CN114834705B - Automatic boxing equipment for chain saw chain - Google Patents
Automatic boxing equipment for chain saw chain Download PDFInfo
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- CN114834705B CN114834705B CN202210393016.8A CN202210393016A CN114834705B CN 114834705 B CN114834705 B CN 114834705B CN 202210393016 A CN202210393016 A CN 202210393016A CN 114834705 B CN114834705 B CN 114834705B
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- chain
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- cylinder
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- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 230000005484 gravity Effects 0.000 claims abstract description 5
- 239000000725 suspension Substances 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 14
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 7
- 230000002457 bidirectional effect Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 abstract description 6
- 238000003860 storage Methods 0.000 description 11
- 238000004806 packaging method and process Methods 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 8
- 210000000078 claw Anatomy 0.000 description 7
- 238000002372 labelling Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000013519 translation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/12—Feeding, e.g. conveying, single articles by gravity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses automatic boxing equipment for chain saw chains, which comprises a plastic box vertical aligning mechanism, a plastic box vertical conveying device, a baffle positioning device, a chain loading device, a baffle taking manipulator and a cover sleeving device; after the labels, the specifications and the baffle sheets are put in the plastic box, the plastic box is still in a lying state at the moment, and when the chain is assembled, the plastic box is required to keep an upward upright state of the opening part, so that the plastic box vertical alignment mechanism is arranged to align the plastic box and is conveyed to a chain dropping station by the plastic box upright conveying device. The chain loading device and the baffle positioning device are arranged corresponding to the chain dropping station, in the chain loading device, the chain conveying mechanism conveys the chain to the chain connecting mechanism, the chain connecting mechanism receives the chain from the chain conveying mechanism and transfers the chain to the chain dropping slideway, so that the chain slides into the plastic box by means of gravity. Before the chain falls into the plastic box, the baffle plate positioning device is required to push the baffle plate to one side of the plastic box to press the instruction book, so that the instruction book which is put in the prior art can be prevented from being blocked when the chain is put in the instruction book.
Description
[ field of technology ]
The invention belongs to the technical field of saw chain packaging.
[ background Art ]
The chain used on the chain saw is individually packaged, and the chain is placed in a plastic box at present, and meanwhile, a label and a specification are placed in the plastic box, and then the box cover is sleeved outside. Because the instruction book is in a folded or multi-page form, the original form of the instruction book can not be maintained in a free state after the instruction book is put into a plastic box. Therefore, the biggest difficulty of automatically placing the chain into the plastic box in which the labels and the specifications are placed is that the specifications in the folded state are scattered after the plastic box is vertically placed, and the chain placement is blocked, so that manual chain placement is adopted at present, namely, the specifications are held by one hand, and the chain is placed by the other hand. Therefore, the efficiency is reduced and the cost is higher.
[ invention ]
Aiming at the defects of the prior art, the technical problem to be solved by the invention is to provide automatic boxing equipment for chain saw chains, which can realize automatic chain conveying and chain falling and avoid the blockage of a previously placed instruction on the chain falling into a plastic box.
In order to solve the technical problems, the invention adopts the following technical scheme:
an automatic boxing device for chain saw chains comprises a plastic box vertical aligning mechanism, a plastic box vertical conveying device, a baffle positioning device, a chain loading device, a baffle taking manipulator and a cover sleeving device;
the plastic box vertical conveying device comprises a vertical conveying rail, a conveying connecting plate arranged on the side surface of the vertical conveying rail, a plurality of conveying forks connected with the conveying connecting plate and distributed at intervals along the conveying direction, and a bidirectional driver for driving the conveying connecting plate to move back and forth and move left and right, wherein a chain loading station and a blocking piece taking station are arranged on a conveying path corresponding to the vertical conveying rail;
the plastic box vertical aligning mechanism comprises an upright space arranged between the stepping conveying part and the upright conveying track, an upright plate arranged on one side of the upright space, and a box pushing cylinder for driving the upright plate to move to the other side of the upright space so as to enable the plastic box to be upright;
the baffle positioning device is arranged corresponding to the chain mounting station and comprises a baffle leaning block arranged on one side of the vertical conveying track, a baffle pushing cylinder and a baffle pushing block driven by the baffle pushing cylinder to lean against the baffle leaning block;
the chain loading device comprises a chain dropping slideway, a chain conveying mechanism and a chain connecting mechanism, wherein the chain conveying mechanism is used for conveying a chain to the chain connecting mechanism, the chain connecting mechanism is used for receiving the chain from the chain conveying mechanism and transferring the chain to the chain dropping slideway, and the chain dropping slideway is arranged above a chain loading station so that the chain slides into the plastic box by means of gravity;
the baffle taking manipulator is arranged corresponding to a baffle taking station, and takes out the baffle after the chain is put into the plastic box by the chain loading device and puts the baffle into the baffle recovery box;
the cover sleeving device comprises a cover feeding mechanism and a cover pressing mechanism, wherein the cover feeding mechanism conveys a cover to the upper part of a plastic box opening, the cover pressing mechanism comprises a lifting cylinder and a pressure head driven by the lifting cylinder, the cover is pressed on the plastic box opening through the pressure head, two pressure heads are arranged along the conveying direction, and the pressure head is U-shaped.
