wall of the accommodating groove.
Specifically, the rotating shaft 543 is movably mounted inside the driving worm 544 through the positioning slider 5431, so that the driving worm 544 can vertically move on the rotating shaft 543 and the rotating shaft 543 pulls the driving worm 544 to rotate therewith in the rotating process.
The reversing adjustment assembly 54 further comprises a transmission worm wheel 545, a linkage lifting support 546, a mounting seat 547 and an electric lifting push rod 548, the upper end of the transmission worm 544 is mounted on the linkage lifting support 546 through a bearing, the linkage lifting support 546 is movably connected to the fixed substrate 541, the electric lifting push rod 548 is mounted on the upper surface of the fixed substrate 541, the electric lifting push rod 548 is connected with the linkage lifting support 546 and pulls the linkage lifting support 546 to vertically move on the fixed substrate 541, the transmission worm wheel 545 is arranged on the side surface of the transmission worm 544 and meshed with the transmission worm wheel 545, the transmission worm wheel 545 is mounted on the traction linkage shaft 51 through a spline, the traction linkage shaft 51 is mounted on the mounting seat 547 through a bearing, and the mounting seat 547 is mounted on the linkage lifting support 546.
Specifically, after the forging process, the rotating motor 542 is started and drives the rotating shaft 543 to rotate, because the rotating shaft 543 is mounted inside the driving worm 544 through the positioning slider 5431, the rotating shaft 543 rotates and drives the driving worm 544 to rotate, because the driving worm 544 is meshed with the driving worm wheel 545 and the driving worm wheel 545 is mounted on the traction linkage shaft 51, the driving worm 544 rotates and drives the driving worm wheel 545, the traction linkage shaft 51 and the traction linkage gear 52 to rotate along with the same, because the traction linkage gear 52 is meshed with the lower fixed rack seat 53 and the lower fixed rack seat 53 is fixed on the support base 1, the traction linkage gear 52 drives the forging platform 4 to move on the lower fixed rack seat 53 and extend out of the support base 1 under the guiding action of the guiding slide 41 during the rotation process, so that the forged mold is located obliquely below the punch 31 and is no longer located right below the forging punch 31, the mould after forging and pressing is kept away from the forging and pressing punch 31 at this moment, can take away the mould after forging and pressing safely from forging and pressing platform 4, even operating personnel operates and makes forging and pressing punch 31 whereabouts when touch switch, can not injure operating personnel yet, can play certain guard action, reduces the potential safety hazard, improves the operational safety.
Specifically, after the forged and stamped mold is safely removed, the electric limit push rod 5311 is started and inserted into the forging platform 4 to fix the forging platform 4, at this time, the electric lifting push rod 548 is started and drives the linkage lifting bracket 546 to ascend on the fixed substrate 541, the linkage lifting bracket 546 ascends to drive the transmission worm 544, the transmission worm wheel 545, the mounting seat 547, the traction linkage shaft 51 and the traction linkage gear 52 to ascend therewith until the traction linkage gear 52 is meshed with the upper transmission rack 553, the rotating motor 542 is started and drives the rotating shaft 543 to rotate, as the rotating shaft 543 is mounted at the inner side of the transmission worm 544 through the positioning slider 5431, the rotating shaft 543 rotates to drive the transmission worm 544 to rotate, as the transmission worm 544 is meshed with the transmission worm wheel 545 and the transmission worm wheel 545 is mounted on the traction linkage shaft 51, the transmission worm rotates to drive the transmission worm wheel 545, the traction linkage shaft 51 and the traction linkage gear 52 to rotate therewith, because the traction linkage gear 52 is meshed with the upper transmission rack seat 553, and the upper transmission rack seat 553 is arranged on the protective baffle 551, the traction linkage gear 52 rotates to drive the upper transmission rack seat 553, the protective baffle 551 and the cleaning push plate 552 to transversely move on the forging platform 4, the protective baffle 551 and the cleaning push plate 552 transversely move, the movable cleaning push plate 552 pushes the residual scraps on the forging platform 4 to enter the collection bin 554, manual cleaning by operators is not needed, the work burden of the operators is reduced, and the scrap cleaning efficiency is high.
