CN114832502A - Skin and residue separating device for fruit wine production - Google Patents
Skin and residue separating device for fruit wine production Download PDFInfo
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- CN114832502A CN114832502A CN202210780634.8A CN202210780634A CN114832502A CN 114832502 A CN114832502 A CN 114832502A CN 202210780634 A CN202210780634 A CN 202210780634A CN 114832502 A CN114832502 A CN 114832502A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/04—Combinations of filters with settling tanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/04—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
- B30B9/06—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with permeable casings or strainers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/26—Permeable casings or strainers
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G1/00—Preparation of wine or sparkling wine
- C12G1/02—Preparation of must from grapes; Must treatment and fermentation
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention belongs to the technical field of fruit wine production, and relates to a peel and residue separation device for fruit wine production, which comprises a box body, a feed hopper arranged at the top end of the box body, a first sieve plate, a second sieve plate, a swing mechanism for driving the first sieve plate to swing, an upward pushing mechanism, a third sieve plate and a filtering mechanism, wherein the first sieve plate is provided with a plurality of first sieve holes, the second sieve plate is provided with a plurality of second sieve holes, the third sieve plate is provided with a plurality of filter screens, and the inner walls of two sides of the box body are provided with mounting grooves. According to the fruit wine machine, the fruit peels are uniformly laid through the matching of the swing mechanism and the first sieve plate, the first sieve plate is cleaned while the peel residues are extruded by the push-up mechanism, the juice separation effect is further improved, and the solid-liquid separation is carried out by the filtering mechanism, so that the quality and the taste of the fruit wine are greatly improved.
Description
Technical Field
The invention relates to the technical field of fruit wine production, in particular to a peel and residue separation device for fruit wine production.
Background
The grape wine has a plurality of varieties, and the product styles are different due to different grape cultivation and grape wine production process conditions. According to the latest national standard GB15037-2006, the grape wine is an alcoholic beverage which is prepared by taking fresh grapes or grape juice as raw materials and fermenting all or part of the grapes or the grape juice, and the alcoholic strength of the alcoholic beverage is not lower than 7.0%. The grape wine is a fruit wine brewed by using grapes as raw materials, and the process is more in the grape brewing process, such as: cleaning, juicing, screening, fermenting and other processes, wherein when the grapes are filtered and screened, pericarp and juice of the grapes need to be separated so as to improve the quality and taste of the wine.
Present grape wine skin sediment separator when using, most of can not extrude the juice in the skin sediment after filtering once more for cause certain wasting of resources, and current screening mechanism can not carry out even effectual screening with peel and stone, thereby reduces the separation effect, leads to separation efficiency low and resource utilization low.
The Chinese patent application with the publication number of CN113262856A discloses a peel and residue separating device for wine production, which comprises a box body, wherein the top surface of the box body is fixedly connected with a feed pipe, a crushing mechanism is arranged in the feed pipe, a material shaking mechanism is arranged in the position, close to the top surface, of the inner cavity of the box body, a first sieve plate is movably connected to the inner wall of the right side of the box body, a second sieve plate is movably connected to the inner wall of the left side of the box body, discharge ports are respectively arranged on the left side wall and the right side wall of the box body, the first sieve plate and the second sieve plate penetrate through the discharge ports, a rotating shaft is arranged above the first sieve plate, the peel can be crushed and uniformly laid through the mutual matching of the crushing mechanism, the material shaking mechanism, the first sieve plate and the second sieve plate, and a first cam, a spring and a cam mechanism are mutually matched, so that the first sieve plate and the second sieve can shake to increase the separation and the discharge speed of the peel, the mounting panel, receiving mechanism and honeycomb duct between mutually support, collect the back to peel and pomace, can extrude it, extrude the juice in the peel sediment and carry to the box in, can effectively improve its resource utilization.
The above patents still have some disadvantages: 1. because the inclined plate is arranged, the peel is easy to stack at the edge of the first sieve plate after separation, and the uniform laying effect of the peel is poor. 2. The peel and the pomace are collected and then extruded, and the peel and the pomace are compacted in the material box and are not convenient to clean. 3. The juice after the peel extrusion still contains tiny skin sediment such as fruit fibre, piles up on the filter easily after the filter filters, influences the filter effect.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the invention provides a peel and residue separating device for fruit wine production, which aims to solve the problems that when peel and residue are separated, the effect of uniformly laying peels on a sieve plate is poor, the separated peel and residue are inconvenient to clean and the filtering effect is poor.