Preferably, a guiding inclined plane is arranged on the other side of the vertical space, and a bending part is arranged on the upper part of the vertical plate.
Preferably, the blocking piece leaning block is provided with an adsorption magnet for adsorbing the blocking piece.
Preferably, the pushing baffle air cylinder is connected with a baffle push plate, the baffle push plate is L-shaped, one side of the baffle push plate is vertically arranged and connected with the pushing baffle air cylinder, the horizontal part of the other side of the baffle push plate is used for pushing the baffle, and the horizontal part is positioned above the vertical plastic box.
Preferably, the chain feeding mechanism comprises a chain suspension cantilever, a chain pushing block which is arranged on the chain suspension cantilever in a sliding manner, and a pushing block driver which is used for pushing the chain pushing block to slide towards the head end along the chain suspension cantilever so as to push the chain to be fed out from the chain suspension cantilever.
Preferably, the push block driver comprises a sliding support arranged on the sliding rail mechanism and a push block driving cylinder for driving the sliding support to slide along the sliding rail mechanism, wherein the sliding support is provided with a lifting cylinder, the lifting cylinder is connected with a clamping block, the chain push block is provided with an annular groove, and the clamping block is provided with a clamping groove clamped with the annular groove.
Preferably, the middle upper part of the chain dropping slide way is of a semi-closed structure, and the lower part of the chain dropping slide way is provided with a chain dropping funnel.
Preferably, the chain connecting mechanism comprises a chain connecting block, a chain connecting sliding rail and a chain connecting cylinder for driving the chain connecting block to slide on the chain connecting sliding rail, wherein a chain connecting head for hanging a chain sent out from a chain hanging cantilever and a magnetic suction head for fixing the chain to the chain connecting head are arranged on the chain connecting block in a protruding mode.
Preferably, the catch picking manipulator comprises a claw, a claw cylinder for driving the claw to act, a Z-axis cylinder for driving the claw to lift and an X-direction cylinder for driving the claw to reciprocate in the direction perpendicular to the conveying direction.
Preferably, two pressure heads are arranged along the conveying direction, and the pressure heads are U-shaped.
After the labels, the specifications and the baffle plates are placed in the plastic box, the plastic box is still in a lying state, and when the chain is assembled, the plastic box is required to keep an upward upright state of the opening part, so that the vertical plastic box aligning mechanism is arranged to align the plastic box, and the plastic box is conveyed to a chain dropping station by the vertical plastic box conveying device. The chain loading device and the baffle positioning device are arranged corresponding to the chain dropping station, in the chain loading device, the chain conveying mechanism conveys the chain to the chain connecting mechanism, the chain connecting mechanism receives the chain from the chain conveying mechanism and transfers the chain to the chain dropping slideway, so that the chain slides into the plastic box by means of gravity. Before the chain falls into the plastic box, the baffle plate positioning device is required to push the baffle plate to one side of the plastic box to press the instruction book, so that the instruction book which is put in the prior art can be prevented from being blocked when the chain is put in the instruction book.
These features and advantages of the present invention will be disclosed in detail in the following detailed description and the accompanying drawings.
[ description of the drawings ]
The invention is further described with reference to the accompanying drawings:
FIG. 1 is a schematic view of an automatic saw chain packing line according to the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is an enlarged view of FIG. 1 at B;
FIG. 4 is a schematic view of a partial structure of the present invention;
FIG. 5 is a schematic diagram of a saw chain automatic packaging line of the second embodiment;
FIG. 6 is an enlarged view of FIG. 5 at B;
FIG. 7 is a schematic diagram showing the cooperation of the chain feeding mechanism and the chain connecting mechanism;
FIG. 8 is a schematic view of the chain before the start of the folding;
FIG. 9 is a schematic diagram showing a chain folding state;
FIG. 10 is a schematic diagram of a second structure of the hinge state;
fig. 11 is a schematic diagram of three structures in a folded chain state.