The traction linkage shaft 51 penetrates through the forging platform 4, and the traction linkage shaft 51 pushes the linkage lifting bracket 546 to move vertically through the electric lifting push rod 548 so as to move vertically in the forging platform 4 along with the linkage lifting bracket 546.
Specifically, a die to be machined is placed on a forging platform 4, a hydraulic cylinder 21 is started and drives a linkage slide seat 3 to vertically move on a gantry support 2, the linkage slide seat 3 moves to drive a forging punch 31 to vertically move along with the forging punch 31 to forge the die, after forging machining, a rotating motor 542 is started and drives a rotating shaft 543 to rotate, the rotating shaft 543 is installed on the inner side of a transmission worm 544 through a positioning slider 5431, the rotating shaft 543 rotates to drive the transmission worm 544 to rotate, the transmission worm 544 is meshed with the transmission worm 545 and the transmission worm 545 is installed on a traction linkage shaft 51, the transmission worm 544 rotates to drive the transmission worm 545, the traction linkage shaft 51 and a traction linkage gear 52 to rotate along with the rotation, the traction linkage gear 52 is meshed with a lower fixed rack seat 53 and the lower fixed rack seat 53 is fixed on a support base 1, so that the traction linkage gear 52 drives the forging platform 4 to rotate under the guiding action of a guide slide seat 41 in the rotating process Lower fixed rack seat 53 upward movement and stretch out supporting pedestal 1, make the mould after the forging and pressing be located forging and pressing drift 31 oblique below and no longer be located forging and pressing drift 31 under, the mould after the forging and pressing this moment is kept away from forging and pressing drift 31, can take away the mould after the forging and pressing safely from forging and pressing platform 4, even operating personnel operates and does not make forging and pressing drift 31 whereabouts when touch switch, can not injure operating personnel yet, can play certain guard action, reduce the potential safety hazard, improve the operational safety.
In order to solve the technical problems that during the existing forging and pressing die, scraps are generated and remain on a forging and pressing platform, even the scraps splash to harm operators, most of the scraps are cleaned manually by the operators, the workload of the operators is increased, and the scrap cleaning efficiency is low, please refer to fig. 14-16, the embodiment provides the following technical scheme:
the protection is stretched out mechanism 5 and is still including protection clearance mechanism 55, protection clearance mechanism 55 is including protection baffle 551, clearance push pedal 552 and last transmission rack seat 553, protection baffle 551 inlays on forging and pressing platform 4 and is located the periphery of forging and pressing platform 4 upper end, protection baffle 551 surrounds three side terminal surfaces of forging and pressing platform 4, be connected with clearance push pedal 552 on the protection baffle 551, clearance push pedal 552 is located forging and pressing platform 4's surface, install last transmission rack seat 553 on the protection baffle 551, it is located the top of pulling linkage gear 52 to go up transmission rack seat 553.
The protective cleaning mechanism 55 further comprises a collection bin 554, a positioning base rod 5541 is mounted at the bottom of the collection bin 554, and the collection bin 554 is placed on the forging platform 4 through the positioning base rod 5541.
The forging platform 4 is provided with a positioning groove for inserting the positioning base rod 5541, and the positioning base rod 5541 is matched with the positioning groove.
Specifically, the collection bin 554 is placed on the forging platform 4 through the positioning base rod 5541, so that the collection bin 554 is convenient to assemble and disassemble and convenient to use.
Specifically, when the mould of treating processing was forged and pressed, because guard flap 551 inlays on forging platform 4 and guard flap 551 surrounds three side end surfaces of forging platform 4, and clearance push pedal 552 surrounds another side end surface of forging platform 4, make forging platform 4 surrounded by guard flap 551 and clearance push pedal 552, can play certain guard action, avoid the piece to splash harm operating personnel.
