CN114871156A - Tail material box, blanking sorting equipment and sorting system - Google Patents
Tail material box, blanking sorting equipment and sorting system Download PDFInfo
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- CN114871156A CN114871156A CN202210496602.5A CN202210496602A CN114871156A CN 114871156 A CN114871156 A CN 114871156A CN 202210496602 A CN202210496602 A CN 202210496602A CN 114871156 A CN114871156 A CN 114871156A
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- material box
- box
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- blanking
- sorting
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- 239000000463 material Substances 0.000 title claims abstract description 152
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 41
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 41
- 239000010703 silicon Substances 0.000 claims abstract description 41
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 235000012431 wafers Nutrition 0.000 claims description 37
- 230000003139 buffering effect Effects 0.000 claims description 6
- 239000013072 incoming material Substances 0.000 claims description 6
- 239000012634 fragment Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Testing Or Measuring Of Semiconductors Or The Like (AREA)
Abstract
The invention provides a tailing box, blanking sorting equipment and a sorting system, which belong to the field of silicon wafer detection and sorting and relate to the technology of tailing storage, wherein the tailing box comprises a tailing box fixing seat, a tailing box adapter, a tailing box block, a tailing box body, a main base plate, an upper base plate with multiple specifications and a material sensor; the material sensor is arranged at the bottom of the material box body and used for sensing whether materials come from the material box body or not; through the tail material box, the discharging sorting equipment and the sorting system, undetected items and defect miscellaneous items can be collected in a centralized manner in the rapid detection process of the sheet materials, so that stable operation of the whole equipment or system is guaranteed, the phenomenon that the sheet materials are down due to the fact that the miscellaneous items cannot be discharged is avoided, the operating efficiency and the productivity are improved, and the silicon wafer and PCB field popularization and application of sheet products are facilitated.
Description
Technical Field
The invention belongs to the field of silicon wafer detection and sorting, relates to a tailing storage technology, and particularly discloses a tailing box, blanking sorting equipment and a sorting system.
Background
Silicon wafers are widely used as important industrial raw materials for the production and manufacture of products such as solar cells and circuit boards. Therefore, before the silicon wafer is produced and shipped, the quality of the silicon wafer needs to be strictly controlled so as to ensure the quality of products such as solar cells, circuit boards and the like manufactured by the silicon wafer. The silicon wafer sorting machine is an automatic detection and sorting device integrating automation, measurement and visual flaw detection, is applied to the production flow of solar silicon wafers, and can measure and detect items such as thickness, TTV, line mark, resistivity, size, dirt, edge breakage, hidden crack and the like of original solar silicon wafers after being sliced and cleaned like a blanking sorting device and an intelligent silicon wafer sorting machine disclosed in the patent of my application (publication number CN112605010A), automatically sort the silicon wafers into different boxes according to quality grade requirements according to a sorting menu, fully meet the quality control requirements of silicon wafer use manufacturers, and is an indispensable link in production.
With the improvement of the automation requirements of various silicon chip manufacturers on automatic feeding and discharging, the detection capability requirement of the equipment is greatly improved.
At present, after the silicon wafer is detected, the silicon wafer sorting is also needed to be completed, so that the silicon wafers are classified and transmitted to corresponding storage boxes. However, the materials which are not detected, the miscellaneous materials and the unplanned or planned defective miscellaneous materials cannot be collected in time, and the existing tailing box has a single specific specification and cannot detect whether the tailings are stored, so that the miscellaneous materials cannot be processed or the processing efficiency is low, and the existing high-efficiency high-yield sorting machine cannot be matched.
Disclosure of Invention
In order to overcome the disadvantages of the prior art, the invention aims to provide a tail bin, a blanking sorting device and a sorting system, which can solve the problems.
A tailing box comprises a material box fixing seat, a material box adapter, a material box heightening block, a material box body, a main backing plate, an upper backing plate with multiple specifications and a material sensor; the material box body is connected to the material box fixing seat in an inclined manner towards the tail part through the material box heightening block and the material box adapter in sequence and is fixed to the tail end of the machine table or the rack through the material box body; the main backing plate provided with the multidirectional adjusting groove is connected to the material box body in an adjustable position; the upper backing plates with various specifications are laid on the main backing plate and used for receiving buffered tailings; the material inductor is installed to magazine body bottom for whether come material on the response magazine body.