Reference numerals:
a plastic case 100; a baffle 200; a chain 300; a box cover 400;
the plastic box is automatically conveyed and synchronously put in the label and instruction equipment 1; a constant speed conveying member 11; a discharging platform 111; a step conveying member 12; a plastic box transfer mechanism 13; a suction cup 131; a suction box cylinder 132; a translation cylinder 133; positioning the stop 134; a label feeding device 14; a label roll 141; a label tape guide roller 142; a label conveying roller shaft 143; a label cutting mechanism 144; a specification feeding device 15; the specification stack storage box 151; a description push channel 152; a specification pushing plate 153; a pushing cylinder 154; a push rod 155; a flap stack storage case 161; a flap pushing channel 162; a shutter push plate 163; a plastic box vertical alignment mechanism 17; a guide slope 171; a vertical plate 172; a push box cylinder 173;
an automatic chain loading device 2; a plastic box vertical conveying device 21; an upright conveying rail 211; a transport connection plate 212; an X-axis drive assembly 213; a Y-axis drive assembly 214; a flap positioning device 22; a push vane cylinder 221; a flap pusher plate 222; a flap rest 223; a chain feeding mechanism 23; a chain suspension cantilever 231; a chain pushing block 232; chain storage turntable 233, latch 234; a lifting cylinder 235; a sliding bracket 236; a chain connecting mechanism 24; a link block 241; a link head 2411; magnetic tip 2412; a link slide rail 242; a drop chain slideway 25; a dropping funnel 251; a chain folding device 26; a chain splitting mechanism 261; a stay chain mechanism 262; a chain folding mechanism 263; a roller 2631; a baffle manipulator 27 is taken; a claw 271; a claw moving mechanism 272; a flap recovery box 273; a capping device 28; a ram 281; a loader 282; a vibration feed tray 283; a labelling machine 29; and a discharging conveyer belt 3.
[ detailed description ] of the invention
The technical solutions of the embodiments of the present invention will be explained and illustrated below with reference to the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, and not all embodiments. Based on the examples in the implementation manner, other examples obtained by a person skilled in the art without making creative efforts fall within the protection scope of the present invention.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Referring to fig. 1 to 7, an automatic saw chain packing line comprises a plastic box feeding device, a label feeding device 14, a specification feeding device 15, a baffle feeding device 16, a plastic box vertical alignment mechanism 17, a plastic box vertical conveying device 21, a baffle positioning device 22, a chain loading device, a baffle taking manipulator 27 and a cover sleeving device 28.
The plastic box feeding device, the label feeding device 14, the instruction sheet feeding device 15, the baffle sheet feeding device 16 and the plastic box vertical alignment mechanism 17 form automatic plastic box conveying and synchronous label and instruction sheet feeding equipment 1, labels and instructions are sequentially placed in the plastic box 100 in the automatic plastic box conveying process, and the baffle sheet 200 is placed in the plastic box 100 after the completion.
Specifically, the plastic box feeding device comprises a step conveying component 12, wherein on a conveying plane of the step conveying component 12, the plastic box is in a lying state for step conveying, and openings face the same side face of a conveying path of the plastic box. The label feeding device 14, the instruction sheet feeding device 15 and the baffle sheet feeding device 16 are arranged on one side of the conveying path of the step conveying component 12, and the corresponding output port faces the plastic box opening. The step-by-step conveying part 12 steps one station at a time, then stops, the label feeding device 14, the instruction sheet feeding device 15 and the baffle sheet feeding device 16 work simultaneously, labels, instructions and baffle sheets 200 are respectively put into the plastic box 100, and after the step-by-step conveying part 12 steps one station continuously, and the process is repeated.
In one embodiment, the label feeding apparatus 14 includes a label roll 141 rotatably disposed, a label cutting mechanism 144 for separating labels from the label roll, a label feeding roller 143 for feeding labels into a plastic case, and a label tape guide roller 142 provided between the label roll 141 and the label feeding roller 143 for guiding the label feeding. The label is fed from the label roll 141 to the label feed roller 143 guided by the label guide roller 142 before being cut, and the label is fed into the plastic case 100 by the label feed roller 143 driven by the label feed roller 143 after being cut by the label cutting mechanism 144. The two label conveying rollers 143 are arranged side by side up and down and are close to the side of the conveying path of the step conveying member 12, and convey the clamped labels into the plastic case. The label cutting mechanism 144 includes a cutting cylinder and a cutting blade, and the cutting cylinder drives the cutting blade to cut off the label.
As an embodiment, the description feeding device 15 includes a description stacking storage box 151, a description pushing channel 152 located below the description stacking storage box, and a description pushing plate 153 sliding along the description pushing channel, wherein the bottom of the description stacking storage box is communicated with the description pushing channel, and the description pushing plate is driven by a description pushing driver. And the instruction pushing driver is an instruction pushing cylinder. It will be appreciated that the thickness of the instruction pushing channel and the instruction pushing board 153 is approximately equal to that of the instruction, and the instruction pushing board 153 may be slightly thinner, so as to just push an instruction.
As an embodiment, the blade feeding device 16 includes a blade stacking storage box 161, a blade pushing channel 162 located below the blade stacking storage box, and a blade pushing plate 163 sliding along the blade pushing channel, where the bottom of the blade stacking storage box is communicated with the blade pushing channel, and the blade pushing plate is driven by a blade pushing driver. And the baffle pushing driver is a baffle pushing cylinder. It can be appreciated that the thickness of the baffle pushing channel and the thickness of the baffle pushing plate are approximately equal to those of the baffle, and the baffle pushing plate can be slightly thinner, so that a baffle can be just pushed.