Specifically, after the forged and pressed mold is safely removed, the electric limiting push rod 5311 is started and inserted into the forging platform 4 to fix the forging platform 4, at this time, the electric lifting push rod 548 is started and drives the linkage lifting bracket 546 to ascend on the fixed substrate 541, the linkage lifting bracket 546 ascends to drive the transmission worm 544, the transmission worm wheel 545, the mounting seat 547, the traction linkage shaft 51 and the traction linkage gear 52 to ascend, until the traction linkage gear 52 is meshed with the upper transmission rack 553, the rotating motor 542 is started and drives the rotating shaft 543 and the transmission worm 544 to rotate, so that the transmission worm wheel 545, the traction linkage shaft 51 and the traction linkage gear 52 rotate along with the rotation, and as the traction linkage gear 52 is meshed with the upper transmission rack 553 and the upper transmission rack 553 is mounted on the protective baffle 551, the traction linkage gear 52 rotates to drive the upper transmission rack 553, the protective baffle 551 and the cleaning push plate 552 to transversely move on the forging platform 4 along with the rotation, guard flap 551 and clearance push pedal 552 in lateral shifting's in-process, the clearance push pedal 552 that moves promote on the forging and pressing platform 4 remaining piece get into collect storehouse 554 in, do not need operating personnel manual to clear up, have alleviateed operating personnel's work burden, and have made the piece clearance efficient.
In order to better show the implementation process of the forging equipment for die machining, the embodiment provides an implementation method of the forging equipment for die machining, which includes the following steps:
s10: placing a die to be machined on a forging platform 4, starting a hydraulic cylinder 21 and driving a linkage sliding seat 3 to vertically move on a gantry support 2, and driving a forging punch 31 to vertically move along with the linkage sliding seat 3 by the movement of the linkage sliding seat 3 so that the forging punch 31 forges the die;
s20: after forging and pressing, the rotating motor 542 is started and drives the rotating shaft 543 to rotate, and as the rotating shaft 543 is mounted on the inner side of the transmission worm 544 through the positioning slider 5431, the rotating shaft 543 rotates and drives the transmission worm 544 to rotate, the transmission worm 544 is meshed with the transmission worm gear 545, the transmission worm gear 545 is mounted on the traction linkage shaft 51, and the transmission worm 544 rotates and drives the transmission worm gear 545, the traction linkage shaft 51 and the traction linkage gear 52 to rotate along with the transmission worm 544;
s30: because the traction linkage gear 52 is meshed with the lower fixed rack seat 53 and the lower fixed rack seat 53 is fixed on the support base 1, the traction linkage gear 52 drives the forging platform 4 to move on the lower fixed rack seat 53 and extend out of the support base 1 under the guiding action of the guide sliding seat 41 in the rotating process, so that the forged die is positioned obliquely below the forging punch 31 and is safely removed;
s40: after the forged and pressed die is safely taken away, the electric limiting push rod 5311 is started and inserted into the forging and pressing platform 4 to fix the forging and pressing platform 4, at the moment, the electric lifting push rod 548 is started and drives the linkage lifting support 546 to ascend on the fixed substrate 541, the linkage lifting support 546 moves upwards to drive the transmission worm 544, the transmission worm gear 545, the mounting seat 547, the traction linkage shaft 51 and the traction linkage gear 52 to move upwards along with the linkage lifting support 546 until the traction linkage gear 52 is meshed with the upper transmission rack seat 553;
s50: the rotating motor 542 is started and drives the rotating shaft 543 and the driving worm 544 to rotate, so that the driving worm wheel 545, the traction linkage shaft 51 and the traction linkage gear 52 rotate along with the driving worm 544, and when the traction linkage gear 52 rotates, the upper driving rack seat 553, the protective baffle 551 and the cleaning push plate 552 are driven to move transversely along with the rotating traction linkage gear 52, so that the cleaning push plate 552 pushes the debris remained on the forging platform 4 into the collection bin 554.