Furthermore, the tail material box also comprises a small material baffle, and the position of the small material baffle is adjustable and is arranged on the main backing plate so as to adapt to the limitation of supplied materials of the upper backing plates with different specifications.
Furthermore, the tail material box further comprises an auxiliary stop block, and the auxiliary stop block is mounted on the main base plate and the small material baffle and used for limiting the position of receiving the auxiliary small-size material.
Further, the material box body is a rectangular open material box and comprises a material box bottom plate, a material box tail plate and a material box side plate; a material induction port and a plurality of material taking notches are formed in the material box bottom plate; the material sensor is arranged on the material box bottom plate close to the material sensing port, and the sensing direction of the material sensor is arranged upwards; a plurality of material taking notches are formed in the edge, not provided with the material box tail plate and the material box side plates, of the material box bottom plate and used for conveniently taking and discharging materials.
The invention also provides blanking sorting equipment which comprises a slicing device arranged on the blanking rack, material box containing devices arranged at two discharging ends of the slicing device, a blanking middle shaft belt streamline, a tail material box and a roof rack; the blanking middle shaft belt streamline is installed on the blanking rack along a middle axis, and the top plate frame is arranged above the blanking middle shaft belt streamline; the slicing devices are arranged at intervals along the streamline of the blanking central shaft belt, and the tops of the slicing devices are connected to the lower surface of the top plate frame; the left end and the right end of each slicing device are respectively provided with a material box containing device; the tail material box is arranged right opposite to the tail end of the feeding middle shaft belt streamline and is used for bearing miscellaneous silicon wafers or undetected silicon wafers.
The invention also provides an intelligent silicon wafer sorting system, which comprises feeding equipment, detection equipment and the blanking sorting equipment; a material type detection device and a fragment removing device are arranged between the feeding equipment and the detection equipment and are used for detecting the type of the silicon wafer, whether the silicon wafer is broken or not and removing the broken silicon wafer to prevent the broken silicon wafer from flowing into the detection equipment
Compared with the prior art, the invention has the beneficial effects that: through the tail material box, the discharging sorting equipment and the sorting system, undetected items and defect miscellaneous items can be collected in a centralized manner in the rapid detection process of the sheet materials, so that stable operation of the whole equipment or system is guaranteed, the phenomenon that the sheet materials are down due to the fact that the miscellaneous items cannot be discharged is avoided, the operating efficiency and the productivity are improved, and the silicon wafer and PCB field popularization and application of sheet products are facilitated.
Drawings
FIGS. 1-2 are schematic views of the tailing box of the present invention from different perspectives;
FIG. 3 is an exploded view of the tailing box;
FIG. 4 is a schematic view of another embodiment of a tailings box;
FIG. 5 is a schematic view of another embodiment of a tailings box;
FIG. 6 is a schematic view of a feed sorting apparatus;
FIG. 7 is a schematic diagram of an intelligent wafer sorting system.
In the figure:
10000. unloading sorting facilities
1000. A slicing device;
2000. a magazine storage device;
3000. blanking middle shaft belt streamline;
4000. a tailing box;
4001. a cartridge holder;
4002. a cartridge adaptor;
4003. a material box heightening block;
4004. a magazine body; 40041. a magazine base; 400411, a material sensing port; 400412, a material taking gap; 40042. a magazine tail plate; 40043. a material box side plate;
4005. a main backing plate; 40051. a multidirectional adjustment groove;
4006. an upper base plate;
4007. a material sensor;
4008. a small material baffle plate;
4009. an auxiliary stopper;
5000. a roof rack;
6000. a blanking frame;
7000. a blanking transition mechanism;
8000. an emergency stop mechanism;
9000. a buzzer;
20000. a detection device;
30000. feeding equipment;
40000. a material type detection device;
50000. piece removing devices.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
It should be understood that "system", "device", "mechanism", "unit" and/or "module" as used in this specification is a method for distinguishing different components, elements, parts or assemblies at different levels. However, other words may be substituted by other expressions if they accomplish the same purpose.