Since the instruction feeding device 15 and the baffle feeding device 16 are arranged side by side and operate synchronously, the driver can be shared, that is, one pushing cylinder 154 is shared, the pushing cylinder 154 is arranged in a gap between the instruction feeding device 15 and the baffle feeding device 16, a piston rod of the pushing cylinder 154 is connected with a push rod 155, and two ends of the push rod are respectively connected with the instruction pushing plate 153 and the baffle pushing plate 163, so that the pushing cylinder 154 drives the push rod 155 to drive the instruction pushing plate 153 and the baffle pushing plate 163 to operate synchronously.
In order to convey the plastic box to the step conveying part 12, the plastic box feeding device further comprises a constant speed conveying part 11. The side of the constant speed conveying part 11 is provided with a discharging platform 111 side by side, and the plastic box 100 placed on the discharging platform 111 is manually transferred to the constant speed conveying part 11. It is understood that the step conveying member 12 and the constant speed conveying member 11 may be implemented by using a conventional method, such as a conveyor belt, a conveyor chain, or the like.
In order to realize the transfer of the plastic box from the constant speed conveying part 11 to the step conveying part 12, a plastic box transfer mechanism 13 for transferring the plastic box on the constant speed conveying part to the step conveying part is arranged between the constant speed conveying part 11 and the step conveying part 12. As shown in fig. 2, the plastic box transferring mechanism 13 includes a suction cup 131, a box sucking cylinder 132 driving the suction cup 131 to lift, and a translation cylinder 133 driving the box sucking cylinder 132 to move back and forth. In addition, the plastic box transferring mechanism 13 further comprises a positioning stop block 134 arranged at the front side of the sucker to position the side surface of the plastic box. The plastic box 100 is conveyed along the uniform speed conveying component 11, after the plastic box is conveyed in place, the plastic box is lifted by the box sucking cylinder 132, the box sucking cylinder 132 is driven to move by the translation cylinder 133, and the plastic box is placed on the stepping conveying component 12. When the suction box cylinder 132 descends to suck the plastic box, the positioning stop block 134 positions the side surface of the plastic box on one hand, and blocks the plastic box which is subsequently conveyed on the uniform speed conveying component on the other hand.
After the labels, the specifications and the baffle plates are placed in the plastic box, the plastic box is still in a lying state, and when the chain is assembled, the plastic box is required to keep the opening part of the plastic box in an upward upright state, so that the plastic box vertical alignment mechanism 17 is arranged to align the plastic box.
As shown in fig. 4, the vertical plastic box aligning mechanism 17 includes an upright space provided between the step conveying member and the rear upright conveying rail, an upright plate 172 provided at one side of the upright space, and a box pushing cylinder 173 for driving the upright plate to move toward the other side of the upright space so as to erect the plastic box.
The vertical space is approximately rectangular in structure, the width corresponds to the width of the plastic box, a guide inclined plane 171 is arranged on the other side of the vertical space, the plastic box is contacted with the guide inclined plane and inclines to one side of the vertical plate when falling into the vertical space, meanwhile, the vertical plate 172 is driven by the box pushing cylinder 173 to move to the other side of the vertical space and push the plastic box, and the plastic box is propped against the lower edge of the guide inclined plane and rotates until the plastic box is completely vertical due to the short length of the guide inclined plane. Further, the upper portion of riser is equipped with the bending part of outside slope buckling, can lead from step by step conveying part whereabouts moulding the box.
Wherein, the plastic box vertical conveying device 21, the baffle positioning device 22, the chain loading device, the baffle taking manipulator 27, the cover sleeving device 28 and the labeling machine 29 form the automatic chain loading device 2, which is used for automatically placing the chain 300 after the labels and the specifications are placed into the plastic box, and completing the cover sleeving 400 and the labels for connecting the cover sleeving 400 and the plastic box 100.
The plastic box vertical conveying device 21 intermittently conveys vertical plastic boxes, the plastic box vertical conveying device 21 comprises a vertical conveying rail 211, a chain loading station and a baffle taking station are arranged corresponding to a conveying path of the vertical conveying rail 211, the chain loading 300 is correspondingly operated at the chain loading station, and the baffle 200 in the plastic box is correspondingly taken out at the baffle taking station. The baffle positioning device 22 and the chain loading device are arranged corresponding to the chain loading station, the baffle taking manipulator 27 is arranged corresponding to the baffle taking station, and the cover sleeving device 28 is arranged at the rear side of the baffle taking station.
