CN114798108B - Processing device for sugarcane juice solid beverage - Google Patents
Processing device for sugarcane juice solid beverage Download PDFInfo
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- CN114798108B CN114798108B CN202210438702.2A CN202210438702A CN114798108B CN 114798108 B CN114798108 B CN 114798108B CN 202210438702 A CN202210438702 A CN 202210438702A CN 114798108 B CN114798108 B CN 114798108B
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- rotating shaft
- box body
- inner tube
- fixedly connected
- pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/145—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with knives spaced axially and circumferentially on the periphery of a cylindrical rotor unit
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/385—Concentrates of non-alcoholic beverages
- A23L2/39—Dry compositions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C2018/162—Shape or inner surface of shredder-housings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention relates to a processing device for sugarcane juice solid beverage, which belongs to the technical field of solid beverage processing equipment and comprises a box body, wherein a screen is arranged in the box body, and a shredding assembly is arranged right above the screen and is used for cutting and crushing massecuite; the crushing assembly comprises a first rotating shaft, a plurality of cutting knives and a first driving mechanism; the first rotating shaft penetrates through the box body, the plurality of cutting knives are radially arranged on the outer side of the first rotating shaft, and the first driving mechanism is arranged on the outer side of one end of the box body, which is positioned on the first rotating shaft, and is used for driving the first rotating shaft to rotate; according to the invention, the filter channel is formed by the box body and the screen mesh, and then the filter channel is matched with the cutting assembly to cut and crush the massecuite of the sugarcane juice solid beverage, so that the massecuite is prevented from being crushed by grinding by a grinding tool, and the massecuite is prevented from being melted and stuck on a die when the temperature of the massecuite is increased; the solid beverage processing device disclosed by the invention is convenient to use, high in production efficiency and strong in practicability, and is worthy of popularization.
Description
Technical Field
The invention belongs to the technical field of solid beverage processing equipment, and particularly relates to a processing device for sugarcane juice solid beverage.
Background
The sugarcane is a special fruit in subtropical zone, has rich juice, high sugar content, fresh and sweet taste, is widely favored by people, has the effects of clearing heat and detoxicating, promoting the production of body fluid to quench thirst, harmonizing stomach and preventing vomiting, nourishing yin and moistening dryness and the like, and is a high-quality raw material for producing beverages. The vast majority of businesses currently use cane juice concentrate as a raw material to produce cane juice beverages. The concentrated juice of the sugarcane still contains more water, which is inconvenient for transportation and storage. In order to improve the transportation and storage convenience of the sugarcane beverage, enterprises generally obtain the massecuite by further evaporating and concentrating the sugarcane juice concentrate, and then grind the cooled massecuite by using a grinding tool to finally obtain the granule particles of the sugarcane solid beverage. However, because the sugar content of the sugar cane paste is extremely high, when the grinding tool is used for grinding, the sugar cane paste can be melted to a certain extent due to the increase of the friction temperature, so that the sugar cane paste is stuck on the grinding tool, and an operator is required to clean the sugar cane paste regularly, so that the production efficiency of the grinding tool is greatly reduced, and the production speed of the sugarcane juice solid beverage of enterprises is seriously influenced.
Disclosure of Invention
In view of the above, the present invention provides a processing device for sugarcane juice solid beverage, so as to solve the defects in the prior art.
The technical scheme of the invention is as follows: a processing device of a sugarcane juice solid beverage comprises a box body, a screen and a shredding assembly; the screen is arranged in the box body and is connected with the box body; the shredding component is arranged right above the screen mesh and is used for cutting and crushing massecuite; the crushing assembly comprises a first rotating shaft, a plurality of cutting knives and a first driving mechanism; the first rotating shaft penetrates through the box body, and is in rotating connection with the box body; the plurality of cutting knives are radially arranged on the outer side of the first rotating shaft, and one ends of the cutting knives are connected with the first rotating shaft; the first driving mechanism is arranged outside one end of the box body positioned on the first rotating shaft and used for driving the first rotating shaft to rotate; the controller is arranged on the box body and is electrically connected with the first driving mechanism.