The invention provides a peel and residue separating device for producing fruit wine, which comprises a box body, a feed hopper arranged at the top end of the box body, a first sieve plate, a second sieve plate, a swinging mechanism for driving the first sieve plate to swing, an upward pushing mechanism, a third sieve plate and a filtering mechanism, wherein the first sieve plate is provided with a plurality of first sieve holes, the second sieve plate is provided with a plurality of second sieve holes, the third sieve plate is provided with a plurality of filter screens, the inner walls of two sides of the box body are respectively provided with a mounting groove, six vertical slide bars which are symmetrically arranged are arranged in the mounting grooves, the bottom of each vertical slide bar is provided with a bearing bar which is integrally formed with the vertical slide bar, the outer diameter of each bearing bar is larger than that of the vertical slide bar, the first sieve plate is hinged in the box body, the second sieve plate is obliquely and slidably arranged on the vertical slide bars, and the swinging mechanism is arranged right above the first sieve plate, the swinging mechanism is in transmission connection with the first sieve plate, the second sieve plate and the third sieve plate are sequentially arranged under the first sieve plate from top to bottom, the push-up mechanism is arranged under the third sieve plate, the filtering mechanism is arranged under the push-up mechanism, the first sieve plate, the second sieve plate and the third sieve plate are parallel, a squeezing area is formed between the first sieve plate and the second sieve plate, the outer wall of the box body is provided with a collecting box, the inner wall of the collecting box is provided with a first slag discharge port and a second slag discharge port, the first slag discharge port is connected with the upper surface of the first sieve plate, the second slag discharge port is communicated with the squeezing area, two crushing rollers which are arranged adjacently are arranged in the box body, the crushing rollers are positioned at the discharge end of the discharge hopper, the bottom end of the box body is provided with a liquid discharge port for crushing the fruit peel so as to be convenient for grading and screening of the fruit peel on the first sieve plate, the second sieve plate and the third sieve plate, to improve the separation effect of the peel and the juice.
Preferably, the swing mechanism comprises two connecting plates, a movable rod, an eccentric wheel and a rotating rod, wherein the two connecting plates are arranged above the first sieve plate in a bilateral symmetry manner and are fixedly connected with the inner side wall of the box body, the movable rod penetrates through one end of the connecting plates and is fixedly connected with the first sieve plate, a compression spring is sleeved outside the movable rod and is positioned at the top end of the connecting plate and is abutted against the connecting plate, the eccentric wheel is positioned right above the movable rod and is abutted against the top end of the movable rod, the eccentric wheel is rotatably connected with the box body, a transmission belt is sleeved between the eccentric wheel and the crushing roller, the rotating rod is sleeved on the first sieve plate and is rotatably connected with the first sieve plate, the first sieve plate is rotatably connected with the inner side wall of the box body through the rotating rod, one end of the crushing roller penetrates through the box body and is rotatably connected with the box body, crushing roller one end fixedly connected with motor, the first sieve of swing mechanism cooperation makes first sieve carry out reciprocating motion, lays the peel evenly to improve peel separation effect.
Preferably, the push-up mechanism comprises two fixed plates, an electric push rod, a cleaning push block and a plurality of contact blocks, the two fixed plates are arranged on the inner side wall of the box body in a bilateral symmetry manner, the top end of the electric push rod is fixedly connected with the third sieve plate, the cleaning push block is arranged on the inner wall of the second sieve pore in a sliding manner and is positioned right below the first sieve pore, and is connected with the first sieve pores in a sliding way, a filter screen groove is arranged between two adjacent second sieve pores, a plurality of supporting bars are distributed in the third sieve plate at equal intervals, a plurality of the abutting blocks are evenly arranged on the supporting bars, just the conflict piece is located under the clearance ejector pad, filter screen evenly distributed is in support bar both sides, clears up first sieve mesh when carrying out the extrusion with the skin sediment in the extrusion district, further improves the separation effect of skin sediment and juice, reaches the effect of clearance simultaneously.
Preferably, second sieve bottom is bilateral symmetry and is provided with the balancing weight, avoids second sieve gravity not enough, avoids simultaneously that the clearance ejector pad can't release the peel in the first sieve.
Preferably, the filtering mechanism comprises a pair of rotating rollers, an output barrel, a winding barrel, a filter non-woven fabric, a pair of positioning plates and a counterweight plate, the rotating rollers are arranged in the box body in a bilateral symmetry manner, the rotating rollers penetrate through the box body and extend to the outside of the box body, one end of each rotating roller is fixedly connected with a driving component, the output barrel and the winding barrel are respectively sleeved on the pair of rotating rollers, one end of the filter non-woven fabric is wound on the output barrel, the other end of the filter non-woven fabric is fixedly connected with the winding barrel, the pair of positioning plates are vertically arranged at two ends of the winding barrel, the positioning plates are sleeved on the rotating rollers, one ends of the pair of rotating rollers are respectively sleeved with an elastic rubber ring, the elastic rubber rings are respectively abutted against the positioning plates and the output barrel, the side walls of the positioning plates are provided with chutes, the positioning plates are provided with through holes, and the counterweight plate is positioned right above the winding barrel, and with spout sliding connection, counter weight plate top end fixedly connected with extrusion spring, extrusion spring is located the spout, further carries out solid-liquid separation to tiny residues such as fruit fibre, great improvement the quality and the taste of juice.