And, the transfer of the plastic box from the vertical positive placing station to the chain loading station is also realized by the plastic box vertical conveying device 21. As shown in fig. 3, the plastic box vertical conveying device 21 further includes a conveying connection board 212 disposed on a side surface of the vertical conveying rail 211, a plurality of conveying forks connected to the conveying connection board 212 and distributed at intervals along the conveying direction, and a bidirectional driver for driving the conveying connection board to move back and forth and move left and right. The chain loading station is correspondingly positioned at the input end of the vertical conveying track, the vertical conveying track 211 comprises a conveying plane and baffle plates arranged on two sides of the conveying plane, and the space distance between the baffle plates on two sides is slightly larger than the thickness of the plastic box, so that the plastic box 100 is conveyed in the vertical conveying track 211 in a vertical state. The bidirectional driver comprises an X-axis driving assembly 213 and a Y-axis driving assembly 214 which are driven by air cylinders and are correspondingly provided with linear sliding rails for guiding, namely an X-axis air cylinder, a Y-axis air cylinder, and an X-axis sliding rail and a Y-axis sliding rail which are correspondingly arranged. When the plastic box needs to be driven to be transferred from the vertical position to the chain loading station, the conveying connection plate 212 moves back and forth and moves left and right, so that the conveying fork is separated from the vertical conveying rail and retreats by one step, then moves back and right again to enter the vertical conveying rail, meanwhile, the conveying fork can act on the plastic box at the vertical position, and then the conveying fork pushes the plastic box to move forward by one step and just to be sent to the chain loading station.
In addition, the biggest difficulty of automatic chain placement into the plastic box in which the labels and the specifications are placed is that the specifications in the folded state can be scattered after the plastic box is vertically placed, and the chain placement is blocked, so that manual chain placement is adopted at present, namely, the specifications are held by one hand, and the chain is placed by the other hand. Therefore, in order to realize the automatic falling of the chain into the plastic box, the baffle positioning device 22 is designed.
As shown in fig. 4, the shutter positioning device 22 includes a shutter block 223 disposed on one side of the vertical conveying rail, a shutter pushing cylinder 221 disposed on the other side of the vertical conveying rail, and a shutter 200 driven by the shutter pushing cylinder 221 to abut against the shutter block 223. After the baffle is propped against the baffle leaning block by the driving of the pushing baffle cylinder, the baffle needs to return again, and in order to avoid the baffle from toppling over again after standing upright, an adsorption magnet for adsorbing the baffle is arranged on the baffle leaning block. It will be appreciated that the height of the baffle is greater than the height of the plastic box, so that the upper portion of the baffle can only expose the edge of the plastic box, and the baffle 200 can be conveniently pushed against the baffle leaning block 223. In addition, the pushing baffle cylinder 221 is connected with a baffle push plate 222, the baffle push plate is L-shaped, one side of the baffle push plate is vertically arranged and connected with the pushing baffle cylinder 221, the horizontal part of the other side of the baffle push plate is horizontally arranged and used for directly pushing the baffle, the horizontal part is positioned above the vertical plastic box, and the baffle is pushed above the plastic box.
After the baffle is adsorbed by the adsorption magnet to keep upright and presses the label and the instruction book, the chain can be conveniently put into the plastic box. The chain loading device shown in fig. 6 and 7 is used for directly feeding the chain 300 into the plastic box in the upright state staying at the upright conveying rail chain dropping station, or feeding the longer chain into the plastic box after folding the longer chain when the chain is longer. The chain loading device comprises a chain dropping slideway 25, a chain conveying mechanism 23, a chain connecting mechanism 24 and the baffle positioning device 22.
Wherein, the chain falling slide 25 is arranged above the chain falling station, so that the chain slides into the plastic box by gravity. The middle upper part of the falling chain slideway is a semi-closed structure, and an opening of the semi-closed structure faces the chain conveying mechanism 23, so that after the chain conveying mechanism 23 is connected with a chain, the chain in a hanging state is positioned in the semi-closed structure at the upper part. The lower part of the chain dropping slide way 25 is provided with a chain dropping funnel 251, and the lower opening of the chain dropping funnel is aligned with the opening of the plastic box, so that the chain automatically falls into the plastic box after sliding along the chain dropping slide way.
As shown in fig. 7, the chain feeding mechanism 23 includes a chain suspension arm 231, a chain pusher 232 slidably disposed on the chain suspension arm 231, and a pusher driver for pushing the chain pusher 232 to slide along the chain suspension arm 231 toward the head end to push the chain to be fed out from the chain suspension arm 231. The push block driver comprises a sliding bracket 236 arranged on the linear sliding rail mechanism and a push block driving cylinder for driving the sliding bracket 236 to slide along the linear sliding rail mechanism. The sliding support 236 is provided with a lifting cylinder 235, and the lifting cylinder 235 is connected with a clamping block 234. The chain pushing block 232 is provided with a ring groove, and the clamping block 234 is provided with a clamping groove clamped with the ring groove. The chains on the chain suspension arm 231 are aligned one at a time along their length, and the pusher driver advances the chain pusher 232 a distance of about one chain width at a time, so that only one chain is pushed out of the chain suspension arm 231 at a time. After the lifting cylinder 235 drives the clamping block 234 to lift and separate from the annular groove of the chain pushing block 232, the chain pushing block 232 can slide freely along the chain hanging cantilever 231, so that after the chain is completely sent out on the chain hanging cantilever 231, the chain pushing block 232 can be retreated to the initial position, and the chain is loaded on the chain hanging cantilever 231 again.