Preferably, the first driving mechanism comprises a first motor arranged on the box body, a first belt pulley is sleeved on an output shaft of the first motor and fixedly connected with the first motor, a second belt pulley is sleeved on one side, close to the first motor, of the first rotating shaft and fixedly connected with the first rotating shaft, the second belt pulley is connected with the first belt pulley through belt matching, and the first motor is electrically connected with the controller.
Preferably, the cutting knife comprises an inner tube, one end of the inner tube is hinged with the first rotating shaft, an outer tube is sleeved on the outer side of the inner tube and is coaxial with the inner tube, the outer tube is rotationally connected with the inner tube, a plurality of blades are radially and uniformly arranged on the outer side of the outer tube and are respectively parallel to the axis of the outer tube, the blades are fixedly connected with the outer tube, a second driving mechanism is arranged on the inner tube and is used for driving the outer tube to rotate, and the second driving mechanism is electrically connected with the controller.
Preferably, the second driving mechanism comprises a conical air inlet cap arranged on one side of the inner tube far away from the first rotating shaft, wherein the diameter of one end of the conical air inlet cap, which is close to the inner tube, is larger than that of the other end of the inner tube and is fixedly connected with the conical air inlet cap, a plurality of through holes are uniformly formed in one side of the conical air inlet cap, which is positioned in the rotating direction of the first rotating shaft, the inner tube is internally provided with a second rotating shaft in a penetrating manner and is coaxial with the second rotating shaft, one end of the second rotating shaft is rotatably connected with the conical air inlet cap through a bearing, a connecting frame is arranged in one side of the inner tube, which is close to the first rotating shaft, the connecting frame is fixedly connected with the inner tube, the other end of the second rotating shaft is rotatably connected with the connecting frame through a bearing, a plurality of fan blades with conical sections are uniformly arranged on the outer side of one end of the second rotating shaft, which is close to the conical air inlet cap, and the fan is fixedly connected with the fan, the inner tube is located one side of second pivot and is equipped with the transmission shaft and is perpendicular rather than the axis, the transmission shaft rotates with the inner tube to be connected, the cover is equipped with the worm cover and rather than fixed connection in the second pivot, the cover is equipped with the turbine on the transmission shaft and rather than fixed connection, turbine and worm cover cooperation are connected, annular heavy groove has been seted up on the inner wall of outer tube, one side of annular heavy groove is equipped with annular tooth arc, the one end of transmission shaft extends the inner tube and overlaps and is equipped with the gear, the gear is connected with annular tooth arc cooperation, be equipped with heat dissipation mechanism in the first pivot for the realization discharges the heat that will cut the massecuite and produce, heat dissipation mechanism is connected with the controller electricity.
Preferably, the heat dissipation mechanism comprises a counter bore formed in the first rotating shaft, a mounting pipe is arranged at the outer side of one end of the box body, which is located in the counter bore, one end of the mounting pipe is connected with the box body, an X-shaped support is fixedly arranged at the other end of the mounting pipe, an electric exhaust fan is arranged at one side, close to the box body, of the X-shaped support, the X-shaped support is fixedly connected with the X-shaped support, one end, far away from the conical air inlet cap, of the inner pipe is communicated with the counter bore through a hose, and the electric exhaust fan is electrically connected with the controller.
Preferably, a plurality of installing rings are uniformly sleeved on the first rotating shaft, the installing rings are fixedly connected with the first rotating shaft through fastening pieces, a plurality of installing holes are uniformly formed in the installing rings, connecting rods are arranged between the adjacent installing rings, pass through the installing holes and are fixedly connected with the installing rings through the fastening pieces, the connecting holes are formed in one ends, close to the first rotating shaft, of the inner tubes, the connecting rods pass through the connecting holes and are in sliding connection with the connecting holes, and limiting plates are sleeved on two sides of the connecting rods respectively and are fixedly connected with the connecting rods through the fastening pieces.