Preferably, offer the installing port that is used for changing the sleeve on the box lateral wall, the installing port outside is provided with the mounting panel, the mounting panel outside is close to live-rollers one end and is bilateral symmetry and is provided with two retainer plates, just the retainer plate rotates with the live-rollers to be connected, the retainer plate outside is provided with the sealing layer, the sealing layer is sufficient with the installing port to be connected, a plurality of installation screw hole has been seted up on the mounting panel, and installation screw hole internal thread is connected with stay bolt and short bolt, the mounting panel is respectively through stay bolt and short bolt fixed connection on the box, the stay bolt runs through box and through-hole and extends to the box inside wall, be provided with visual observation window on the mounting panel, be convenient for change output section of thick bamboo, receipts reel and non-woven fabrics, can improve the stability of counterweight plate simultaneously.
Preferably, the catheter of intercommunication box is seted up to the collecting box bottom, the catheter is located and filters the non-woven fabrics top, the collecting box inner wall is kept away from catheter one end and is seted up the clearance groove, it has the apron to articulate on the clearance groove to the juice that the skin sediment in the collecting box carried out after deposiing can return the box inside again and filter, is convenient for clear up the peel when improving resource utilization.
Preferably, the inside bilateral symmetry that is of feeder hopper is provided with two sets of stock guides, the stock guide upper surface has the direction cambered surface, accelerates the speed of peel transmission when preventing the feeder hopper jam.
The invention has the beneficial effects that:
firstly, the peel and residue separating device for producing the fruit wine is used for grading and screening peel and residue through the matching of the first sieve plate, the second sieve plate and the third sieve plate, meanwhile, the first sieve plate is enabled to swing to uniformly lay peel and vibrate simultaneously through the matching of the swing mechanism, so that the peel and juice can be further separated, the peel enters the collecting box for centralized treatment along with the inclined surface of the upper surface of the peel during vibration, the separation effect of the peel can be improved while the peel is uniformly laid, and the peel and residue separating efficiency is greatly improved.
Secondly, the peel and residue separating device for producing the fruit wine pushes the second sieve plate to be abutted against the first sieve plate through the pushing-up mechanism, so that peel and residue inside the extrusion area are extruded, juice can be extruded out, the resource utilization rate of the peel and residue separating device can be effectively increased, meanwhile, the cleaning push block enters the first sieve mesh to push out peel inside the cleaning push block under the pushing of the abutting block, the cleaning effect is achieved, the screening efficiency is further improved, the peel and residue extruded in the extrusion area can enter the collecting box to be subjected to centralized treatment, and blockage in the extrusion area is avoided.
Thirdly, the peel and residue separating device for producing the fruit wine enables tiny peel and residue such as fruit fiber to be further subjected to solid-liquid separation through the filtering mechanism, the filtering effect and the juice quality of juice are improved, meanwhile, filter residues of the fruit fiber and the like are extruded under the mutual matching of the winding cylinder and the counterweight plate, the juice quality and the taste are further improved, the filter non-woven fabric can be replaced in time through the arrangement of the mounting plate and the mounting port, and the counterweight plate can be more stable under the matching of the long bolt and the elastic rubber ring, so that the practicability is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of a peel-residue separating device for fruit wine production according to the present invention,
figure 2 is a cross-sectional view of the overall structure of figure 1,
figure 3 is a side cross-sectional view of figure 1,
figure 4 is a rear view of figure 1,
figure 5 is a cross-sectional view of the perspective structure of figure 1,
figure 6 is a partial structural schematic view of the collecting box of the invention,
figure 7 is a partially broken away schematic view of the swing structure of the present invention,
figure 8 is an enlarged view of the structure at a of figure 5,
figure 9 is a partially broken away schematic view of the push-up mechanism of the present invention,
FIG. 10 is a schematic partially broken away view of the filter mechanism of the present invention;