Further, the chain feeding mechanism 23 further includes a chain storage turntable 233, and two chain suspension cantilevers 231 are circumferentially spaced apart from the chain storage turntable 233. When one of the chain suspension cantilevers rotates to the upper chain feeding station, the other chain suspension cantilever is positioned below, and can load chains thereon, the loading of the chains can be completed manually, and the loading process does not affect the continuous chain feeding of the chains on the chain suspension cantilevers 231 at the chain feeding station.
As an embodiment, as shown in fig. 6 and 7, the chain connecting mechanism 24 includes a chain connecting block 241, a chain connecting rail 242, and a chain connecting cylinder for driving the chain connecting block 241 to slide on the chain connecting rail 242, wherein a chain connecting head 2411 for hanging the chain sent from the chain hanging cantilever 231 and a magnetic head 2412 for fixing the chain to the chain connecting head 2411 are provided on the chain connecting block 241 in a protruding manner. The chain connecting cylinder drives the chain connecting block 241 to move towards the chain conveying mechanism 23 and approaches the chain hanging cantilever 231, the chain conveyed out of the chain hanging cantilever can be directly hung on the chain connecting head 2411 and then is adsorbed by the magnetic head 2412, and thus the chain can not drop in the process that the chain connecting cylinder drives the chain connecting block 241 to retreat to the chain dropping station. The chain joint 2411 is a flat square column, and two sides thereof are respectively provided with a magnetic suction head 2412.
For shorter chains, it is possible to feed directly into the plastic box, but for longer chains it is not possible to feed directly into the smaller plastic box. In order to enable the saw chain with the length of more than 500mm to be automatically placed in a small plastic box, the chain must be folded in half to be completely placed in the plastic box, and the process is completely completed by manual operation at present, so that the efficiency is low. Thus, the hinge device 26 is further designed.
As shown in fig. 8, the chain is required to be folded by the chain folding device 26 when the chain is conveyed to the chain dropping position by the chain connecting mechanism.
As shown in fig. 6 to 11, the chain folding device 26 includes a chain splitting mechanism 261, a chain stay mechanism 262, and a chain folding mechanism 263. The chain splitting mechanism 261 comprises a chain splitting cylinder and a chain splitting rod which is driven by the chain splitting cylinder to stretch back and forth, the chain splitting rod can be inserted into the middle of a chain, the chain splitting mechanism 262 comprises a horizontal sliding rail, a chain splitting sliding block which is arranged on the horizontal sliding rail in a sliding mode, and a chain splitting cylinder which drives the chain splitting sliding block to translate along the horizontal sliding rail, a piston rod of the chain splitting cylinder is connected with the chain splitting sliding block, and the chain splitting mechanism 261 is arranged on the chain splitting sliding block, so that the chain splitting mechanism 261 can be driven to translate left and right, and the chain is split. After the chain is spread, the chain folding mechanism 263 can be inserted into the work. The chain folding mechanism 263 comprises a chain folding cylinder and a chain folding head driven by a piston rod of the chain folding cylinder to stretch up and down, and a chain folding roller 2631 is arranged on the chain folding head. The chain folding head is connected with the guide rod through the connecting block, and the guide rod is in sliding fit with the guide sleeve, so that the chain folding head is guided to linearly slide up and down, and the chain folding roller 2631 is pressed down to act on the chain.
When the chain connecting mechanism sends the chain to the chain falling position, as shown in fig. 9, the chain splitting cylinder drives the chain splitting rod to enter the middle of a chain gap, and then the chain stretching cylinder translates to drive the chain splitting rod to translate so as to separate the chain; then, the chain folding cylinder drives the chain folding roller to press down the chain (the pressing depth can be adjusted and controlled), and when the chain folding roller is pressed down to the set depth, the chain is folded in place as shown in fig. 10. As shown in fig. 11, the chain folding cylinder automatically withdraws upwards after the chain is folded in place, and simultaneously the chain stretching cylinder withdraws, so that the chain is folded in half. Finally, the chain connecting mechanism 24 continues to move a certain distance to enable the chain to touch the chain falling slide way 25, overcomes the suction force of the magnetic suction head 2412, is separated from the chain connecting head 2411, and then automatically enters the plastic box along the chain falling slide way 25 under the action of dead weight.