In summary, the forging apparatus for die machining and the implementing method of the invention are to place the die to be machined on the forging platform 4, the hydraulic cylinder 21 is started and drives the linkage slide carriage 3 to move vertically on the gantry support 2, the linkage slide carriage 3 moves and drives the forging punch 31 to move vertically along with the linkage slide carriage 3, so that the forging punch 31 performs forging on the die, after forging machining, the rotating motor 542 is started and drives the rotating shaft 543 to rotate, because the rotating shaft 543 is installed at the inner side of the transmission worm 544 through the positioning slider 5431, the rotating shaft 543 rotates and drives the transmission worm 544 to rotate, because the transmission worm 544 is meshed with the transmission worm 545 and the transmission worm 545 is installed on the traction linkage shaft 51, the transmission worm 544 rotates and drives the transmission worm 545, the traction linkage shaft 51 and the traction linkage gear 52 to rotate along with the traction linkage gear 52, because the traction linkage gear 52 is meshed with the lower fixed rack seat 53 and the lower fixed rack seat 53 is fixed on the supporting base 1, therefore, the traction linkage gear 52 drives the forging platform 4 to move on the lower fixed rack seat 53 and extend out of the support base 1 under the guiding action of the guiding sliding seat 41 in the rotating process, so that the forged mold is positioned obliquely below the forging punch 31 and is not positioned under the forging punch 31 any more, the forged mold is far away from the forging punch 31 and can be safely taken away from the forging platform 4, even if an operator operates the forging punch 31 to fall due to improper touch of a switch, the operator cannot be injured, a certain protection effect can be achieved, potential safety hazards can be reduced, the operation safety can be improved, after the forged mold is taken away safely, the electric limiting push rod 5311 is started and inserted into the forging platform 4 to fix the forging platform 4, at the moment, the electric lifting push rod 548 is started and drives the linkage lifting bracket 546 to ascend on the fixed base plate 541, and the linkage lifting bracket 546 moves upwards to drive the worm drive 544 to drive the worm to drive worm 544, The transmission worm wheel 545, the mounting seat 547, the traction linkage shaft 51 and the traction linkage gear 52 move upwards along with the transmission worm wheel 545 until the traction linkage gear 52 is meshed with the upper transmission rack seat 553, the rotating motor 542 is started and drives the rotating shaft 543 and the transmission worm 544 to rotate, so that the transmission worm wheel 545, the traction linkage shaft 51 and the traction linkage gear 52 rotate along with the transmission worm wheel, the traction linkage gear 52 is meshed with the upper transmission rack seat 553, the upper transmission rack seat 553 is mounted on the protective baffle 551, the traction linkage gear 52 rotates to drive the upper transmission rack seat 553, the protective baffle 551 and the cleaning push plate 552 to move transversely along with the transmission worm seat 553, the protective baffle 551 and the cleaning push plate 552 move in the transverse moving process, the moving cleaning push plate 552 pushes the scraps remained on the forging platform 4 to enter the collecting bin 554, manual cleaning of an operator is not needed, and the work burden of the operator is reduced, and the efficiency of cleaning the scraps is high.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. A forging and pressing device for die machining comprises a supporting base (1) and is characterized in that a gantry support (2) is mounted on the upper surface of the supporting base (1), a hydraulic cylinder (21) is mounted at the top of the gantry support (2), a piston rod of the hydraulic cylinder (21) is connected with a linkage sliding seat (3), the linkage sliding seat (3) is embedded on the gantry support (2), the linkage sliding seat (3) is movably connected to the inner side of the gantry support (2), a forging and pressing punch (31) is mounted at the bottom of the linkage sliding seat (3), a forging and pressing platform (4) is arranged below the forging and pressing punch (31), the forging and pressing platform (4) moves on the supporting base (1) through a protective extending mechanism (5), and the forging and pressing platform (4) extends out of the supporting base (1);
the protection extending mechanism (5) comprises a traction linkage shaft (51), a traction linkage gear (52) and a lower fixed rack seat (53), the traction linkage shaft (51) penetrates through the forging platform (4), and traction linkage gears (52) are arranged at the two ends of the traction linkage shaft (51) which are positioned at the outer side of the forging platform (4) through splines, a lower fixed rack seat (53) is arranged below the traction linkage gear (52), the traction linkage gear (52) is meshed with the lower fixed rack seat (53), the lower fixed rack seats (53) are arranged on the upper surface of the supporting base (1) in parallel and symmetrically, the lower fixed rack seats (53) are distributed on two sides of the forging platform (4), guide sliding seats (41) are arranged on the end surfaces of the two sides of the forging platform (4), the guide sliding seat (41) is embedded in the lower fixed rack seat (53), and the guide sliding seat (41) is movably connected with the lower fixed rack seat (53).