Preferably, be equipped with the connecting frame under the screen cloth, the upside of connecting frame is equipped with U type limiting plate and rather than fixed connection constitutes the screen cloth rack, the both ends of screen cloth are connected with the both sides laminating of U type limiting plate, U type mounting groove has been seted up to one side that the box is close to first motor, the screen cloth rack passes the inside of U type mounting groove embedding box and rather than cooperation fixed connection, the box is located the first filter of slope decurrent that wears to be equipped with under the screen cloth, the one end of first filter extends out the box and rather than can dismantle the connection, still set firmly the decurrent derivation board of slope and extend out the box under the first filter.
Preferably, the top of the box body is provided with an obliquely downward ingress pipe, and the ingress pipe is fixedly connected with the box body.
Compared with the prior art, the processing device for the solid beverage of the sugarcane juice provided by the invention has the advantages that the filtering channel is formed by the box body and the screen, and then the filtering channel is matched with the shredding assembly to cut and crush the massecuite of the solid beverage of the sugarcane juice, so that the massecuite is prevented from being crushed by grinding by using the grinding tool, the temperature of the massecuite is prevented from being increased, the massecuite is prevented from being melted and stuck on a die, and the production efficiency of the solid beverage of the sugarcane juice is improved; the cutting wheel formed by the first rotating shaft and the plurality of cutting knives is matched with the screen, so that the massecuite can be cut and crushed, the contact area between the massecuite and the cutting wheel is reduced, and the massecuite can be matched with the screens with different apertures for use, thereby flexibly controlling the diameter of solid beverage granule particles and improving the processing convenience; the first motor of the first driving mechanism and the belt transmission system are matched for use, so that the first rotating shaft can be driven to rotate, the massecuite on the screen is cut and crushed, and the processing efficiency is improved; through the rotatable cutter composed of the inner tube, the outer tube and the plurality of blades, when the massecuite is cut and crushed, the blades at different positions can be slowly replaced for cutting, the temperature rise of the blades caused by overlong cutting and crushing time of the independent blades is avoided, the massecuite is further prevented from being melted, and the convenience of processing is further improved; through the conical air inlet cap, the second rotating shaft and the fan blades of the second driving mechanism, the inner pipe can be driven by the first rotating shaft to centrifugally rotate, so that air flow enters from the conical air inlet cap, the transmission fan formed by the fan blades is driven to rotate, the second rotating shaft rotates, and the outer pipe is driven to rotate when being matched with the worm gear, so that when massecuite is cut and crushed, the cut blade is automatically replaced, and the operation convenience is improved; through the mounting tube of the heat dissipation mechanism, the X-shaped bracket and the electric exhaust fan, the air flow entering the inner tube to drive the second rotating shaft to rotate can be discharged, the air flow can be guided to enter the inner tube from the conical air inlet cap, the driving of the driving fan is improved, heat generated when the blade is cut can be taken away, the blade is cooled, and further massecuite is prevented from melting; the solid beverage processing device disclosed by the invention is convenient to use, high in production efficiency and strong in practicability, and is worthy of popularization.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view A-A of the present invention;
FIG. 4 is a B-B cross-sectional view of the present invention;
FIG. 5 is an enlarged schematic view of the invention at C;
FIG. 6 is an enlarged schematic view of the invention at D;
FIG. 7 is an enlarged schematic view of the invention at E;
fig. 8 is an enlarged schematic view at F of the present invention.
Detailed Description
The invention provides a processing device for sugarcane juice solid beverage, and the invention is described below with reference to the structural schematic diagrams of fig. 1 to 8.