In addition, when the chain is longer, the downward stroke of the chain folding cylinder can be increased, so that the chain can be automatically folded in half according to the length of the chain, and the folding length can be set and adjusted.
After the chain is put into the plastic box, the baffle needs to be taken out, so that the box cover can be assembled next, and the baffle is taken out automatically. As shown in fig. 6, a shutter taking manipulator 27 is further provided for taking out a shutter after the chain is put into the plastic box, and a shutter recovery box 273 is correspondingly provided, and the shutter recovery box 273 is provided outside the upright conveying rail. The catch picking manipulator 27 comprises a catch 271, a catch cylinder for driving the catch to act and a catch moving mechanism 272 for driving the catch to move, wherein the catch moving mechanism 272 comprises a Z-axis cylinder for driving the catch to lift and an X-direction cylinder for driving the catch to horizontally reciprocate perpendicular to the conveying direction. The catch manipulator 27 picks up the catch through the catch 271, and then moves the catch to the position above the catch recovery box 273 through the catch moving mechanism 272, releases the catch 271, and the catch falls into the catch recovery box 273.
After the baffle is taken out, the box cover can be installed. As shown in fig. 3, 5 and 6, the cover device 28 is correspondingly provided, the cover device 28 includes a cover feeding mechanism and a cover pressing mechanism, the cover feeding mechanism includes a feeder 282, a vibration feeding tray 283 and a feeding track connected with the vibration feeding tray, the vibration feeding tray 283 is fed by the feeder 282, and the cover sent by the vibration feeding tray 283 is conveyed along the feeding track. The end of the feeding track is provided with an intermittent feeding cylinder, the intermittent feeding cylinder is used for blocking the subsequent box cover and extruding the front box cover, so that the box cover is conveyed to a box sleeving station, and a plastic box is positioned at the box sleeving station, so that the box cover is positioned above the opening of the plastic box. The box cover pressing mechanism comprises a box pressing cylinder and a pressing head 281 driven by the box pressing cylinder, wherein the pressing head is positioned right above a box sleeving station, presses down the box cover 400 and is tightly sleeved at the mouth of the plastic box.
Further, two pressure heads 281 are arranged along the conveying direction of the vertical rail, and the same box pressing cylinder drives the synchronous motion. The pressure head 281 is U-shaped, and can be sleeved on the box cover, and the depth of the second pressure head is smaller than that of the first pressure head, so that the box cover is pressed twice. The first time of preliminary pressing the box cover makes the box cover the plastic box opening, and the second time of pressing is deeper, so that the box cover is completely tightly sleeved on the plastic box opening.
Further, the packaging box automatic labeling machine further comprises a labeling conveying belt, the conveying path of the labeling conveying belt is lower than the conveying path of the vertical rail, so that the packaging box naturally lies down, labeling machines 29 are arranged on two sides of the labeling conveying belt, the front side and the back side of the packaging box are labeled, and the label position corresponds to the connecting position of the plastic box and the box cover. And the label is output by a discharging conveyor belt 3 after the label is attached.
It will be appreciated that the foregoing embodiments also relate to sensors, which are not specifically described, for detecting the in-place condition of the component, and will not be described in detail herein.
The automatic chain packaging production line thoroughly replaces manual operation by automation, solves the problems of low efficiency and quality caused by manual operation, and also solves the requirements of multiple specifications and special packaging of customer products. Through actual production test, the cost can be obviously reduced by saving effect:
the manual packaging efficiency is 5 people x8h approximately equal to 6500pcs, and the quality is more than 99.5 percent of qualification rate;
automated packaging line: 2 people x8h are approximately equal to 9000pcs, and the quality qualification rate is more than 99.9 percent.
While the invention has been described in terms of specific embodiments, it will be appreciated by those skilled in the art that the invention is not limited thereto but includes, but is not limited to, the drawings and the description of the specific embodiments. Any modifications which do not depart from the functional and structural principles of the invention are intended to be included within the scope of the appended claims.