reference numerals: 1. a box body; 2. a feed hopper; 21. a material guide plate; 22. a guiding cambered surface; 3. a first screen deck; 31. a first screen hole; 4. a second screen deck; 41. a second sieve pore; 5. a swing mechanism; 51. a connecting plate; 52. a movable rod; 521. a compression spring; 53. an eccentric wheel; 531. a drive belt; 54. rotating the rod; 55. a counterweight block; 6. a push-up mechanism; 61. a fixing plate; 62. an electric push rod; 63. cleaning the push block; 64. a contact block; 65. a filter screen groove; 7. a third screen deck; 71. a filter screen; 72. a supporting strip; 8. a filtering mechanism; 81. a rotating roller; 82. an output drum; 83. winding the roll; 84. filtering the non-woven fabric; 85. positioning a plate; 851. a chute; 852. a through hole; 86. a weight plate; 861. a compression spring; 87. an elastic rubber ring; 9. mounting grooves; 91. a vertical slide bar; 92. a carrier bar; 10. an extrusion zone; 11. a collection box; 111. a first slag discharge port; 112. a second slag discharge port; 113. a catheter; 114. cleaning the tank; 115. a cover plate; 12. a crushing roller; 13. a liquid discharge port; 14. an installation port; 15. mounting a plate; 151. a stationary ring; 152. a sealing layer; 153. installing a threaded hole; 154. a long bolt; 155. a short bolt; 156. a visual observation window.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
In this embodiment, as shown in fig. 1 to fig. 10, the peel and residue separating device for producing fruit wine comprises a box body 1 and a feeding hopper 2 disposed at the top end of the box body 1, before the grapes are filtered and screened, the peel and juice of the grapes need to be separated, therefore, two adjacent crushing rollers 12 are disposed in the box body 1, the crushing rollers 12 are disposed at the discharge end of the feeding hopper 2, one end of each crushing roller 12 penetrates through the box body 1 and is rotatably connected with the box body 1, one end of each crushing roller 12 is fixedly connected with a motor, when the peel enters the box body 1 from the feeding hopper 2, the adjacent two crushing rollers 12 crush the peel after being driven by the motor, and the crushing rollers 12 are disposed in the box body 1 to prevent the peel from being accumulated in the feeding hopper 2 to cause blockage when the peel is crushed, when the crushing rollers 12 are spaced from the feeding hopper 2, the peel easily enters from both sides of the crushing rollers 12 when feeding, the fruit peels are fed into the feeding hopper 2 and can be concentrated between the two crushing rollers 12 along the material guide plates 21, omission of the crushed fruit peels is avoided, meanwhile, the upper surface of the material guide plates 21 is preferably provided with the guide cambered surfaces 22, the fruit peels can slide down along the cambered surfaces of the fruit peels, accumulation of the fruit peels is avoided, the bottom end of the box body 1 is provided with a liquid discharge port 13, and the screened and filtered juice is discharged from the liquid discharge port 13;
still include first sieve 3, second sieve 4, be used for driving first sieve 3 and carry out wobbling swing mechanism 5, push up mechanism 6, third sieve 7 and filtering mechanism 8, be equipped with the first sieve mesh 31 of a plurality of on the first sieve 3, be equipped with a plurality of second sieve mesh 41 on the second sieve 4, be equipped with a plurality of filter screen 71 on the third sieve 7, the grape raw materials drops on first sieve 3 after the crushing roller 12 is broken, the grape raw materials after the breakage separates into peel, grape seed residue and juice, carries out the classified filtration through first sieve 3, second sieve 4 and third sieve 7, and bigger fruit peel residue then stays on first sieve 3, and the grape seed residue that the granule is less and less fruit peel residue then stay respectively on second sieve 4 and third sieve 7 after second sieve 4 and filter screen 71 filter to improve the filter effect of juice, therefore, mounting grooves 9 are arranged on the inner walls of two sides of the box body 1, six vertical sliding rods 91 which are symmetrically arranged are arranged in the mounting grooves 9, bearing rods 92 which are integrally formed with the vertical sliding rods 91 are arranged at the bottoms of the vertical sliding rods 91, the outer diameter of each bearing rod 92 is larger than that of each vertical sliding rod 91, the first sieve plate 3 is hinged in the box body 1, the second sieve plate 4 is obliquely and slidably arranged on the vertical sliding rods 91, the swing mechanism 5 is arranged right above the first sieve plate 3, the swing mechanism 5 is in transmission connection with the first sieve plate 3, the second sieve plate 4 and the third sieve plate 7 are sequentially arranged right below the first sieve plate 3 from top to bottom, the push-up mechanism 6 is arranged right below the third sieve plate 7, the filter mechanism 8 is arranged right below the push-up mechanism 6, and the first sieve plate 3, the second sieve plate 4 are parallel to the third sieve plate 7, an extrusion area 10 is formed between the first sieve plate 3 and the second sieve plate 4, the third sieve plate 7 is pushed to move upwards to be abutted against the second sieve plate 4 by the push-up mechanism 6, the push-up mechanism 6 continuously pushes the third sieve plate 7 to move upwards, and further pushes the second sieve plate 4 to slide upwards along the vertical slide bar 91 to be abutted against the first sieve plate 3, so that the skin slag in the extrusion area 10 can be extruded, the extruded juice is discharged into the filtering mechanism 8, the resource utilization rate can be effectively increased, after the push-up mechanism 6 is reset, the third sieve plate 7 moves downwards along with the push-up mechanism 6, the second sieve plate 4 can slide downwards to the bearing rod 92 to reset under the self gravity action of the second sieve plate 7 after losing the thrust of the third sieve plate 7, the