Example 1
As shown in figure 1, the processing device of the sugarcane juice solid beverage comprises a box body 1, a screen 2; a shredding assembly; the screen 2 is arranged in the box body 1, and the screen 2 is connected with the box body 1; the shredding component is arranged right above the screen 2 and is used for cutting and crushing massecuite; the filter channel is formed by the box body and the screen mesh, and then the filter channel is matched with the cutting assembly to cut and crush the massecuite of the sugarcane juice solid beverage, so that the massecuite is prevented from being crushed by grinding by a grinding tool, the massecuite is prevented from being melted and stuck on a die when the temperature of the massecuite is increased, and the production efficiency of the sugarcane juice solid beverage is improved; the crushing assembly comprises a first rotating shaft 3, a plurality of cutting knives and a first driving mechanism; the first rotating shaft 3 penetrates through the box body 1, and the first rotating shaft 3 is in rotating connection with the box body 1; the plurality of cutting knives are radially arranged on the outer side of the first rotating shaft 3, and one ends of the cutting knives are connected with the first rotating shaft 3; the first driving mechanism is arranged outside one end of the box body 1, which is positioned on the first rotating shaft 3, and is used for driving the first rotating shaft 3 to rotate; the cutting wheel formed by the first rotating shaft and the plurality of cutting knives is matched with the screen, so that the massecuite can be cut and crushed, the contact area between the massecuite and the cutting wheel is reduced, and the massecuite can be matched with the screens with different apertures for use, thereby flexibly controlling the diameter of solid beverage granule particles and improving the processing convenience; the controller 4 is arranged on the box 1, and the controller 4 is electrically connected with the first driving mechanism.
As shown in fig. 2, preferably, the first driving mechanism includes a first motor 21 disposed on the box 1, a first belt pulley 22 is sleeved on an output shaft of the first motor 21 and is fixedly connected with the first motor, a second belt pulley 23 is sleeved on one side, close to the first motor 21, of the first rotating shaft 3 and is fixedly connected with the first belt pulley, the second belt pulley 23 is connected with the first belt pulley 22 through a belt in a matching manner, the first motor 21 is electrically connected with the controller 4, and the first motor and the belt transmission system of the first driving mechanism are cooperatively used to drive the first rotating shaft to rotate, so that massecuite on the screen is cut and crushed, and the processing efficiency is improved.
As shown in fig. 7, preferably, the first rotating shaft 3 is uniformly sleeved with a plurality of mounting rings 61, the mounting rings 61 are fixedly connected with the first rotating shaft 3 through fastening members, a plurality of mounting holes 62 are uniformly formed in the mounting rings 61, connecting rods 63 are arranged between the adjacent mounting rings 61, the connecting rods 63 penetrate through the mounting holes 62 and are fixedly connected with the mounting holes through the fastening members, connecting holes 64 are formed in one end, close to the first rotating shaft 3, of the inner tube 31, the connecting rods 63 penetrate through the connecting holes 64 and are in sliding connection with the connecting rods, limiting plates 65 are respectively sleeved on two sides of the connecting rods 63, and are fixedly connected with the connecting rods through the fastening members, and mesh cutter mounting grooves are formed through the mounting rings and the connecting rods, so that the number of cutters can be adjusted according to actual production needs.
As shown in fig. 4, preferably, a connection frame 71 is disposed directly under the screen 2, a U-shaped limiting plate 72 is disposed on the upper side of the connection frame 71 and is fixedly connected with the connection frame to form a screen rack, two ends of the screen 2 are bonded to two sides of the U-shaped limiting plate 72, a U-shaped mounting groove 73 is formed in one side, close to the first motor 21, of the box 1, the screen rack penetrates through the U-shaped mounting groove 73 and is embedded into the box 1 and is fixedly connected with the box, a first filter plate 74 with a downward inclination is disposed directly under the screen 2 in a penetrating manner, one end of the first filter plate 74 extends out of the box 1 and is detachably connected with the box, a guide plate 75 with a downward inclination is fixedly disposed directly under the first filter plate 74 and extends out of the box 1, and the screen rack is formed by the connection frame and the U-shaped limiting plate, and the screen can be quickly mounted and dismounted.
Preferably, an obliquely downward inlet pipe 81 is provided at the top of the case 1, and the inlet pipe 81 is fixedly connected with the case 1.
Example 2
In order to further improve the convenience of processing, through the rotatable cutting knife that inner tube, outer tube and a plurality of cutting edge constitute, can be when cutting the crushing to the massecuite, the cutting edge of different positions is slowly replaced and is cut, avoids alone cutting edge cutting crushing time overlength to lead to the cutting edge temperature to rise, further avoids the massecuite to take place to melt.