Tail material box
A tailing box, as shown in figures 1-5, the tailing box 4000 comprises a material box fixing seat 4001, a material box adapter 4002, a material box heightening block 4003, a material box body 4004, a main backing plate 4005, an upper backing plate 4006 with multiple specifications and a material sensor 4007.
Arrangement relation: the material box body 4004 is connected to the material box fixing seat 4001 in an inclined manner towards the tail part through the material box heightening block 4003 and the material box adapter 4002 in sequence and is fixed to the tail end of a machine table or a rack through the material box body 4004; a main cushion plate 4005 provided with a multidirectional adjusting groove 40051 is connected to the material box body 4004 in an adjustable position; the upper cushion plates 4006 with various specifications are paved on the main cushion plate 4005 and used for receiving tailings in a buffering mode; the material sensor 4007 is mounted at the bottom of the material box body 4004 and used for sensing whether materials come from the material box body 4004 or not.
The material box body 4004 is a rectangular open material box and comprises a material box bottom plate 40041, a material box tail plate 40042 and a material box side plate 40043; a material sensing port 400411 and a plurality of material taking notches 400412 are formed in the material box bottom plate 40041; the material sensor 4007 is mounted on the cartridge base plate 40041 adjacent to the material sensing port 400411 with its sensing direction facing upward; the plurality of material taking notches 400412 are formed on the edges of the material box bottom plate 40041, which are not provided with the material box tail plate 40042 and the material box side plates 40043, and are used for facilitating material taking and blanking.
Further, the main pad plate 4005 and the upper pad plate 4006 are elastic pads for receiving incoming materials in a buffering manner. Wherein the thickness of the main backing plate 4005 is greater than the thickness of the upper backing plate 4006.
Corresponding to the material taking notch 400412 on the material box bottom plate 40041, the main backing plate 4005 and the upper backing plate 4006 are also provided with backing plate notches, so that the tailing material can be conveniently taken.
In another example, referring to fig. 4, the tailing box 4000 further comprises a small material baffle 4008, and the small material baffle 4008 is mounted on the main backing plate 4005 in an adjustable position to adapt to incoming material limiting of upper backing plates 4006 of different specifications.
In another example, referring to fig. 5, the tailing box 4000 further comprises an auxiliary block 4009, and the auxiliary block 4009 is mounted to the main backing plate 4005 and the small size material blocking plate 4008 and used for receiving the limit of the auxiliary small size material.
Further, the small material baffle 4008 and the auxiliary baffle 4009 are elastic plates for buffering and limiting the incoming material.
The elastic pad and the elastic plate are made of resin plates and the like, and different elastic materials can be arranged according to actual requirements.
The material sensor 4007 adopts a photoelectric sensor, and the corresponding upper cushion plate 4006 is a transparent or semitransparent elastic plate.
Unloading sorting facilities
The blanking sorting equipment comprises a slicing device 1000 arranged on a blanking rack 6000, a material box containing device 2000 arranged at two discharging ends of the slicing device 1000, a blanking middle shaft belt streamline 3000, the tailing box 4000 and a roof rack 5000, and is shown in fig. 6.
Arrangement relation: the blanking middle shaft belt streamline 3000 is installed on the blanking rack 6000 along the middle axis, and the top plate frame 5000 is arranged above the blanking middle shaft belt streamline 3000; a plurality of slicing devices 1000 are arranged at intervals along the blanking central axis belt streamline 3000, and the tops of the slicing devices are connected to the lower surface of the top plate frame 5000; the left end and the right end of each slicing device 1000 are respectively provided with a material box containing device 2000; the tailing box 4000 is arranged right opposite to the tail end of the feeding middle shaft belt streamline 3000 and is used for bearing miscellaneous silicon wafers or undetected silicon wafers.