2. The forging apparatus for die machining according to claim 1, wherein the forging platform (4) is driven by a traction linkage shaft (51) to rotate a traction linkage gear (52) and move on a lower fixed rack seat (53) under the guiding action of a guide slide (41), the forging platform (4) extends out of the support base (1) and the forging platform (4) is fixed by an electric limit push rod (5311), the electric limit push rod (5311) is mounted on a fixed support plate (531), and the fixed support plate (531) is mounted at one end of the lower fixed rack seat (53).
3. The forging and pressing equipment for die machining according to claim 2, wherein the protection extension mechanism (5) further comprises a reversing adjustment assembly (54), the reversing adjustment assembly (54) is used for drawing the traction linkage shaft (51) to rotate in the forging and pressing platform (4), the reversing adjustment assembly (54) comprises a fixed base plate (541), a rotating motor (542), a rotating shaft (543) and a transmission worm (544), the fixed base plate (541) is installed on the inner wall of the forging and pressing platform (4), the rotating motor (542) is installed at the bottom of the fixed base plate (541), an output shaft of the rotating motor (542) is connected with the rotating shaft (543) through a coupling, the transmission worm (544) is arranged on the outer side of the rotating shaft (543), and the rotating shaft (543) is movably connected with the transmission worm (544).
4. A forging and pressing apparatus for die processing as claimed in claim 3, wherein the outer surface of the rotary shaft (543) is provided with a positioning block (5431), the rotary shaft (543) is mounted inside the driving worm (544) through the positioning block (5431), the driving worm (544) is provided with a receiving groove for the vertical movement of the rotary shaft (543) and the positioning block (5431), and the rotary shaft (543) and the positioning block (5431) are mounted in the receiving groove and tightly attached to the groove wall of the receiving groove.
5. The forging and pressing equipment for die processing according to claim 4, wherein the reversing adjustment assembly (54) further comprises a transmission worm gear (545), a linkage lifting support (546), a mounting seat (547) and an electric lifting push rod (548), the upper end of the transmission worm (544) is mounted on the linkage lifting support (546) through a bearing, the linkage lifting support (546) is movably connected to the fixed base plate (541), the electric lifting push rod (548) is mounted on the upper surface of the fixed base plate (541), the electric lifting push rod (548) is connected to the linkage lifting support (546) and pulls the linkage lifting support (546) to vertically move on the fixed base plate (541), the transmission worm gear (545) is arranged on the side surface of the transmission worm (544) and meshed with the transmission worm gear (545), the transmission worm gear (545) is mounted on the pulling linkage shaft (51) through a spline, the traction linkage shaft (51) is arranged on an installation seat (547) through a bearing, and the installation seat (547) is arranged on a linkage lifting bracket (546).
6. The forging equipment for die machining according to claim 5, wherein the traction linkage shaft (51) penetrates through the forging platform (4), and the traction linkage shaft (51) pushes the linkage lifting bracket (546) to move vertically through the electric lifting push rod (548) and moves vertically along with the linkage lifting bracket (546) in the forging platform (4).