Claims (9)
1. The automatic boxing equipment for the chain saw chain is characterized by comprising a plastic box vertical aligning mechanism, a plastic box vertical conveying device, a baffle positioning device, a chain loading device, a baffle taking manipulator and a cover sleeving device;
the plastic box vertical conveying device comprises a vertical conveying rail, a conveying connecting plate arranged on the side surface of the vertical conveying rail, a plurality of conveying forks connected with the conveying connecting plate and distributed at intervals along the conveying direction, and a bidirectional driver for driving the conveying connecting plate to move back and forth and move left and right, wherein a chain loading station and a blocking piece taking station are arranged on a conveying path corresponding to the vertical conveying rail;
the plastic box vertical aligning mechanism comprises an upright space arranged between the stepping conveying part and the upright conveying track, an upright plate arranged on one side of the upright space, and a box pushing cylinder for driving the upright plate to move to the other side of the upright space so as to enable the plastic box to be upright;
the baffle positioning device is arranged corresponding to the chain mounting station and comprises a baffle leaning block arranged on one side of the vertical conveying track, a baffle pushing cylinder and a baffle pushing block driven by the baffle pushing cylinder to lean against the baffle leaning block;
the chain loading device comprises a chain dropping slideway, a chain conveying mechanism and a chain connecting mechanism, wherein the chain conveying mechanism is used for conveying a chain to the chain connecting mechanism, the chain connecting mechanism is used for receiving the chain from the chain conveying mechanism and transferring the chain to the chain dropping slideway, and the chain dropping slideway is arranged above a chain loading station so that the chain slides into the plastic box by means of gravity;
the baffle taking manipulator is arranged corresponding to a baffle taking station, and takes out the baffle after the chain is put into the plastic box by the chain loading device and puts the baffle into the baffle recovery box;
the cover sleeving device comprises a cover feeding mechanism and a cover pressing mechanism, wherein the cover feeding mechanism conveys a cover to the upper part of a plastic box opening, the cover pressing mechanism comprises a lifting cylinder and a pressure head driven by the lifting cylinder, the cover is pressed on the plastic box opening through the pressure head, two pressure heads are arranged along the conveying direction, and the pressure head is U-shaped.
2. An automatic boxing apparatus of a chain saw according to claim 1, wherein the other side of the vertical space is provided with a guide slope, and the upper portion of the vertical plate is provided with a bending portion.
3. The automatic boxing apparatus of a chain saw according to claim 1, wherein the blocking piece is provided with an attracting magnet for attracting the blocking piece.
4. The automatic boxing apparatus of a chain saw according to claim 1, wherein the pushing block cylinder is connected with a block push plate, the block push plate is L-shaped, one side is vertically arranged and connected with the pushing block cylinder, the other side is horizontally arranged for pushing the block, and the horizontal part is located above the vertical plastic box.
5. An automatic boxing apparatus for chain saw chains according to claim 1, wherein the chain feeding mechanism comprises a chain suspension arm, a chain pusher slidably disposed on the chain suspension arm, and a pusher driver for pushing the chain pusher to slide along the chain suspension arm toward the head end to push the chain to be fed out from the chain suspension arm.
6. The automatic boxing apparatus of a chain saw according to claim 5, wherein the push block driver comprises a sliding bracket arranged on the sliding rail mechanism and a push block driving cylinder for driving the sliding bracket to slide along the sliding rail mechanism, wherein the sliding bracket is provided with a lifting cylinder, the lifting cylinder is connected with a clamping block, the chain push block is provided with a ring groove, and the clamping block is provided with a clamping groove clamped with the ring groove.
7. The automatic boxing apparatus of chain saw according to claim 1, wherein the middle upper portion of the chain dropping slide is of a semi-closed structure, and the lower portion of the chain dropping slide is provided with a chain dropping funnel.
8. The automatic boxing apparatus of a chain saw according to claim 1, wherein the chain receiving mechanism comprises a chain receiving block, a chain receiving slide rail, a chain receiving cylinder driving the chain receiving block to slide on the chain receiving slide rail, a chain receiving head for hanging a chain sent out from a chain hanging cantilever and a magnetic suction head for fixing the chain to the chain receiving head are provided on the chain receiving block in a protruding manner.
9. The automatic boxing apparatus of chain saw chain according to claim 1, wherein the catch picking manipulator comprises a catch, a catch cylinder driving the catch to act, a Z-axis cylinder driving the catch to lift and an X-direction cylinder driving the catch to reciprocate perpendicular to the conveying direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210393016.8A CN114834705B (en) | 2022-04-14 | 2022-04-14 | Automatic boxing equipment for chain saw chain |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210393016.8A CN114834705B (en) | 2022-04-14 | 2022-04-14 | Automatic boxing equipment for chain saw chain |
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| CN114834705A CN114834705A (en) | 2022-08-02 |
| CN114834705B true CN114834705B (en) | 2023-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210393016.8A Active CN114834705B (en) | 2022-04-14 | 2022-04-14 | Automatic boxing equipment for chain saw chain |
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| US7395639B2 (en) * | 2005-04-01 | 2008-07-08 | Pitney Bowes Inc. | Drive apparatus for a mail-processing system |
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| GB731455A (en) * | 1952-10-28 | 1955-06-08 | Donald Mayer King | Improvements in or relating to conveyor systems |
| GB768471A (en) * | 1954-02-23 | 1957-02-20 | Webb Co Jervis B | Drive unit construction for conveyor chains |
| EP0452560A1 (en) * | 1990-04-20 | 1991-10-23 | Italo Meneghetti | Packing machine for paper or cardboard packets and the like |
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| CN114834705A (en) | 2022-08-02 |
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