Further, unloading sorting facilities 10000 still includes unloading transition mechanism 7000, scram mechanism 8000 and bee calling organ 9000, unloading transition mechanism 7000 sets up the front end at unloading axis belt streamline 3000 for silicon chip transition that detects the upper reaches flow guides to the unloading axis belt streamline 3000 of top surface parallel and level. It is a plurality of scram 8000 sets up around unloading frame 6000, the staff of being convenient for is convenient quick when meetting emergency presses down the shut down. The buzzer 9000 is installed at the periphery of the discharging frame 6000. Not shown, an alarm such as a three-color lamp may be provided at the feeder frame 6000.
Intelligent silicon wafer sorting system
An intelligent silicon wafer sorting system, referring to fig. 7, comprises a feeding device 30000, a detecting device 20000 and a discharging sorting device 10000; a material type detection device 40000 and a fragment removing device 50000 are arranged between the feeding equipment 30000 and the detection equipment 20000 and used for detecting the type of the silicon wafer and whether the silicon wafer is broken or not, removing the broken silicon wafer and preventing the broken silicon wafer from flowing into the detection equipment 20000.
The blanking sorting equipment 10000 of the system adopts a non-contact adsorption type slicing device 1000, so that the sorting flow sheet efficiency is improved, and the material box replacement efficiency is improved by a multilayer staggered material box storage device; the detection equipment 20000 integrates multiple detections, including but not limited to measurement and detection of items such as thickness, TTV, line marks, resistivity, size, dirt, edge breakage, subfissure and the like, and can increase and decrease detection items in a modularized manner according to actual needs; the fragments are removed in advance through the fragment removing device 50000, so that the overall capacity of the system is improved.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (8)
1. A tailings box, its characterized in that: the tail material box (4000) comprises a material box fixing seat (4001), a material box adaptor (4002), a material box heightening block (4003), a material box body (4004), a main backing plate (4005), an upper backing plate (4006) with multiple specifications and a material sensor (4007);
the material box body (4004) is connected to the material box fixing seat (4001) in an inclined manner towards the tail part through the material box heightening block (4003) and the material box adapter (4002) in sequence, and is fixed to the tail end of a machine table or a rack through the material box body (4004); a main backing plate (4005) provided with a multidirectional adjusting groove (40051) is connected to the material box body (4004) in an adjustable position; the upper backing plates (4006) with various specifications are paved on the main backing plate (4005) and used for receiving tailings in a buffering mode; the material sensor (4007) is mounted at the bottom of the material box body (4004) and used for sensing whether materials come from the material box body (4004).
2. The tailings box of claim 1, wherein: the tailing box (4000) further comprises a small material baffle plate (4008), and the position of the small material baffle plate (4008) is adjustable to be mounted on the main backing plate (4005) so as to adapt to incoming material limitation of upper backing plates (4006) of different specifications.
3. The tailings bin of claim 2, wherein: the tail material box (4000) further comprises an auxiliary block (4009), and the auxiliary block (4009) is mounted on the main base plate (4005) and the small material baffle (4008) and used for receiving limiting of auxiliary small materials.
4. The tailings box of claim 1, wherein: the material box body (4004) is a rectangular open material box and comprises a material box bottom plate (40041), a material box tail plate (40042) and a material box side plate (40043); a material sensing port (400411) and a plurality of material taking notches (400412) are formed in the material box bottom plate (40041); the material sensor (4007) is mounted on the magazine bottom plate (40041) close to the material sensing port (400411) and arranged with the sensing direction thereof facing upward; the plurality of material taking notches (400412) are formed in the edges, not provided with the material box tail plate (40042) and the material box side plates (40043), of the material box bottom plate (40041) and used for facilitating material taking and discharging.
5. The tailings box of claim 1, wherein: the main backing plate (4005) and the upper backing plate (4006) are elastic pads and are used for receiving incoming materials in a buffering mode.
6. The tailings bin of claim 3 wherein: the small material baffle plate (4008) and the auxiliary stop block (4009) are elastic plates and used for buffering and limiting the incoming material stop block.