collecting box 11 is arranged on the outer wall of the box 1, and a first slag discharge port 111 and a second slag discharge port 112 are arranged on the inner wall of the collecting box 11, the first residue discharge port 111 is connected with the upper surface of the first sieve plate 3, as shown in fig. 3, the first sieve plate 3, the second sieve plate 4 are parallel to the third sieve plate 7, the lower end of the first sieve plate is close to one side of the collection box 11, the first residue discharge port 111 is connected with the upper surface of the first sieve plate 3, so that the fruit peel can slide to the first residue discharge port 111 along the upper surface of the fruit peel, the second residue discharge port 112 is communicated with the extrusion area 10, the fruit peel on the first sieve plate 3 and the peel residue extruded in the extrusion area 10 enter the collection box 11 through the first residue discharge port 111 and the second residue discharge port 112 along the top inclined direction, the juice in the box body 1 is discharged from the liquid discharge port 13 after being filtered, so that the fruit peel and grape seed residues can be graded filtered, the filtered fruit peel and residues are vibrated and extruded under the cooperation of the push-up mechanism 6 and the swing mechanism 5, and the aperture of the first sieve hole 31 is larger, the bigger peel can not stay on the upper surface of the first sieve plate 3, the swing mechanism 5 pushes the first sieve plate 3 to swing to and fro to enable the peel on the first sieve plate 3 to vibrate, the peel above the first sieve plate vibrates to shake out juice, then the peel is pushed by the push mechanism 6 to slide down to the collecting box 11 along the inclined surface of the peel, the grape seed residue and the peel residue with smaller particles enter the extrusion area 10 through the first sieve hole 31, the push mechanism 6 pushes the second sieve plate 4 to collide with the first sieve plate 3, thereby the residue inside the extrusion area 10 and the broken smaller peel are extruded together, the residual juice is extruded completely and then filtered through the filtering mesh groove 65 on the second sieve plate 4 and then enters the filtering mesh 71 on the third sieve plate to filter, and after the push mechanism 6 moves downwards to reset, the extruded residue and the broken smaller peel enter the collecting box 11 along the inclined surface of the second residue discharge hole 112 to collect the juice together In handle, effectively improve the separation effect of peel and juice, and then improve the quality and the taste of grape wine, the catheter 113 of intercommunication box 1 is seted up to collecting box 11 bottom, collecting box 11 inner wall is kept away from catheter 113 one end and is seted up cleaning tank 114, articulated on cleaning tank 114 have apron 115, get into the skin sediment in collecting box 11, after the sediment of a period in cleaning tank 114, a small amount of juice can get back to box 1 inside along catheter 113 again and filter, when the skin sediment was collected fully, open apron 115 and carry out centralized processing to the skin sediment in cleaning tank 114.
Because the peel can produce after the crushing roller 12 separates and pile up on falling into first sieve 3, consequently, swing mechanism 5 includes two connecting plates 51, movable rod 52, eccentric wheel 53 and dwang 54, two connecting plate 51 is bilateral symmetry and sets up in first sieve 3 top, and with box 1 inside wall fixed connection, movable rod 52 runs through connecting plate 51 one end, and with first sieve 3 fixed connection, the outside cover of movable rod 52 is equipped with compression spring 521, compression spring 521 is located the connecting plate 51 top, and with connecting plate 51 contradicts, eccentric wheel 53 is located directly over the movable rod 52, and with conflict in movable rod 52 top, eccentric wheel 53 rotates with box 1 to be connected, the cover is equipped with drive belt 531 between eccentric wheel 53 and the crushing roller 12, dwang 54 cover is established on first sieve 3, and with first sieve 3 swivelling joint, the first sieve plate 3 is rotatably connected with the inner side wall of the box body 1 through a rotating rod 54, when the crushing roller 12 crushes, the eccentric wheel 53 is driven by a transmission belt 531 to synchronously rotate, when the convex end of the eccentric wheel 53 abuts against the movable rod 52, the movable rod 52 pushes the first sieve plate 3 to downwards move along the circumferential direction of the rotating rod 54, when the convex end of the eccentric wheel 53 rotates to be far away from the movable rod 52, the first sieve plate 3 is reset under the elastic force of the compression spring 521, so that the first sieve plate 3 can reciprocally swing under the driving of the swing mechanism 5, the crushed peel is uniformly laid, the separation effect can be effectively improved, meanwhile, the peel generates vibration under the reciprocal swing motion of the first sieve plate 3, the residual juice is discharged into the extrusion area 10, the peel on the first sieve plate 3 gradually vibrates and is gradually discharged into the collecting box 11 along the lower end in the upper oblique direction, the separation and discharging speed of the peel are increased, the movable rod 52 is preferably T-shaped, and the contact area of the movable rod 52 and the eccentric wheel 53 is effectively increased.