As shown in fig. 5, preferably, the cutting knife includes an inner tube 31, one end of the inner tube 31 is hinged to the first rotating shaft 3, an outer tube 32 is sleeved on the outer side of the inner tube 31 and is coaxial with the inner tube, the outer tube 32 is rotationally connected with the inner tube 31, a plurality of blades 33 are uniformly arranged on the outer side of the outer tube 32 radially and are respectively parallel to the axis of the outer tube, the blades 33 are fixedly connected with the outer tube 32, a second driving mechanism is arranged on the inner tube 31 and is used for driving the outer tube 32 to rotate, and the second driving mechanism is electrically connected with the controller 4.
As shown in fig. 8, preferably, the second driving mechanism includes a conical air intake cap 41 disposed on one side of the inner tube 31 far away from the first rotating shaft 3, where the diameter of one end of the conical air intake cap 41 near the inner tube 31 is larger than that of the other end and is fixedly connected with the conical air intake cap, a plurality of through holes 42 are uniformly formed on one side of the conical air intake cap 41 in the rotating direction of the first rotating shaft 3, a second rotating shaft 43 is penetrated inside the inner tube 31 and coaxial with the inner tube, one end of the second rotating shaft 43 is rotatably connected with the conical air intake cap 41 through a bearing, a connecting frame 44 is disposed inside one side of the inner tube 31 near the first rotating shaft 3, the connecting frame 44 is fixedly connected with the inner tube 31, the other end of the second rotating shaft 43 is rotatably connected with the connecting frame 44 through a bearing, a plurality of fan blades with a conical section are uniformly disposed outside one end of the second rotating shaft 43 near the conical air intake cap 41 and are fixedly connected with the other end of the conical air intake cap to form a transmission fan, and a sweeping brush is disposed on the outer side edge of the fan, and the sweeping brush is adhered to the inner wall of the conical air intake cap to the through holes to clean out sugar particles adhered outside the through holes, thereby avoiding influence on the wind entering the conical air intake cap; the inner tube 31 is located one side of the second rotating shaft 43 and is provided with a transmission shaft 45 and is perpendicular to the axis of the transmission shaft 45, the transmission shaft 45 is rotationally connected with the inner tube 31, a worm sleeve 46 is sleeved on the second rotating shaft 43 and is fixedly connected with the transmission shaft, a turbine 47 is sleeved on the transmission shaft 45 and is fixedly connected with the turbine, the turbine 47 is matched and connected with the worm sleeve 46, an annular sinking groove 48 is formed in the inner wall of the outer tube 32, an annular tooth arc 49 is formed in one side of the annular sinking groove 48, one end of the transmission shaft 45 extends out of the inner tube 31 and is sleeved with a gear 50, the gear 50 is matched and connected with the annular tooth arc 49, a heat dissipation mechanism is arranged on the first rotating shaft 3 and is used for realizing the heat discharge of cutting massecuite, the heat dissipation mechanism is electrically connected with the controller 4, the conical air inlet cap of the second driving mechanism, the second rotating shaft and the fan blades can be driven by the first rotating shaft to centrifugally rotate the inner tube, so that the air flow enters from the conical air inlet cap and drives the transmission fan composed of the fan to rotate, the second rotating shaft and the outer tube is driven to rotate in a mode of being matched with the turbine worm to rotate, and the cutting and smashing of the massecuite is realized, and the cutting edge is replaced automatically when the massecuite is processed, and the operability is improved.
Example 3
In order to further improve the operation convenience, through the installation tube of cooling mechanism, X type support and electronic air discharge fan, can realize discharging the air current that gets into the rotatory second pivot of inner tube drive, not only can guide the air current to get into the inner tube and improve the drive of driving the fan from the toper hood, can take away the heat when the cutting edge cuts moreover, cool down the cutting edge, further avoid the massecuite to take place to melt.