7. The utility model provides a unloading sorting facilities which characterized in that: the blanking sorting equipment (10000) comprises a slicing device (1000) arranged on a blanking rack (6000), a material box storage device (2000) arranged at two discharging ends of the slicing device (1000), a blanking middle shaft belt streamline (3000), a tailing box (4000) according to any one of claims 1-6 and a roof rack (5000); the blanking middle shaft belt streamline (3000) is installed on the blanking rack (6000) along the central axis, and the top plate frame (5000) is arranged above the blanking middle shaft belt streamline (3000); a plurality of slicing devices (1000) are arranged at intervals along the blanking central axial belt streamline (3000), and the tops of the slicing devices are connected to the lower surface of the top plate frame (5000); the left end and the right end of each slicing device (1000) are respectively provided with a material box containing device (2000); the tail material box (4000) is arranged right opposite to the tail end of the feeding middle shaft belt streamline (3000) and is used for bearing miscellaneous silicon wafers or undetected silicon wafers.
8. The utility model provides an intelligence silicon chip sorting system which characterized in that: the sorting system comprises a feeding device (30000), a detecting device (20000) and a blanking sorting device (10000) according to claim 7; and a material type detection device (40000) and a fragment removing device (50000) are arranged between the feeding equipment (30000) and the detection equipment (20000) and are used for detecting the type of the silicon wafer and whether the silicon wafer is broken or not, removing the broken silicon wafer and preventing the broken silicon wafer from flowing into the detection equipment (20000).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210496602.5A CN114871156A (en) | 2022-05-09 | 2022-05-09 | Tail material box, blanking sorting equipment and sorting system |
| CN202320998847.8U CN220239307U (en) | 2022-05-09 | 2023-04-28 | Tail box, blanking sorting equipment and sorting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210496602.5A CN114871156A (en) | 2022-05-09 | 2022-05-09 | Tail material box, blanking sorting equipment and sorting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114871156A true CN114871156A (en) | 2022-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210496602.5A Pending CN114871156A (en) | 2022-05-09 | 2022-05-09 | Tail material box, blanking sorting equipment and sorting system |
| CN202320998847.8U Active CN220239307U (en) | 2022-05-09 | 2023-04-28 | Tail box, blanking sorting equipment and sorting system |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320998847.8U Active CN220239307U (en) | 2022-05-09 | 2023-04-28 | Tail box, blanking sorting equipment and sorting system |
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| Country | Link |
|---|---|
| CN (2) | CN114871156A (en) |
Citations (7)
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| WO2002049409A1 (en) * | 2000-12-12 | 2002-06-20 | Matsushita Electric Industrial Co., Ltd. | Magazine, tray component feeding device, and component mounting device |
| CN206532762U (en) * | 2017-03-27 | 2017-09-29 | 徐州中辉光伏科技有限公司 | Solar battery sheet magazine and sintering furnace blanking device |
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| CN112605010A (en) * | 2020-12-04 | 2021-04-06 | 苏州天准科技股份有限公司 | Unloading sorting unit and silicon chip intelligence sorter |
-
2022
- 2022-05-09 CN CN202210496602.5A patent/CN114871156A/en active Pending
-
2023
- 2023-04-28 CN CN202320998847.8U patent/CN220239307U/en active Active
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| WO2002049409A1 (en) * | 2000-12-12 | 2002-06-20 | Matsushita Electric Industrial Co., Ltd. | Magazine, tray component feeding device, and component mounting device |
| CN206532762U (en) * | 2017-03-27 | 2017-09-29 | 徐州中辉光伏科技有限公司 | Solar battery sheet magazine and sintering furnace blanking device |
| CN110600393A (en) * | 2019-10-10 | 2019-12-20 | 南京卓胜自动化设备有限公司 | Duplex position off-line battery piece EL detects sorting unit |
| CN111468425A (en) * | 2020-05-12 | 2020-07-31 | 无锡尚品高自动化设备有限公司 | Silicon wafer crystal flower sorting machine |
| CN211828716U (en) * | 2020-06-03 | 2020-10-30 | 通威太阳能(眉山)有限公司 | Silicon wafer material box |
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| CN220239307U (en) | 2023-12-26 |
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Application publication date: 20220809 |