Because the juice of the pericarp has sugar, the aperture of the first sieve pore 31 is large, when the pericarp enters the extrusion area 10 through the first sieve pore 31 after separation, the pericarp and the residue are easy to stick in the first sieve pore 31, so that the first sieve pore 31 is blocked, the push-up mechanism 6 comprises two fixing plates 61, an electric push rod 62, a cleaning push block 63 and a plurality of collision blocks 64, the two fixing plates 61 are arranged on the inner side wall of the box body 1 in bilateral symmetry, the top end of the electric push rod 62 is fixedly connected with the third sieve plate 7, the cleaning push block 63 is arranged on the inner wall of the second sieve pore 41 in a sliding way, the cleaning push block 63 is positioned under the first sieve pore 31 and is connected with the first sieve pore 31 in a sliding way, a filter mesh groove 65 is arranged between the two adjacent second sieve pores 41, and after the pericarp and the residue entering the extrusion area 10 are extruded by the push-up mechanism 6, the residual juice thereof is filtered by the filter mesh groove 65 and then enters the third sieve plate 7, a plurality of supporting bars 72 are distributed in the third sieve plate 7 at equal intervals, a plurality of contact blocks 64 are uniformly arranged on the supporting bars 72, the contact blocks 64 are positioned under the cleaning push block 63, the filter screens 71 are uniformly distributed on two sides of the supporting bars 72, because the cleaning push block 63 is arranged on the inner wall of the second sieve hole 41 in a sliding manner, when the third sieve plate 7 moves upwards under the driving of the electric push rod 62, along with the upward movement of the third sieve plate 7, the contact blocks 64 are in contact with the cleaning push block 63 and push the cleaning push block to move upwards in the second sieve hole 41, when the second sieve plate 4 moves to be in contact with the first sieve plate 3, under the pushing of the pushing mechanism 6, the contact blocks 64 push the cleaning push block 63 to move upwards along the inner wall of the second sieve hole 41 to enter the first sieve hole 31 and move upwards along the inner wall of the first sieve hole 31, so as to push the adhered skin slag in the first sieve hole 31 upwards, until promoting first sieve mesh 31 completely with the skin sediment, avoid too much peel adhesion to cause the jam in first sieve mesh 31, influence the filter effect, clearance ejector pad 63's setting is convenient for clear up ejector pad 63 when second sieve 4 carries out the extrusion to peel and residue and is clear up the mediation to first sieve mesh 31 in step to improve the filter effect, when push-up mechanism 6 resets simultaneously, second sieve 4 loses behind the thrust, when its gravity does not reach the setting value, second sieve 4 bottom is bilateral symmetry and is provided with balancing weight 55, can increase its gravity through setting up of balancing weight 55, makes it reset under gravity, in order to improve its practicality.
Because the tiny skin sediment such as fruit fibre that still contains in the juice behind the peel extrusion to influence the quality and the taste of grape wine, consequently the fruit juice after the screening enters into filter mechanism 8 and further filters, filter mechanism 8 includes a pair of live-rollers 81, an output section of thick bamboo 82, a rolling section of thick bamboo 83, filters non-woven fabrics 84, a pair of locating plate 85 and counterweight 86, and is a pair of live-rollers 81 is bilateral symmetry and sets up inside box 1, just live-rollers 81 runs through box 1 and extends to the box 1 outside, live-rollers 81 one end fixedly connected with drive assembly, output section of thick bamboo 82 and rolling section of thick bamboo 83 overlap respectively on a pair of live-rollers 81, filter non-woven fabrics 84 one end winding on live-rollers 82, filter non-woven fabrics 84 other end and rolling section of thick bamboo 83 fixed connection, catheter 113 is located and filters non-woven fabrics 84 top, overlaps respectively output section of thick bamboo 82 and rolling section of thick bamboo 83 on a pair of live-rollers, the fixing device is fixed, then the driving assembly drives the rotating roller 81 in the winding roller to rotate, so that the winding drum 83 winds the filtering non-woven fabric 84 while rotating, the filtering non-woven fabric 84 can separate solid from liquid, so that tiny peel and residue such as fruit fiber contained in juice can be filtered and separated, meanwhile, when the winding drum 83 winds, tiny peel and residue such as fruit fiber on the filtering non-woven fabric 84 can be wound on the winding drum 83 to be further extruded during winding, the filtering effect and the juice quality of the juice are greatly improved, in order to improve the extrusion effect of the winding drum 83, therefore, a pair of positioning plates 85 are vertically arranged at two ends of the winding drum 83, the positioning plates 85 are sleeved on the rotating roller 81, the side walls of the positioning plates 85 are provided with chutes 851, the positioning plates 85 are provided with through holes 852, and the counterweight plates 86 are positioned right above the winding drum 83, and with spout 851 sliding connection, the top fixedly connected with extrusion spring 861 of counterweight plate 86, extrusion spring 861 is located the spout 851, under the gravity of counterweight plate 86 and the elasticity of extrusion spring 861 mutually support, make counterweight plate 86 contradict above the winding cylinder 83 all the time, when filtering non-woven fabrics 84 rolling, can further crowd the non-woven fabrics, improved the extrusion effect of juice greatly, simultaneously, a pair of it all overlaps with elastic rubber circle 87 to rotate roller 81 one end, elastic rubber circle 87 contradicts with locating plate 85 and output cylinder 82 respectively, and then can promote one of them locating plate 85 and output cylinder 82 contradict with winding cylinder 83 and box 1 all the time, avoid counterweight plate 86 to produce the displacement roll-off spout 851 when winding cylinder 83 rotates.