As shown in fig. 3 and 6, preferably, the heat dissipation mechanism includes a counter bore 51 formed in the first rotating shaft 3, a mounting pipe 52 is disposed at an outer side of one end of the box body 1, which is located at the counter bore 51, one end of the mounting pipe 52 is connected with the box body 1, an X-shaped bracket 53 is fixedly disposed at the other end of the mounting pipe 52, an electric exhaust fan 54 is disposed at one side of the X-shaped bracket 53, which is close to the box body 1, and is fixedly connected with the X-shaped bracket, one end, far away from the conical air inlet cap 41, of the inner pipe 31 is communicated with the counter bore 51 through a hose, and the electric exhaust fan 54 is electrically connected with the controller 4.
In the processing process of producing the sugarcane juice solid beverage, after the sugarcane concentrated juice is further evaporated and concentrated to obtain massecuite; firstly, a first motor and an electric exhaust fan are started through a controller, so that a crushing assembly and a heat dissipation mechanism of the device normally operate, massecuite is fed into a box body from an ingress pipe of the device, the first motor drives a first rotating shaft to rotate, a cutting knife hinged to the first rotating shaft rotates through centrifugal force, through holes in the rotating direction of the first rotating shaft are formed in a conical air inlet cap, air flow enters an inner pipe from the through holes of the conical air inlet cap, and after a transmission fan on the inner pipe drives a second rotating shaft to rotate, the second rotation is matched with a turbine worm to use, an outer pipe on the outer side of the inner pipe is driven to rotate, so that a cutting edge on the outer pipe gradually replaces the massecuite to cut the massecuite, and temperature rise caused by long-time cutting of the massecuite by the cutting edge is avoided, and the massecuite is melted; the electric exhaust fan on one side of the first rotating shaft is used for exhausting the air flow entering the inner pipe, so that the air flow inside the box body can be guided to enter the conical air inlet cap, heat on the cutting edge of the outer pipe can be taken away through the air flow, the temperature of the cutting edge is further reduced, massecuite particles crushed by the cutting edge fall into the first filter plate through the screen mesh, and the particles are smaller than the first filter plate and are led out from the leading-out plate, so that the crushed solid particles are screened. When the size of the crushed particles is required to be changed, the old screen is pulled out from the screen placing frame on the box body, the replaced new screen is placed in the U-shaped mounting groove of the screen placing frame inserted into the box body.
According to the processing device for the solid beverage of the sugarcane juice, the filter channel is formed by the box body and the screen, and the filter channel is matched with the cutting assembly to cut and crush the massecuite of the solid beverage of the sugarcane juice, so that the massecuite is prevented from being crushed by grinding by using a grinding tool, the massecuite is prevented from being melted and stuck on a die after being heated, and the production efficiency of the solid beverage of the sugarcane juice is improved; the cutting wheel formed by the first rotating shaft and the plurality of cutting knives is matched with the screen, so that the massecuite can be cut and crushed, the contact area between the massecuite and the cutting wheel is reduced, and the massecuite can be matched with the screens with different apertures for use, thereby flexibly controlling the diameter of solid beverage granule particles and improving the processing convenience; the first motor of the first driving mechanism and the belt transmission system are matched for use, so that the first rotating shaft can be driven to rotate, the massecuite on the screen is cut and crushed, and the processing efficiency is improved; through the rotatable cutter composed of the inner tube, the outer tube and the plurality of blades, when the massecuite is cut and crushed, the blades at different positions can be slowly replaced for cutting, the temperature rise of the blades caused by overlong cutting and crushing time of the independent blades is avoided, the massecuite is further prevented from being melted, and the convenience of processing is further improved; through the conical air inlet cap, the second rotating shaft and the fan blades of the second driving mechanism, the inner pipe can be driven by the first rotating shaft to centrifugally rotate, so that air flow enters from the conical air inlet cap, the transmission fan formed by the fan blades is driven to rotate, the second rotating shaft rotates, and the outer pipe is driven to rotate when being matched with the worm gear, so that when massecuite is cut and crushed, the cut blade is automatically replaced, and the operation convenience is improved; through the mounting tube of the heat dissipation mechanism, the X-shaped bracket and the electric exhaust fan, the air flow entering the inner tube to drive the second rotating shaft to rotate can be discharged, the air flow can be guided to enter the inner tube from the conical air inlet cap, the driving of the driving fan is improved, heat generated when the blade is cut can be taken away, the blade is cooled, and further massecuite is prevented from melting; the solid beverage processing device disclosed by the invention is convenient to use, high in production efficiency and strong in practicability, and is worthy of popularization.