7. The forging apparatus for mold processing according to claim 6, wherein the protective extension mechanism (5) further comprises a protective cleaning mechanism (55), the protective cleaning mechanism (55) comprises a protective baffle (551), a cleaning push plate (552) and an upper transmission rack seat (553), the protective baffle (551) is embedded on the forging platform (4) and located at the periphery of the upper end of the forging platform (4), the protective baffle (551) surrounds three side end faces of the forging platform (4), the cleaning push plate (552) is connected to the protective baffle (551), the cleaning push plate (552) is located on the surface of the forging platform (4), the upper transmission rack seat (553) is installed on the protective baffle (551), and the upper transmission rack seat (553) is located above the traction linkage gear (52).
8. The forging apparatus for die machining according to claim 7, wherein the protective cleaning mechanism (55) further comprises a collection chamber (554), a positioning base rod (5541) is mounted at the bottom of the collection chamber (554), and the collection chamber (554) is placed on the forging platform (4) through the positioning base rod (5541).
9. The forging apparatus for die processing according to claim 8, wherein the forging platform (4) is provided with a positioning groove for inserting the positioning base rod (5541), and the positioning base rod (5541) is adapted to the positioning groove.
10. A method of implementing a forging apparatus for die machining as claimed in claim 9, comprising the steps of:
s10: placing a die to be processed on a forging platform (4), starting a hydraulic cylinder (21) and driving a linkage sliding seat (3) to vertically move on a gantry support (2), and driving a forging punch head (31) to vertically move along with the linkage sliding seat (3) by the movement of the linkage sliding seat (3) so that the forging punch head (31) forges the die;
s20: after forging and pressing processing, the rotating motor (542) is started and drives the rotating shaft (543) to rotate, the rotating shaft (543) is installed on the inner side of the transmission worm (544) through the positioning slider (5431), so that the rotating shaft (543) rotates and drives the transmission worm (544) to rotate, the transmission worm (544) is meshed with the transmission worm wheel (545), the transmission worm wheel (545) is installed on the traction linkage shaft (51), and the transmission worm (544) rotates and drives the transmission worm wheel (545), the traction linkage shaft (51) and the traction linkage gear (52) to rotate along with the transmission worm (544);
s30: the traction linkage gear (52) is meshed with the lower fixed rack seat (53) and the lower fixed rack seat (53) is fixed on the support base (1), so that the traction linkage gear (52) drives the forging platform (4) to move on the lower fixed rack seat (53) and extend out of the support base (1) under the guiding action of the guide sliding seat (41) in the rotating process, a forged die is positioned obliquely below the forging punch (31), and the forged die is safely taken away;
s40: after the forged and pressed die is safely taken away, an electric limiting push rod (5311) is started and inserted into the forging and pressing platform (4) to fix the forging and pressing platform (4), at the moment, an electric lifting push rod (548) is started and drives a linkage lifting support (546) to ascend on a fixed substrate (541), the linkage lifting support (546) ascends to drive a transmission worm (544), a transmission worm wheel (545), a mounting seat (547), a traction linkage shaft (51) and a traction linkage gear (52) to ascend along with the linkage lifting support (546) until the traction linkage gear (52) is meshed with an upper transmission rack seat (553);
s50: the rotary motor (542) is started and drives the rotating shaft (543) and the transmission worm (544) to rotate, so that the transmission worm wheel (545), the traction linkage shaft (51) and the traction linkage gear (52) rotate along with the transmission worm (544), and when the traction linkage gear (52) rotates, the upper transmission rack seat (553), the protective baffle (551) and the cleaning push plate (552) are driven to transversely move along with the rotating traction linkage gear (52), so that the cleaning push plate (552) pushes residual debris on the forging and pressing platform (4) to enter the collection bin (554).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210812907.2A CN114871375A (en) | 2022-07-12 | 2022-07-12 | Forging and pressing equipment for die machining and implementation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210812907.2A CN114871375A (en) | 2022-07-12 | 2022-07-12 | Forging and pressing equipment for die machining and implementation method |
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| CN114871375A true CN114871375A (en) | 2022-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210812907.2A Pending CN114871375A (en) | 2022-07-12 | 2022-07-12 | Forging and pressing equipment for die machining and implementation method |
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