Because the length of the non-woven filter fabric 84 is limited, the non-woven filter fabric 83 needs to be replaced after being wound, therefore, a mounting opening 14 for replacing a sleeve is arranged on the side wall of the box body 1, a mounting plate 15 is arranged outside the mounting opening 14, two fixing rings 151 are symmetrically arranged at the end, close to the rotating roller 81, of the outside of the mounting plate 15, the fixing rings 151 are rotatably connected with the rotating roller 81, when the non-woven filter fabric 84 is replaced, the output cylinder 82 and the winding cylinder 83 need to be taken out of the rotating roller 81, at the moment, after the mounting plate 15 is opened, the positioning plate 85 is rotated to 90 degrees to be taken out of the mounting opening 14, meanwhile, after the output cylinder 82, the winding cylinder 83 and the positioning plate 85 lose contact points, the elastic force of the elastic rubber ring 87 pushes the non-woven filter fabric, at the moment, the elastic rubber ring 87 is taken out to be replaced, and a sealing layer 152 is arranged outside the fixing rings 151, the sealing layer 152 is connected with the mounting hole 14 in an interference manner to improve the sealing effect of the box body 1, the mounting plate 15 is provided with a plurality of mounting threaded holes 153, the mounting threaded holes 153 are connected with long bolts 154 and short bolts 155 in an internal thread manner, the mounting plate 15 is fixedly connected to the box body 1 through the long bolts 154 and the short bolts 155 respectively, the long bolts 154 extend through the box body 1 and the through holes 852 to the inner side wall of the box body 1, the mounting plate 15 can be fixed on the side wall of the box body 1 through the short bolts 155, the mounting plate 15 is mounted after the long bolts 154 pass through the box body 1 and the through holes 852, and meanwhile, as the through holes 852 are arranged on the positioning plate 85, when the long bolts pass through the through holes 852 to be fixed inside the box body 1, the positioning plate 85 can be limited and fixed to prevent the displacement and improve the stability, the mounting plate 15 is provided with the visual observation window 156 for facilitating the observation of the non-woven filter fabric 84, it is changed in time.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides a skin sediment separator is used in fruit wine production, includes box (1) and sets up feeder hopper (2) on box (1) top, its characterized in that: the box body is characterized by further comprising a first sieve plate (3), a second sieve plate (4), a swinging mechanism (5) for driving the first sieve plate (3) to swing, an upward pushing mechanism (6), a third sieve plate (7) and a filtering mechanism (8), wherein the first sieve plate (3) is provided with a plurality of first sieve holes (31), the second sieve plate (4) is provided with a plurality of second sieve holes (41), the third sieve plate (7) is provided with a plurality of filter screens (71), the inner walls of the two sides of the box body (1) are respectively provided with a mounting groove (9), six vertical slide bars (91) symmetrically arranged are arranged in the mounting groove (9), the bottom of each vertical slide bar (91) is provided with a bearing rod (92) integrally formed with the vertical slide bar (91), the outer diameter of each bearing rod (92) is larger than that of the vertical slide bar (91), the first sieve plate (3) is hinged in the box body (1), and the second sieve plate (4) is obliquely arranged on the six vertical slide bars (91) in a sliding manner, the vibrating mechanism (5) is arranged right above the first sieve plate (3), the vibrating mechanism (5) is in transmission connection with the first sieve plate (3), the second sieve plate (4) and the third sieve plate (7) are sequentially arranged right below the first sieve plate (3) from top to bottom, the push-up mechanism (6) is arranged right below the third sieve plate (7), the filtering mechanism (8) is arranged right below the push-up mechanism (6), the first sieve plate (3), the second sieve plate (4) and the third sieve plate (7) are parallel, an extrusion area (10) is formed between the first sieve plate (3) and the second sieve plate (4), a collecting box (11) is arranged on the outer wall of the box body (1), a first slag discharge port (111) and a second slag discharge port (112) are formed on the inner wall of the collecting box (11), and the first slag discharge port (111) is connected with the upper surface of the first sieve plate (3), the second slag discharge port (112) is communicated with the extrusion area (10), two crushing rollers (12) which are arranged in a close mode are arranged in the box body (1), the crushing rollers (12) are located at the discharging end of the feeding hopper (2), and a liquid discharge port (13) is arranged at the bottom end of the box body (1).
2. The peel and residue separating device for fruit wine production according to claim 1, which is characterized in that: swing mechanism (5) include two connecting plates (51), movable rod (52), eccentric wheel (53) and dwang (54), two connecting plate (51) are bilateral symmetry and set up in first sieve (3) top, and with box (1) inside wall fixed connection, movable rod (52) run through connecting plate (51) one end, and with first sieve (3) fixed connection, the outside cover of movable rod (52) is equipped with compression spring (521), compression spring (521) are located connecting plate (51) top, and with connecting plate (51) are contradicted, eccentric wheel (53) are located directly over movable rod (52), and with conflict on movable rod (52) top, eccentric wheel (53) are connected with box (1) rotation, the cover is equipped with between eccentric wheel (53) and crushing roller (12) and is driven belt (531), dwang (54) cover is established on first sieve (3), and with first sieve (3) rotate to be connected, first sieve (3) are rotated with box (1) inside wall through dwang (54) and are connected, box (1) is run through to crushing roller (12) one end, and with box (1) rotates to be connected, crushing roller (12) one end fixedly connected with motor.