The foregoing disclosure is only illustrative of the preferred embodiments of the present invention, but the embodiments of the present invention are not limited thereto, and any variations within the scope of the present invention will be apparent to those skilled in the art.
Claims (6)
1. A processing device for a sugarcane juice solid beverage, comprising: a case (1); the screen (2) is arranged in the box body (1), and the screen (2) is connected with the box body (1); the shredding assembly is arranged right above the screen (2) and is used for cutting and crushing massecuite; the crushing assembly comprises; the first rotating shaft (3) is arranged in the box body (1) in a penetrating mode, and the first rotating shaft (3) is connected with the box body (1) in a rotating mode; the plurality of cutting knives are radially arranged on the outer side of the first rotating shaft (3), and one ends of the cutting knives are connected with the first rotating shaft (3); the first driving mechanism is arranged outside one end of the box body (1) positioned on the first rotating shaft (3) and is used for driving the first rotating shaft (3) to rotate; the controller (4) is arranged on the box body (1), and the controller (4) is electrically connected with the first driving mechanism;
the cutting knife comprises an inner pipe (31), one end of the inner pipe (31) is hinged with a first rotating shaft (3), an outer pipe (32) is sleeved on the outer side of the inner pipe (31) and is coaxial with the inner pipe, the outer pipe (32) is rotationally connected with the inner pipe (31), a plurality of blades (33) are uniformly arranged on the outer side of the outer pipe (32) in a radial shape and are respectively parallel to the axis of the outer pipe, the blades (33) are fixedly connected with the outer pipe (32), a second driving mechanism is arranged on the inner pipe (31) and is used for driving the outer pipe (32) to rotate, and the second driving mechanism is electrically connected with a controller (4);
the second driving mechanism comprises a conical air inlet cap (41) arranged on one side of the inner tube (31) far away from the first rotating shaft (3), wherein the diameter of one end of the conical air inlet cap (41) close to the inner tube (31) is larger than that of the other end and is fixedly connected with the inner tube (31), a plurality of through holes (42) are uniformly formed in one side of the conical air inlet cap (41) in the rotating direction of the first rotating shaft (3), a second rotating shaft (43) is penetrated in the inner tube (31) and coaxial with the inner tube, one end of the second rotating shaft (43) is rotatably connected with the conical air inlet cap (41) through a bearing, a connecting frame (44) is arranged in one side of the inner tube (31) close to the first rotating shaft (3), the connecting frame (44) is fixedly connected with the inner tube (31), the other end of the second rotating shaft (43) is rotatably connected with the connecting frame (44) through a bearing, a plurality of blades with the cross section of which are conical are uniformly arranged on the outer side of one end of the second rotating shaft (43), a transmission fan is formed in the inner tube (31), a transmission shaft (45) is arranged on one side of the second rotating cap (43) and is vertically connected with the inner tube (43) through a transmission shaft (45) and is fixedly connected with a worm sleeve (45) on the first rotating shaft (45) which is fixedly connected with the inner tube (43), turbine (47) and worm cover (46) cooperation are connected, annular heavy groove (48) have been seted up on the inner wall of outer tube (32), one side of annular heavy groove (48) is equipped with annular tooth arc (49), inner tube (31) are extended to the one end of transmission shaft (45) and cover are equipped with gear (50), gear (50) are connected with annular tooth arc (49) cooperation, be equipped with cooling body on first pivot (3) for realize discharging the heat that the cutting massecuite produced, cooling body is connected with controller (4) electricity, the air current gets into from the toper hood, the drive fan that drive a plurality of fan pages are constituteed is rotatory, make the second pivot rotatory, use the drive outer tube rotatory with the turbine worm cooperation, realize when the massecuite cutting smashes the processing, automatic blade to the cutting is replaced.