3. The peel and residue separating device for fruit wine production according to claim 1, which is characterized in that: the push-up mechanism (6) comprises two fixing plates (61), an electric push rod (62), a cleaning push block (63) and a plurality of contact blocks (64), the two fixing plates (61) are arranged on the inner side wall of the box body (1) in a bilateral symmetry manner, the top end of the electric push rod (62) is fixedly connected with the third sieve plate (7), the cleaning push block (63) is arranged on the inner wall of the second sieve pore (41) in a sliding manner, the cleaning push block (63) is positioned under the first sieve pore (31), and is connected with the first sieve holes (31) in a sliding way, a filter screen groove (65) is arranged between two adjacent second sieve holes (41), a plurality of supporting bars (72) are distributed in the third sieve plate (7) at equal intervals, a plurality of contact blocks (64) are uniformly arranged on the supporting bars (72), and the contact block (64) is positioned under the cleaning push block (63), and the filter screens (71) are uniformly distributed on two sides of the supporting bar (72).
4. The peel and residue separating device for fruit wine production according to claim 3, which is characterized in that: and two balancing weights (55) are symmetrically arranged at the bottom of the second sieve plate (4) in the left-right direction.
5. The peel and residue separating device for fruit wine production according to claim 1, which is characterized in that: the filter mechanism (8) comprises a pair of rotating rollers (81), an output cylinder (82), a winding cylinder (83), a filter non-woven fabric (84), a pair of positioning plates (85) and a weight plate (86), the rotating rollers (81) are arranged inside the box body (1) in a bilateral symmetry manner, the rotating rollers (81) penetrate through the box body (1) and extend to the outside of the box body (1), one end of each rotating roller (81) is fixedly connected with a driving assembly, the output cylinder (82) and the winding cylinder (83) are respectively sleeved on the pair of rotating rollers (81), one end of the filter non-woven fabric (84) is wound on the output cylinder (82), the other end of the filter non-woven fabric (84) is fixedly connected with the winding cylinder (83), the pair of positioning plates (85) are vertically arranged at two ends of the winding cylinder (83), the positioning plates (85) are sleeved on the rotating rollers (81), one ends of the pair of rotating rollers (81) are respectively sleeved with elastic rubber rings (87), elastic rubber circle (87) contradicts with locating plate (85) and output section of thick bamboo (82) respectively, spout (851) have been seted up on locating plate (85) lateral wall, through-hole (852) have been seted up on locating plate (85), counterweight plate (86) are located winding drum (83) directly over, and with spout (851) sliding connection, counterweight plate (86) top fixedly connected with extrusion spring (861), extrusion spring (861) are located spout (851).
6. The peel and residue separating device for fruit wine production according to claim 5, wherein: offer on box (1) the lateral wall and be used for installing port (14) to the sleeve change, installing port (14) outside is provided with mounting panel (15), mounting panel (15) outside is close to and is provided with two retainer plates (151) for bilateral symmetry rotating roller (81) one end, just retainer plate (151) rotate with rotating roller (81) and be connected, retainer plate (151) outside is provided with sealing layer (152), sealing layer (152) and installing port (14) interference fit are connected, a plurality of installation screw hole (153) have been seted up on mounting panel (15), installation screw hole (153) female connection has long bolt (154) and short bolt (155), mounting panel (15) are respectively through long bolt (154) and short bolt (155) fixed connection on box (1), long bolt (154) run through box (1) and through-hole (852) extend to box (1) inside wall, the mounting plate (15) is provided with a visual observation window (156).
7. The peel and residue separating device for fruit wine production according to claim 6, wherein: the liquid guide pipe (113) of intercommunication box (1) is seted up to collecting box (11) bottom, liquid guide pipe (113) are located and filter non-woven fabrics (84) top, collecting box (11) inner wall is kept away from liquid guide pipe (113) one end and has been seted up clearance groove (114), articulated on clearance groove (114) have apron (115).
8. The peel and residue separating device for fruit wine production according to claim 1, which is characterized in that: the feeding hopper (2) is internally provided with two groups of guide plates (21) in bilateral symmetry, and the upper surfaces of the guide plates (21) are provided with guide arc surfaces (22).
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Cited By (1)
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CN115651782A (en) * | 2022-12-06 | 2023-01-31 | 邯郸学院 | Multifunctional distilled liquor solid-state fermentation and brewed liquor saccharification liquid preparation integrated tank |
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Denomination of invention: Skin residue separation device for fruit wine production Effective date of registration: 20230725 Granted publication date: 20220902 Pledgee: Penglai Minsheng Rural Bank Co.,Ltd. Pledgor: Yantai Gaosheng Liquor Co.,Ltd. Registration number: Y2023980049609 |