2. A processing device for solid beverage of sugarcane juice according to claim 1, wherein the first driving mechanism comprises a first motor (21) arranged on the box body (1), a first belt pulley (22) is sleeved on an output shaft of the first motor (21) and fixedly connected with the first motor, a second belt pulley (23) is sleeved on one side, close to the first motor (21), of the first rotating shaft (3) and fixedly connected with the first rotating shaft, the second belt pulley (23) is connected with the first belt pulley (22) through a belt in a matching way, and the first motor (21) is electrically connected with the controller (4).
3. The processing device of the sugarcane juice solid beverage according to claim 1, wherein the heat dissipation mechanism comprises a counter bore (51) formed in the first rotating shaft (3), a mounting pipe (52) is arranged on the outer side of one end of the counter bore (51) of the box body (1), one end of the mounting pipe (52) is connected with the box body (1), an X-shaped support (53) is fixedly arranged on the other end of the mounting pipe, an electric exhaust fan (54) is arranged on one side, close to the box body (1), of the X-shaped support (53), and is fixedly connected with the X-shaped support, one end, far away from the conical air inlet cap (41), of the inner pipe (31) is communicated with the counter bore (51) through a hose, and the electric exhaust fan (54) is electrically connected with the controller (4).
4. The processing device of the sugarcane juice solid beverage according to claim 1, wherein a plurality of mounting rings (61) are uniformly sleeved on the first rotating shaft (3), the mounting rings (61) are fixedly connected with the first rotating shaft (3) through fastening pieces, a plurality of mounting holes (62) are uniformly formed in the mounting rings (61), connecting rods (63) are arranged between the adjacent mounting rings (61), the connecting rods (63) penetrate through the mounting holes (62) and are fixedly connected with the mounting holes through the fastening pieces, connecting holes (64) are formed in one end, close to the first rotating shaft (3), of the inner tube (31), the connecting rods (63) penetrate through the connecting holes (64) and are in sliding connection with the connecting rods, and limiting plates (65) are respectively sleeved on two sides of the connecting rods (63) and are fixedly connected with the inner tube (31) through the fastening pieces.
5. The processing device of the sugarcane juice solid beverage according to claim 2, wherein a connecting frame (71) is arranged under the screen (2), a U-shaped limiting plate (72) is arranged on the upper side of the connecting frame (71) and is fixedly connected with the connecting frame to form a screen placing frame, two ends of the screen (2) are attached to two sides of the U-shaped limiting plate (72), a U-shaped mounting groove (73) is formed in one side, close to the first motor (21), of the box (1), the screen placing frame penetrates through the U-shaped mounting groove (73) to be embedded into the box (1) and is fixedly connected with the U-shaped mounting groove, a first filter plate (74) which is obliquely downward is arranged under the screen (2) in a penetrating mode, one end of the first filter plate (74) extends out of the box (1) and is detachably connected with the first filter plate, and a downward-inclined guide plate (75) is fixedly arranged under the first filter plate (74) and extends out of the box (1).
6. A processing device for solid beverage of sugarcane juice according to claim 1, wherein the top of the case (1) is provided with an inlet pipe (81) inclined downwards, and the inlet pipe (81) is fixedly connected with the case (1).
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CN107020191A (en) * | 2017-06-15 | 2017-08-08 | 何北 | A kind of novel adjustable cutting tool |
CN212975396U (en) * | 2020-07-27 | 2021-04-16 | 高东玲 | Reducing mechanism is used in processing of treatment vitiligo traditional chinese medicine |
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US6749138B2 (en) * | 2002-03-05 | 2004-06-15 | Phoenix Technologies, L.P. | Granulator |
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US2225781A (en) * | 1939-08-26 | 1940-12-24 | Hinerfeld Irving | Flock cutting machine |
JPS57144606A (en) * | 1981-03-03 | 1982-09-07 | Agency Of Ind Science & Technol | Device for automatic position compensation for boring tool cutting edge |
KR20020023988A (en) * | 2002-01-03 | 2002-03-29 | 김형호 | A garbage grinder |
CN202045781U (en) * | 2011-05-11 | 2011-11-23 | 苏州大云塑料回收辅助设备有限公司 | Rotary cutter of film crusher |
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